Linear Power Supply with Circuit Protection 13.

8V 25A Page 1 of 7

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Linear Power Supply with Circuit Protection 13.8V 25A

Tags: 13,8v power supply 220 v input, short circuit protection of mosfets

Here's a linear power supply with circuit protection for 13.8 volt 12 Ampere and below are the power supply
circuit project features:This is my 13.8V ...

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Here’s a linear power supply with circuit protection for 13.8 volt 12 Ampere and below are the power supply
circuit project features:

• This is my 13.8V 25 Amp power-supply. With over-current (26 Amps) and over-voltage (16 Volts)
protection.
• Uses fold-back current limiting.
• Short circuit current is around 8 Amps.
• Uses 3 (or 4, which is better) IRF150n power MOSFETs as pass transistors. LM723 can drive the
MOSFETs directly.

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Linear Power Supply with Circuit Protection 13.8V 25A Page 2 of 7

• Needs big heat-sink, 1.2 C/W for the FETS and bridge rectifier, or forced air cooling.
• Yes, the MOSFETs need equalizing resistors (0.1 Ohm 5 Watt) if they are not closely matched. Short
circuit current of 8 Amp must be divided between the 3 MOSFETs, as the total power dissipated is 160
Watts. Better is to use 4 MOSFETS’s to lessen the stress during short circuit.

Power supply schematic, pdf(12k)

I got the transformer from an old heater controller. Any transformer can be used, it has to provide about 19V
RMS at the rated current. Extra transformer may be needed for the 30V supply for LM723 regulator. The
bridge rectifier is a 35Amp type and the 40.000uF capacitor is computer grade, I used 3 12.900uF 40V surplus
caps.

The LM723 regulator is used to control the 3 or 4 MOSFETs, I used MOSFETs instead of bipolar transistors as
the MOSFETs can be driven directly by the LM723. The gates of the MOSFETs are protected by 15V zener
diodes. 0.1 Ohm resistors are used to equalize the current between the MOSFETs and also to for current sensing.
Fold-back current limiting is done by R5 and D4 which provide extra current into R14 when the output voltage
is under VREF, and thereby lower the current limit set by the 0.1 Ohm resistors.

The output voltage is set by R11 and should be set to 13.8V. 3 led indicator are used, one for AC power, one for
current limit indication and one for monitoring the VOUT from LM723.

The crowbar circuit is for and fires at about 16 Volts. The voltage is sensed by R31 and R32 and compared to
the reference voltage provided by zener diode Z5 which is 6.8 V.

The 230V MOV is used to suppress any spikes on the 230V AC line. Two fuses are used, 3.15 Amp Slow for
the AC and 20 Amp for the DC.

A 10 Ohm NTC inrush current limiter should be inserted in series with the 220 V AC input line to limit the turn
on surge current. The P6K839A is a 36V zener voltage suppressor, any 1W 36V zener can be used instead, it is
for protecting the LM723 which has max voltage rating of 40V.

Power Supply with Circuit Protection 13.8V 25A – Stabilized Power Supply With Short Circuit
Protection

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Linear Power Supply with Circuit Protection 13.8V 25A Page 3 of 7

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