MP SC3000 GB - 10 99

Parts Manual
Ersatzteilhandbuch
Manual de pièces detachés SC3000 Series
PU1.p65 1 19.10.99, 09:34
TABLE OF CONTENT
Printed in Germany
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Printed in Germany
TABLE OF CONTENT
DESCRIPTION PAGE ID NUMBER
Table of Content ............................................................................................................................ IDX -2230-001

Safety ............................................................................................................................................. MA -2230-001
Introduction .................................................................................................................................... ITD -2230-001
Lubrication ..................................................................................................................................... M1.1-1710-002
Electrical Diagrams ....................................................................................................................... DIA -2230-001
Hydraulic Schematic ..................................................................................................................... HYD -2230-001
SECTION 1 POWER UNIT PARTS / COVERS
Covers (Instrumentation) ................................................................................................................... 1.0 -2230-025

Drive wheel ...................... (Pneumatic 1.25/1.6t) .............................................................................. 1.5 -2230-001
Drive wheel ...................... (Super Elastic 1.8t) .................................................................................. 1.5 -2230-075
Drive wheel ...................... (Super Elastic 1.25/1.6t) .......................................................................... 1.5 -2230-125
Drive wheel ...................... (Cushion) ................................................................................................. 1.5 -2230-175
Drive wheel ...................... (Super Elastic 1.25/1.6t-Non-Marking) ..................................................... 1.5 -2230-185
Drive wheel ...................... (Super Elastic 1.8t-Non-Marking) ............................................................. 1.5 -2230-195
Steer wheel ..................... (Pneumatic 1.25/1.6t) .............................................................................. 1.5 -2230-200
Steer wheel ..................... (Super Elastic) ......................................................................................... 1.5 -2230-275
Steer wheel ..................... (Super Elastic-Non-Marking) .................................................................... 1.5 -2230-285
Steer wheel ..................... (Cushion) ................................................................................................. 1.5 -2230-325
Seat ................................................................................................................................................. 1.7 -2230-025
Rear Mirror ....................................................................................................................................... 1.9 -2230-001
SECTION 2 HYDRAULIC PARTS
Tube-/Hose Layout ........................................................................................................................... 2.1 -2230-025

Control valve linkage ........ (two/three/four functions) .......................................................................... 2.2 -2230-125
Control levers ................................................................................................................................... 2.2 -2230-150
Hydraulic tank .................................................................................................................................. 2.3 -2230-025
Hydraulic TL mast ............................................................................................................................ 2.4 -2230-001
Hydraulic accessories TL mast ........................................................................................................ 2.5 -2230-025
Hydraulic TF mast ............................................................................................................................ 2.6 -2230-001
Hydraulic accessories TF mast ........................................................................................................ 2.7 -2230-001
Hydraulic TT mast ............................................................................................................................ 2.8 -2230-025
Hydraulic accessories TT mast ........................................................................................................ 2.9 -2230-025
Valve bank ....................... (three functions) ....................................................................................... 2.10 -2230-001
Valve bank ....................... (four functions) ......................................................................................... 2.10 -2230-050
Pump ............................................................................................................................................... 2.12 -2230-001
Pump motor ..................................................................................................................................... 2.13 -2230-001
Pump motor and Pump .................................................................................................................... 2.13 -2230-025
SECTION 3 DRIVE UNIT PARTS
Drive unit .......................................................................................................................................... 3.1 -2230-025

Drive motor ....................................................................................................................................... 3.3 -2230-001
SECTION 4 ELECTRICAL PARTS
Contactor panel ............... (Contactors & Controllers) ....................................................................... 4.1 -2230-025

Contactor panel ............... (Bus Bars & Cables) ................................................................................ 4.1 -2230-027
Contactor panel ............... (Bus Bars,Cables & Fuses) ..................................................................... 4.1 -2230-029
Direction contactor ........................................................................................................................... 4.4 -2230-001
Line contactor .................................................................................................................................. 4.4 -2230-050
Printed in Germany
01/99
IDX - 2230 - 001
TABLE OF CONTENT
DESCRIPTION PAGE ID NUMBER
Regenerative braking contactor ........................................................................................................ 4.4 -2230-100

Accelerator ...................................................................................................................................... 4.6 -2230-025
Emergency disconnect/Battery connector ........................................................................................ 4.7 -2230-001
Working light .................................................................................................................................... 4.10 -2230-001
Light rear .......................................................................................................................................... 4.10 -2230-025
Reverse alarm .................................................................................................................................. 4.10 -2230-050
Flashing beacon ............................................................................................................................... 4.10 -2230-075
Horn ................................................................................................................................................. 4.13 -2230-001
SECTION 5 BRAKE PARTS
Brake pedal ...................................................................................................................................... 5.5 -2230-025

Brake ............................................................................................................................................... 5.6 -2230-025
Parking brake ................................................................................................................................... 5.7 -2230-025
SECTION 6 STEERING
Steer axle ......................................................................................................................................... 6.6 -2230-025

Steer axle / Potentiometer ................................................................................................................ 6.6 -2230-050
Steering column ............................................................................................................................... 6.7 -2230-025
SECTION 7 MAST / LIFT STRUCTURE PARTS
TL mast ............................................................................................................................................ 7.1 -2230-025

Lift chain TL mast ............................................................................................................................. 7.2 -2230-001
TF mast ........................................................................................................................................... 7.3 -2230-001
Lift chain TF mast ............................................................................................................................ 7.4 -2230-001
TT mast ............................................................................................................................................ 7.5 -2230-025
Lift chain TT mast ............................................................................................................................. 7.6 -2230-025
Fork carriage ................... (1.25/1.6t) ................................................................................................ 7.7 -2230-001
Fork carriage ................... (1.8t) ........................................................................................................ 7.7 -2230-050
Side Shift ......................................................................................................................................... 7.7 -2230-175
Integrated Side Shift ........ TL (1.25/1.6t) ........................................................................................... 7.7 -2230-225
Integrated Side Shift ........ TF/TT (1.25/1.6t) ...................................................................................... 7.7 -2230-275
Integrated Side Shift ........ TL (1.8t) ................................................................................................... 7.7 -2230-325
Integrated Side Shift ........ TF/TT (1.8t) .............................................................................................. 7.7 -2230-375
Load backrest .................................................................................................................................. 7.10 -2230-001
Yoke ................................................................................................................................................ 7.11 -2230-025
SECTION 8 CYLINDER PARTS
Lift cylinder TL/TT mast .................................................................................................................... 8.1 -2230-025

Lift cylinder TF mast ......................................................................................................................... 8.2 -2230-025
Free lift cylinderTF/TT mast .............................................................................................................. 8.3 -2230-025
Tilt cylinder ...................................................................................................................................... 8.6 -2230-001
SECTION 10 MISCELLANEOUS SERVICE INFORMATION
Labels and decals ............................................................................................................................ 10.9 -2230-001
Printed in Germany
01/99
IDX - 2230 - 002
SAFETY
Printed in Germany
Printed in Germany
SAFETY
Safety Symbols used in the General Maintenance and Repair

Manual Safety Notes
To help guide you through the manual and to highlight DANGER
particular danger areas, we have used graphic illustra-
tions: Read the safety notices in the truck
Maintenance and Operator's Manuals.
DANGER
● Failure to do so could result in severe or
This symbol indicates life-threatening risks fatal injuries to maintenance personnel
and/or other persons.
● Failure to comply with this notice may
result in severe or fatal injuries to
yourself or other people. Motorised vehicles can be dangerous if maintenance
and service are neglected. For this reason maintenance
and inspections must be carried out at regular short
intervals by trained personnel working to approved
company guidelines.
WARNING
This symbol indicates the risk of serious
injury and/or serious material damage.
Maintenance and Repair
1. Maintenance work must only be carried out in
● Failure to comply with this notice may
accordance with the test and maintenance program
result in severe injuries to yourself or
contained in the present Maintenance Manual and any
other people and/or serious material
applicable service notices.
damage.
2. Only qualified and authorised personnel may carry
out work on the truck.
3. Always keep fire extinguishers in good working

CAUTION condition. Do not approach fluid levels or leaks with a
This symbol indicates the risk of minor naked flame.
injury and/or minor material damage.
4. To clean, use a non flammable, non combustible
● Failure to comply with this notice may cleaning solution which is groundwater-neutral.
result in minor injuries to yourself or Only carry out cleaning with an oil separator.
other people and/or minor material Protect the electrical system from dampness.
damage.
5. Keep the service area clean, dry and well-ventilated.
6. Do not allow oil to penetrate the ground or enter the

draining system. Used oil must be recycled. Oil filters
INFORMATION and desiccants must be treated as special waste
products. Relevant applicable regulations must be
Contains additional information with followed.
supplementary notes and hints.
7. Neutralise and thoroughly rinse any spilled battery
fluid immediately.
OPTION
8. Keep the truck clean. This will facilitate the location
OPTION These items relate to optional features not of loose or faulty components.
supplied with the standard version.
9. Make sure that capacity and data plates, warnings
and labels are legible at all times.
Printed in Germany
01/99
MA-2230-001
1
SAFETY
10. Alterations or modifications by the owner or Warnings and Labels on the Truck
operator are not permitted without the express written
authorisation from Crown. l During regular maintenance check that the
warnings and labels on the truck are
11. Only use original Crown spare parts to ensure the complete and legible.
reliability, safety and suitability of the Crown truck.
l Clean any illegible labels.
Before Leaving the Truck
l Replace any faulty or missing labels.
l Stop the truck.
The order and meaning of the warnings and labels on
l Lower the fork carriage fully. the truck are described on pages 10.9-2230-001, -002,
-025 and -026 in the present manual.
l Apply the parking brake.
l Turn off the travel switch and remove the

key.
l Block all wheels when parking on an uneven

surface.
Before Carrying out Work on the Truck

l Raise the truck to free the drive wheel.
Press the Emergency Stop button and
disconnect the battery.
l Prevent the truck from rolling away.
l Before carrying out work on the hoist frame,

the lift mast or on the fork carriage:
Block these parts according to maintenance
instructions in order to prevent them from
dropping.
l Only carry out operational testing when there

is sufficient room to manoeuvre, to avoid the
risk of injury to yourself and others.
Before Operating the Truck

l Check the safety devices.
l Get into the driver's seat.
l Check the operation of the lifting device,

travel direction switch, speed control,
steering, warning devices and brakes.
Printed in Germany
01/99
2
MA-2230-002
INTRODUCTION
Printed in Germany
Printed in Germany
INTRODUCTION
Page Numbers
The page numbers are located on the lower left and right
hand margins of each page and have the following form:
M1.1-2230-001 X
M = Maintenance Identical for each language

Section is only once in the manual
Chapter Page number
Section
z. B. 1.2 = Inspection and
Truck code
Maintenance Plan
Operating instruction
This manual contains no operating instructions. An
operating instructions manual is supplied with the vehicle.
Additional copies can be ordered as required.
With the help of this manual you and your personnel will
be able to ensure the long service life, operational safety
and error free functioning of your CROWN vehicle.
Service training
CROWN offers the appropriate vehicle related training for
service personnel. Details on this training can be obtained
from CROWN on request.
Replacement parts orders

When ordering spare parts from this manual please always
give the full description of the vehicle model as well as
the order number. These details enable us to process your
orders in an accurate, quick and reliable way.
Please refer to the Technical Specifications Sheet for the

utilisable loads, technical data and dimensions for this
series.
Brochures can be obtained from your CROWN dealer or

from the following address:
CROWN Gabelstapler GmbH

Moosacher Str. 52
D-80809 München
Tel.: 089/93 00 20
Fax: 089/93 00 2-175
Printed in Germany
01/99
1
ITD-2230-001
INTRODUCTION
Truck Data Numbering Sheet
1.3 SC T L – 2 – 2
Capacity Fork Length

1.3 = 1250 kg Dash mm
1.6 = 1600 kg
1 900
1.8 = 1800 kg
2 1000
3 1150
Model designation 4 1200
SC = Sitdown Rider 5 1220
Counterbalance
6 600
7 800
T = Telescopic 8 1370
L = Double, part free lift 9 1067
F = Double, full free lift
T = Triple, full free lift ITD002-gb
Collapsed Height (mm) /

Lifting Height (mm)
Dash SC TL / SC TF
1 1750 / 2460
2 1970 / 2880
3 2165 / 3270
4 2315 / 3570
5 2465 / 3870
6 2665 / 4270
7 2840 / 4620
NOTE 8 3035 / 5010
9 3340 / 5620
FOR SPECIALS USE THE ACTUAL FIGURES
10 3485 / 5910
FOR COLLAPSED / LIFT HEIGHT AND FORK
LENGTH (SEE TABLES ITD002-GB AND
ITD.003-GB). Dash SC TT
1 1760 / 3670
Example:
2 1970 / 4300
Truck with data 1.3SCTL-2-2 designates 3 2165 / 4885
l Capacity 1250 kg
4 2315 / 5335
5 2465 / 5785
l Sitdown Rider Counterbalance 6 2665 / 6385
l Telescopic double part free lift mast

7 2840 / 6910
8 3035 / 7495
l Collapsed height 1970 mm 9 1993 / 4368
l Lift height 2880 mm

10 2044 / 4521
11 2145 / 4826
l Fork length 1000 mm 12 2569 / 60913
ITD003-gb
Printed in Germany
01/99
2
ITD-2230-002
INTRODUCTION
Battery Options
Model Option Ah Type

(mm) DIN 43531 A (mm)
300 418 x 835 x 627 SD

Option 1
360 418 x 835 x 627 SHD
1187
360 418 x 835 x 784 SD
Option 1h
465 418 x 835 x 784 SHD
SC3013
400 526 x 835 x 627 SD
Option 2
480 526 x 835 x 627 SHD
1295
480 526 x 835 x 784 SD
Option 2h
620 526 x 835 x 784 SHD
400 526 x 835 x 627 SD

Option 2
480 526 x 835 x 627 SHD
1295
480 526 x 835 x 784 SD
Option 2h
620 526 x 835 x 784 SHD
SC3016
500 634 x 835 x 627 SD
Option 3
600 634 x 835 x 627 SHD
1403
600 634 x 835 x 784 SD
Option 3h
775 634 x 835 x 784 SHD
500 634 x 835 x 627 SD

Option 3
600 634 x 835 x 627 SHD
SC3018 1403
600 634 x 835 x 784 SD
Option 3h
775 634 x 835 x 784 SHD
ITD004-gb
NOTE
ALWAYS SPECIFY MODEL NO. WHEN

ORDERING SPARE PARTS.
Spare parts for model SC3013 option 2/2h
correspond to model SC3016 option 2/2h.
Spare parts for model SC3016 option 3/3h
correspond to model SC3018 option 3/3h.
Printed in Germany
01/99
3
ITD-2230-003
Printed in Germany
LUBRICATION
Printed in Germany
Printed in Germany
LUBRICATION
Lubricants and Oil Recommendations
Lubricant Type Product Description Manufacturer CROWN-Part-No. Type
Aralube HLP-2 Aral

LM-Grease Castrol
Regulus A2 Century
Grease (multi purpose) Beacon EP2 Esso 053002-001 B
EP2 Maxol
Mobiluxe E2 Mobil
Rentinax LX Shell
Aralube SKL2 Aral

Low temperature grease 053002-005 BB
Unirex Lotemp EP Mobil
Kowal 40 Aral
Lubrication oil (chain) Essolube HDX Plus + 40 Esso 053002-007 G
Delvac 1240 Mobil
Low temperature
SHC 626 Mobil 053002-008 GG
lubrication oil
Vitam GF 32 Aral
Hyspin AWS-32 Castrol
Hydraulic oil Nuto H32 Esso 053001-003 D
DTE 24 Mobil
Tellus 32 Shell
Low temperature Univis J 13 Aral

053001-008 DD
hydraulic oil Aero HFA Mobil
Hyp 85W90 Aral

GX - D 85W90 Esso
Transmission oil 053002-004 A
Mobilube HD85/90 Mobil
Spirax MB 90 Shell
Low temperature
Mobilube SHC Mobil 053002-006 AA
transmission oil
Rubber and vinyl dressing H
Special grease MOS2 Lithium Dow Corning 063002-022 M
Universal lubrication oil SEA40 C
W01-gb
Printed in Germany
01/99
M1.0-0000-0001
M1.1-1710-002
LUBRICATION
Lubrication Points / Intervals

100 250 500 1000 2000
Pos. Component Type QTY
Hours Hours Hours Hours Hours
1 Fork locking pin B A/R X
2 Hydraulic reser voir check D A/R X
3 Hydraulic oil change D A/R X
4 Accelerator pedal pivot B A/R X
5 Accelerator linkage B A/R X
6 Potentiometer pivot B A/R X
7 Handbrake cable C A/R X
8 Handbrake pivot B A/R X
9 Handbrake ratchet B A/R X
10 Batter y comp. lid hinge C A/R X
11 Batter y latch C A/R X
12 Locking ramp pivot point C A/R X
13 Steer column adjustment C A/R X
14 Tilt pivots B A/R X
15 Mast pivot B A/R X
16 Mast channels B A/R X
17 Mast column and fork carriage rollers B A/R X
18 Chain main lift, Chain freelift cylinder G A/R X
19 Column pulleys (Nylon) H A/R X
20 Fork slide B A/R X
21 Brake main pivot B A/R X
22 Brake pedal pivot B A/R X
23 Motor to gearbox spline M A/R X
24 Pump motor to pump spline M A/R X
25 Orbital steer unit spline B A/R X
26 Seat runners B A/R X
27 Gearbox oil change A A/R first change after 250 hours of operation X
W06-gb
Printed in Germany
01/99
M1.0-0000-0002
M1.3-2230-002
ELECTRICAL DIAGRAMS
Printed in Germany
Printed in Germany
ELECTRICAL DIAGRAMS
Key
Connectors Contactors
Traction Controller Connectors FA Left Motor Forward Contactor
CA 201 E RA Left Motor Reverse Contactor
CA 202 D FB Right Motor Forward Contactor
CA 203 C RB Right Motor Reverse Contactor
CA 204 B LC Line Contactor
CA 205 A RGB Regenerative Braking Contactor
CA 206 F
CA 207 G
Abbreviations
CA 208 H
ACS Accelerator Switch
CA 209 J
AXS Auxiliary Function Switch
Pump Controller Connectors
BDI Battery Discharge Interrupt
CA 210 L
BRS Brake Switch
CA 211 E
DIS Direction Switch
CA 212 D
EM Encoder Module
CA 213 C
ENC Encoder
CA 214 B
HBS Handbrake Switch
CA 215 A
HF Hash Filter
CA 216 Panel
HN Horn
CA 217 Seat Switch
HNS Horn Switch
CA 218 Steering Feedback Potentiometer
KYS Key Switch
CA 401 Accelerator Potentiometer
POT 1 Accelerator Potentiometer
CA 402 Accelerator Switch
POT 2 Lift Potentiometer
CA 403 Lift Potentiometer
POT 3 Steer Potentiometer
CA 404 Tilt Switch
SES Seat Switch
CA 405 Side Shift Switch
SH Shunt
CA 406 Auxiliary Switch
SSS Side Shift Switch
CA 407 Pedal Brake Switch
TLT Tilt Switch
CA 408 Handbrake Switch
TT Hour Meter
CA 409 Horn
CA 410 BDI Supply
CA 411 BDI
CA 412 Steering Column
CA 601 Horn Switch
CA 602 Steering Encoder Module
NOTE: CA Connectors are a combination of the JC -XXX

jack and the PC -XXX plug components (example CA 601
is a combination of PC 601 and JC 601).
Printed in Germany
01/99
DIA-2230-001
1
2
B+
FU3
EM ENC
10A FU4
2 8
B + SW 3+ FU5 10A
DIA-2230-002
Curtis 803
- 10A
4 1 5
BDI + TT
KYS
Control Circuit
B- B+
+ BDI BDI HNS
POT2
- AXS SSS TLT
HF
D2 HN
C1 C2 C3 E8 E2 E3 E5 E6
D1 PUMP CONTROL
793574_1a
01/99
DIS
ACS
HBS R
+ +
POT1 POT3
SES - -
L
BRS
RB FB RA FA RGB
LC
H3 E1 E2 E4 E5 E6 E7 E8 E9 L7 L5 L6 L1 L8 L9 G5 F1 G8 G7 G2 G1 G3 L2 L3 L4 G6
TRACTION CONTROL
B-
Printed in Germany
ELECTRICAL DIAGRAMS
Printed in Germany
B+
LC
B + SW
FU1 FU2
BDI 500A 350A
B+
Power Circuit
RGB RIGHT MOTOR (B)
LEFT MOTOR (A)
+
LA1 LA2 RA1 RA2
A A
RA FA FB RB
48V
01/99
+SHL +SHR
B+
ELECTRICAL DIAGRAMS
SH SH
SH
LD2 RD2
M+
TRACTION PUMP A
-SHL -SHR
CONTROLLER CONTROLLER
VMNL VMNR M-
B-
LD1 RD1
BDI
B-
DIA-2230-003
B-
793574_2
3
ELECTRICAL DIAGRAMS
Traction Controller
CA 201 CA 206
ZAPI R 9 9 9 1 1 2930 - STAR D
ZAPI R 8 8 8 2 2 not used
ZAPI R 7 7 7 CA 207
ZAPI R 6 6 6 1 1 524 - PC 401 - 3
ZAPI R 5 5 5 2 2 123 - PC 401 - 2
ZAPI R 4 4 4 3 3 722 - PC 401 - 1
not used 3 3 not used
4 4
ZAPI R 2 2 2 5 5 2927 - STAR B
ZAPI A 3 / L 1 1 6 6 2929 - PC 407 - C
CA 202 7 7 2906 - PC 412 - 6
not used 2 8 8 2905 - PC 412 - 5
not used 1 CA 208
CA 203 1 1 not used
not used 3 2 2 not used
not used 2 3 3 ZAPI S 3
not used 1
CA 209
CA 204 1 1 not used
8 2 2 not used
7
HANDSET CONNECTOR
CA 210
6
1 1 5932 - STAR C
5
2 2 120 - PC 218 - 2
4
3 3 521 - PC 218 - 3
3
4 4 719 - PC 218 - 1
2
5 5 5933 - STAR C
1
6 6 5934 - STAR C
CA 205
7 7 5931 - STAR C
2
LED 8 8 5957 - STAR C
1
9 9 5958 - STAR C
793881-1
Printed in Germany
01/99
DIA-2230-004
4
ELECTRICAL DIAGRAMS
Pump Controller
CA 211
not used 9 9
5908 PC 601 - 8 8 8
not used 7 7
2937 PC 411 - 4 6 6
2915 PC 404 - C 5 5
not used 4 4
2914 PC 405 - C 3 3
2913 PC 406 - C 2 2
not used 1 1
CA 212
ZAPI A 10 JC 216 - 10 2 2
ZAPI L CA 201 - 1 1 1
CA 213
716 PC 403 - 1 3 3
518 PC 403 - 3 2 2
117 PC 403 - 2 1 1
CA 214
7
HANDSET CONNECTOR
CA 215
2
LED
1
793881-2
Printed in Germany
01/99
5
DIA-2230-005
ELECTRICAL DIAGRAMS
Seat Switch and Steer Pot
PC 216 JC 216
201 PC 412 - 1 1 1 ZAPI A 1 Fu 3
202 PC 412 - 2 2 2 ZAPI A 2 Fu 4
2903 PC 412 - 3 3 3 ZAPI A 3 PC 201 - 1
not used 4 4
not used 5 5
not used 6 6
562 PC 409 - 2 7 7 ZAPI A 7 ( B - )
509 PC 601 - 9 8 8 ZAPI A 8 ( B - )
not used 9 9
2935 STAR A 10 10 ZAPI A 10 PC 212 - 2
not used 11 11
not used 12 12
PC 217 JC 217
5938 STAR E 1 1
SES
5945 STAR C 2 2
PC 218 JC 218
719 PC 210 - 4 1 1 POT 3

STEERING
120 PC 210 - 2 2 2
FEEDBACK
521 PC 210 - 3 3 3
not used 4 4
793881-3
Printed in Germany
01/99
6DIA-2230-006
ELECTRICAL DIAGRAMS
Control Levers
PC 401 JC 401
722 PC 207 - 3 1 1 POT 1
123 PC 207 - 2 2 2 ACCEL.
524 PC 207 - 1 3 3
not used 4 4
PC 402 JC 402
2925 STAR B A A
ACS
not used B B
2904 PC 412 - 4 C C
PC 403 JC 403
716 PC 213 - 3 1 1 POT 2
117 PC 213 - 1 2 2 LIFT
518 PC 213 - 2 3 3
not used 4 4
PC 404 JC 404
2959 STAR A A A
not used B B TLT
2915 PC 211 - 5 C C
PC 405 JC 405
2960 STAR A A A
not used SSS
B B
2914 PC 211 - 3 C C
PC 406 JC 406
2961 STAR A A A
not used B B AXS
2913 PC 211 - 2 C C
793881-4
Printed in Germany
01/99
7
DIA-2230-007
ELECTRICAL DIAGRAMS
B.D.I., Horn and Brake Switches
PC 407 JC 407
2928 STAR D A A
not used BRS
B B
2929 PC 207 - 6 C C
PC 408 JC 408
2926 STAR B A A
not used HBS
B B
2950 STAR D C C
PC 409 JC 409
2907 PC 412 - 7 1 1
HN
562 JC 216 - 7 2 2
PC 410 JC 410
263 PC 411 - 8 1 1 to Battery Connector ( B + BDI )

Fu 5
543 PC 411 - 5 2 2 to Battery Connector ( B - BDI )
PC 411 JC 411
5939 STAR E 1 1
2910 PC 412 - 10 2 2
2936 STAR A 3 3
BDI
2937 PC 211 - 6 4 4
+
543 PC 410 - 2 5 5 TT
not used 6 6
not used 7 7
263 PC 410 - 1 8 8 + 48 V
793881-5
Printed in Germany
01/99
8
DIA-2230-008
ELECTRICAL DIAGRAMS
Steer Column
PC 412 JC 412
201 JC 216 - 1 1 1
202 JC 216 - 2 202 PC 601 - C KYS
2 2
2903 JC 216 - 3 3 3
2904 PC 402 - C 4 4
F
2905 PC 207 - 8 5 5 DIRECTIONAL
R
2906 PC 207 - 7 6 6 SWITCHES
2907 PC 409 - 1 7 7 2907 PC 601 - A
5908 PC 211 - 8 8 8 5908 PC 602 - 2
509 JC 216 - 8 9 9 509 PC 602 - 1
2910 PC 411 - 2 10 10
not used 11 11
not used 12 12
2951 PC 602 - 3
PC 601 JC 601
2907 JC 412 - 7 A A
not used B B HNS
202 JC 412 - 2 C C
PC 602 JC 602
ENCODER
509 JC 412 - 9 1 1 MODULE
5908 JC 412 - 8 2 2
2951 JC 412 - 3 3 3
not used 4 4 STEER
ENCODER
793881-6
Printed in Germany
01/99
9
DIA-2230-009
Star Points
STAR A
2961 PC 406 - A
2960 PC 405 - A
2935 JC 216 - 10
2959 PC 404 - A
2936 PC 411 - 3
STAR B
2925 PC 402 - A
2927 PC 207 - 5
2926 PC 408 - A
STAR C
5933 PC 210 - 5
5934 PC 210 - 6
5932 PC 210 - 1 5945 JC 217 - 2
5957 PC 210 - 8
5958 PC 210 - 9
STAR D
2928 PC 407 - A
2930 PC 206 - 1
2950 PC 408 - C
STAR E
5938 JC 217 - 1
5931 PC 210 - 7
5939 PC 411 - 1
793881-7
Printed in Germany
01/99
10
DIA-2230-010
ELECTRICAL DIAGRAMS
Panel Wiring
Fu 3
ZAPI A 1 PC 216 - 1
B+ (LINE CONTACTOR)
Fu 4
ZAPI A 2 PC 216 - 2
ZAPI A 3 PC 216 - 3
ZAPI A 7 PC 216 - 7
B- (BUSBAR)
ZAPI A 8 PC 216 - 8
ZAPI A10 PC 216 -10
ZAPI R 9 PC 201 - 9 RGB
ZAPI R 8 PC 201 - 8
ZAPI R 7 PC 201 - 7 FA
ZAPI R 6 PC 201 - 6 RA
ZAPI R 5 PC 201 - 5 FB
ZAPI R 4 PC 201 - 4 RB
ZAPI R 2 PC 201 - 2
ZAPI A3/L PC 201 - 1
ZAPI S 3 PC 208 - 3 LC
ZAPI A 10
ZAPI A10 PC 212 - 2
ZAPI L
ZAPI L PC 212 - 1
793881-8
Printed in Germany
01/99
11
DIA-2230-011
ELECTRICAL DIAGRAMS
Power Cables
LINE
794042 *
+ CONTACTOR
+
Fu 1 Fu 2
794042 794045 *
48 V BC 50-003
BC 50-002
BC 50-001
794038 B+
A M+
RGB A PUMP
+ PM CONTROLLER
794036 CONTACTOR
D
794037
794044 * D M- B-
794039 *
PC16-023
-007
-015
PC16-019
LA1 RA1 -003
-011
L/H R/H
LA2 F/R F/R RA2
CONTACTOR CONTACTOR
PC16-022 PC16-020
-006 -004
-014 -012
LA1 794040 * 794039 * RA1
A1 LA2 RA2 A1
A2 A2
LTM D D2
RTM
2
D1 LD2 (+) RD2 D1
LD1 PC16-022 + SHL B+ + SHR PC16-018 RD1
-006 -002
-014 TRACTION -010
LD2 - SHL - SHR RD2
CONTROLLER
LD1 VMN/L B- VMN/R RD1

PC16-021 PC16-017
-005 (-) -001
-013 -009
794041 *
793882
KEY:
* = Control Panel Copper Link BC 50 = Battery cable assy 794897-XXX

PC 16 = Power cable assy 792878-XXX
BC / PC XX- XXX = SC 3018
- XXX = SC 3016
- XXX = SC 3013
Printed in Germany
01/99
DIA-2230-012
12
ELECTRICAL DIAGRAMS
Part Numbers for Connectors and Looms

ZAPI connectors: Looms
Female Truck Main Loom 794929
Socket Housing 793240- Steering Column Loom 793207
2way -001 Seat Deck Loom (not on Suspension Seat) 795289
3way -002 Flashing Beacon Cable Assy 793789
8way -003 Flashing Beacon Cable Assy 793839
9way -004 Reverse Alarm Cable Assy 793803
Socket Crimp 793241 Reverse Module to JC 216 Cable Assy 794314
L/H Work Light Cable Assy 793790
Standard Spade 062007-021 R/H Work Light Cable Assy 793791
(1/4 inch = 6.25 mm; insulated) If R/H Work Light is rear mounted, Cable Assy 793796
MOLEX Connectors:
MOLEX Free Plug 8way 803450-008
(BDI Connector)
MOLEX Socket 116858
DEUTSCH Connectors:
Male
Pin Housing 792880-
2way -001
3way -002
4way -003
6way -004
8way -005
12way -006
Anti Back Out 793090-
2way -001
3way -002
4way -003
6way -004
8way -005
12way -006
Pin Crimp 792882
Female
Socket Housing 792881-
2way -001
3way -002
4way -003
6way -004
8way -005
12way -006
Anti Back Out 793091-
2way -001
3way -002
4way -003
6way -004
8way -005
12way -006
Socket Crimp 792883
Sealing pin (for use with 793222

792880-xxx and 792881-xxx)
Printed in Germany
01/99
DIA-2230-0013
13
Printed in Germany
HYDRAULIC SCHEMATIC
Printed in Germany
Printed in Germany
Printed in Germany
R A C K A N D P IN IO N C Y L .
M A IN L IF T
C Y L .
T IL T C Y L .
L R
H O S E B U R S T
V A L V E
7 9 3 6 8 9
P r e s s u r e R e g u la to r
O R B IT A L S T E E R IN G
F L O W C O N T R O L S e t to 1 6 0 B a r
U N IT D Y N A M IC L S
V A L V E L O W E R IN G
C L O S E D C E N T R E S ID E S H IF T
N O N R E A C T IO N
L S
01/99
L S C F 1 A 1 B 2 A 2 B 3 A 3 B
P T S T E E R R V
7 0 B A R
O P T O
T
E N C O D E R
M A IN
R V
2 1 0
B A R
M O T O R
P R IO R IT Y V A L V E L IF T T IL T A U X I
F IL T E R D Y N A M IC L S
P U M P
S T R A IN E R
HYD-2230-001
1
792341_c_gb
HYDRAULIC SCHEMATIC
Printed in Germany
PARTS
ERSATZTEILE
PIÈCES DÉTÀCHE
Printed in Germany
Printed in Germany
SECTION 1
ABSCHNITT 1
CHAPITRE 1
Printed in Germany
COVERS
VERKLEIDUNG
REVÊTEMENT
M1369
Printed in Germany
41.0-2230-025 1.0-2230-025
COVERS
VERKLEIDUNG
REVÊTEMENT
Index Part No Part Name Bezeichnung Désignation No. Req.

Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité
0 Covers Verkleidungen Revêtement

1 792020 Conterweight Gegengewicht Contre peids 1
794770 Conterweight Gegengewicht Contre peids 1
(for high Battery) (für hohe Batterie) (pour batterie haute)
2 792707 Shim Scheibe Rondelle 12
3 793280 Screw Schraube Vis 4
4 793050 Collar Muffe Rondelle de calage 1
5 793195 Spring Feder Resort 1
6 792596 Housing Tow Hitch Gehäuse Anhängerkupplung Guide axe remorquage 1
7 793196 Tow Pin (Assembly) Abschlepphaken (Vollst.) Croché de dépannage (montage)1
794843 Tow Pin (Assembly) Abschlepphaken (Vollst.) Croché de dépannage (montage)1
8 792869-001 Cover 1.25t (RH) Seitenverkleidung 1.25t (RH) Revêtement láteral 1.25t. (Droite) 1
794838-001 Cover 1.25t (RH) Seitenverkleidung 1.25t (RH) Revêtement láteral 1.25t. (Droite) 1
793408-008 Self Adhesive Foam Schaumstoffstreifen Caoutchouc mousse AR
9 792870-001 Cover 1.25t (LH) Seitenverkleidung 1.25t (LH) Revêtement láteral 1.25t. (Gauche)1
794841-001 Cover 1.25t (LH) Seitenverkleidung 1.25t (LH) Revêtement láteral 1.25t. (Gauche)1
792870-002 Cover 1.6t (LH) Seitenverkleidung 1.6t (LH) Revêtement láteral 1.6t. (Gauche) 1
794841-002 Cover 1.6t (LH) Seitenverkleidung 1.6t (LH) Revêtement láteral 1.6t. (Gauche) 1
792870-003 Cover 1.8t (LH) Seitenverkleidung 1.8t (LH) Revetement láteral 1.8t (Gauche)1
794841-003 Cover 1.8t (LH) Seitenverkleidung 1.8t (LH) Revetement láteral 1.8t (Gauche)1
793408-008 Self Adhesive Foam Schaumstoffstreifen Caoutchouc mousse AR
10 793214 Boss Nabe Moyeu 4
11 794642 Buffer (black) Puffer (schwarz) Butée (noir) 1
12 793215-003 Spacer 1.25t Abstandsring 1.25t Bague d’ecartement 4
793215-001 Spacer 1.6t Abstandsring 1.6t Bague d’ecartement 4
793215-002 Spacer 1.8t Abstandsring 1.8t Bague d’ecartement 4
13 050009-012 Washer Scheibe Rondelle 8
14 050006-023 Screw Schraube Vis 4
16 793580 Pin Fixierbolzen Boulon de fixation 4
17 793187 Latch Bar Verriegelungshaken Crochet de verrouillage 1
(1.25t-2&3 Spool Valve Block) (1.25t-2&3 Ventilbank) (1.25t-2&3 Distributeur)
(1.25t-4 Spool Valve Block) (1.25t-4 Ventilbank) (1.25t-4 Distributeur)
793189 Latch Bar Verriegelungshaken Crochet de verrouilage 1
(1.6t-4 spool Valve Block) (1.6t-4 Ventilbank) (1.6t-4 Distributeur)
793186 Latch Bar Verriegelungshaken Crochet de verrouilage 1
(1.6t-4 spool Valve Block) (1.6t-4 Ventilbank) (1.6t-4 Distributeur)
Always Specify Model & Serial Number

Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série
Printed in Germany
1.0-2230-026 1.0-2230-026
5
COVERS
VERKLEIDUNG
REVÊTEMENT
M1369
Printed in Germany
1.0-2230-027
6 1.0-2230-027
COVERS
VERKLEIDUNG
REVÊTEMENT

793188 Latch Bar Verriegelungshaken Crochet de verouillage 1

793185 Latch Bar Verriegelungshaken Crochet de verouillage 1
18 050070-002 Screw Schraube Vis AR
19 792811 Shim Scheibe Rondelle 6
20 050068-004 Nut Mutter Ecrou AR
21 792690 Overhead Guard 1,25t Schutzdach 1,25t Pavillon protecteur 1,25t 1
794848 Overhead Guard 1,25t Schutzdach 1,25t Pavillon protecteur 1,25t 1
24 793193 Cover Counter Weight Abdeckung Gegengewicht Couvercle contre peids 1
050009-018 Washer Scheibe Rondelle 2
(1,8t/4 Spool Valve Block) (1,8t/4 Ventilbank) (1,8t/4 Distributeur)
050006-032 Screw Schraube Vis 2
(only for 1,8t/4 Spool Valve Bl.) (nur für 1,8t/4 Ventilbank) (pour parties 1,8t/4 Distributeur)
27 792972 Pivot Pin Bolzen Goupille 2
28 792973 Pin Stift Goupille 2
30 794427 Washer Scheibe Rondelle 4
31 794449-002 Shim Paßscheibe Rondelle d'ajustage 6
(only for Counter Weight (nur für Gegengewicht 792020) (pour parties contre peids
792020) 792020)
32 794783 Plate Platte Plaque 1
(only for high Battery) (nur für hohe Batterie) (pour batterie haute)

Printed in Germany
1.0-2230-028 1.0-2230-029
7
COVERS
VERKLEIDUNG
REVÊTEMENT
M0122
Printed in Germany
1.0-2230-050
8 1.0-2230-050
COVERS
VERKLEIDUNG
REVÊTEMENT

0 Cover Verkleidung Revêtement 0

1 793085 Hinge Mouting Drehgelenk Halterung Équerre 1
3 793451 Plate Platte Plaquette 2
4 793107 Shim Abstandsblech Plaque de compensation 6
5 795689 Seat Subframe 1,25t Rahmenteil 1,25t Plaque d’assise 1,25t 1
792905 Seat Subframe 1,25t Rahmenteil 1,25t Plaque d’assise 1,25t 1
6 792950 Pin Hinge Gelenkbolzen Goupille 2
8 793265 Mounting Gas Strut Halterung druckdämpfer Plaque 1
10 793416-001 Gas Strut 1,25t Gas 1,25t Verin 1,25t 1
793416-002 Gas Strut 1,6t Gas 1,6t Verin 1,6t 1
793416-003 Gas Strut 1,8t Gas 1,8t Verin 1,8t 1
11 050008-034 Nut Mutter Ecrou 1
53050-006 Loctite 242 Loctite 242 Loctite 242 AB
12 793414 Webbing Strap Gurtband Sangle de sécurité 1
794950 Webbing Strap Gurtband Sangle de sécurité 1
15 050073-004 Spring Nut Federscheibe Bague de retenue 1
17* 792741 Handle Battery Latch Entriegelungshebel Levier Verrouillage 1
18* 792764 Latch Hebel Levier 1
19* 050003-020 Screw Schraube Vis 2
20* 792719 Pivot Pin Bolzen Axe d’articulation 1
21* 793198 Spring Torsion Feder Ressort 1
22* 050001-012 Split Cotter Pin Stift Goupille 2
23* 793363 Latch Support BKT Haltewinkel Support Verrov 1
050008-015 Nut Mutter Ecrou 1
27 794776 Latch BKT 1,25t Hebel BKT 1,25t Levier BKT 1,25t 1
79845-001 Latch BKT 1,25t Hebel BKT 1,25t Levier BKT 1,25t 1
794780 Latch BKT 1,6t Hebel BKT 1,6t Levier BKT 1,6t 1
794782 Latch BKT 1,8t Hebel BKT 1,8t Levier BKT 1,8t 1

Printed in Germany
1.0-2230-051 1.0-2230-051
9
COVERS
VERKLEIDUNG
REVÊTEMENT
M0122
Printed in Germany
1.0-2230-052
10 1.0-2230-052
COVERS
VERKLEIDUNG
REVÊTEMENT


792810 Shim Abstandsblech Plaque de compensation 3
30 795637-001 Battery Top Cover 1,25t Batteriedeckel 1,25t Couvercle batterie 1,25t 1
(2&3 Valve Block) (2&3 Ventilblock) (2&3 groupe distribution
et regulation)
795637-002 Battery Top Cover 1,6t Batteriedeckel 1,6t Couvercle batterie 1,6t 1
et regulation)
et regulation)
(4 Valve Block) (4 Ventilblock) (4 groupe distribution
et regulation)
et regulation)
et regulation)
34 795289 Loom Seat Deck Kabelbaum (Batteriedeckel) Faisceau de câbles 1
36 793328 Clip Retaining Kabelclip Clip de maintenance du cable 5
794358 Latch Assy Hebel (vollst.) Levier (montage) 1

Index (*) 17-23 Position (*) 17-23 Index (*) 17-23

Printed in Germany
1.0-2230-053 1.0-2230-053
11
COVERS
VERKLEIDUNG
REVÊTEMENT
M1431
Printed in Germany
1.0-2230-075
12 1.0-2230-075
COVERS
VERKLEIDUNG
REVÊTEMENT

0 Covers Verkleidungen Revêtement

1 792873 Floor Plate 3 Spool Valve Bodenplatte Ventilblock Couvercle 3 vanne de commande 1
3 Funktionen
794801 Floor Plate 3 Spool Valve Bodenplatte Ventilblock Couvercle 3 vanne de commande 1
3 Funktionen
4 Funktionen
4 Funktionen
6 793203 Floor Plate RH Bodenplatte RH Couvercle droit 1
792731-001 Step Mat RH Gummimatte RH Tapis en droit
7 793202 Floor Plate LH Bodenplatte LH Couvercle gauche 1
792732 Step Mat LH Gummimatte LH Tapis en gauche
794891 Floor Plate LH Bodenplatte LH Couvercle gauche 1
9 794814 Support Halterung Support 1

Printed in Germany
1.0-2230-076 1.0-2230-076
13
COVERS
VERKLEIDUNG
REVÊTEMENT
M1424
Printed in Germany
1.0-2230-100
14 1.0-2230-100
COVERS
VERKLEIDUNG
REVÊTEMENT

0 Covers Console Amaturenverkleidung Console de Revêtement

1 792721 Console (Assy) Konsole (Vollst.) Console (Montage) 1
4 792720 Console Back Konsolenabdeckung Couvercle de console 1
6 792722 Cover Extrusion Verkleidung Revêtement (comprimer) 1
7 792723 Cover Extrusion Verkleidung Revêtement (comprimer) 1
8 793470 Bracket Halterung Support 2
9 792940 'U' Nut 'U' Mutter 'U' Ecrou 2
13 115478 Lens Linse Lentille 1
14 794894 Hour / Discharge Stundenzähler Comteur d´heures de Décharge 1
Indicator (Std.) Batterieentladeanzeige (Std.) batterie discharge
794895 Hour/Discharge Indicator Stundenz. u. Batterieentl. Comteur d´heures de fonchonne 1
Temperature and Brush wear Temperatur- u. Bürstenver- ment et afficharge de temperature
indicator (Option) brauchsanzeige (Option) et dúsure des balais
15 793182 Clamp Klemmenhalter Fixation 1
793666 Clamp only 794895 Klemmenhalter für 794895 Fixation seulement 794895 1

Printed in Germany
1.0-2230-101 1.0-2230-101
15
DRIVE WHEEL
ANTRIEBSRAD
Pneumatic 1.25/1.6t ROUE MOTRICE
Luftreifen 1.25/1.6t
Pneumatique 1.25/1.6t
M0124
Printed in Germany
1.5-2230-001
16 1.5-2230-001
DRIVE WHEEL
ANTRIEBSRAD
ROUE MOTRICE

0 792518 Drive Wheel & Tyres (Assy) Antriebsrad & Reifen (vollst.) Roue motrice & roue (montage) 2
(Pneumatic:Only for 1,25-1,6t) (Luftreifen: Nur für 1,25-1,6t) (Pneumatic: que pour 1,25-1,6)
1 792508 Wheel Felge Roue 2
2 792521 Flap Felgenband Roudelle 2
3 792519 Tyre Reifen Roue 2
4 792520 Tube & Valve Schlauch Tuyau 2
5 793669 Lockingring Verschlußring Bague de verrouillage 2

Printed in Germany
REV.10/99
1.5-2230-002 1.5-2230-002
17
DRIVE WHEEL
ANTRIEBSRAD
Super Elastic 1.8t ROUE MOTRICE
Super Elastik 1.8t
Super Elestique 1.8t
M0126
Printed in Germany
1.5-2230-075
18 1.5-2230-075
DRIVE WHEEL
ANTRIEBSRAD
ROUE MOTRICE

0 792526-001 Drive Wheel & Tyres (Assy) Antriebsrad & Reifen (vollst.) Roue motrice & roue (montage) 2
(Super Elastic: 1.8t) (Super Elastik: 1.8t) (Super Elastic: 1.8t)

Printed in Germany
REV.10/99
1.5-2230-076 1.5-2230-076
19
DRIVE WHEEL
ANTRIEBSRAD
Super Elastic 1.25/1.6t ROUE MOTRICE
Super Elastik 1.25/1.6t
Super Elestique 1.25/1.6t
M0127
Printed in Germany
1.5-2230-125
20 1.5-2230-125
DRIVE WHEEL
ANTRIEBSRAD
ROUE MOTRICE

(SE: Only for 1,25-1,6t) (SE: Nur für 1,25-1,6t) (SE: que pour 1,25-1,6t)

Printed in Germany
REV.10/99
1.5-2230-126 1.5-2230-126
21
DRIVE WHEEL
ANTRIEBSRAD
Cushion ROUE MOTRICE
Vollgummibandage
Caoutchouc
M0128
Printed in Germany
1.5-2230-175
22 1.5-2230-175
DRIVE WHEEL
ANTRIEBSRAD
ROUE MOTRICE

0 795550 Drive Wheel & Tyres (Assy) Antriebsrad & Reifen (vollst.) Roue motrice & roue (montage) 2
(Cushion: all Models) (Vollgummi: alle Modelle) (Bondage: tous les modèles)
2 793229-004 Tyre Reifen Roue 2

Printed in Germany
1.5-2230-176 1.5-2230-176
23
DRIVE WHEEL
ANTRIEBSRAD
Super Elastic 1.25/1.6t/Non-Marking ROUE MOTRICE
Super Elastik 1.25/1.6t/Nichtkreidend
Super Elestique 1.25/1.6t/Non marquant
M0127
Printed in Germany
1.5-2230-185
24 1.5-2230-185
DRIVE WHEEL
ANTRIEBSRAD
ROUE MOTRICE

(SE: Only for 1,25-1,6t) (SE: Nur für 1,25-1,6t) (SE: que pour 1,25-1,6t)

Printed in Germany
1.5-2230-186 1.5-2230-186
25
DRIVE WHEEL
ANTRIEBSRAD
Super Elastic 1.8t/Non-Marking ROUE MOTRICE
Super Elastik 1.8t/Nichtkreidend
Super Elestique 1.8t/Non marquant
M0127
Printed in Germany
1.5-2230-195
26 1.5-2230-195
DRIVE WHEEL
ANTRIEBSRAD
ROUE MOTRICE

(Super Elastic: Only for 1,8t) (Super Elastik: Nur für 1,8t) (Super Elastic: que pour 1,8t)

Printed in Germany
1.5-2230-196 1.5-2230-196
27
STEER WHEEL
LENKRÄDER
Pneumatic 1.25/1.6t ROUS DIRECTIONNELLES
Luftreifen 1.25/1.6t
Pneumatique 1.25/1.6t
M0129
Printed in Germany
1.5-2230-200
28 1.5-2230-200
STEER WHEEL
LENKRÄDER
ROUS DIRECTIONNELLES

0 792522 Steer Wheel & Tyres (Assy) Lenkräder & Reifen (vollst.) Roue directrice et bandage(montage)
(Pneumatic:Only for 1,25-1,6t) (Luftreifen: Nur für 1,25-1,6t) (Pneumatic: que pour 1,25-1,6t)
2 792525 Flap Felgenband Roudele 2
4 792524 Tube & Valve Schlauch Tuyau 2
5 793667 Ring Support Schrägschulterring Bogue support 2
6 793668 Lockingring Verschlußring Bague de verrduillage 2

Printed in Germany
1.5-2230-201 1.5-2230-201
29
STEER WHEEL
LENKRÄDER
Super Elastic ROUS DIRECTIONNELLES
Super Elastik
Super Elastique
M0131
Printed in Germany
1.5-2230-275
30 1.5-2230-275
STEER WHEEL
LENKRÄDER

0 792533-001 Steer Wheel & Tyres (Assy) Lenkräder & Reifen (vollst.) Guidonet & roue (montage) 2
(Super Elastic: All Models) (Super Elastik:Alle Modelle) (Super Elastic: tous les modèles)

Printed in Germany
REV.10/99
1.5-2230-276 1.5-2230-276
31
STEER WHEEL
LENKRÄDER
Super Elastic/Non-Marking ROUS DIRECTIONNELLES
Super Elastik/Nichtkreidend
Super Elastique/Non marquant
M0131
Printed in Germany
1.5-2230-285
32 1.5-2230-285
STEER WHEEL
LENKRÄDER

0 792533-004 Steer Wheel & Tyres (Assy) Lenkräder & Reifen (vollst.) Guidonet & roue (montage) 2
(Super Elastic: All Models) (Super Elastik:Alle Modelle) (Super Elastic: tous les modèles)

Printed in Germany
1.5-2230-286 1.5-2230-286
33
STEER WHEEL
LENKRÄDER
Cushion ROUS DIRECTIONNELLES
Vollgummibandage
Caoutchouc
M0132
Printed in Germany
1.5-2230-325
34 1.5-2230-325
STEER WHEEL
LENKRÄDER

0 795551 Steer Wheel & Tyres (Assy) Lenkräder & Reifen (vollst.) Guidonet & roue (montage) 2
(Cushion: All Models) (Vollgummi: Alle Modelle) (Bondage: tous les modèles)
2 793229-003 Tyre Reifen Roue 2

Printed in Germany
1.5-2230-326 1.5-2230-326
35
SEAT
SITZ
SIÉGE
M1426
Printed in Germany
1.7-2230-025
36 1.7-2230-025
SEAT
SITZ
SIÉGE

0 795579-001 Seat (PVC) Sitz (PVC) Siege (PVC) 1

795579-002 Seat (stitched cloth) Sitz Siege 1
1 794124-001 Pad (PVC) Polster (PVC) Matelas (PVC) 1
794124-002 Pad (stitched cloth) Polster Matelas 1
2 794125-001 Pad (PVC) Polster (PVC) Matelas (PVC) 1
794125-002 Pad (stitched cloth) Polster Matelas 1
3 791691-001 Seat Back Rückenplatte Capot 1
4 791691-002 Seat Plate Sitzplatte Plaque (siege) 1
5 794126 Attachment Befestigungsteilesatz Réglage 3
6 794127 Frame Seat Sitzgestell Cadre 1
7 791691-005 Wear Strips Verschleißteile-Satz Frotteur 1
8 794128 Kit Repair Reparatursatz Repair kit 1
9 794129 Pocket Tasche (vollst.) Pochette 1
10 791691-008 Latch Adjustment Verstellhebel (vollst.) Levier 1
11 791691-009 Cover Suspension Abdeckung f. Federung Revêtement (Ressort) 1
12 791691-010 Repair Kit Reparatursatz Repair kit 1
13 794130 Slide Non Locking Beischiene (vollst.) Colissiése 1
14 794131 Slide Locking Rastschiene (vollst.) Glissière de verrouillage 1
15 791691-015 Support inner Außenschwinge Coulisse 1
16 791691-016 Support outer Innenschwinge Coulisse 1
17 791691-017 Buffer Kit Puffersatz Kit de Butée 1
18 791691-018 Latch Hebel evier 1
19 791691-019 Bracket Weight Adjustment Gewichtseinstellhebel Tige de reglage 1
20 791691-020 Spring Zugfeder Ressort 1
21 794132 Latch (incl. 28) Rasterung (inkl. 28)) Crémaillière (incl. 28) 1
22 791691-022 Dashpot Assy Stoßdämpfer (vollst.) Tampon amortisseur de levage 1
23 791691-023 Bracket Schalterplatte (Reparat.) Support 1
24 794133 Spring Druckfeder Ressort 2
25 794134 Switch Seat Assy (incl. 24) Sitzschalter (vollst./inkl. 24)) Commutateur de siege (incl. 24) 1
26 794135 Arm Pad Armlehne Accouddir 1
27 794136 Arm Pad Armlehne Accouddir 1
28 794137 Grip Griff Manette 1
29 794138 Seat Belt Assy (incl. 30,31) Sitzgurt (vollst./inkl. 30,31)) Ceinture de sécurité (incl. 30,31) 1
30 794139 Safety Belt Beckengurt Ceinture de sécurité 1
31 794140 Strap (Safety) Gurtlasche Serrure 1
32 794141 Seat Belt Assy Sitzgurt (vollst.) Ceinture de sécurité (montage) 1
(incl. 31,33) (inkl. 31,33) (incl. 31,33)
33 794142 Safety Belt Beckengurt Ceinture de sécurité 1
122031 Seat Restraint Schulterstützen Appuie-tête 1

(Not illustrated) (Nicht gezeichnet) (Non illustré)
124023 Cover Back Rückwertige-Abdeckung 1
(Not illustrated) (Nicht gezeichnet) (Non illustré)
795614 Washer Scheibe Rondelle 4

Printed in Germany
1.7-2230-026 1.7-2230-026
37
REAR MIRROR
RÜCKSPIEGEL
RETROVISEUR
M1432
Printed in Germany
1.9-2230-001
38 1.9-2230-001
REAR MIRROR
RÜCKSPIEGEL
RETROVISEUR

0 793940-001 Rear Mirror Rückspiegel Retroviseur 1

1 793779 Mirror Spiegel Miroir 1

Printed in Germany
1.9-2230-002 1.9-2230-002
39
Printed in Germany
SECTION 2
ABSCHNITT 2
CHAPITRE 2
Printed in Germany
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX
M1423
Printed in Germany
2.1-2230-025
42 2.1-2230-025
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX

0 Hydraulic giddy up diagram Rohrschlauchplan SC3000 Schema des tuyeapux

I Tank Tank Reservoir
II Pump Motor Pumpenmotor Pompe-moteur
III Control Valve Ventilblock Distributeur
IV Steer Valve Lenkeinheit Vanne direction
V Steer Axle Lenkachse Axe de direction
VI Tilt Cylinder Neigezylinder Cylindre d’inclinaison
1 795575 Hose Suction, Tank Ansaugrohr, Tank Tubulure d’aspiration, reservoir 1
2 793277 Hose Joining, Suction Verbindungsrohr Raccord 1
3 792967 Hose Return Rücklaufrohr Tuyau de retour 1
4 061022 Hose Clip Rohrschelle Bride tuyau 4
5 795681-003 Hose Assy Rohr / Leitung Tuyau montage 1
6 793410 Elbow Anschlußstück Connecteur 1
7 795675 Hose Assy Rohr / Leitung vollst. Tuyau montage 1
10 064061-003 Elbow Anschlußstück Connecteur 1
12 795681-001 Hose Assy Rohr / Leitung vollst. Tuyau montage 1
13 795681-002 Hose Assy Rohr / Leitung vollst. Tuyau montage 1
16 793582 Clamp Welded Schlauchhalterung Tuyau de fixation 2
18 793405 Bracket Cable Support Halterung Porte-câble 1
22 064073-001 Elbow Anschlußstück Connecteur 2
23 793687 Bracket Halterung Porte 1
24 793690 Bulkhead Fitting Verschraubung Raccord 2
25 790404 Adapter Adapter Adaptor 1
26 790405 Seal Dichtung Joint 1
27 Pressure Limiting Valve Druckbegrenzungsventil Vanne régulatrice de pression 1
(see Section 2.10) (siehe Sektion 2.10) (voir section 2.10)

Printed in Germany
2.1-2230-026 2.1-2230-026
43
CONTROL VALVE LINKAGE
VENTILBLOCK BETÄTIGUNG
Part1 TIMON DE LA VANNE DE COMMANDE
Teil 1
Partie 1
M1381
Printed in Germany
2.2-2230-125
44 2.2-2230-125
TIMON DE LA VANNE DE COMMANDE

0 2/3/4-Spool Hydr. Control Valve Ventilblock 2/3/4 Funktionen Hydr. distributeur

2/3/4 Levers 2/3/4 Hebel 2/3/4-Levier
1 794669 Baseplate Grundplatte Base 1
794809 Baseplate Grundplatte Base 1
2 793415 Spring Compression Druckfeder Ressort de compression 1
3 794589-001 Pin Stift Goupille 2
4 794771-001 Clip Attachment Clip Halter Bride de fixation 2
5 794595 Valve Plate Ventilplatte Plaquette de distribution 1
2/3/4 Levers 2/3/4 Hebel 2/3/4-Levier
053050-006 Loctite Loctite Loctite AR
10 792992 Potentiometer (Assy) Potentiometer (vollst.) Potentiometre (montage) 1
11 050009-001 Flatwasher Unterlegscheibe Rondelle plate 2
14 792991 Microswitch (Assy) Schalter (vollst.) Microswitch montage 1
(2 Levers) (2 Hebel) (2 Levier)
792991 Microswitch (Assy) Schalter (vollst.) Microswitch montage 2
792991 Microswitch (Assy) Schalter (vollst.) Microswitch montage 3
803310 Actuator Roller Arm Betätigungshebel Bras 1
16 795580 Plate Switch Platte Plaquette switch 1
795580 Plate Switch Platte Plaquette switch 2
795580 Plate Switch Platte Plaquette switch 3
18 793288 Clip Attachment Clip Halter Bride de fixation AR
20 794616 Plate Valve Ventilplatte Plaquette de distribution 1
794576 Block Bearing Führung Block de entretoise 1
(for high Battery/2 Levers) (für hohe Batterie/2 Hebel) (pour batterie haute/2 Levier)
794576 Plate Valve Ventilplatte Plaquette de distribution 1
794616 Block Bearing Führung Block de entretoise 1
(for high Battery/3 Levers) (für hohe Batterie/3 Hebel) (pour batterie haute/3 Levier)
794829 Plate Valve Ventilplatte Plaquette de distribution 1
(4 Levers and high Battery) (4 Hebel und hohe Batterie) (4 Levier et batterie haute)
22 793333 Lug Nut Ansatz Mutter Clip de verrouillage ecrou 3

Printed in Germany
2.2-2230-126 2.2-2230-126
45
Part1 TIMON DE LA VANNE DE COMMANDE
Teil 1
Partie 1
M1381
Printed in Germany
2.2-2230-127
46 2.2-2230-127

23 111599 Lever Lift/Lower Control Steuerhebel Heben/Senken Levier de commande de levage/ 1

abaissement
24 111600 Lever Tilt Control Steuerhebel Neigen Levier de commande de 1
basculement
25 111601-001 Lever Sideshift Control Steuerhebel Seitenscheiber Levier de commande du 1
deplacement latéral
111602-002 Lever Load Stabilzer Hebel, Lasthalter Levier du stabilisateur de charges 1
111602-003 Lever Push/Pull Hebel, Schubfunktion Levier poussée/traction 1
111602-004 Lever Clamp Hebel, Klammer Levier du systéme de serrage 1
111602-005 Lever Rotate Hebel, Drehen Levier du systéme de rotation 1
111602-006 Lever Upender Hebel, Kippen Levier du systéme de 1
retournement
26 795570 Block Bearing Führung Block de entretoise 1
30 792674-001 Cover Verkleidung Revêtement 1
(2/3 Levers) (2/3 Hebel) (2/3 Levier)
792674-003 Cover Verkleidung Revêtement 1
32 795505 Bracket/Microswitch Halterung/Schalter Support/Microswitch 1
(only 4 Levers) (nur für 4 Hebel) (pour parties 4 Levier)
37 794857-001 Spring Compression Druckfeder Ressort de compression 1
Not illustrated Nicht gezeichnet Non illustré

(only F/C) (nur für Kühlhaus) (pour parties froides)
088941 Thermostat Thermostat Thermostat 1
794873-001 Spacer Distanzstück Douille d'écartement 4
(only 2/3 Levers) (nur für 2/3 Hebel) (pour parties 2/3 Levier)
795248-001 Double Heater Resistor Doppelter Heizwiderstand Résistance thermique double AR
with cable and mounting parts mit Kabel und Montageteilen avec câble et pièces de montage
(only 2/3/4 Levers) (nur für 2/3/4 Hebel) (pour parties 2/3/4 Levier)
795249-001 Single Heater Resistor Einfacher Heizwiderstand Résistance thermique simple AR
(only 3/4 Levers) (nur für 3/4 Hebel) (pour parties 3/4 Levier)
Printed in Germany
2.2-2230-128 2.2-2230-128
47
Part 2 TIMON DE LA VANNE DE COMMANDE
Teil 2
Partie 2
M1382
Printed in Germany
2.2-2230-135
48 2.2-2230-135

1 794768-002 Shaft lever Gelenkbolzen Pivot d’ axe 1

794768-001 Shaft lever Gelenkbolzen Pivot d’ axe 1
2 050001-036 Pin cotter Split Splint Goupille fendue AR
3 050000-073 Pin Spirol Stift Goupille 1
4 060030-195 Flatwasher Unterlegscheibe Rondelle plate AR
5 060046-012 Washer Spring Federscheibe Rondelle ressort AR
6 792584-001 Spacer Distanzstück Ecarteur 1
792584-001 Spacer Distanzstück Ecarteur 2
7 065007-086 Bearing sleeve Gleitlager Douille de palier AR
8 793221 Lever Pivot Schwenkhebel Pivot 2
793221 Lever Pivot Schwenkhebel Pivot 3
793221 Lever Pivot Schwenkhebel Pivot 4
10 793576 Link Lasche Attache 1
11 060005-010 Lockwasher Sicherungsscheibe Rondelle de blocage AR
12 792584-002 Spacer Distanzstück Ecarteur 1
13 065032-007 Joint Ball Kugelgelenk Rotule AR
15 792346 Adaptor Adapter Adaptateur AR
794812 Adaptor Adapter Adaptateur AR
17 792579-001 Link Connecting Lift Gewindestang Connecteur de levage 1
792579-002 Link Connecting Lift Gewindestang Connecteur de levage 1
18 792580-001 Link Conntecting Tilt Gewindestang Connecteur Inclinaison 1
792580-002 Link Conntecting Tilt Gewindestang Connecteur Inclinaison 1
19 792581-001 Link Connecting Aux. Gewindestang Connecteur (fonction auxilliaire) 1
792581-002 Link Connecting 1 Aux. Gewindestang Connecteur (1 fonction auxilliaire) 1
792581-003 Link Connecting 2 Aux. Gewindestang Connecteur (2 fonction auxilliaire) 1
20 794498 Yoke Gabelstück Etrier AR
21 106201 Pin Stift Tige AR
22 060009-038 Ring Retaining Sicherungsring Bague de maintien AR
23 793684-001 Hyd. Control Valve Ventilblock Hydr. distributeur 1
793684-002 Hyd. Control Valve Ventilblock Hydr. distributeur 1

Printed in Germany
2.2-2230-136 2.2-2230-136
49
CONTROL LEVERS
BEDIENHEBEL
LEVERS DE COMMANDE
M0141
Printed in Germany
2.2-2230-150
50 2.2-2230-150
CONTROL LEVERS
BEDIENHEBEL
LEVERS DE COMMANDE

Part Numbers on opposite Sachnummern auf gegenüber- Numéro de référence voir

Page liegende Seite page dén face

Printed in Germany
2.2-2230-151 2.2-2230-151
51
HYDRAULIC TANK
HYDRAULIKTANK
RÉSERVOIR HYDRAULIQUE
M0142
Printed in Germany
2.3-2230-025
52 2.3-2230-025
HYDRAULIC TANK
HYDRAULIKTANK
RÉSERVOIR HYDRAULIQUE

0 795577 Hydraulic Tank (Assy) Hydrauliktank (Baugr.) Reservoir hydraulique (montage) 1

(incl.1,6,8,9,11,12) (inkl.1,6,8,9,11,12) (incl.1,6,8,9,11,12)
1 794336 Hydraulic Tank & Gasket Assy Hydrauliktank & Dichtung (voll.) Reservoir hydrau. & Joint(m.) 1
5 793538 Plate Mounting Befestigungsplatte Plaque support 2
6 792975 Return Filter Rücklauffilter Filtre retour 1
794066 Filter Element Filterelement Cartouche de remplacement 1
7 794065 Seal Bonded Dichtring Joint 1
9 795564 Strainer Mounting Plate (Assy) Montage Platte (Filter) Plaque support 1
10 793754 Gasket Dichtung Joint 1
11 793539 Seal Bonded Dichtring Joint 1
12 793192 Suction Filter Ansaugfilter Filtre aspirateur 1
14 (see Section 2.1) (siehe Sektion 2.1) (Voir section 2.1)

Printed in Germany
2.3-2230-026 2.3-2230-026
53
HYDRAULICS TL MAST
HYDRAULIK TL MAST
HYDRAULIQUE MÂT TL
M0143
Printed in Germany
2.4-2230-001
54 2.4-2230-001
HYDRAULICS TL MAST
HYDRAULIK TL MAST
HYDRAULIQUE MÂT TL

0 Mast-TL Mast-TL Mât-TL

1 792488 Outermast Standmast Mât fixe
2 792172 Block Manifold Verteilerblock Distributeur 1
4 064091-007 Plug Verschlußschraube Bouchon filete 1
5 793285 Flow Control Valve Regelventil Soupape de sureté 1
6 064004-013 Connector Verschraubung Connecteur 1
8 793532 Lift Pipe (LH) Rohrleitung (LH) Tuyau (droite) 1
793533 Lift Pipe (RH) Rohrleitung (RH) Tuyau (gauche) 1
9 793340 Elbow Winkelverschraubung Coude 2
10 Lift Cylinder Zylinder Cylindre
see Section Cyl. siehe Abschn. Zyl. voir Section Cyl.
793584 Hose Clamp Schlauchschelle Collier de serrage 2
061022-004 Clamp Klemmme Bride 2

Printed in Germany
2.4-2230-002 2.4-2230-002
55
HYDRAULIC ACCESSORIES TL MAST
HYDRAULIK ZUSATZFUNKTION TL MAST
HYDRAULIQUE MÂT TL ACCESSOIRE
M0331
Printed in Germany
2.5-2230-025
56 2.5-2230-025

0 Mast TL Aux. Hydraulic Funct. Mast TL Hydr. Zusatzfunktion Mât TL fonction spéciale hydraulique
1 792192 Pulley Cover (1st. Funct.) Abdeckung (1st. Funkt.) Revétement (1ére fonct.) 1
792192 Pulley Cover (2nd. Funct.) Abdeckung (2st. Funkt.) Revétement (2me fonct.) 2
2 103350 Shaft Pulley (1st. Funct.) Welle (1st. Funkt.) Arbre (1ére fonct.) 6
103350 Shaft Pulley (2nd. Funct.) Welle (2st. Funkt.) Arbre (2me fonct.) 12
3 060030-183 Washer (1st. Funct.) Scheibe (1st. Funkt.) Rondelle (1ére fonct.) 12
060030-183 Washer (2nd. Funct.) Scheibe (2st. Funkt.) Rondelle (2éme fonct) 24
4 103349 Pulley (1st. Funct.) Umlenkrolle (1st. Funkt.) Polie (1ére fonct.) 2
103349 Pulley (2nd. Funct.) Umlenkrolle (2st. Funkt.) Polie (2éme fonct) 4
5 107692-001 Roller (1st. Funct.) Laufrolle (1st. Funkt.) Poulie (1ére fonct.) 4
107692-001 Roller (2nd. Funct.) Laufrolle (2st. Funkt.) Poulie (2me fonct.) 4
6 060009-121 Ring Retaining (1st. Funct.) Sicherungsring (1st. Funkt.) Bague de retenue (1ére fonct.) 6
060009-121 Ring Retaining (2nd. Funct.) Sicherungsring (2st. Funkt.) Bague de retenue (2éme fonct) 12
7 105921 Shaft Pulley (1st. Funct.) Welle (1st. Funkt.) Arbre (1ére fonct.) 1
105921 Shaft Pulley (2nd. Funct.) Welle (2st. Funkt.) Arbre (2me fonct.) 2
105967 Pulley (2nd. Funct.) Umlenkrolle (2st. Funkt.) Polie (2éme fonct.) 2
9 060005-009 Washer (1st. Funct.) Scheibe (1st. Funkt.) Rondelle (1ére fonct.) 1
060005-009 Washer (2nd. Funct.) Scheibe (2st. Funkt.) Rondelle (2éme fonct.) 2
10 060017-006 Screw (1st. Funct.) Schraube (1st. Funkt.) Vis (1ére fonct.) 1
060017-006 Screw (2nd. Funct.) Schraube (2st. Funkt.) Vis (2éme fonct.) 2
11 793835-002 Hose Assy 2460mm lift Schlauch, vollst. 2460mm Hub Tuyau complet 2460mm évév 1
793835-004 Hose Assy 2880mm lift Schlauch, vollst. 2880mm Hub Tuyau complet 2880mm évév 1
793835-010 Hose Assy 3870mm lift Schlauch, vollst. 3870mm Hub TTuyau complet 3870mm évév 1
793835-022 Hose Assy (1st. Funct.) Schlauch, vollst. (1st. Funkt.) Tuyau complet (1ére fonct.) 1
793835-021 Hose Assy (2nd. Funct.) Schlauch, vollst. (2st. Funkt.) Tuyau complet (2éme fonct.) 1
793619 Elbow Winkelverschraubung Coude AR
12 793835-001 Hose Assy 2460mm lift Schlauch, vollst. 2460mm Hub Tuyau complet 2460mm évév 1
793835-022 Hose Assy (1st. Funct.) Schlauch, vollst. (1st. Funkt.) Tuyau complet (1ére fonct.) 1
793835-021 Hose Assy (2nd. Funct.) Schlauch, vollst. (2st. Funkt.) Tuyau complet (2éme fonct.) 1
793619 Elbow Winkelverschraubung Coude AR
13 793586 Clamp Hose (1st. Funct.) Rohrschelle (1st. Funkt.) Bride de tuyau (1ére fonct.) 1
793586 Clamp Hose (2nd. Funct.) Rohrschelle (2st. Funkt.) Bride de tuyau (2éme fonct.) 2

Printed in Germany
REV.10/99
2.5-2230-026 2.5-2230-026
57
M0331
Printed in Germany
2.5-2230-027
58 2.5-2230-027

14 790890-109 Screw (1st. Funct.) Schraube (1st. Funkt.) Vis (1ére fonct.) 1
050006-038 Screw (1st. Funct.) Schraube (1st. Funkt.) Vis (1ére fonct.) 2
15 050008-024 Nut (1st. Funct.) Mutter (1st. Funkt.) Ecrou (1ére fonct.) 3
050008-024 Nut (2nd. Funct.) Mutter (2st. Funkt.) Ecrou (2éme fonct.) 6

Printed in Germany
2.5-2230-028 2.5-2230-028
59
HYDRAULICS TF MAST
HYDRAULIK TF MAST
HYDRAULIQUE MÂT TF
M1377
Printed in Germany
2.6-2230-001
60 2.6-2230-001
HYDRAULICS TF MAST
HYDRAULIK TF MAST
HYDRAULIQUE MÂT TF


1 Outermast Standmast Mât fixe
see Section Mast siehe Abschn. Mast voir section mât
4 064091-007 Plug Verschlußschraube Bouchon filete 1
7 793788 Lift Pipe (LH) Rohrleitung (LH) Tuyau (droite) 1
8 793787 Lift Pipe (RH) Rohrleitung (RH) Tuyau (gauche) 1
9 054159-003 Elbow Winkelverschraubung Coude 2
10 794359 Connector Verschraubung Connecteur 2
14 793756 Pipe Rohrleitung Tuyau 1
15 793755 T-Connector T-Verschraubung T-Connecteur 1
16 793757-001 Pipe 2460mm lift Rohrleitung 2460mm Hub Tuyau 2460mm évév 1
793757-002 Pipe 2880mm lift Rohrleitung 2880mm Hub Tuyau 2880mm évév 1
793350-006 Clamp Klemmme Bride 1
17 054157-004 Elbow Winkelverschraubung Coude 1

Printed in Germany
REV.10/99
2.6-2230-002 2.6-2230-002
61
HYDRAULIC ACCESSORIES TF MAST
HYDRAULIK ZUSATZFUNKTION TF MAST
HYDRAULIQUE MÂT TF ACCESSOIRE
M1433
Printed in Germany
2.7-2230-001
62 2.7-2230-001

0 Mast TF Aux. Hydraulic Funct. Mast TF Hydr. Zusatzfunktion Mât TF fonction spéciale hydraulique
1 Inner Mast Innenmast Mât interne
(Components see 7.3) (Komponenten siehe 7.3) (Composants voir 7.3)
3 793824-002 Bracket (1st. Funct.) Halterung (1st. Funkt.) Fixation (1ére fonct.) 1
793824-001 Bracket (2nd. Funct.) Halterung (2st. Funkt.) Fixation (2me fonct.) 1
6 793619 Elbow Winkelverschraubung Coude AR
7 793773-001 Hose Guide 2460mm lift (1*) Schlauchführung 2460mm H.(1*) Guidage tuyaux 2460mm é. (1*) 1
793773-001 Hose Guide 2880mm lift (1*) Schlauchführung 2880mm H.(1*) Guidage tuyaux 2880mm é. (1*) 1
8 061022-004 Juilee Clip Rohrschelle Bride de tuyau AR
9 794376-001 Hose Assy 2460mm lift (1*) Schlauch, vollst. 2460mm H. (1*) Tuyau complet 2460mm évév(1*) 1
794376-002 Hose Assy 2880mm lift (1*) Schlauch, vollst. 2880mm H.(1*) Tuyau complet 2880mm évév(1*) 1
794376-003 Hose Assy 3270mm lift (1*) Schlauch, vollst. 3270mm H. (1*) Tuyau complet 3270mm évév(1*) 1
794409-004 Hose Assy 3570mm lift (2*) Schlauch, vollst. 3570mm H. (2*)Tuyau complet 3570mm évév(2*)1
11 793835-022 Hose Assy (1st. Funct.) Schlauch, vollst. (1st. Funkt.) Tuyau complet (1ére fonct.) 2
793835-021 Hose Assy (2nd. Funct.) Schlauch, vollst. (2st. Funkt.) Tuyau complet (2me fonct.) 2

Printed in Germany
REV.10/99
2.7-2230-002 2.7-2230-002
63
M1433
Printed in Germany
2.7-2230-003
64 2.7-2230-003

12 794411-001 Hose Guide 2460mm lift (1*) Schlauchführung 2460mm H.(1*)Guidage tuyaux 2460mm é. (1*) 1
794411-002 Hose Guide 2880mm lift (1*) Schlauchführung 2880mm H.(1*)Guidage tuyaux 2880mm é. (1*) 1
13 793724 Clamp Block Schlauchschelle Bride de tuyau AR
16 Yoke Umlenkrolle Logement chaine
1* = 1st. Function 1st. Funktion 1éve fonction

2* = 2nd. Function 2st. Funktion 2éme fonction

Printed in Germany
2.7-2230-004 2.7-2230-004
65
HYDRAULICS TT MAST
HYDRAULIK TT MAST
HYDRAULIQUE MÂT TT
M0144
Printed in Germany
2.8-2230-025
66 2.8-2230-025
HYDRAULICS TT MAST
HYDRAULIK TT MAST
HYDRAULIQUE MÂT TT

0 Mast-TT Mast-TT Mât-TT

2 792272 1st Stg. Mast Innenmast Mât interne 1
3 792275 2nd Stg. Mast Innenmast Mât interne 2
064091-001 Hex Plug Stöpsel Bouchon filete AR
6 064004-001 Connector Verbindung Connecteur 3
8 064004-013 Connector Verbindung Connecteur 1
9 793657 Lift Pipe Rohr Tuaya 1
10 793658 Lift Pipe Rohr Tuyau 1
11 793340 Elbow Anschlußwinkel Coude 2
12 793608 Block Block Bloc 1
14 793612 Pipe Clamp Rohrschelle Bride de tuyau 1
16 793609-001 Hose Assy 3670mm lift Schlauch, vollst. 3670mm Hub Tuyau complet 3670mm élév 1
793609-002 Hose Assy 4300mm lift Schlauch, vollst. 4300mm Hub Tuyau complet 4300mm élév 1
17 793602 Pulley Umlenkrolle Poulie de guidage 1
050000-010 Pin Stift Goupille 1
18 793601 Pulley Shaft Bolzen Poulie de guidage arbre 1
19 793607 Spacer Distanzstück Entretoise 1
21 794527 Bulkhead Union Elbow Winkelverschraubung Raccord 1
22 794525 Bracket Halterung Fixation 1
23 793613 Adaptor Adapter Adaptateur 1
24 793067 Pipe Rohr Tuyau 1
25 793410 Elbow Anschlußwinkel Coude 1
26 793610 Hose Clamp Schlauchschelle Collier de serrage 2
061022-004 Clamp Klemme Bride 2

Printed in Germany
REV.10/99
2.8-2230-026 2.8-2230-026
67
HYDRAULIC ACCESSORIES TT MAST
HYDRAULIK ZUSATZFUNKTION TT MAST
HYDRAULIQUE MÂT TT ACCESSOIRE
M1434
Printed in Germany
2.9-2230-025
68 2.9-2230-025
HYDRAULIC ACCESSORIES TT MAST
HYDRAULIK ZUSATZFUNKTION TT MAST
HYDRAULIQUE MÂT TT ACCESSOIRE

0 Mast TT Aux. Hydraulic Funct. Mast TT Hydr. Zusatzfunktion Mât TT fonction spéciale hydraulique
2 061022-004 Juilee Clip Rohrschelle Bride de tuyau 2
794481 Clamp Hose Rohschelle Bride de tuyau 2
794528 Spacer Distanzbüchse Douille d'ecartement 2
4 794907 Bracket (LH/1st. Funct.) Halterung (LH/1st. Funkt.) Fixation (LH/1ére fonct.) 1
794908 Bracket (RH/2nd. Funct.) Halterung (RH/2st. Funkt.) Fixation (RH/2me fonct.) 1
050006-026 Screw Schraube Vis AR
6 793835-022 Hose Assy (1st. Funct.) Schlauch, vollst. (1st. Funkt.) Tuyau complet (1ére fonct.) 2
793835-022 Hose Assy (2nd. Funct.) Schlauch, vollst. (2st. Funkt.) Tuyau complet (2me fonct.) 4
794477 Bracket (1st. Funct.) Halterung (1st. Funkt.) Support (1ére fonct.) 1
794479 Bracket (2nd. Funct.) Halterung (2st. Funkt.) Support (2me fonct.) 1
7 1st Stg. Mast Innenmast 1 Mât interne 1
8 794457 Cover Abdeckung Revêtement 1
10 794470-001 Shaft Welle Arbre 6
11 105967 Pulley Umlenkrolle Polie 1
12 794461-001 Shaft Welle Arbre 1
13 794471-002 Spacer Distanzbüchse Douille d'ecartement 1
15 794460 Guard Plate Abdeckung Revêtement 1
17 2nd Stg. Mast Innenmast 2 Mât interne 2
18 Yoke Umlenkrolle Logement chaine

Printed in Germany
REV.10/99
2.9-2230-026 2.9-2230-026
69
VALVE BLOCK
VENTILBLOCK
Three Functions VANNE DE COMMANDE
Drei Functionen
Trois Fonctions
M0146
Printed in Germany
REV.01/99
2.10-2230-001
70 2.10-2230-001
VALVE BLOCK
VENTILBLOCK
VANNE DE COMMANDE

0 793684-001 3-Spool Valveblock Assembly Ventilblock, Baugr. Vanne de commande a

3 Funktionen trois tiroirs
1 794059 Main Relief Valve Überdruckventil Clapet de décharge 1
2 794060 Seal Kit Dichtsatz Joint kit 6
3 794061 Cap Spool Kappe Capuchon 3
4 794064 Priority Steer Valve Prioritätsventil, Lenkung Clapet de décharge 1
5 793698 Straight Connector Verschraubung Connecteur 1
6 793699 Dowty Seal U-Seal Joint 1
7 793689 Pressure Limiting Valve Druckbegrenzungsventil Vanne régulatrice de pression 1
10 793023 Banjo Assy Hydraulikanschluß (vollst.) Raccord 1
11 793024 Bolt Banjo Hydraulikschraube Vis de raccord 1
12 064004-001 Adaptor Adapter Adapteur 2
13 792673 Adaptor Adapter Adapteur 2
15 793342 O-Ring O-Ring O-Ring 3
064065-001 Nut Elbow Winkelverschraubung (Mutter) Coude (ecrou) 1

Printed in Germany
REV.01/99
2.10-2230-002 2.10-2230-002
71
VALVE BLOCK
VENTILBLOCK
Four Functions VANNE DE COMMANDE
Vier Functionen
Quatre Fonctions
M0147
Printed in Germany
REV.01/99
2.10-2230-050
72 2.10-2230-050
VALVE BLOCK
VENTILBLOCK
VANNE DE COMMANDE

0 793684-002 4-Spool Valveblock Assembly Ventilblock, Baugr. Vanne de commandea

4 Funktionen quatre tiroirs
1 794059 Main Relief Valve Überdruckventil Clapet de décharge 1
2 794060 Seal Kit Dichtsatz Joint kit 8
3 794061 Cap Spool Kappe Capuchon 4
4 794064 Priority Steer Valve Prioritätsventil, Lenkung Clapet de décharge 1
5 793698 Straight Connector Verschraubung Connecteur 1
6 793699 Dowty Seal U-Seal Joint 1
7 793689 Pressure Limiting Valve Druckbegrenzungsventil Vanne régulatrice de pression 1
10 793023 Banjo Assy Hydraulikanschluß (vollst.) Raccord 1
11 793024 Bolt Banjo Hydraulikschraube Vis de raccord 1
064065-001 Nut Elbow Winkelverschraubung (Mutter) Coude (ecrou) 1

Printed in Germany
REV.01/99
2.10-2230-051 2.10-2230-051
73
PUMP
PUMPE
POMPE
M0148
Printed in Germany
REV.01/99
2.12-2230-001
74 2.12-2230-001
PUMP
PUMPE
POMPE

1 790940-002 Pump Pumpe Pompe 1

2 790495 Outlet Flange Flansch Bride 1
3 Screw Schraube Vis 4
5 790491 Inlet Flange Flansch Bride 1
7 793575 Felt Ring Filzring Rondelle de feutre 1

Printed in Germany
REV.01/99
2.12-2230-002 2.12-2230-002
75
PUMP MOTOR
PUMPENMOTOR
MOTEUR DE POMPE
M0149
Printed in Germany
2.13-2230-001
76 2.13-2230-001
PUMP MOTOR
PUMPENMOTOR
MOTEUR DE POMPE

0 020473-001 Motor 48V lift Pump Pumpenmotor Pompe-moteure 1

1 020245 Motor End Cover Lagerschild Flasque 1
3 020486 Plug Hole Kappe Bouchon trou 1
4 062547 Connector Anschlußstück Connecteur 2
5 020433-001 Headband Abdeckung Planche a bornes 1
6 020548 Lead ASM Anschluß Plie 1
7 020196 Insulator Terminal Isolator Isolator borne de connexcion 2
8 020197 Nut Terminal Mutter Ecrou borne de connexcion 2
9 060005-008 Spring lock Washer Federscheibe Rondelle ressort de blocage 2
12 020252-001 Brush Bürste Balais 8
13 020528 Brush Box ASM Bürstenhalter Porte balais 1
14 118991 Brush Spring Kit Bürstendruckfeder Ressort de balais 1
16 020476 Frame and Field ASM Motorgehäuse Motor logement 1
17 060046-020 Spring Washer Federscheibe Rondelle ressort 1
18 065081-056 Bearing Ball Kugellager Roulement á billes 1
19 020475 Armature ASM Anker vollst. Induit complet 1
20 020488 Drive End Head Lagerschild Flasque 1
23 060009-144 Ring Retaining Sicherungsring Bague de retenue 1

020599 Kit Motor Protection IP44 Bausatz-Motorschutz IP44 Kit protection moteur IP44 1

Printed in Germany
2.13-2230-002 2.13-2230-002
77
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
MOTEUR DE POMPE ET POMPE
M1167
Printed in Germany
2.13-2230-025
78 2.13-2230-025
0 794356-001 Pump Motor & Pump Pumpenmotor & Pumpe Moteur de pompe et pompe 1
1 Pump Motor Pumpenmotor Moteur de pompe 1
2 Pump Pumpe Pompe 1
793575 Washer Scheibe Rondelle 1
4 792598 Motor Mounting Plate Befestigungsplatte (M.+P.) Soudé de la plaque de montage 1
8 790503 Bush Buchse Bague 4

Printed in Germany
2.13-2230-026 2.13-2230-026
79
Printed in Germany
SECTION 3
ABSCHNITT 3
CHAPITRE 3
Printed in Germany
DRIVE UNIT
GETRIEBE
BOÎTE DE VITESSES
M1245
Printed in Germany
3.1-2230-025
82 3.1-2230-025
DRIVE UNIT
GETRIEBE
BOÎTE DE VITESSES

0 794754 Drive Unit RH Getriebe RH Boîte de vitesses 1

794755 Drive Unit LH Getriebe LH Boîte de vitesses 1
1 794103 Wheel Shaft Flanschwelle Essieu 2
2 794055 Wheel Bolt Radbolzen Boulon de roue 10
3 794104-001 Transmission Case (RH) Gehäuse (RH) Boîte de transmission (RH) 1
794104-002 Transmission Case (LH) Gehäuse (LH) Boîte de transmission (LH) 1
6 794106-001 Seal Dichtung Joint 2
7 794107 Gearbox Cover Getriebedeckel Capuchon de boîte de vitesse 2
8 794108-001 Shim Paßscheibe Rondelle d'ajustage AR
9 794109-001 Bearing, Tapered Roller Kegelrollenlager Roulement á billes 2
10 794111 Pinion Ritzel Pignon droite 2
15 794112 Gear Zahnrad Pignon, engrenage 2
21 794113 Cap Deckel Capuchon 2
25 794053 Valve Ventil Vanne 1
26 794114 Gear Shaft Stirnritzelwelle Pignon, engrenage 2
32 794057 Magnetic Bolt Magnetschraube Magnétto de vis 2
38 794105-001 Backplate (RH) Rückplatte (RH) Plaque d'appui (RH) 1
794105-002 Backplate (LH) Rückplatte (LH) Plaque d'appui (LH) 1
39 794117 Bolt Bolzen Boulon 2
40 792075 Mast Pivot Block (RH) Lagerblock/Mast (RH) Bloc (RH) 1
792076 Mast Pivot Block (LH) Lagerblock/Mast (LH) Bloc (LH) 1
41 054011-003 Grease Nipple Schmiernippel Graisseur 2
42 792096 Bearing Kugellager Roulement á billes 2
792268 Pin Stift Goupille 4

Printed in Germany
REV.10/99
3.1-2230-026 3.1-2230-026
83
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION
M0152
Printed in Germany
REV.01/99
3.3-2230-001
84 3.3-2230-001
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION

0 020472-001 Motor-Drive 48V Fahrmotor 48V Motor de traction 48V 1

1 020507 Motor End cover Lagerschild Flasque 1
3 020486 Cap Kappe Capaschon 1
4 062547 Connector Anschlußstück Connecteur 3
5 020540 Headband Abdeckung Planche a bornes 1
6 020548 Lead ASM Anschlußstück Pile ASM 2
7 020196 Insulator Terminal Isolator Isolateur borne de connexcion 4
8 020197 Nut Terminal Mutter Ecrou borne de connexcion 4
9 060005-008 Spring Lock Washer Federscheibe Rondelle ressort de blocage 4
11 060078-011 Spring Lock Washer Federscheibe Rondelle ressort de blocage 6
12 020124-001 Brush Bürste Balais 4
13 113329 Brush Spring Kit Bürstendruckfeder Ressort de ballais kit 1
15 020511 Brush Box ASM Bürstenhalter Porte balais 1
18 020492 Housing and field ASM Motorgehäuse Motor logement 1
19 020491 Armature Anker vollst. Induit complet 1
20 020505 Drive End Head Lagerschild Flasque 1

020598 Kit Motor Protection IP44 Bausatz-Motorschutz IP44 Kit protection moteur IP44 1

Printed in Germany
REV.01/99
3.3-2230-002 3.3-2230-002
85
Printed in Germany
SECTION 4
ABSCHNITT 4
CHAPITRE 4
Printed in Germany
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
Part 1 PANNEAU DE CONTACTEUR
Teil 1
Partie 1
M1368
Printed in Germany
4.1-2230-025
88 4.1-2230-025
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
PANNEAU DE CONTACTEUR

0 794948-001 Control Panel Steuereinheit Commande de plaque 1

(Standard) (Standard) (Standard)
794948-002 Control Panel Steuereinheit Commande de plaque 1
( F/C) (Kühlhaus) (Froides)
(max.12,5km/h) (max.12,5km/h) (max.12,5km/h)
(F/C-max.12,5km/h) (Kühlhaus-max.12,5km/h) (Froides-max.12,5km/h)
(max.14km/h) (max.14km/h) (max.14km/h)
(F/C-max.14km/h) (Kühlhaus-max.14km/h) (Froides-max.14km/h)
1 794034 Base Plate Grundplatte Base 1
793566 Tall Nut Langmutter Ecrou rallongé 2
4 794601 Pump Controller Pumpensteuerung Commande de pompe 1
794603 Pump Controller Pumpensteuerung Commande de pompe 1
(F/C) (Kühlhaus) (Froides)
5 795785 Traction Controller Fahrsteuerung Commande de direction 1
(Standard) (Standard) (Standard)
795786 Traction Controller Fahrsteuerung Commande de direction 1
(F/C) (Kühlhaus) (Froides)
(max.12,5km/h) (max.12,5km/h) (max.12,5km/h)
(F/C-max.12,5km/h) (Kühlhaus-max.12,5km/h) (Froides-max.12,5km/h)
(max.14km/h) (max.14km/h) (max.14km/h)
(F/C-max.14km/h) (Kühlhaus-max.14km/h) (Froides-max.14km/h)
6 Cap Head Bolt Schraube Vis 10
7 Flatwasher Unterlegscheibe Rondelle de plate 10
8 794017 Direction Contactor Fahrtrichtungschütz Contacteur de marche 2
(Conponents see Direction (Komponenten siehe Fahrt- (Composants voir contacteur
Contacter) richtungsschütz) de marche)
9 794033 Line Contactor Batterieschütz Contacteur de batterie 1
(Components see Line (Komponenten siehe (Composants voir contacteur
Contactor) Batterieschüz) de batterie)
10 794016 Regen. Contactor Nutzbremsschütz Contacteur de frein 1
(Components see Regen. (Komponenten siehe (Composants voir contacteur
Contactor) Nutzbremsschütz) de frein)
11 794035 Contactor Mounting Bracket Halterung Plaque de support 1

Printed in Germany
REV.10/99
4.1-2230-026 4.1-2230-026
89
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
Teil 2
Partie 2
M1429
Printed in Germany
4.1-2230-027
90 4.1-2230-027
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL

0 794948-*** Control Panel Steuereinheit Commande de plaque

(see Page 4.1-2230-026) (siehe Seite 4.1-2230-026) (voir page 4.1-2230-026)
1 794036 Power Cable (B-) Stromkabel (B-) Câble complet (B-) 1
2 794037 Power Cable (Pump M-) Stromkabel (Pumpe M-) Câble complet (Pompe M-) 1
3 794038 Power Cable (Pump M+) Stromkabel (Pumpe M+) Câble complet ((Pompe M+) 1
4 Hex Bolt Schraube Vis 9
5 Washer Scheibe Rondelle AR
6 Spring Washer Federscheibe Rondelle ressort AR
7 Steel Nut Stahlmutter Ecrou AR
8 Captive Stud Schraube Vis 2
9 794067 Copper Link Stromschiene Sonore de pont 1
15 Screw Schraube Vis AR
17 Screw Schraube Vis AR
Washer Scheibe Rondelle AR
Nut Mutter Ecrou AR

Printed in Germany
REV.10/99
4.1-2230-028 4.1-2230-028
91
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
Teil 3
Partie 3
M1430
Printed in Germany
4.1-2230-029
92 4.1-2230-029
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL

0 794948-*** Control Panel Steuereinheit Commande de plaque

(see Page 4.1-2230-026) (siehe Seite 4.1-2230-026) (voir page 4.1-2230-026)
2 794043 Control Wire Harness Kabelbaum Commande faisceau de câbles 1
3 794044 Power Cable (Traction B+) Stromkabel (Fahrst. B+) Câble (direction B+) 1
4 Hex Bolt Schraube Vis AR
6 Spring Washer Federscheibe Rondelle ressort AR
8 794045 Power Cable (Pump B+) Stromkabel (Pumpe B+) Câble (Pomp B+) 1
9 794924-001 Fuse holder Sicherungshalter Fusible support 2
10 794015 Fuse 10A Sicherung 10A Fusible 10A 2
11 794048 Pin Schraube Vis 2
12 794047 Fuse Post Sicherungshalter Porte fusible 3
13 Brass Nut Mutter, Messing Ecrou AR
Spring Washer Scheibe Rondelle AR
Washer, Brass Scheibe, Messing Rondelle AR
17 794049 Pin Schraube Vis 6
18 794050 Led (assy) LED (vollst.) LED (montage) 2
19 See Regen. Contactor Siehe Nutzbremsschütz Voir Contacteur de frein

Printed in Germany
REV.10/99
4.1-2230-030 4.1-2230-030
93
DIRECTION CONTACTOR
FAHRTRICHTUNGSSCHÜTZ
CONTACTEUR DE MARCHE
M0157
Printed in Germany
4.4-2230-001
94 4.4-2230-001
DIRECTION CONTACTOR
FAHRTRICHTUNGSSCHÜTZ
CONTACTEUR DE MARCHE

0 794017 Direction Contactor Fahrtrichtungsschütz Contacteur de marche

05010-020 Lockwasher Sicherungsscheibe Rondelle de blocage 4
3 794019 Top Cover Abdeckung Bâti 1
4 794020 Return Spring Feder Ressort 2
5 794021 Moving Contact Kontakt Contact 2
6 117153 Fixed Contact Kontakt Contact 1
7 117154 Insulator Isolator Isolateur 2
8 794024 Coil and Frame assy Magnetspule Bobine & cadre complet 1
9 794025 End Cap Enddeckel Couvercle 2

Printed in Germany
4.4-2230-002 4.4-2230-002
95
LINE CONTACTOR
BATTERIESCHÜTZ
CONTACTEUR DE BATTERIE
M0158
Printed in Germany
4.4-2230-050
96 4.4-2230-050
LINE CONTACTOR
BATTERIESCHÜTZ
CONTACTEUR DE BATTERIE

0 794033 Line Contactor Batterieschütz Contacteur

1 120115 Top Cover Fixing Screw Schraube Vis 2
2 120114 Top Cover Moulding Abdeckung Bâti 1
4 120113 Moving Contact (Incl. Ind. 7) Kontakt (enthält Ind.7) Contact (ci-incl. Index 7) 1
6 120120 Top Cover Base Moulding Basisplatte Plaque de l’embase 1
7 120629 Moving Contact Plunger Tauchkern Plongeur 1
8 794026 Coil and Frame Magnetspule Bobine & cadre complet 1
9 120638 End Cap Kappe Couvercle 1

Printed in Germany
4.4-2230-051 4.4-2230-051
97
REGEN BRAKING CONTACTOR
NUTZBREMSSCHÜTZ
CONTACTEUR DE FREIN
M0159
Printed in Germany
4.4-2230-100
98 4.4-2230-100
REGEN BRAKING CONTACTOR
NUTZBREMSSCHÜTZ
CONTACTEUR DE FREIN

0 794016 Regen. Contactor Nutzbremsschütz Contacteur de frein

1 120115 Top Cover Screw Schraube Vis 2
2 794027 Top Cover Moulding Abdeckung Bâti 1
4 794028 Moving Contact (Incl. Ind. 7) Kontakt (enthält Ind. 7) Contact (ci-incl. Index 7) 1
6 120120 Top Cover Base Moulding Basisplatte Plaque de l’embase 1
7 120629 Plunger Tauchkern Plongeur 1
8 794030 Magnet frame and Coil Magnetspule Bobine 1
9 794031 Fixed changeover Contact Kontakt Contact 2
10 120638 End Cap Kappe Couvercle 1

Printed in Germany
4.4-2230-101 4.4-2230-101
99
ACCELERATOR
FAHRPEDAL
ACCÈLÈRATEUR
M0161
Printed in Germany
4.6-2230-025
100 4.6-2230-025
ACCELERATOR
FAHRPEDAL
ACCÈLÈRATEUR

0 Accelerator Unit and Pedal Fahrpedal Baugr. Accélérator

1 795572 Mount Accelerator Befestigungwinkel Fixation 1
3 050073-003 Spring Nut Federmutter Ressort de ecrou 2
5 793226 Buffer Puffer Butée 1
7 793225-002 Bush Buchse Douille 2
8 793562 Sping Torsion Feder Ressort 1
9 793561 Collar Drive Stellring Entretoise 1
10 793558 Lever Hebelarm Levier 1
11 050000-069 Split Cotter Pin Spannhülse Goupille fendue 1
13 793473 Roller Rolle Roulette 1
14 050012-030 Circlip Sicherungsring Bague de retenue 1
15 792991 Microswitch Schalter Microswitch 1
16 803310 Actuator Roller Arm Betätigungshebel Bras de levier 1
(only for F/C) (nur für Kühlhaus) (pour parties froides)
20 792992 Potentiometer Potentiometer Potentiometre 1
21 793288 Clip Attachment Clip Bride de fixation 2
24 792995 Lever Accelerator Hebelarm Levier accelerateur 1
794830 Lever Accelerator Hebelarm Levier accelerateur 1
25 793225-001 Bush Buchse Ressort 2
27 050001-036 Split Cotter Pin Splint Goupille fendue 1
28 795567 Pedal Accelerator Fahrpedal Accelerateur de pedale 1
29 102330 Pedal Rubber Gummibelag (Fahrpedal) Tapis pedale 1
795248-002 Heater Resistor Heizwiderstand Résitance thermique 1

(not shown) (nicht gezeichnet) (non illustré)

Printed in Germany
4.6-2230-026 4.6-2230-026
101
EMERGENCY DISCONNECT/BATTERY CON.
NOT-AUS/BATTERIESTECKER
ARRÊT D'URGENCE/CONNECTEUR DE BATTERIE
M1428
Printed in Germany
4.7-2230-001
102 4.7-2230-001
EMERGENCY DISCONNECT/BATTERY CON.
NOT-AUS/BATTERIESTECKER
ARRÊT D'URGENCE/CONNECTEUR DE BATTERIE

1 792801 Battery Connector Bracket Batterieanschlußst.-Halterung Connecteur de batterie- 1

Support
2 793446 Grooveless Shaft Sicherungsscheibe Arandelle de sécurité 2
3 793096 Cover Verkleidung Revêtement 1
4 108801-006 Battery Connector Batteriestecker Connecteur de batterie 1
793846-001 Battery Connector/Contact Batteriestecker/Kontakt Connecteur de batterie/Contact 1
7 793423 Spacer Abstandsring Bague d'ecartement 2
9 793095 Plate Platte Couvercle 1
12 050073-004 Spring Nut Sicherungsscheibe Arandelle de sécurité 1
14 792881-001 Socket Housing Steckergehäuse Boîtier de fiches 1
792883 Socket Crimp Stecker Broche à prisonnier 2
793091-001 Antibackout Verriegellung Vérrouillage 1

Printed in Germany
4.7-2230-002 4.7-2230-002
103
WORKING LIGHT
ARBEITSSCHEINWERFER
PHARES DE TRAVAIL
M1373
Printed in Germany
4.10-2230-001
104 4.10-2230-001
WORKING LIGHT
ARBEITSSCHEINWERFER
PHARES DE TRAVAIL

1 793540 Lamp Guard (RH) Lampenschutz Aile de lampe 1

793541 Lamp Guard (LH) Lampenschutz Aile de lampe 1
2 793611 Working Light Arbeitsscheinwerfer Phares de travail 2
791109 Faston Steckverbindung Languette de connexion Faston 4
051051-009 Cable Tie Kabelbinder Attache de câble 10
793797 Shorty Bushing Kurze-Buchse Bague 3
4 793802 Cap Kappe Bonnet 4

Printed in Germany
4.10-2230-002 4.10-2230-002
105
LIGHT REAR
RÜCKLICHT
FEU ARRIÉRE
M1374
Printed in Germany
4.10-2230-025
106 4.10-2230-025
LIGHT REAR
RÜCKLICHT
FEU ARRIÉRE

1 793551 Light Bar Leuchtenleiste Latte de lumière 1

2 793797-001 Shorty Bushing Kurze-Buchse Bague 2
6 793696 Light Rear Rücklicht Feu arriére 2
117994 Light Bulb Glühbirne Ampoule 4
118322 Light Bulb Glühbirne Ampoule 2
7 793695-001 Terminal Steckverbindung Borne polaire 12
11 793692 Connector Steckerverbindung Connecteur convexe 4
12 793694 Jointing Segment Verbindungssegment Segment de connexion 4
13 793693 End Fix Endbefestigung Terme 4

Printed in Germany
4.10-2230-026 4.10-2230-026
107
REVERSE ALARM
FAHRWARNSIGNAL-RÜCKWÄRTS
SIGNAL SONORE DE MARCHE-ARRIÉRE
M1421
Printed in Germany
4.10-2230-050
108 4.10-2230-050
REVERSE ALARM
FAHRWARNSIGNAL-RÜCKWÄRTS
SIGNAL SONORE DE MARCHE-ARRIÉRE

Reverse Alarm Fahrwarnsignal-Rückwärts Signal sonore de marche-arrière

(No Rear Lights) (ohne Rücklicht) (sans feu arrière)
1 793806 Plate Mounting Halteplatte Plaque de préservation 1
2 115565 Alarm Back Up Alarmgeber Alarme 1
793803 Cable Assy Kabel (vollst.) Câble (montage) 1
6 793288-001 Clip Clip Clip 1
9 793793 Module-Reverse Rückwärtsmodul En arrière-Module 1
Reverse Alarm Fahrwarnsignal-Rückwärts Signal sonore de marche-arrière

(with Rear Lights) (mit Rücklicht) (voir feu arrière)
2 115565 Alarm Back Up Alarmgeber Alarme 1
793803 Cable Assy Kabel (vollst.) Câble (montage) 1
6 793288-001 Clip Clip Clip 1

Printed in Germany
4.10-2230-051 4.10-2230-051
109
FLASHING BEACON
WARNLEUCHTE
LAMPE D'AVERTISSEMENT
M1371
Printed in Germany
4.10-2230-075
110 4.10-2230-075
FLASHING BEACON
WARNLEUCHTE
LAMPE D'AVERTISSEMENT

1 791036-003 Beacon (Xenon) Leuchte (Xenon) Lampe (Xenon) 1

(only for 1,25t) (nur für 1,25t) (pour parties 1,25t)
4 793789 Cable Assy Kabel (vollst.) Câble (montage) 1
793770 Tube Rohr Tuyau 1

Printed in Germany
4.10-2230-076 4.10-2230-076
111
FLASHING BEACON-LOW LEVEL
WARNLEUCHTE-UNTEN
LAMPE D'AVERTISSEMENT-MONTAGE INFÉRIEUR
M1372
Printed in Germany
4.10-2230-100
112 4.10-2230-100
FLASHING BEACON-LOW LEVEL
WARNLEUCHTE-UNTEN
LAMPE D'AVERTISSEMENT-MONTAGE INFÉRIEUR

1 791036-003 Beacon (Xenon) Leuchte (Xenon) Lampe (Xenon) 1

4 793838 Cross Bar Querstrebe Étrésillon-travers 1
12 793789 Cable Assy Kabel (vollst.) Câble (montage) 1

Printed in Germany
4.10-2230-101 4.10-2230-101
113
HORN
HUPE
KLAXON
M1422
Printed in Germany
4.13-2230-001
114 4.13-2230-001
HORN
HUPE
KLAXON

0 794361 Horn Assy Hupe (vollst.) Klaxon (montage) 1

3 078708-006 Horn Assy Hupe Klaxon 1
6 793441 Filter, Hash Filter Filtre 1
9 793288 Clip Clip Clip 1
11 050008-008 Nut Mutter Êcrou 1

Printed in Germany
4.13-2230-002 4.13-2230-002
115
Printed in Germany
SECTION 5
ABSCHNITT 5
CHAPITRE 5
Printed in Germany
BRAKE PEDAL
BREMSPEDAL
PÉDALE DE FREIN
M0163
Printed in Germany
5.5-2230-025
118 5.5-2230-025
BRAKE PEDAL
BREMSPEDAL
PÉDALE DE FREIN

0 794353 Brake Pedal (Assy.) Bremspedal (vollst.) Pédale de frein (montage) 1

(without 29,30) (ohne 29,30) (pour parties 29,30)
795253 Brake Pedal (Assy.) Bremspedal (vollst.) Pédale de frein (montage) 1
(without 29,30) (ohne 29,30) (pour parties 29,30)
794880 Brake Pedal (Assy.) Bremspedal (vollst.) Pédale de frein (montage) 1
1 793564 Plate Brake Mount Befestigungshalter (Bremse) Plaque 1
5 792991 Micro Switch (Assy) Schalter (vollst.) Micro Switch (montage) 1
6 803310 Actuator Roller Arm Betätigungshebel Bras 1
10 793288 Clip Attachment Clip Bride de fixation 1
13 793105 Lever Brake Bremshebel Frein levier 1
14 104215 Pat Brake Pedalgummi (Bremspedal) Revetement (Frein)
15 793249 Bush Buchse Douille 2
16 054011-006 Grease Nipple Schmiernippel Graisseur 1
17 793569 Spring Torsion Feder Ressort 1
18 793565 Spring Pin Sicherungsclip Axe Ressort 2
19 793312-001 Fork End Gabelkopf Manillon de droite 1
20 793316 Shaft Pivot Bolzen Boulon 1
21 792973 Pin Splint Goupille fendue 2
24 792845 Tie Rod Gewindestange Tringle 1
794795 Tie Rod Gewindestange Tringle 1
25 792844 Slider Seilzugbefestigung Ressort à disques 1
26 793313 Spring Pin Sicherungsclip Axe Ressort 1
27 793312-002 Fork End Gabelkopf Manillon de gauche 1
28 792848 Plate Connecting Anschlußplatte Plaquette de connecteur 1
29 793021 (see Brake) (siehe Bremse) (Voir frein)
30 793020 (see Brake) (siehe Bremse) (Voir frein)

(only for F/C/for high Battery) (nur für Kühlhaus/für h. Batterie) (pour parties froides/pour b. haute)

Printed in Germany
5.5-2230-026 5.5-2230-026
119
BRAKE
BREMSE
FREIN
M0164
Printed in Germany
5.6-2230-025
120 5.6-2230-025
BRAKE
BREMSE
FREIN

0 Brake (RH/LH) Bremse (RH/LH) Frein (G et D)

1 793480 Baseplate (RH) Grundplatte ( Rechts) Plaque d’appui de droite 1
2 793481 Baseplate (LH) Grundplatte( Links) Plaque d’appui de gauche 1
3 793362-001 Shim (0,25mm) Unterlegplatten (0,25mm) Plaque de compensation (0,25mm)8
793362-002 Shim (0,10mm) Unterlegplatten (0,10mm) Plaque de compensation (0,10mm)8
793362-003 Shim (0,05mm) Unterlegplatten (0,05mm) Plaque de compensation (0,05mm)8
053050-006 Loctite 242 Loctite 242 Loctite 242 AR
6 792936 Spacer Abstandsstück Entretoise 2
7 792776 Plate Friction Bremsbelagplatte Plaque friction 4
8 792778 Disc Brake Bremsscheibe Disque 2
9 793129 Pillar Gewindebolzen Boulon fileté 8
10 793247 Spring Feder Ressort 8
13 793216 Hub Brake Ritzel Pignon 2
16 793060 Disc Abstandsscheibe Entretoise 2
17 792837 Plate Retaining/Spacer Befestigungshülse Entretoise 2
795533-001 Shim 2mm Paßscheibe 2mm Rondelle d'ajustage 2mm AR
795533-002 Shim 0,5mm Paßscheibe 0,5mm Rondelle d'ajustage 0,5mm AR
19 792828 Clamp Plate Klemmplatte Attache-câble 2
20 792852 Shaft Bolzen Boulon 4
21 050001-012 Pin Splint Goupille fendue 8
23 793130 Rod End Gelenkkopf Tête de billette 4
25 793248 Tie Rod Gewindestange Tringle 2
26 794511 Lever Brake Connecting (RH) Verbindungsstück (Rechts) Levier frein connecteur (Droite) 1
27 794512 Lever Brake Connecting (LH) Verbindungsstück (Links) Levier frein connecteur (Gauche) 1

Printed in Germany
5.6-2230-026 5.6-2230-026
121
PARKING BRAKE
HANDBREMSE
FREIN DE STATIONNEMENT
M1425
Printed in Germany
5.7-2230-025
122 5.7-2230-025
PARKING BRAKE
HANDBREMSE
FREIN DE STATIONNEMENT

0 Parking Brake Handbremse Frein de stationnement

1 793124 Handbrake Lever Handbremshebel Frein à main levier 1
4 792941 Cable Handbrake Bremsseil Câble frein à main 1
5 793149 Pin Bolzen Boulon 1
6 050001-013 Pin Cotter Split Splint Goupille fendue 1
7 793346 Bracket, Handbrake Microswitch Halterung Fixation, frein à main microswitch1
11 793288 Clip Attachment Clip Halterung Bride de fixation 1
14 792991 Microswitch (Assy) Schalter (vollst.) Microswitch (montage) 1
793092 Sleeving Schützhülle Manchon 1
15 803310 Actuator Roller Arm Betätigungshebel Bras 1
794352 Microswitch & Bracket Schalter & Halterung Microswitch & fixation 1
(incl.7,14) (inkl.7,14) (incl.7,14)
795251 Microswitch & Bracket Schalter & Halterung Microswitch & fixation 1
(incl.7,14) (inkl.7,14) (incl.7,14)


Printed in Germany
5.7-2230-026 5.7-2230-026
123
Printed in Germany
SECTION 6
ABSCHNITT 6
CHAPITRE 6
Printed in Germany
STEER AXLE
LENKACHSE
ESSIEU DE DIRECTION
M1244
Printed in Germany
6.6-2230-025
126 6.6-2230-025
STEER AXLE
LENKACHSE
ESSIEU DE DIRECTION

0 792104 Steering Drive Lenkantrieb Unite de direction 1

7 794088 Retaining Ring Sicherungsring Roulement á billes 1
9 794090 Housing Gehäuse Logement 1
12 794092 Guide Ring Führungsring Bague d'appui 4
13 794093 Piston Kolben Tige 2
15 794094 Bushing Buchse Bague 2
16 054002-032 O-Ring O-Ring O-Ring 2
17 794095 Cylinder Zylinder Cylindre 2
794102 Loctite Loctite Loctite AR
18 794096 Filler Cap Verschluß Coiffe d'extrémité 2
21 794097 Ring Ring Bague 1
24 794098 Pinion Ritzel Pignon droit 1
25 794099 Axle Achse Axe 1
27 794097-002 Ring Ring Bague 2
29 794100 Wheel Flange Flanschwelle Essieu 2
33 794023 Cap Deckel Capuchon 2
34 794052 Stud Wheel Radbolzen Boulon de roue 10
35 794101 Tooth Rod Zahnstange Pince 1

Printed in Germany
6.6-2230-026 6.6-2230-026
127
STEER AXLE/POTENTIOMETER
LENKACHSE/POTENTIOMETER
ESSIEU DE DIRECTION/POTENTIOMÈTRE
M1380
Printed in Germany
6.6-2230-050
128 6.6-2230-050
STEER AXLE/POTENTIOMETER
LENKACHSE/POTENTIOMETER
ESSIEU DE DIRECTION/POTENTIOMÈTRE

0 794332 Steer Axle/Potentiometer Lenkachse/Potentiometer Essieu de direction/potentiométre 1

(without 2) (ohne 2) (sans 2)
795153 Steer Axle/Potentiometer Lenkachse/Potentiometer Essieu de direction/potentiométre 1
(without 2) (ohne 2) (sans 2)
794569 Plate Platte Plaque 1
794590-001 Resistor Heizwiderstand Résistance 1
3 793200 Potentiometer Potentiometer Potentiométre 1
4 794373 Lever Hebel Levier 1
6 793288 Clip Clip Clip 1

Printed in Germany
6.6-2230-051 6.6-2230-051
129
STEERING COLUMN
LENKSÄULE
COLONNE DE DIRECTION
M1365
Printed in Germany
6.7-2230-025
130 6.7-2230-025
STEERING COLUMN
LENKSÄULE

0 794355 Steering Column Lenksäule Colonne de direction

1 122357 Knob (Assy) Lenkradknopf (Vollst.) Disque selectif (montage) 1
4 114279-002 Bearing Sleeve Lagermuffe Bague de palier 1
5 793142 Spinner (Assy) Schelle (Vollst.) Disque selectif (montage) 1
6 793143 Spinner Bottom Schelle (Bodenplatte) Disque selectif 1
7 060005-006 Lock Washer Scheibe Rondelle 2
9 792737 Wheel Steering Lenkrad Volant de direction 1
10 105805 Buttonhorn Signalhorntaste Rondelle 1
11 060038-013 Pin Cotter Splint Goupille fendue 1
12 792886 Cap Horn Button Hupenabdeckung Cosserde 1
14 792725 Cover Top Steering Column Abdeckung Lenksäule Chapeau 1
16 792797 Spacer Distanzbuchse Douille d’ecartement 1
794787 Spacer Distanzbuchse Douille d’ecartement 1
17 793120 Rod Gestänge Tige 1
794790 Rod Gestänge Tige 1
19 050012-052 Circlip Internal Sicherungsring Bague de retenue 1
20 055002-021 Bearing Kugellager Roulement Ó billes 1
21 050012-036 Circlip External Sicherungsring Bague de retenue 1
22 792614 Shaft Steering Lenkachse Axe 1
794786 Shaft Steering Lenkachse Axe 1
23 105807 Disc Scheibe Rondelle 1
24 792619 Bush Horn Buchse Entretoise 1
25 060000-019 Spirol Pin Spannhülse Goupille cylindrique 1
26 792589 Steer Unit Lenkeinheit Unite de direction 1
29 793356-002 O-Ring O-Ring Joint torique 1
30 793356-001 O-Ring O-Ring Joint torique 4
31 793356-003 O-Ring O-Ring Joint toriquo 1
32 064004-007 Adaptor Anschluß Adaptateur 4
33 793585 Adaptor Anschluß Adaptateur 1
35 792817 Plate Cover Halterung für Frontabdeckung Fixation 1
37 792940 Nut Retainer Blechmutter Ecrou 2
38 792726 Cover Front Steering Column Verkleidung Couverde 1
40 793374 Lever Hebel Levier 1
794792 Lever Hebel Levier 1

Printed in Germany
6.7-2230-026 6.7-2230-026
131
STEERING COLUMN
LENKSÄULE
M1365
Printed in Germany
6.7-2230-027
132 6.7-2230-027
STEERING COLUMN
LENKSÄULE


42 792739 Knob Knopf Levier ( Mav/Mar) 1
43 792724 Plug Stöpsel Bouchon filete 1
44 792632 Pivot Pin Steering Bolzen Goupille du ressort de torsion 1

Printed in Germany
6.7-2230-028 6.7-2230-028
133
STEERING COLUMN
LENKSÄULE
M1366
Printed in Germany
6.7-2230-029
134 6.7-2230-029
STEERING COLUMN
LENKSÄULE

46 792744 Frame Gestell Colonne de direction 1

47 792620 Bracket Switch Mount Schalterbefestigung Équerre 1
48 105835 Switch (Assy) Schalter (vollst.) Contact (montage) 1
51 792626 Bracket Microswitch Plate Schalterbefestigung Microswitch plaquette 1
52 792991 Microswitch (Assy) Schalter (vollst.) Microswitch (montage) 1
53 803310 Actuater Roller Arm Betätigungshebel Bras 1
55 792587 Plate Switch Befestigungsplatte Bride contact 1
56 793256 Steer Sensor Module Lenkmodul Module Sensor 1
59 108066 Key Switch Assembly Includes Schalter Schlüssel (vollst.) Ensemble de Comporte
Switch, 2 Keys and Ring Inkl.Schalter,2 Schlüssel u. Ring Ind.,2 goupilles et une bague 1
107153 Switch Key Schalter Schlüssel Clé de contact 1
107151-002 Key Schlüssel Clef 1
60 109127-001 Clip Arrow Indicator (Green) Markierung Schlüsselst.(Grün) Clip avec flèche (verte) 1
109127-002 Clip Arrow Indicator (Yellow) Markierung Schlüsselst.(Gelb) Clip avec fleche (jaune) 1
109127-003 Clip Arrow Indicator (Red) Markierung Schlüsselst.(Rot) Clip avec fleche (Rouge) 1
61 793160 Dome Plug Stöpsel Cache 1
62 795540 Lock Button Arretierungsknopf Boutom 1
64 795543 Plate Lock Strap Verstellhebel Plaque 1
65 050012-019 Circlip Exernal Sicherungsring Bague de retenue 1
67 794439 Spirol Pin Spannhülse Goupille cylinrique 1
68 792938 Bracket Steer Sensor Lenksensor Halterung Fixation Sensor 1
69 793275 Encoder (Assy) Encoder (Vollst.) Encoder (ensemble complet) 1
71 792814 Gear Spur Zahnrad Pignon, Engrenage 1
72 793355 Sleeve Loom Clip Schutzhülse Manchon 2
73 792800 Gas Strut Gas Hebel levier 1
76 793207 Loom Steering Column Kabelbaum Lenkung Commande de plaque 1

(only F/C) (nur für Kühlhaus) (pour parties froides)
795250-001 Heater Resistor Heizwiederstand Résistance thermique 1
795250-001 Heater Resistor Heizwiederstand Résistance thermique 3

Printed in Germany
6.7-2230-030 6.7-2230-030
135
Printed in Germany
SECTION 7
ABSCHNITT 7
CHAPITRE 7
Printed in Germany
TL MAST
HUBGERÜST TL MAST
RAILS DE DEVAGE MÂT TL
M0169
Printed in Germany
REV.10/99
7.1-2230-025
138 7.1-2230-025
TL MAST
HUBGERÜST TL MAST
RAILS DE DEVAGE MÂT TL

0 Mast TL 1,25/1,6/1,8 Mast TL 1,25/1,6/1,8 Rails de levage TL 1,25/1,6/1,8

1 792488-001 Outermast, Lift Height 2460 Standmast, Hubhöhe 2460 Mât fixe, hauteur de levage 2460 1
792488-002 Outermast, Lift Height 2880 Standmast, Hubhöhe 2880 Mât fixe, hauteur de levage 2880 1
2 792489-001 Inner Mast, Lift Height 2460 Innenmast, Hubhöhe 2460 Mât interne, hauteur de 2460 1
792489-002 Inner Mast, Lift Height 2880 Innenmast, Hubhöhe 2880 Mât interne, hauteur de 2880 1
3 060030-057 Washer Scheibe Rondelle AR
795534 Shim Paßscheibe Rondelle d'ajustage AR
5 074668-001 Roller Laufrolle Poulie 4
7 792427 Block Stop Anschlag Butoir 2
8 794661 Shim Stop Paßscheibe Rondelle d’ajustage AR
9 092746-001 Bracket Halterung Fixation 4
10 092747-001 Poly Stop Poly Stop Poly Stop 4
11 792898 Bar Block Barre 1
17 804705-xxx Lift Cylinder Zylinder Cylindre 2
(Components see (Komponenten siehe (Composants voir Cylindre
Lift Cylinder TL/TT Mast) Lift Hubzylinder TL/TT Mast) de Mât TL/TT)
18 792155 Guid Cylinder Führung Guide de cylindre 1
22 794326 Shim Paßscheibe Rondelle d’ajustage 2
For Auxilliary Function Für Zusatzfunktion Fonction spéciale

26 792191 Cover (1st. Funct.) Abdeckung (1st. Funkt.) Revêtement (1ére fonct.) 1
793491 Cover (2nd. Funct.) Abdeckung (2st. Funkt.) Revêtement (2 éme fonct.) 1
27 793455 Guid Cylinder (1st. Funct.) Führung (1st. Funkt.) Guide de cylindre (1ére fonct.) 1
793771 Guid Cylinder (2nd. Funct.) Führung (2st. Funkt.) Guide de cylindre (2 éme fonct.) 1
Printed in Germany
7.1-2230-026 7.1-2230-026
139
LIFT CHAIN TL MAST
HUBGERÜSTKETTEN TL MAST
CHAÎNE DE LEVAGE MÂT TL
M0171
Printed in Germany
7.2-2230-001
140 7.2-2230-001
LIFT CHAIN TL MAST
HUBGERÜSTKETTEN TL MAST
CHAÎNE DE LEVAGE MÂT TL


2 792489 Inner Mast Innenmast Mât interne
3 792585 Chain Anchor Kettenanker Ancrage de chaine 2
4 790790 Split Pin Splint Goupille 2
6 792968-001 Chain 2460mm Lift Kette 2460mm Hub Chaine 2460mm élév. 2
792968-002 Chain 2880mm Lift Kette 2880mm Hub Chaine 2880mm élév. 2
7 790805 Chain Pin Kettenstift Broche chaine 2
8 050000-065 Pin Roll Spannstift Goupille tendeuse 4
9 790785 Pulley Chain Kettenumlenkrolle Poulie de guidage 2
12 790371 Split Pin Spannstift Goupille tendeuse 4

Printed in Germany
7.2-2230-002 7.2-2230-002
141
TF MAST
HUBGERÜST TF MAST
RAILS DE DEVAGE MÂT TF
M1375
Printed in Germany
REV.10/99
7.3-2230-001
142 7.3-2230-001
TF MAST
HUBGERÜST TF MAST
RAILS DE DEVAGE MÂT TF

0 Mast TF 1,25/1,6/1,8 Mast TF 1,25/1,6/1,8 Rails de levage TF 1,25/1,6/1,8

1 793749-001 Outermast, Lift Height 2460 Standmast, Hubhöhe 2460 Mât fixe, hauteur de levage 2460 1
2 793747-001 Inner Mast, Lift Height 2460 Innenmast, Hubhöhe 2460 Mât interne, hauteur de 2460 1
795534 Shim Paßscheibe Rondelle d'ajustage 4
6 794661 Shim Stop Paßscheibe Rondelle d’ajustage 12
12 Lift Cylinder Zylinder Cylindre 2
Lift Cylinder ) Lift Hubzylinder) de Mât)
13 793751 Clamp Halterung Support 2
16 792592 Clamp Halterung Support 1
20 802784 Button Knopf Bouton 1

Printed in Germany
7.3-2230-002 7.3-2230-002
143
LIFT CHAIN TF MAST
HUBGERÜSTKETTEN TF MAST
CHAÎNE DE LEVAGE MÂT TF
M1376
Printed in Germany
7.4-2230-001
144 7.4-2230-001
LIFT CHAIN TF MAST
HUBGERÜSTKETTEN TF MAST
CHAÎNE DE LEVAGE MÂT TF

0 Mast TF 1,25/1,6/1,8 Mast TF 1,25/1,6/1,8 Rails de levage TF 1,25/1,6/1,8

1 Inner Mast Innenmast Mât interne 1
3 803536 Chain Tensioner Kettenspanner Tendeur de chaîne 1
4 050001-027 Split Pin Spannstift Goupille tendeuse 1
6 793069-001 Chaîn Kette Chaîne 1
7 803539 Chain Pin Kettenstift Broche chaîne 2
9 793292-002 Shim Paßscheibe Rondelle 4
10 793292-001 Shim Paßscheibe Rondelle 4
12 792688 Yoke Kettenaufnahme Logement de chaîne 1
13 803949 Chain Pulley Kettenumlenkrolle Pouile de guidage 1
14 792687 Shaft Welle Arbre 1

Printed in Germany
7.4-2230-002 7.4-2230-002
145
TT MAST
HUBGERÜST TT MAST
RAILS DE DEVAGE MÂT TT
M1370
Printed in Germany
REV.10/99
7.5-2230-025
146 7.5-2230-025
TT MAST
HUBGERÜST TT MAST

0 Mast TT 1,25/1,6/1,8 Mast Triplex 1,25/1,6/1,8 Rails de levage Triplex 1,25/1,6/1,8
1 792488-021 Outermast, 3670mm Lift Standmast, 3670mm Hub Mât fixe, 3670mm élév 1
792488-022 Outermast, 4300mm Lift Standmast, 4300mm Hub Mât fixe, 4300mm élév 1
2 792272-001 1st Stg. Mast,3670mm Lift Innenmast 1, 3670mm Hub Mât interne 1, 3670mm élév 1
792272-002 1st Stg. Mast,4300mm Lift Innenmast 1, 4300mm Hub Mât interne 1, 4300mm élév 1
3 792275-001 2nd Stg. Mast,3670mm Lift Innenmast 2, 3670mm Hub Mât interne 2, 3670mm élév 1
792275-002 2nd Stg. Mast,4300mm Lift Innenmast 2, 4300mm Hub Mât interne 2, 4300mm élév 1
9 794661 Shim Stop Paßscheibe Rondelle d’ajustage AR
12 790435 Screw Schraub Vis 4
18 804705-xxx Lift Cylinder Zylinder Cylindre 2
Free Lift Cylinder TL/TT Mast) Freihubzylinder TL/TT Mast) de Mât TL/TT)
21 804707 Lift Cylinder Zylinder Cylindre 1
Free Lift Cylinder TL/TT Mast) Freihubzylinder TL/TT Mast) de Mât TL/TT)
22 802784 Button Knopf Bouton 1
24 793529 Clamp Schelle Bride 1

Printed in Germany
7.5-2230-026 7.5-2230-026
147
TT MAST
HUBGERÜST TT MAST
M1370
Printed in Germany
7.5-2230-027
148 7.5-2230-027
TT MAST
HUBGERÜST TT MAST

26 792155 Guide Assy Cylinder Führung (Zylinder) Guide de cylindre (montage) 1


Printed in Germany
7.5-2230-028 7.5-2230-028
149
LIFT CHAIN TT MAST
HUBGERÜSTKETTEN TT MAST
CHAÎNE DE LEVAGE MÂT TT
M0173
Printed in Germany
7.6-2230-025
150 7.6-2230-025
LIFT CHAIN TT MAST
HUBGERÜSTKETTEN TT MAST
CHAÎNE DE LEVAGE MÂT TT

0 Mast-TT Mast-TT Mât-TT

2 792272 1st Stg. Mast Innenmast Mât interne 1
3 792275 2nd Stg. Mast Innenmast Mât interne 2,
4 792585 Chain Anchor Kettenanker Ancrage de chaine 2
5 790790 Split Pin Splint Goupille 2
7 792968-011 Chain 3670mm Lift Kette 3670mm Hub Chaine 3670mm élév 2
792968-012 Chain 4300mm Lift Kette 4300mm Hub Chaine 4300mm élév 2
13 790371 Split Pin Spannstift Goupille tendeuse 2
14 803536 Chain Tensioner Kettenspanner Tendeur de chaine 1
15 050001-027 Split Pin Spannstift Goupille tendeuse 1
17 793069-001 Chain 3670mm Lift Kette 3670mm Hub Chaine 3670mm élév 2
20 794520 Yoke Kettenaufnahme Logement Chaine 1
22 792687 Shaft Welle Arbre 1
25 793292-001 Shim Paßscheibe Rondelle AR
26 793292-002 Shim Paßscheibe Rondelle AR

Printed in Germany
7.6-2230-026 7.6-2230-026
151
FORK CARRIAGE
GABELTRÄGER
1.25/1.6t TABLIER A FOURCHE
M0174
Printed in Germany
REV.01/97
7.7-2230-001
152 7.7-2230-001
FORK CARRIAGE
GABELTRÄGER
TABLIER A FOURCHE

0 Fork Carriage 4 Roller Gabelträger 4 Rollen Portefourche 4 poulie

1 792544 Fork Carriage 4 Roller TL Gabelträger 4 Rollen TL Portefourche 4 poulie TL 1
2 792935 Fork Carriage 4 Roller TF Gabelträger 4 Rollen TF Portefourche 4 poulie TF 1
792284 Fork Carriage 4 Roller TT Gabelträger 4 Rollen TT Portefourche 4 poulie TT 1
3 060030-057 Flatwasher Scheibe Rondelle AR
060030-085 Flatwasher Scheibe Rondelle AR
4 074668-001 Column Roller Rollen Galet de colonne 4
5 792390 Cam Roller Nocken Rollen Came poulie 2
6 074020 Column Roller Rollen Galet de colonne 2
10 792100 Stop Block Halte Block Block d’auzer 2
13 103270 Poly Stop Plastik Stop Stop eu ca 2
15 803991-001 Fork 900 mm Gabelzinke 900 mm Dent de fourche 900 mm 2
803991-003 Fork 1000 mm Gabelzinke 1000 mm Dent de fourche 1000 mm 2
803613 Fork 1150 mm Gabelzinke 1150 mm Dent de fourche 1150 mm 2
16 804012 Handle Assembly Arretierung vollst. Levier Complét 1
18 794157 Steel Pipe Stahlrohr Tube acier 3

Printed in Germany
REV.01/99
7.7-2230-002 7.7-2230-002
153
FORK CARRIAGE
GABELTRÄGER
1.8t TABLIER A FOURCHE
M0177
Printed in Germany
REV.01/97
7.7-2230-050
154 7.7-2230-050
FORK CARRIAGE
GABELTRÄGER
TABLIER A FOURCHE

0 Fork Carriage 6 Roller Gabelträger 6 Rollen Portefourche 6 poulie

1 793294 Fork Carriage 6 Roller TL950mmGabelträger 6 Rollen TL 950mm Portefourche 6 poulie TL 950mm 1
2 793295 Fork Carriage 6 Roller TF950mmGabelträger 6 Rollen TF 950mm Portefourche 6 poulie TF 950mm 1
793282 Fork Carriage 6 Roller TT950mmGabelträger 6 Rollen TT 950mm Portefourche 6 poulie TT 950mm 1
793736 Fork Carriage 6 Roller TT1220 Gabelträger 6 Rollen TT 1220 Portefourche 6 poulie TT 1220mm 1
3 060030-057 Flatwasher Scheibe Rondelle AR
060030-085 Flatwasher Scheibe Rondelle AR
6 792390 Cam Roller Nocken Rollen Came poulie 2
11 792100 Stop Block Block Block d’auzer 2
14 103270 Poly Stop Plastik Stop Stop eu caoutchouc 2
16 803991-001 Fork 900 mm Gabelzinke 900 mm Dent de fourche 900 mm 2
803613 Fork 1150 mm Gabelzinke 1150 mm Dent de fourche 1150 mm 2
17 804012 Handle Assy Arretierung vollst. Levier Complét 1

Printed in Germany
REV.01/99
7.7-2230-051 7.7-2230-051
155
SIDE SHIFT
SEITENSCHIEBER
GERBEUR LATERAL
M1427
Printed in Germany
7.7-2230-175
156 7.7-2230-175
SIDE SHIFT
SEITENSCHIEBER
GERBEUR LATERAL

0 793941-001 Sideshift Assy TL Seitenschieber vollst. TL Gerbeur lateral montage TL 1

793941-002 Sideshift Assy TF-TT Seitenschieber vollst. TF-TT Gerbeur lateral montage TF-TT 1
1 794143 Fork Carriage Gabelträger Tablier porte fourche 1
2 794146 Greasing Nipples Schmiernippel Graisseur 2
4 794147 Hook Pratze Taquet 2
5 794148 Sliding Piece Gleitstück Pièce de glissement 2
8 794162 Nut Mutter Ecrou 2
9 794163 Guide (incl.10-14) Führung (inkl.10-14) Guide (incl.10-14) 1
11* 794121 Seal Wiper Abstreifer Racloir 2
13* 794122 Groove Ring Nutring Joint radial 2
14 794072 Piston Rod Kolbenstange Tige de vérin 2
15 794149 Sliding Piece Gleitstück Supportinférieur 2
16 794150 Fitting Verschraubung Raccord 2
17 795756 Pipe TL (RH) Rohrleitung TL (RH) Tyau TL (gauche) 1
793661 Pipe TF-TT (RH) Rohrleitung TF-TT (RH) Tyau TF-TT (gauche) 1
064065-002 Swivel Nut Elbow Winkelverschraubung Coude 1
(only TF-TT) (nur für TF-TT) (seulement TF-TT)
18 795757 Pipe TL (LH) Rohrleitung TL (LH) Tyau TL (droite) 1
793662 Pipe TF-TT (LH) Rohrleitung TF-TT (LH) Tyau TF-TT(droite) 1
064065-002 Swivel Nut Elbow Winkelverschraubung Coude 1
(only TF-TT) (nur für TF-TT) (seulement TF-TT)
* 794069 Seal Kit incl. index Dichtsatz inkl. Pos. Kit joint incl. index 2
11,13 11,13 11,13

Printed in Germany
7.7-2230-176 7.7-2230-176
157
INTEGRATED SIDESHIFT
INTEGRIERTER SEITENSCHIEBER
TL 1.25/1.6t ENSEMBLE GERBEUR INTÉGRÉ
M0333
Printed in Germany
7.7-2230-225
158 7.7-2230-225
ENSEMBLE GERBEUR INTÉGRÉ

0 793376 Integrated Side Shift TL Integrierter Seitenschieber TL Ensemble gerbeur lateral TL

4 rollers 4 Rollen 4 poulie
1 794152 Frame TL Rahmen TL Le cadre TL 1
060030-085 Washer Scheibe Rondelle AR
7* 794121 Wiper Abstreifer Râcleur 2
11 792390 Cam Roller Nocken rolle Cam poulie 2
16 794081 Holder Halter Porte-galet 2
18 794155 Guide Roller Rolle Rouleau 2
22 794082-001 Fork Carriage Gabelträger Tablier porte fourches 1
26 793824-001 Bracket (LH/1st. Funct.) Halterung (LH/1st. Funkt.) Fixation (gauche/1ére fonct.) 1
793504 Bracket (LH/2nd. Funct.) Halterung (LH/2st. Funkt.) Fixation (gauche/2éme fonct.) 1
27 792198 Bracket (RH/1st. Funct.) Halterung (RH/1st. Funkt.) Fixation (droite/1ére fonct.) 1
793824-002 Bracket (RH/2nd. Funct.) Halterung (RH/2st. Funkt.) Fixation (droite/2éme fonct.) 1
793618 Spacer Distanzstück Douille d'écartement AR
29 793621 Pipe TL (LH) Rohrleitung TL (LH) Tyau TL (gauche) 1
30 793620 Pipe TL (RH) Rohrleitung TL (RH) Tyau TL (droite) 1
31 064065-002 Elbow TL Winkelverschraubung TL Coude TL 1
* 794069 Sealkit Dichtsatz Kit joint 2

Printed in Germany
7.7-2230-226 7.7-2230-226
159
TF/TT 1.25/1.6t ENSEMBLE GERBEUR INTÉGRÉ
M0337
Printed in Germany
7.7-2230-275
160 7.7-2230-275

0 793431 Integrated Side Shift TF Integrierter Seitenschieber TF Ensemble gerbeur lateral TF

794692 Integrated Side Shift TT Integrierter Seitenschieber TT Ensemble gerbeur lateral TT
1 794153 Frame TF Rahmen TF Le cadre TF 1
794154 Frame TT Rahmen TT Le cadre TT 1
26 793824-001 Bracket TF (LH) Halterung TF (LH) Fixation TF (gauche) 1
794907 Bracket TT (LH) Halterung TT (LH) Fixation TT (gauche) 1
27 793824-002 Bracket TF (RH) Halterung TF (RH) Fixation TF (droite) 1
794908 Bracket TT (RH) Halterung TT (RH) Fixation TT (droite) 1
28 050006-038 Screw TF Schraube TF Vis TF 4
050006-026 Screw TT Schraube TT Vis TT 4
29 793652 Pipe TF (LH) Rohrleitung TF (LH) Tyau TF (gauche) 1
794694 Pipe TT (LH) Rohrleitung TT (LH) Tyau TT (gauche) 1
30 793651 Pipe TF (RH) Rohrleitung TF (RH) Tyau TF (droite) 1
794695 Pipe TT (RH) Rohrleitung TT (RH) Tyau TT (droite) 1
31 064065-002 Elbow Winkelverschraubung Coude AR

Printed in Germany
7.7-2230-276 7.7-2230-276
161
TL 1.8t ENSEMBLE GERBEUR INTÉGRÉ
M0334
Printed in Germany
7.7-2230-325
162 7.7-2230-325

0 793434 Integrated Side Shift TL Integrierter Seitenschieber TL Ensemble gerbeur lateral TL

1 794158 Frame TL Rahmen TL Le cadre TL 1
26 793824-001 Bracket (LH/1st. Funct.) Halterung (LH/1st. Funkt.) Fixation (gauche/1ére fonct.) 1
793504 Bracket (LH/2nd. Funct.) Halterung (LH/2st. Funkt.) Fixation (gauche/2éme fonct.) 1
27 792198 Bracket (RH/1st. Funct.) Halterung (RH/1st. Funkt.) Fixation (droite/1ére fonct.) 1
793824-002 Bracket (RH/2nd. Funct.) Halterung (RH/2st. Funkt.) Fixation (droite/2éme fonct.) 1
793618 Spacer Distanzstück Douille d'écartement AR
29 793621 Pipe TL (LH) Rohrleitung TL (LH) Tyau TL (gauche) 1
30 793620 Pipe TL (RH) Rohrleitung TL (RH) Tyau TL (droite) 1
31 064065-002 Elbow TL Winkelverschraubung TL Coude TL 1

Printed in Germany
7.7-2230-326 7.7-2230-326
163
TF/TT 1.8t ENSEMBLE GERBEUR INTÉGRÉ
M0162
Printed in Germany
7.7-2230-375
164 7.7-2230-375

0 793433 Integrated Side Shift TF Integrierter Seitenschieber TF Ensemble gerbeur lateral TF

794693 Integrated Side Shift TT Integrierter Seitenschieber TT Ensemble gerbeur lateral TT
1 794159 Frame TF Rahmen TF Le cadre TF 1
794160 Frame TT Rahmen TT Le cadre TT 1
26 793824-001 Bracket TF (LH) Halterung TF (LH) Fixation TF (gauche) 1
794907 Bracket TT (LH) Halterung TT (LH) Fixation TT (gauche) 1
27 793824-002 Bracket TF (RH) Halterung TF (RH) Fixation TF (droite) 1
794908 Bracket TT (RH) Halterung TT (RH) Fixation TT (droite) 1
28 050006-038 Screw TF Schraube TF Vis TF 4
050006-026 Screw TT Schraube TT Vis TT 4
29 793652 Pipe TF (LH) Rohrleitung TF (LH) Tyau TF (gauche) 1
794695 Pipe TT (LH) Rohrleitung TT (LH) Tyau TT (gauche) 1
30 793651 Pipe TF (RH) Rohrleitung TF (RH) Tyau TF (droite) 1
794694 Pipe TT (RH) Rohrleitung TT (RH) Tyau TT (droite) 1
31 064065-002 Elbow Winkelverschraubung Coude AR

Printed in Germany
7.7-2230-376 7.7-2230-376
165
LOAD BACKREST
LASTSCHUTZGITTER
BUTÈE DE CHARGE
M0178
Printed in Germany
7.10-2230-001
166 7.10-2230-001
LOAD BACKREST
LASTSCHUTZGITTER
BUTÈE DE CHARGE

0 Load Backrest Lastschutzgitter Dosseret de protection

(all Models) (alle Modelle) (tous les modèles)
1 793384 Load Backrest Lastschutzgitter Dosseret de protection 950mm 1
B. 950mm/H. 1220mm B. 950mm/H. 1220mm B. 950mm/H. 1220mm
793384-002 Load Backrest Lastschutzgitter Dosseret de protection 950mm 1
793384-003 Load Backrest Lastschutzgitter Dosseret de protection 950mm 1
793741 Load Backrest Lastschutzgitter Dosseret de protection 1
3 050009-029 Flatwasher Scheibe Rondelle 2

Printed in Germany
REV.01/99
7.10-2230-002 7.10-2230-002
167
YOKE
UMLENKROLLE
LOGEMENT CHAINE
M0336
Printed in Germany
7.11-2230-025
168 7.11-2230-025
YOKE
UMLENKROLLE
LOGEMENT CHAINE

0 Yoke Kettenaufnahme Logement chaine

1 792688 Yoke Kettenaufnahme Logement chaine 1
794520 Yoke TT-Mast Kettenaufnahme TT-Mast Logement chaine TT-Mât 1
2 793527 Guard Plate (1st. Funct.) Abdeckung (1. Funkt.) Revément (1ére fonct.) 1
793527 Guard Plate (2nd. Funct.) Abdeckung (2. Funkt.) Revément (2éme fonct.) 2
794518 Guard Plate (1st. Funct/TT Mast)Abdeckung (1. Funkt./TT Mast) Revément (1ére fonct./TT Mât) 1
794518 Guard Plate(2nd. Fun./TT Mast) Abdeckung (2. Funkt./TT Mast) Revément (2éme fonct./TT Mât) 2
3 060030-183 Washer (1st. Funct.) Scheibe (1. Funkt.) Rondelle (1ére fonct.) 12
060030-183 Washer (2nd. Funct.) Scheibe (2. Funkt.) Rondelle (2éme fonct.) 24
4 103350 Shaft Pulley (1st. Funct.) Welle (1. Funkt.) Arbre (1ére fonct.) 6
103350 Shaft Pulley (2nd. Funct.) Welle (2. Funkt.) Arbre (2éme fonct.) 12
794470-001 Shaft Pulley (1st. Funct/TT Mast)Welle (1. Funkt./TT Mast) Arbre (1ére fonct./TT Mât) 6
794470-002 Shaft Pulley (2nd. Fun./TT Mast) Welle (2. Funkt./TT Mast) Arbre (2éme fonct./TT Mât) 6
5 107692-001 Roller (1st. Funct.) Laufrolle (1. Funkt.) Poulie (1ére fonct.) 4
107692-001 Roller (2nd. Funct.) Laufrolle (2. Funkt.) Poulie (2éme fonct.) 8
794517 Roller (1st. Funct/TT Mast) Laufrolle (1. Funkt./TT Mast) Poulie (1ére fonct./TT Mât) 4
794517 Roller (2nd. Funct/TT Mast) Laufrolle (2. Funkt./TT Mast) Poulie (2éme fonct./TT Mât) 8
6 060009-121 Ring Retaining (1st. Funct.) Sicherungsring (1. Funkt.) Bague de retenue (1ére fonct.) 6
060009-121 Ring Retaining (2nd. Funct.) Sicherungsring (2. Funkt.) Bague de retenue (2éme fonct.) 12
7 103349 Pulley (1st. Funct.) Umlenkrolle (1. Funkt.) Polie (1ére fonct.) AR
103349 Pulley (2nd. Funct.) Umlenkrolle (2. Funkt.) Polie (2éme fonct.) AR
794471-003 Spacer (1st. Funct/TT Mast) Distanzstück (1. Funkt./TT Mast) Ecarteur (1ére fonct./TT Mât) 1
794471-003 Spacer (2nd. Funct/TT Mast) Distanzstück (2. Funkt./TT Mast) Ecarteur (2éme fonct./TT Mât) 2
8 105967 Pulley (1st. Funct.) Umlenkrolle (1. Funkt.) Polie (1ére fonct.) 1
105967 Pulley (2nd. Funct.) Umlenkrolle (2. Funkt.) Polie (2éme fonct.) 2
105939 Pulley (2nd. Funct/TT Mast) Umlenkrolle (2. Funkt./TT Mast) Polie (2éme fonct./TT Mât) 1
9 793528 Shaft (1st. Funct.) Welle (1. Funkt.) Arbre (1ére fonct.) 1
793528 Shaft (2nd. Funct.) Welle (2. Funkt.) Arbre (2éme fonct.) 2
794461-001 Shaft (1st. Funct/TT Mast) Welle (1. Funkt./TT Mast) Arbre (1ére fonct./TT Mât) 1
794461-001 Shaft (2nd. Funct/TT Mast) Welle (2. Funkt./TT Mast) Arbre (2éme fonct./TT Mât) 1
10 050006-048 Screw (1st. Funct.) Schraube (1. Funkt.) Vis (1ére fonct.) 1
050006-048 Screw (2nd. Funct.) Schraube (2. Funkt.) Vis (1éme fonct.) 2
050007-023 Screw (1st. Funct/TT Mast) Schraube (1. Funkt./TT Mast) Vis (1ére fonct./TT Mât) 1
050007-040 Screw (2nd. Funct/TT Mast) Schraube (2. Funkt./TT Mast) Vis (2éme fonct./TT Mât) 1

Printed in Germany
7.11-2230-026 7.11-2230-026
169
Printed in Germany
SECTION 8
ABSCHNITT 8
CHAPITRE 8
Printed in Germany
LIFT CYLINDER TL/TT MAST
HUBZYLINDER TL/TT MAST
CYLINDRE MÂT TL/TT
M1384
Printed in Germany
8.1-2230-025
172 8.1-2230-025
LIFT CYLINDER TL/TT MAST
HUBZYLINDER TL/TT MAST
CYLINDRE MÂT TL/TT

0 804705-xxx Cylinder (assy) ø40 Zylinder (vollst.) ø 40 Cylindre (montage) ø 40 2

1 804740-xxx Cylinder Tube Zylinderrohr Tuyau de piston 2
2 804783 Hose Burst Valve Rohrbruchsicherung Soupape coupe-circuit 2
3 804748 Cylinder Nut Zylindermutter Cylindre d’ ecrou 2
4* 804767 Guide Rings Führungsring Bague d’appui 4
5* 804774 O-ring O-ring Joint torique 2
6* 804761 Piston Rod seal Stangendichtung Joint arbre 2
8* 054173 Seal Dichtring Joint 2
9 054172 Plug Verschlußschraube Bouchon fileté 2
10 804710 Piston Button Halbschalen Demi-rondelle 2
12 804722-*** Piston Rod Kolbenstange Tige de piston 2
805488 Kit Seal Includes Index (*) Reparatursatz pos. (*) Poshette reparations ind. (*)
4,5,6,7,8,11 4,5,6,7,8,11 4,5,6,7,8,11
Cylinder Assy ø Mast Lift height Cylinder Tube Piston Rod

Zylinder (vollst.) Mast Hubhöhe Zylinderrohr Kolbenstange
Cylindre Montage Mat Élévation Tuyau de cylindre Tige de Piston
804705-001 40 TT 3670 804740-001 804722-001

40 TL 2460
804705-002 40 TT 4300 804740-002 804722-002
40 TL 2880
804705-003 40 TT 4885 804740-003 804722-003
40 TL 3270
804705-004 40 TT 5335 804740-004 804722-004
40 TL 3570
804705-005 40 TT 5785 804740-005 804722-005
40 TL 3870
804705-006 40 TT 6385 804740-006 804722-006
40 TL 4270
804705-007 40 TT 6910 804740-007 804722-007
40 TL 4620
804705-008 40 TT 7495 804740-008 804722-008
40 TL 5010
804705-009 40 TL 5620 804740-009 804722-009
804705-010 40 TL 5910 804740-010 804722-010

Printed in Germany
8.1-2230-026 8.1-2230-026
173
LIFT CYLINDER TF MAST
HUBZYLINDER TF MAST
CYLINDRE MÂT TF
M1383
Printed in Germany
8.2-2230-025
174 8.2-2230-025
LIFT CYLINDER TF MAST
HUBZYLINDER TF MAST
CYLINDRE MÂT TF


4,5,6,7,8,11 4,5,6,7,8,11 4,5,6,7,8,11

804702-001 28 TF 2460 804777-001 804723-001

804702-002 28 TF 2880 804777-002 804723-002
804702-003 28 TF 3270 804777-003 804723-003
804702-004 28 TF 3570 804777-004 804723-004
804702-005 28 TF 3870 804777-005 804723-005
804702-006 28 TF 4270 804777-006 804723-006

Printed in Germany
8.2-2230-026 8.2-2230-026
175
FREE LIFT CYLINDER TF/TT MAST
FREIHUBZYLINDER TF/TT MAST
CYLINDRE MÂT TF/TT
M1385
Printed in Germany
8.3-2230-025
176 8.3-2230-025
FREE LIFT CYLINDER TF/TT MAST
FREIHUBZYLINDER TF/TT MAST
CYLINDRE MÂT TF/TT


4,5,6,7,8,11 4,5,6,7,8,11 4,5,6,7,8,11

804707-001-02 56 TT 3670 804738-001 804718-001

56 TF 2460
804707-003 56 TT 4300 804738-003 804718-003
56 TF 2880
804707-005-02 56 TT 4885 804738-005 804718-005
56 TF 3270
804707-007-02 56 TT 5335 804738-007 804718-007
56 TF 3570
804707-008-02 56 TT 5785 804738-008 804718-008
56 TF 3870
804707-009-02 56 TT 6385 804738-009 804718-009
56 TF 4270
804707-010 56 TT 6910 804738-010 804718-010
804707-011 56 TT 7495 804738-011 804718-011

Printed in Germany
8.3-2230-026 177
8.3-2230-026
TILT CYLINDER
NEIGEZYLINDER
CYLINDRE DÍNCLINAISON
M0183
Printed in Germany
REV.01/99
8.6-2230-001
178 8.6-2230-001
TILT CYLINDER
NEIGEZYLINDER

0 792397-001 Tilt Cylinder Neigezylinder Inclasion de cylindre 2

(Assy 8° back & 6° forward) (Zub. 8° zurück & 6° vorwärts) (Ass. 8° marche av. & 6° marche ar.)
792397-002 Tilt Cylinder Neigezylinder Inclasion de cylindre 2
1 792328 Tube-Gland Rear Assy Zylinderrohr Cylindre-presse-garniture 2
2 064061-004 Straight Thread Elbow Anschlußstück 90° Coude 4
3 792431 Bearing Spherical Plain Pendelkugellager Palier sphérique 2
4 054011-007 Greas Nipple Schmiernippel Graisseur 2
5 793209-001 Spacer Internal Distanzbuchse Douille d’écartement 2
(only 5° back & 3° for.) (nur für 5° zurück & 3° vor.) (Seulement 5° marche av. & 3°
marche ar)
793209-002 Spacer Internal Distanzbuchse Douille d’écartement 2
(only 6° back & 5° for.) (nur für 6° zurück & 5° vor.) (Seulement 6° marche av. & 5°
marche ar)
6* 792403 Guid Führung Guide 2
7* 792401 Rod Seal Kolbendichtung Manchette 2
8* 792406 O-Ring O-Ring Joint torique 2
9* 793030 Backup Ring Stützring Bague d’appui 2
10 792286 Gland Front TC Stopfbüchse Douille 2
11* 792285 Wire Lock Drahtzieheisen Anneau 2
12* 792402 Wiper Abstreifer Racloir 2
13* 792400 Seal Dichtungen Joint 2
14* 792404 Guid Ring Führungsring Bague d’appui 2
15 792408 Piston Rod (8° back & 6° for.) Kolben (8° zurück & 6° vor.) Tige de piston (8° marche av. & 6° 2
marche ar.)
793224 Piston Rod (10° back & 6° for.) Kolben (10° zurück & 6° vor.) Tige de piston (10° marche av. &6°2
marche ar.)
792408 Piston Rod (5° back & 6° for.) Kolben (5° zurück & 6° vor.) Tige de piston (5° marche av. & 6° 2
marche ar.)
marche ar.)
marche ar.)
marche ar.)
16* 793227 O-Ring O-Ring Joint torique 2
(only 5° back & 6° for.) (nur für 5° zurück & 6° vor.) (Seulement 5° m. av. & 6°m. ar.)
17 793208-001 Spacer External Distanzbuchse Douille d’écartement 2
793208-002 Spacer External Distanzbuchse Douille d’écartement 2

Printed in Germany
REV.01/99
8.6-2230-002 8.6-2230-002
179
TILT CYLINDER
NEIGEZYLINDER
M0183
Printed in Germany
REV.01/99
8.6-2230-003
180 8.6-2230-003
TILT CYLINDER
NEIGEZYLINDER

18 793213 Shim Unterlegscheibe Rondelle 4

20 792398 Rod End Bearing Gelenkkopf Tête de biellette roulement 2
Grease Schmiernippel Graisse 2
794071 Seal Kit Includes Index (*) Reparatursatz Pos. (*) Pochette reparations Ind. (*) 2
6,7,8,9,11,12,13,14,16 6,7,8,9,11,12,13,14,16 6,7,8,9,11,12,13,14,16

Printed in Germany
REV.01/99
8.6-2230-004 8.6-2230-004
181
Printed in Germany
SECTION 10
ABSCHNITT 10
CHAPITRE 10
Printed in Germany
LABELS AND DECALS
SCHILDER UND AUFKLEBER
AUTOCOLLANTS ET ÈTIQUETTES
M0186
Printed in Germany
10.9-2230-001
184 10.9-2230-001
LABELS AND DECALS

0 793634-xxx Labels & Decals Beschilderung Autocollants

1 869009-*** Warning Stand On Vorsicht! Nicht darauftreten Avertissement “Stand on” 1
2 869054-*** Warning Moving Vehicle Vorsicht! Bewegliches Fahrzeug Avertissement véh. de transport 1
3 106158-003 Decal Crown Heavy Crown Abziehbild Décalcomanie Crown Heavy 3
4 106158-012 Decal Crown Heavy Crown Abziehbild Décalcomanie Crown Heavy 1
5 869010-*** Warning Stand Under Vorsicht! Nicht darunter aufhalt. Avertissement “stand under” 1
6 862020-*** Danger Battery Batterie! Vorsicht Batterie Danger batterie 1
7 869012-*** Warning Electrical Additions Vorsicht! Elektrisches Zubehör Avertissement circuit élektrique
supplement 1
8 791111-*** Capacity Plate Tragfähigkeitsschild Plaque capacité de charge 1
060027-015 Rivet Niete Clou cannelé 4
9 793740-*** Warning Seat Forwards Vorsicht!Sitz nach vorne Attention ! Avancer le siége avant 1
(only 1,25t) positionieren (nur für 1,25t) ouverture du couvercle (1,25t)
*** xxxxxx-001 German Deutsch Allemand

*** xxxxxx-002 French Französisch Francais
*** xxxxxx-003 Spanich Spanisch Espagnol
*** xxxxxx-004 Dutch Holländisch Hollandais
*** xxxxxx-005 Italian Italienisch Italien
*** xxxxxx-006 English Englisch Anglais

Printed in Germany
REV.01/97
10.9-2230-002 10.9-2230-002
185
LABELS AND DECALS
M0187
Printed in Germany
10.9-2230-025
186 10.9-2230-025
LABELS AND DECALS

0 793634-*** Labes & Decals Beschilderung Autocollants

1 869016-*** Warning Tilt Forward Vorsicht Neigung vorwärts Attention Inclinaison an avant 1
2 869017-*** Warning Slow Down Vorsicht! Langsamer fahren Advertissement ralentir 1
3 869018-*** Danger Tip Over Vorsicht! Umstürzgefahr Danger basculement AR
4 869006-*** Warning Hands Off Vorsicht! Hände weg Avertissement ne pas toucher 1
5 869003-*** Plate Tyre Reifenplatte Plaque de pneu 1
6 869108-### Plate Data Typenschild Plaque relative 1
7 069154 Label Hydraulik Oil Hydrauliköl Insciption de hydraulique de huile 1
*** xxxxxx-001 German Deutsch Allemand

*** xxxxxx-002 French Französisch Francais
*** xxxxxx-003 Spanich Spanisch Espagnol
*** xxxxxx-004 Dutch Holländisch Hollandais
*** xxxxxx-005 Italian Italienisch Italien
*** xxxxxx-006 English Englisch Anglais
### xxxxxx-011 German Deutsch Allemand

### xxxxxx-012 French Französisch Francais
### xxxxxx-013 Spanich Spanisch Espagnol
### xxxxxx-014 Dutch Holländisch Hollandais
### xxxxxx-015 Italian Italienisch Italien
### xxxxxx-016 English Englisch Anglais

Printed in Germany
10.9-2230-026 10.9-2230-026
187
Printed in Germany
SECTION 11
ABSCHNITT 11
CHAPITRE 11
Printed in Germany
Printed in Germany
190
FIELD KIT OPTIONS
UMBAUKITS
KITS DE MODIFICATION
Part No.
Artikel-Nr.
Référence
l Light Kit N° 1 (front & rear)

Contains two front spotlights and two rear clusters. Each cluster has
a tail light, brake light, reversing light and reflector.
Beleuchtungskit Nr. 1 (vorne / hinten)
Enthält zwei Frontscheinwerfer und zwei Heckleuchten. Die Heckleuchten
enthalten jeweils ein Rücklicht, ein Bremslicht, ein Rückfahrscheinwerfer
und einen Rückstrahler.
Kit d'éclairage N° 1 (avant / arrière)
Contient deux phares avant et deux groupes d'éclairage arrière. Chacun
des groupes d'éclairage arrière se compose d'un feu arrière, un feu de frein,
un feu d'avertissement de marche arrière ainsi qu'un réflecteur.
TRUCK MODEL
FAHRZEUGTYP
MODÈLE VÉHICULE
SC3013 793938-001
SC3016 793938-002
SC3018 793938-003
l Light Kit N° 2 (front only)

Contains two front spotlights, one each side of the overhead guard.
Beleuchtungskit Nr. 2 (nur vorne)
Enthält zwei Frontscheinwerfer, einen auf jeder Seite des Fahrerschutzdaches.
Kit d'éclairage N° 2 (avant seulement)
Contient deux phares avant, un sur chaque côté du pavillon protecteur.
For all models 793939-001

Für alle Fahrzeugtypen
Pour tous les modèles
l Light Kit N° 3 (front & rear)

Contains two spotlights, one fitted to the front and the other to the rear of the
overhead guard, both on the left hand side.
Only suitable for mast collapsed height of 2,315 mm and above.
Beleuchtungskit Nr. 3 (nur vorne)
Enthält zwei Scheinwerfer, jeweils einen auf der linken Vorder- und Rückseite des
Fahrerschutzdaches. Nur passend für Fahrzeuge mit Bauhöhe von 2315 mm oder darüber.
Kit d'éclairage N° 3 (avant / arrière)
Contient deux phares de travail, montés sur les côtés gauche avant et arrière
du pavillon protecteur. Seulement pour les véhicules avec une hauteur mât retracté
égale ou supérieure à 2315 mm.

For modifications to OHG, see drawing 794683

Zeichnungsnummer für Umbau des Fahrerschutzdaches
Numéro du dessin pour les modificactions à effectuer sur le pavillon protecteur
Always Specify Model & Serial Number.

Spécifiez systématiquement le modèle et le numéro de série.
Printed in Germany
REV.01/99
11.0-2230-001 11.0-2230-001
191
FIELD KIT OPTIONS
UMBAUKITS
Part No.
Artikel-Nr.
Référence
For modifications in front console, see drawing 794696

Zeichnungsnummer für Umbau des Armaturenbretts
Numéro du dessin pour les modificactions à effectuer sur le tableau de bord
Circuit diagram, see drawing 794684

Schaltplan
Schéma électrique
l Flashing Beacon Kit N° 1

Beacon mounted on top of the overhead guard
Warnlicht-Kit Nr. 1
Warnlicht für Montage auf dem Fahrerschutzdach
Kit de feu d'avertissement N° 1
Feu d'avertissement pour montage sur le pavillon protecteur
TRUCK MODEL
FAHRZEUGTYP
MODÈLE VÉHICULE
SC3013 793954-002
SC3016 & SC3018 793954-001
l Flashing Beacon Kit N° 2

Beacon mounted below the top of the overhead guard
Warnlicht-Kit Nr. 2
Warnlicht für Montage unterhalb des Fahrerschutzdaches
Kit de feu d'avertissement N° 2
Feu d'avertissement pour montage en dessous du pavillon protecteur
TRUCK MODEL
FAHRZEUGTYP
MODÈLE VÉHICULE

l Rear Mirror
Rückspiegel
Rétroviseur

l Brushwear and overtemperature indicators

Anzeiger für Bürstenabnutzung und Überhitzung
Indicateurs pour usure balais et surchauffe


Printed in Germany
REV.01/99
11.0-2230-002
192 11.0-2230-002
FIELD KIT OPTIONS
UMBAUKITS
Further kits like reverse travel alarms, handbrake alarm and kits for auxiliary hydraulic functions are available.
Please contact the CROWN Service Department in Munich Germany.
To determine correct part number(s) for above mentioned kits, the following information is required:
– Model number
– Truck serial number
– Mast type
– Truck lift height
Weitere Kits sind erhältlich, z. B. für Warnsignal bei Rückwärtsfahrt, Alarm bei angezogener Handbremse oder für
zusätzliche Hydraulikfunktionen.
Bitte setzen Sie sich mit der CROWN-Serviceabteilung in München in Verbindung.
Bei Anfragen und Bestellungen geben Sie bitte stets folgende Fahrzeugdaten an:
– Modellbezeichnung
– Fahrzeug-Seriennummer
– Masttyp
– Hubhöhe
D'autres kits sont disponibles, p. ex. pour signal d'avertissement en marche arrière, avertissement frein à main
actionné ou pour des fonctionshydrauliques additionnelles.
Pour obtenir plus d'information, s.-v.-p., contactez notre Département de Service à Munich, en indiquant toujours les
dates uivantes du véhicule:
– Désignation du modèle
– Numéro de série
– Type de mât
– Hauteur de levage

Printed in Germany
REV.01/99
11.0-2230-003 11.0-2230-003
193
Printed in Germany
CROWN Gabelstapler GmbH
Moosacher Straße 52
80809 München
Telefon +49 (0)89 93 00 2 – 0
Telefax +49 (0)89 93 00 2 – 175 und 133
CROWN Lift Trucks Ltd.
Fishponds Road, Wokingham,
Berkshire RG41 2JT - Great Britain
Phone (0118) 979-27 72
Fax (0118) 977-00 23
Molly Millars Lane, Wokingham,
Berkshire RG41 2QW - Great Britain
Phone (0118) 979-27 00
Fax (0118) 977-4892
The Quay Centre, West Quay Road,
Winwick Quay, Warrington,
Cheshire WA2 8TS - Great Britain
Phone (0 19 25) 44 57 77
Fax (0 19 25) 44 53 22
CROWN Manutention
9, rue Ampère Z.I.
95500 Gonesse - France
Téléphone 01.39.87.54.22
Téléfax 01.39.87.47.99
MP-SC3000-GB-D-F 10/99 • Printed in Germany
PU2.p65 1 19.10.99, 09:36

MP SC3000 GB - 10 99

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Parts Manual

DESCRIPTION PAGE ID NUMBER

Table of Content ............................................................................................................................ IDX -2230-001

SECTION 1 POWER UNIT PARTS / COVERS

Covers (Instrumentation) ................................................................................................................... 1.0 -2230-025

SECTION 2 HYDRAULIC PARTS

Tube-/Hose Layout ........................................................................................................................... 2.1 -2230-025

SECTION 3 DRIVE UNIT PARTS

Drive unit .......................................................................................................................................... 3.1 -2230-025

SECTION 4 ELECTRICAL PARTS

Contactor panel ............... (Contactors & Controllers) ....................................................................... 4.1 -2230-025

DESCRIPTION PAGE ID NUMBER

Regenerative braking contactor ........................................................................................................ 4.4 -2230-100

SECTION 5 BRAKE PARTS

Brake pedal ...................................................................................................................................... 5.5 -2230-025

Steer axle ......................................................................................................................................... 6.6 -2230-025

SECTION 7 MAST / LIFT STRUCTURE PARTS

TL mast ............................................................................................................................................ 7.1 -2230-025

SECTION 8 CYLINDER PARTS

Lift cylinder TL/TT mast .................................................................................................................... 8.1 -2230-025

SECTION 10 MISCELLANEOUS SERVICE INFORMATION

Labels and decals ............................................................................................................................ 10.9 -2230-001

Safety Symbols used in the General Maintenance and Repair

3. Always keep fire extinguishers in good working

6. Do not allow oil to penetrate the ground or enter the

l Turn off the travel switch and remove the

l Block all wheels when parking on an uneven

Before Carrying out Work on the Truck

l Prevent the truck from rolling away.

l Before carrying out work on the hoist frame,

l Only carry out operational testing when there

Before Operating the Truck

l Get into the driver's seat.

l Check the operation of the lifting device,

M = Maintenance Identical for each language

Replacement parts orders

Please refer to the Technical Specifications Sheet for the

Brochures can be obtained from your CROWN dealer or

CROWN Gabelstapler GmbH

Capacity Fork Length

Collapsed Height (mm) /

NOTE 8 3035 / 5010

l Telescopic double part free lift mast

l Lift height 2880 mm

Model Option Ah Type

300 418 x 835 x 627 SD

400 526 x 835 x 627 SD

500 634 x 835 x 627 SD

ALWAYS SPECIFY MODEL NO. WHEN

Lubricants and Oil Recommendations

Lubricant Type Product Description Manufacturer CROWN-Part-No. Type

Aralube HLP-2 Aral

Aralube SKL2 Aral

Low temperature Univis J 13 Aral

Hyp 85W90 Aral

Rubber and vinyl dressing H

Special grease MOS2 Lithium Dow Corning 063002-022 M

Universal lubrication oil SEA40 C

Lubrication Points / Intervals

2 Hydraulic reser voir check D A/R X

3 Hydraulic oil change D A/R X

4 Accelerator pedal pivot B A/R X

5 Accelerator linkage B A/R X