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Article history: Colouration of poly (lactic acid) textile materials using pigments is particularly interesting because of the
Received 18 October 2013 commercial importance of pigment prints and the sensitivity of poly (lactic acid) fibres to aqueous
Received in revised form treatment; however the processing requires optimisation because of the fibre’s heat sensitivity. In this
3 December 2013
study, poly (lactic acid) fabrics were screen pigment printed and thermally cured at different tempera-
Accepted 9 December 2013
Available online 18 December 2013
tures, ranging from 120 C to 150 C, and curing times, from 3 min to 5 min. Surface sensitive X-ray
Photoelectron Spectroscopy (XPS) was used to probe the nature of the outer 1e10 nm of the untreated
and heat treated poly (lactic acid) surfaces, in order to characterise the surface functionalities and
Keywords:
Poly (lactic acid) fabrics
elemental composition. In addition, the effect of curing temperature and time on the performance
Pigment printing characteristics of pigment printed poly (lactic acid) fabrics in terms of colour fastness, burst strength,
X-ray Photoelectron Spectroscopy (XPS) abrasion resistance, Kawabata Evaluation System for Fabrics (KES-F) parameters and surface morphology
Burst strength were evaluated and optimum curing conditions for the pigment printing of poly (lactic acid) fabrics were
Colour fastness established.
Scanning electron microscopy (SEM) Crown Copyright Ó 2013 Published by Elsevier Ltd. All rights reserved.
1. Introduction [3]. Moreover, there are some distinctive advantages of this tech-
nology, such as the quality of prints, ability to apply on most types
Poly (lactic acid) (PLA) is a versatile, biodegradable, aliphatic of fibres and no washing off requirements after printing, which
thermoplastic polyester which can be derived from 100% renew- have made this technology very attractive to textile manufacturers
able sources, such as corn and sugar beets [1]. Polyesters, mainly [4]. Unlike dyes that are absorbed into the fibres and fixed through
polyethylene terephthalate (PET), are used extensively in apparel interactions or reactions specific to the dyes, insoluble pigments do
manufacturing and account for almost 40% of world textile con- not have any affinity for the fibres. They are attached by being
sumption. The uses of polyesters are increasing rapidly; however, incorporated into a film of a suitable binding agent on the surface of
fossil fuels consumption in the PET manufacturing process and its the fabrics and being fixed after printing at a suitable curing tem-
relatively non-biodegradable nature have been growing environ- perature. The paste for pigment printing typically consists of
mental concerns. As the world is becoming increasingly sensitive to pigment, binder, synthetic thickener and other printing auxiliaries.
the protection of the environment, there has been growing interest Thermal energy initiates cross-linking of the binder at a suitable
in using biodegradable materials such as PLA [2]. curing temperature, which binds the pigment particles onto the
More than 50% of the total global printed textiles are processed fibre surface [4,5]. Although pigment printing has been used
by pigment printing, and it is the single most important and widely widely, some limitations still exist with this method such as high
used printing method for textile materials because of its simplicity, temperature curing, relatively stiff handle and poor rubbing fast-
relatively “clean” processing, and environmentally friendly aspects ness. Accordingly there has been growing interest to reduce the
curing temperature of pigment printing not only to save on energy
costs but also to lessen the damage of fabrics [6].
* Corresponding author.
PLA fabrics can be processed in a similar way to PET fibres using
E-mail addresses: mdnazmul.karim@manchester.ac.uk, mdnazmul.karim@ conventional dyeing and printing methods; however, the process-
yahoo.com (M.N. Karim). ing temperatures need to be reduced as PLA has a lower melting
0143-7208/$ e see front matter Crown Copyright Ó 2013 Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.dyepig.2013.12.010
M.N. Karim et al. / Dyes and Pigments 103 (2014) 168e174 169
point (130e175 C) than that of PET (254e260 C) [7,8]. Moreover, a 2.2.2. XPS analysis
modified dyeing method is required to dye PLA fabrics as it has low A Kratos Axis system spectrophotometer was used to perform the
affinity for conventional water soluble dyes [9]. In this study, the XPS analysis. The fabric samples were cut from the middle of the
effect of thermal curing conditions on the properties of pigment specimen and attached to the sample holder using a double sided tape.
printed PLA and their chemical and physical effect on the outer The samples were irradiated using monochromatic Al Ka X-rays
surface of the printed PLA fabrics was investigated. The surface (1486.6 eV) with a power of 150 W and wide scan spectra were
sensitive X-ray Photoelectron Spectroscopy (XPS) technique was recorded with pass energy of 160 eV from which the surface compo-
used to probe the nature of the outer 1e10 nm of the untreated and sition (C, O and N) was determined. High resolution Carbon (1s) and
heat treated PLA surface, in order to characterise the surface Oxygen (1s) spectra were recorded with pass energy of 40 eV and the
functionalities and elemental composition and identify optimum binding energy (BE) values were calculated relative to the Carbon (1s)
curing conditions for pigment printing of PLA fabrics. The prints photoelectron peak at 285.0 eV. All samples were analysed in dupli-
produced using different curing parameters, such as temperature cate and data analysed using the CASA XPS software [10].
and time, were assessed in terms of colour fastness, burst strength,
abrasion resistance and the KES-F mechanical properties of the 2.2.3. Colour fastness measurement
fabrics. Colour fastness to washing was carried out according to BS EN
ISO 105 C06 C2S, by treating the printed fabrics in a solution con-
taining 4 g/L ECE detergent with 1 g/L sodium perborate and 25
2. Experimental stainless steel balls, adjusted to pH 10.5, at 60 C for 30 min. The
fabrics were rinsed subsequently in running water at ambient
2.1. Materials temperature and air dried at room temperature prior to colour
analysis. SDC multi-fibre fabrics were used as adjacent fabrics in
In this investigation, 100% PLA single jersey knit pique fabric, this test [11].
268 g/m2, purchased from Valuable Enterprise, Taiwan, was The colour fastness to rubbing of printed fabrics, both dry and
scoured at 60 C for 20 min in a solution containing 2 g/L soda ash wet rubbing, was measured according to the BS EN ISO 105-
and 0.5 g/L Kieralon Jet B Conc [7] and air dried. Lyoprint PBA, a self- X12:2002 test method using a crock meter.
cross-linking acrylic binder, Lyoprint PTF, an acrylic polymer The colour fastness to light was measured following the BS EN
thickener and Lyoprint PFL, a methylol-melamine fixing agent were ISO 105-B01:1999 test method and graded on 1e5 after the expo-
supplied by Huntsman, USA. 38% ammonia was supplied by Fisher sure of test samples to simulated day-light using Xenon Light
Scientific and Minerprint Red BTL was supplied by Quality Colours, fastness tester.
London, UK.
2.2.4. Measurement of colour strength (K/S) and colour difference
(DE)
2.2. Methods
The colour strength (K/S) was calculated from reflectance
measurements using the KubelkaeMunk equation (equation (1)):
2.2.1. Pigment print paste preparation and printing
To prepare the print paste, 5 g/kg 38% ammonia was added to
(K/S)l ¼ (1 Rl)2/2Rl (1)
deionised water and Lyoprint PBA binder was added to that solu-
tion as required depending on amount of pigments to be used, as
where K is the absorption co-efficient, S is the scatter co-efficient
shown Table 1. Lyoprint PFL (10 g/kg) was then mixed into the
and R is the reflectance expressed as a fractional value at wave-
formulation and the solutions were stirred for 5 min. Finally, 15 g/
length lmax. A Datacolor Spectroflash 600 was used to measure K/S
kg Lyoprint PTF was added to the mixture and the required vis-
and CIE L*a*b* values and the mean value was calculated from the
cosity of print paste was achieved by stirring for 10e15 min using a
average of four measurements. Colour measurements were taken
high speed automatic stirrer. Minerprint Red BTL pigment was
before and after washing of printed samples and colour difference
added to print paste to give a pigment content of 7.5 g/kg, 15 g/kg
values were also noted.
and 30 g/kg as required, and stirred vigorously to ensure homo-
geneous mixing of the colours with the print paste. The pH of the
2.2.5. Measurement of burst strength
print paste was maintained in the range of 7e7.5.
The burst strength of the pigment printed samples was
Pigment printing onto PLA fabrics was carried out using a hand
measured using a TruBurst Burst Strength Tester Model 500/610
screen of 62/cm mesh and 10 mm squeegee diameter; all the
according to BS EN ISO 13938-2:1999. The area of the samples to be
samples were dried at 90 C for 5 min using a Werner Mathis
tested was clamped over an elastic diaphragm and an increased air
laboratory dryer. The pigments were fixed onto the fibres using
pressure was applied to the underside of the diaphragm until the
curing temperatures, ranging from 120 C to 150 C, and curing
specimen burst. The pressure required to rupture the PLA samples
times, from 3 min to 5 min. The fabric samples for XPS analysis
was taken as the burst strength. Six measurements were taken per
were printed as described but using the print paste for 3% shade
sample and the mean value was calculated from the average of
with the pigment addition omitted.
these six measurements.
Table 1
2.2.6. Measurement of flat abrasion resistance
Printing paste composition for pigment printing of PLA.
The Martindale abrasion tester was used to measure the flat
Pigments and chemicals Formulation compositions abrasion resistance of pigment printed fabrics according to the BS
0.75% 1.5% 3% EN ISO 12947-2:1999 procedure. Four circular specimens were cut
Minerprint Red BTL (g/kg) 7.5 15 30 from each fabric and placed in the specimen holders and were
Lyoprint PBA (g/kg) 60 100 130 rubbed against an abrasive media under a 12 KPa load. The abrasion
Lyoprint PFL (g/kg) 10 10 10 resistance of those specimen fabrics were determined from the
Lyoprint PTF (g/kg) 15 15 15 number of cycles to the breakdown of single yarn in a specimen,
Ammonia (g/kg) 5 5 5
and the mean value was calculated from four measurements.
170 M.N. Karim et al. / Dyes and Pigments 103 (2014) 168e174
determine the mechanical and surface properties of unprinted Fabric Cure temperature Cure time Atomic composition (%)
(control) and 3% pigment printed PLA fabrics. The samples ( C) (Min)
C (1s) O (1s) N (1s)
(20 20 cm) were conditioned for 24 h at 20 C and 65% relative
Untreated e e 67.3 32.7 e
humidity prior to analysis. Tensile, shear, bending, surface,
Untreated 150 5 64.5 35.5 e
compression were measured and Koshi hand values calculated Untreated 150 10 64.1 35.9 e
using the Knit outerwear winter dress (KN-402-KT) mathematical Printed 120 3 77.1 18.6 4.3
transformation equation. Printed 120 5 75.0 21.1 3.9
Printed 130 3 76.4 20.5 3.1
Printed 130 5 74.7 21.9 3.4
2.2.8. Surface topography Printed 140 3 75.3 21.4 3.3
The surface topography of untreated and pigment printed PLA Printed 140 5 74.2 22.9 3.0
Printed 150 3 73.1 23.7 3.2
fabrics (before and after a 5A wash) was analysed using a Philips XL
Printed 150 5 73.9 21.4 3.6
30 field emission scanning electron microscope. The samples were
fixed horizontally on to stubs and gold coated in order to prevent
accumulation of electric charging on the sample during analysis. addition the etherified methylol-melamine cross-linker would also
The main SEM parameters were: working voltage 5 kV; spot size 2; have increased the relative carbon content at the surface interface.
working distance 9e12 mm; magnification 100e4000. However the relative amount of surface carbon of treated PLA
decreased as the curing temperature increased probably because of
3. Results and discussion the breakage of CeC polymer backbone and the formation of oxi-
dised carbon species, in particular carboxyl functionalities, Tables 2
3.1. XPS analysis and 3.
Considering the chemical formula of PLA, it was expected that
The presence of carbon and oxygen and the absence of nitrogen three carbon (1s) photoelectron peaks assigned to CeH at 284.8 eV,
were observed in the wide scan XP spectrum of the untreated PLA CeO at 286.8 eV, OeC]O at 288.9 eV would be observed and two
fabrics, Fig. 1 and Table 2. However, after printing the PLA fabric oxygen (1s) peaks assigned to O]C at 532.3 eV and OeC at 533.6 eV
with the acrylate-based paste and subsequent heat treatment at would be present [12]. The deconvolution analysis of the C(1s) XP
different curing temperatures, nitrogen was introduced into the spectrum of untreated PLA in this study indicates the presence of
surface interface, Fig. 2. The source of nitrogen could either be from three carbon C(1s) peaks at 284.9 eV, 286.8 eV, and 289.1 eV which
liquor ammonia or more likely the Lyoprint PFL, an etherified may be respectively assigned to CeH, CeOeC/CeOH and OeC]O
methylol-melamine compound added to the print paste to promote as shown in Fig. 3(a). No additional peaks appeared upon applica-
cross-linking. N-methylol groups can react with the groups in the tion of binder and heat, Fig. 3(b); however, the relative CeH content
binder or with the fibre as well as with other chemicals of the paste increased significantly after treatment, Table 3. Examination of the
leading to improve adhesion of the film [4]. The wide scan spec- C(1s) XP spectrum of the unprinted PLA fabric heated at 150 C for
trum of just heat treated unprinted PLA also indicates the absence 10 min shows the amount of higher binding energy species at
of nitrogen at the fibre surface, Table 2, further confirming that the 289.0 eV increased relative to the unheated PLA due to chain scis-
source of nitrogen is from the print paste. sion and oxidation, Fig. 3(c).
Examination of the wide scan XP spectrum of printed PLA in-
dicates a higher amount of carbon in the surface composition of 3.2. Colour analysis
printed PLA relative to that of untreated PLA, Table 2. This is
perhaps unsurprising as the print paste applied consists of rela- The colour fastness to washing and light of thermallyecured
tively carbon-rich acrylates which have a higher proportion of 0.75%, 1.5% and 3% pigment printed PLA samples, prepared at
carbon in the polymer backbone relative to the untreated PLA. In different curing temperature and times are shown in Table 4. It was
O1s
Relative Intensity (cps)
O1s
C1s
C1s
N1s
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200
Binding Energy (eV) Binding Energy (eV)
Fig. 1. XPS spectrum of untreated PLA fabric. Fig. 2. XPS spectrum of printed PLA fabric cured at 150 C for 3 min.
M.N. Karim et al. / Dyes and Pigments 103 (2014) 168e174 171
Table 3
Effect of curing temperature on the XP C(1s) species concentrations at the surface of C-H
untreated and printed PLA fabrics. C-O-C/C-OH
Fabric Cure temp Cure time C (1s) species (%)
( C) (min) O-C=O
CeH CeO OeC]O
Table 4
Colour fastness properties of pigment printed PLA fabrics at different curing temperatures and times.
Curing time Curing temp Wash fastness Dry rubbing Wet rubbing Light fastness
(min) ( C)
0.75% 1.5% 3% 0.75% 1.5% 3% 0.75% 1.5% 3% 0.75% 1.5% 3%
Table 5
Kawabata Evaluation System for Fabrics (KES-F) analysis of 3% pigment printed PLA
fabrics.
Fig. 4. Effect of curing temperature and time on the burst strength of pigment printed
PLA fabrics. fabrics, Table 5. The extensibility of the printed PLA fabric was
reduced by almost 50% of that of untreated control PLA after
3.4. Abrasion resistance pigment printing and continued to decrease with the increase of
curing temperature. It is probable that the degree of cross-linking
PLA fibres have relatively poor abrasion resistance, which has and associated rigid inter-fibre bonding also increased with the
limited their use in performance apparel applications [17]. In this rise in curing temperature, thus limiting the extensibility of printed
study, the abrasion resistance of pigment printed PLA, illustrated in fabrics [4]. Moreover, bending rigidity and shear rigidity also
Fig. 5, was found to be higher than that of the control unprinted PLA increased rapidly with the application of the pigment print, and
after 3 and 5 min curing time, and increased significantly with the similarly increased further as the curing temperature increased.
increase of curing temperature. It is suggested that the higher The overall Koshi primary hand value (i.e. stiffness) of the untreated
curing temperature and longer curing time resulted in the pigment PLA was relatively low; however, it also increased significantly with
print binder being better cross-linked and fixed on the PLA fibres, the application of print paste and the concomitant increase in
which resulted in increased inter-fibre bonding and the binder on curing temperature. One of the recognised disadvantages of
the printed PLA being more resistant to abrasion [4,18]. pigment printing is the harsher and stiffer hand feel because of the
large particle size of the binder and pigments used and the cross-
3.5. Kawabata analysis linked binder introducing rigidity through inter-fibre bonding
[19]. Typically in commercial applications softeners are
The Kawabata Evaluation System for Fabrics was used to
determine the mechanical properties of 3% pigment printed PLA
Fig. 5. Effect of curing temperature and time on the abrasion resistance of pigment
printed PLA fabrics. Fig. 6. SEM micrograph of untreated PLA fabric. Magnification 2000.
M.N. Karim et al. / Dyes and Pigments 103 (2014) 168e174 173
Fig. 7. SEM micrograph of 3% pigment printed PLA fabric cured at 120 C for 3 min. Fig. 9. SEM micrograph of 3% pigment printed PLA fabric cured at 140 C for 3 min.
Magnification 2000. Magnification 2000.
4. Conclusions
The surface chemical analysis of untreated and printed PLA Fig. 10. SEM micrograph of 3% pigment printed PLA fabric cured at 150 C for 3 min.
fabrics indicated the presence of nitrogen, in addition to carbon and Magnification 2000.
Acknowledgements
Fig. 8. SEM micrograph of 3% pigment printed PLA fabric cured at 130 C for 3 min. The authors gratefully acknowledge the financial support of the
Magnification 2000. University Of Manchester ‘Research Impact Scholarship’
174 M.N. Karim et al. / Dyes and Pigments 103 (2014) 168e174
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