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Noise inside Shinkansen cars increases with increase in train speed. We have conducted considerable development to reduce this
interior noise and successfully developed new rolling stock with interior noise levels that are equal to or less than that in previous
trains even when the maximum speed increased from 275 km/h to 320 km/h. In this paper, we discuss the direction of development
to further increase the speed of Shinkansen trains by reviewing past developments such as the effects of various types of products
developed and noise measurement results obtained through running tests.
to train speed increase is to increase rolling stock weight by making Structure-borne noise Duct noise (direct noise)
Duct noise (direct noise)
materials of car body and windows thicker. On the other hand, Vibration of bogie or underfloor • Change shape of duct
equipment propagated via car Noise of air conditioner, etc. and • Attach sound absorbing material
high-speed Shinkansen rolling stock must increasingly be faster body frame vibrates floor panel
and interior, causing noise
air flow noise in the duct coming
in from duct space and gaps
*Advanced Railway System Development Center, Research and Development Center of JR East Group JR EAST Technical Review-No.33 19
Special edition paper
Examination of Element development Focusing on targets the vibration measurement results. Vibration level of floor and
method of installing • Degree of contribution
to rolling stock Part to be dealt with Method of noise to total noise
wainscot panels that are greatly affected by structure-borne noise
• Weight reduction
• Cost • Floor • Supporting method
• Transfer path
did not increase so much in tunnels. In contrast, vibration level
• Space • Wall, ceiling • Material rigidity of windows and ceilings increased greatly. The reason is that air-
• Window, etc. • Material thickness,
etc. borne noise (transmitted noise) increased due to noise reflection in
a tunnel, and this is a characteristic of the part that is affected by
Test/Measurement Acoustic analysis that transmitted noise.
Running test Data obtained Calculation of transfer function In addition to those running test results, we also gained noise
• Measurement of actual • Noise data [Structure-borne noise]
input/output values • Vibration data • Cabin acoustic sensitivity, etc. and vibration data by acoustic vibration and impact excitation
Stationary test
[Air-borne noise (transmitted noise)] methods in stationary tests.
• Car body damping factor, etc.
• Acoustic vibration test
• Impact vibration test
Degree of contribution to total
• Measurement of
noise, transfer path 3.2.2
Results of Acoustic Analysis (Analysis of Degree of
reverberation time • BEM
• SEA Contribution to Total Interior Noise)
From the running and stationary test data, we calculated transfer
Fig. 2 Example of Development of Interior Noise Reduction Method
path functions that are the rates of outside noise and vibration
3.2 Case Example of Noise Measurement and Analysis Using propagated inside to become interior noise, and we also calculated
Series E2 Shinkansen Train degree of contribution to the total interior noise by transfer paths
3.2.1 Test and Measurement using a noise prediction model by statistical energy analysis (SEA)
Fig. 3 shows as the results of interior noise measurement carried and boundary element method (BEM). Here, Fig. 5 shows the
out in running tests from March to June 2003 using a series E2 calculation results of degree of contribution to total interior noise
Shinkansen train. Interior noise increased as train speed increased. per part.
It increased by approx. 2 dB(A) in an open section and approx.
Frieze Side ceiling
3 dB(A) in a tunnel section as the train speed increased by 40 km/h board Ceiling panel
from 280 km/h.
We also measured vibration of floor panels, interior panels,
windows and the like in addition to noise values. Fig. 4 shows
3.3.1 Measures for Noise from Floor material that was conventionally fixed to the car body frame of
Fig. 6 shows the measures for noise from floor verified using Shinkansen rolling stock.
FASTECH 360. We found that the measures were effective on The evaluation results in the running tests gave us information
transmitted noise for the floor panel structure. For comparison, on type and thickness of sound absorbing material required and
we carried out tests by installing aluminum honeycomb floor part to which it is attached as a measure for reducing transmitted
panels also used in series E2 trains, newly developed aluminum noise. In contrast, we could confirm almost no effect of the
honeycomb floor panels with a rubber plate, and aluminum floor method of elastic support of interior material.
panels with resin foam as the core material. As a countermeasure
against noise structure-borne noise, we adopted a floating floor 3.3.3 Countermeasures for Noise from Windows
structure where floor panels were supported by two types of rubber We adopted a cabin window structure with an air layer between
supports. Moreover, we made a cutout at the end of a joist to make the outer glass and inner glass, and based on the element
a structure where little vibration is propagated between airtight development results, we installed three types of outer glass to the
floor panels and floor panels. FASTECH 360 for verification. Those were multi-layer glass with
and without an air layer in between and polycarbonate glass. Fig. 8
Floor panel
Floor panel structure supporting method Joist structure shows the structures of conventional and tested window types. To
Aluminum honeycomb floor panel Elastic supporting method 1 Joist cutout structure
Aluminum panel Aluminum expand the frequency band where sound can be insulated, the air
honeycomb Floor panel
Section bar layer was made thicker. Window size itself was made smaller while
Rubber
maintaining cabin comfort.
Aluminum honeycomb floor
panel with rubber sheet
Rubber Aluminum Joist Conventional
Aluminum panel Developed structure
sheet honeycomb
Elastic supporting method 2
structure
Chip Multi-layer glass + Multi-layer glass Multi-layer glass Polycarbonate glass
Floor panel Air layer + (with air layer) + (without air layer) + Air layer + Inner glass
Inner glass Air layer + Inner glass Air layer + Inner glass
Aluminum floor panel with resin foam core Polycarbonate
Multi-layer Multi-layer glass Glass Multi-layer
Aluminum panel Rubber Joist glass Glass glass Glass glass Glass
Resin foam (with air layer)
Airtight floor panel
Joist
Floor panel
Air layer
Air layer
Air layer
Air layer
Outside
Outside
Outside
Outside
Inside
Inside
Inside
Inside
material
Joist Space
Airtight
floor
Sound absorbing and
Fixed to car Fixed to Fixed to car Fixed to Fixed to car Fixed to Fixed to car Fixed to
heat insulating material body frame interior material body frame interior material body frame interior material body frame interior material
Fig. 6 Countermeasures for Noise from Floor Fig. 8 Countermeasures for Noise from Windows
The evaluation results in the running tests showed that using The running test results confirmed the effects of each type of
aluminum floor panels with resin foam was most effective of the multi-layer glass and polycarbonate glass on reducing transmitted
three floor structures on reducing transmitted noise. They also noise. From that, we gained insight on the appropriate structure
confirmed that elastic support and cutout on the joist greatly and thickness of multi-layer glass windows in installing to rolling
reduced structure-borne noise. stock in commercial use.
3.3.2 Countermeasures for Noise from Walls and Ceiling 3.3.4 Other Measures
Fig. 7 shows the countermeasures for noise from walls and ceiling. In addition to the measures explained above, we verified the
The effect on transmitted noise of attaching sound absorbing following measures using the FASTECH 360 based on the element
material was known from before, but using more sound absorbing development results.
material leads to increase of car body weight and cost. In light of (1) Quiet air-conditioner ducts
that, we checked on the FASTECH 360 the effects of different In reviewing the structure of air-conditioner ducts, one of the
types and thickness of sound absorbing material that also works interior noise sources, we developed a quiet air-conditioner duct
as heat insulation. We also verified elastic supporting of interior with a simple structure and to which sound absorbing material was
added and confirmed its effects.
Car body frame Sound absorbing material
(2) Elastic support of underfloor equipment (main transformer)
As a measure to reduce harmonic vibration and noise, we tested
a structure where main transformers area supported with rubber.
Space The results of verification using FASTECH 360 confirmed
Supporting rubber fixing screw vibration insulation and noise reduction.
Fixing screw
Interior panel Interior panel supporting rubber
A-weighted sound
using the FASTECH 360 on the series E5 and E6 Shinkansen
pressure level
~
rolling stock that runs at 320 km/h in commercial operation,
taking into consideration noise reduction effects, weight, cost, and
the like. Fig. 9 shows the noise reduction measures introduced.
Open section
Structure-borne Air-borne noise
Window structure Wall and ceiling structure Duct shape noise (transmitted noise)
• Multi-layer glass with • Sound absorbing material • Quiet air conditioner duct
thicker air layer attached where needed * E6 only
• Smaller window structure Frequency
Series E5 Spectrum
Total RMS dB(A) = 69.65
70.0 74.20
~
60.0
Floor panel structure Floor panel supporting method Underfloor equipment Tunnel section
A-weighted sound
supporting method
pressure level
• Aluminum floor panel • Elastic supporting method using rubber
with resin foam core • Joist cutout
• Elastic supporting method
~
* Partly used on floor * Partly used on floor above bogie, etc.
above bogie, etc.