Test Specifications

(subject to alternations)
For Field Service only
REFERENCE NO : STS-TS-TCL 3.9 C2 (B) ADJUSTMENT OF PUMP AND GOVERNOR
Edition : 10.2004 GUIDE SLEEVE TRAVEL
Replaces(edition) :- Control lever position : Free
Test oil : F 002 S3E 001 -1 : 800
Speed-min (rpm)
Revision :1 Control rack travel in mm : 0.3-0.7
Combination No. : F 002 A0Z 343-E A40 139 200 1.MAXIMUM SPEED CONTROL (RATED SPEED)
(without supplementry idling spring)
Injection pump : PES 4 A 95 D 320/3 RS 2000 Control lever position : 44.0±4.0°
Speed-min-1 (rpm) :-
Governor : RSV 450...1100 A 0 C 1347 R Boost pressure in bar :-
Control rack travel in mm :-
Customer : Tata Cummins. Ltd.
Engine model : 4BT Speed-min-1 (rpm) : 1100
Engine code : 75023 Boost pressure in bar :-
Application : INDUSTRIAL Control rack travel in mm : 13.05-13.15
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 1165-1185
Boost pressure in bar :-
Test oil inlet temperature : 38°-42°C Control rack travel in mm : 12.1
Overflow valve : F002A10627 Speed-min-1 (rpm) : 1225-1245
Inlet pressure in bar : 2.0 Boost pressure in bar :-
Test injector : 0681343009
Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0
Speed-min-1 (rpm) : 1350
High pressure pipe : 6X2X600
Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4

(A) CALIBRATION OF PUMP WITHOUT GOVERNOR 2.FULL LOAD DELIVERY

ACTION Speed-min-1 (rpm) : 1100
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 13.05-13.15
Prestroke in mm : 2.4-2.5(2.35-2.55) Delivery quantity(x ) : 51.75-52.75(50.75-53.75)
Control rack position in mm : 9.0-12.0 in cm³/500 strokes
Cam sequence : 1- 3- 4- 2 Maximum spread in cm³ : 1.8(4.0)
Cam displacement : 0-90-180-270° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) :-
Injection Timing locking : 7.5 Boost pressure in bar :-
BASIC SETTING Control rack travel in mm :-
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 1100 Boost pressure in bar :-
Control rack travel in mm : 13.05-13.15 Control rack travel in mm :-
Delivery quantity(x ) : 10.3-10.6 Speed-min-1 (rpm) :-
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.4(0.8) Control rack travel in mm :-
Speed-min-1 (rpm) :-
Boost pressure in bar :-
Speed-min-1 (rpm) : 450 Control rack travel in mm :-
Control rack travel in mm : 5.6-6.0 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.75-1.15(0.5-1.4) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.6(0.9) Speed-min-1 (rpm) :-
Boost pressure in bar :-
Control rack travel in mm :-
Contd...2
STS-TS-TCL 3.9 C2
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
(with supplementary idling spring)
Speed-min-1 (rpm) : 600
Boost pressure in bar :-
Delivery quantity(x ) : 47.0-49.0(46.0-50.0) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.5(4.0)
Speed-min-1 (rpm) :- 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 1165-1185
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 12.1
Maximum spread in cm³ :-
While over checking ,if the cutting speed is above the rated speed
Speed-min-1 (rpm) :-
and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :-
8. DEGREE OF IRREGULARY
Control rack travel in mm :-
Speed-min-1 (rpm) : 1215-1255
Delivery quantity(x ) :-
Boost pressure in bar :-
in cm³/500 strokes
Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 14.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 23.0±4.0° Speed-min-1 (rpm) :-
-1
Speed-min (rpm) : 450 Control rack travel in mm :-
Control rack travel in mm : 5.7-5.9 Delivery quantity(x ) :-
Speed-min-1 (rpm) : 100 in cm³/500 strokes
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : 450 Speed-min-1 (rpm) : 100
Control rack travel in mm : 5.6-6.0 Control rack travel in mm
: 20.5-21.5
Speed-min-1 (rpm) : 470-530 Delivery quantity(x ) : 10.8-12.8(10.3-13.3)
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:
1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders
2. Values given in brackets are overchecking values

Applicable only for BOSCH and MICO Test benches 110604

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