Machine Design - II

Tutor:
Dr. Owaisur Rahman Shah
 Module – II
Week 10 – 11
Chapter 1: Mechanical Engineering Design
by Joseph Shigley, Charles Mischke, Richard Budynas
10th Edition.

• Clutches, Bakes, Couplings and Flywheels

– Static Analysis of Clutches and Brakes
– Internal Expanding Rim Clutches and Brakes
– External Contacting rim Clutches and Brakes
– Frictional Contact-Axial Clutches
– Disk Brakes
– Cone Clutches and Brakes
– Energy Considerations
– Temperature Rise
– Friction Materials
– Flywheel
 Clutches, Bakes and Couplings
• Design Parameters
– 1 The actuating force
– 2 The torque transmitted
– 3 The energy loss
– 4 The temperature rise

• Different Types
– 1 Rim types with internal expanding
shoes
– 2 Rim types with external contracting
shoes
– 3 Band types
– 4 Disk or axial types
– 5 Cone types
– 6 Miscellaneous types
 Clutches and Brakes
• Static Analysis of Clutches and Brakes
– Estimate, model, or measure the pressure distribution on the
friction surfaces.
– Find a relationship between the largest pressure and the pressure
at any point.
– Use the conditions of static equilibrium to find the braking force
or torque and the support reactions.
 Clutches and Brakes
• Static Analysis of Clutches and Brakes
 Clutches and Brakes
• Static Analysis of Clutches and Brakes
 Quiz # 3
1. What is the primary purpose of a brake, elaborate its principal 03
2. List 3 types of brakes 03
3. For a self energizing or de-energizing brake the critical frictional
coefficient is given by the geometry relation as:

What should be friction coefficient of the braking pad in relation to the critical friction
coefficient for the brake to be de-energizing and why? Elaborate your answer. 04
 Clutches and Brakes
• Internal Expanding
Rim Clutches and
Brakes
• The internal-shoe rim clutch
shown in Fig. consists
essentially of three elements:
the mating frictional surface,
the means of transmitting
the torque to and from the
surfaces, and the actuating
mechanism. Depending upon
the operating mechanism,
such clutches are further
classified as expanding-ring,
centrifugal, magnetic,
hydraulic, and pneumatic.
 Clutches and Brakes
• Internal Expanding Rim Clutches and
Brakes
 Clutches and Brakes
• Internal Expanding Rim Clutches and
Brakes
 Clutches and Brakes
• Internal Expanding Rim Clutches and
Brakes

– Applying equilibrium
 Clutches and Brakes
• Internal Expanding Rim Clutches and
Brakes
– Actuating force

– Self Actuating
 Clutches and Brakes
• External Contracting Rim Clutches and
Brakes
• Actuating force
• 1 Solenoids
• 2 Levers, linkages, or toggle devices
• 3 Linkages with spring loading
• 4 Hydraulic and pneumatic devices
 Clutches and Brakes
• External Contracting
Rim Clutches and
Brakes
• Actuating force

• Both these equations give positive values for

clockwise moments (Fig. 16–11) when used for
external contracting shoes. The actuating force
must be large enough to balance both
moments:
 Clutches and Brakes
• Frictional-Contact Axial Clutches
 Clutches and Brakes
• Frictional-Contact Axial Clutches
• Unifrom wear
 Clutches and Brakes
• Frictional-Contact Axial Clutches
• Unifrom pressure
 Clutches and Brakes
• Frictional-Contact Axial Clutches
• Unifrom pressure
 Clutches and Brakes
• Energy Considerations
 Clutches and Brakes
• Energy Considerations
 Clutches and Brakes
• Flywheel
 Clutches and Brakes
• Flywheel