TNE 508-32A, 34,

38 & Moduload
TK 41211-4.21

Printed ( Tuesday, June 06, 2006)

Copyright©1997 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (June 6, 2006)

Copyright © 1997 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1

For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS The following abbreviations appear in parts manuals

A AC . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
A or amp . . . . ampere
assy . . . . . . . . assembly
B bd . . . . . . . . . board
brg . . . . . . . . . bearing
brkr . . . . . . . . breaker
brkt . . . . . . . . bracket
C C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counter-
clockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder
D def . . . . . . . . . defrost
deg . . . . . . . . degree
dehyd. . . . . . . dehydrator
dia . . . . . . . . . diameter
DC . . . . . . . . . direct current
disch . . . . . . . discharge
diff . . . . . . . . . differential
E EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine
E (continued) O os . . . . . . . . . . oversized
evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
exp . . . . . . . . . expansion
board
ext . . . . . . . . . external
pkg . . . . . . . . . package
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
fl . . . . . . . . . . . flare square inch
fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
thread
rcvr . . . . . . . . . receiver
ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
H hex . . . . . . . . . hexagon req . . . . . . . . . required
hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
hd . . . . . . . . . . head minute
hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
centimeters) spl . . . . . . . . . . special
incl . . . . . . . . . includes sq . . . . . . . . . . square
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
int . . . . . . . . . . internal std. . . . . . . . . . standard
int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
sw . . . . . . . . . . switch
lg . . . . . . . . . . long
T term . . . . . . . . terminal
M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
U us . . . . . . . . . . undersize
N neg . . . . . . . . . negative
No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
separately
w/o . . . . . . . . . without
TNE 508-32A, 34, 38 & Moduload
Contents
Name Grid Page
TNE 508-32A, 34, 38 & MODULOAD REFERENCE SHEET . . . . . . . .4U34. . . . . . . . . . . . . . . . . . . . . .3
CONDENSER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140D1. . . . . . . . . . . . . . . . . . . .49
CONDENSER FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140D2. . . . . . . . . . . . . . . . . . . . .5
EVAPORATOR FAN GROUP (3 FANS) . . . . . . . . . . . . . . . . . . . . . . . .140D3. . . . . . . . . . . . . . . . . . . . .7
REFRIGERATION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .140D4. . . . . . . . . . . . . . . . . . . . .9
COMPRESSOR GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140D5. . . . . . . . . . . . . . . . . . . .15
GAUGE PANEL GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140D6. . . . . . . . . . . . . . . . . . . .23
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140D7. . . . . . . . . . . . . . . . . . . .25
CONTROL BOX (TNE 508-34 & DEEP FREEZE) . . . . . . . . . . . . . . . .140D8. . . . . . . . . . . . . . . . . . . .27
CONTROL BOX DOOR (mPC 2000) . . . . . . . . . . . . . . . . . . . . . . . . . .140D9. . . . . . . . . . . . . . . . . . . .43
AIR VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140D10. . . . . . . . . . . . . . . . . . .47
EVAPORATOR PANELS (SIDE USDA CONNECTIONS) . . . . . . . . . .140D11. . . . . . . . . . . . . . . . . . .53
DEFROST DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140D12. . . . . . . . . . . . . . . . . . .57
WATER COOLED CONDENSER (OPTIONAL) . . . . . . . . . . . . . . . . . .142C7. . . . . . . . . . . . . . . . . . . .21
HIGH VOLTAGE TRAY - WATER COOLED CONDENSER . . . . . . . . .142F2 . . . . . . . . . . . . . . . . . . . .41
EVAPORATOR PANELS (REAR USDA CONNECTIONS). . . . . . . . . .143E10 . . . . . . . . . . . . . . . . . . .55
CONTROL BOX DOOR (TNE 508-32A) . . . . . . . . . . . . . . . . . . . . . . . .143E11 . . . . . . . . . . . . . . . . . . .45
CONTROL BOX (TNE 508-32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143E12 . . . . . . . . . . . . . . . . . . .31
HIGH VOLTAGE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143E13 . . . . . . . . . . . . . . . . . . .39
CONTROL BOX (WATER COOLED CONDENSER) . . . . . . . . . . . . . .145D2. . . . . . . . . . . . . . . . . . . .35
REFRIGERATION COMPONENTS (MODULOAD) . . . . . . . . . . . . . . .153A14 . . . . . . . . . . . . . . . . . . .13
COMPRESSOR GROUP (MODULOAD) . . . . . . . . . . . . . . . . . . . . . . .153E1 . . . . . . . . . . . . . . . . . . . .17
 TNE 508-32A, 34, 38 & MODULOAD REFERENCE
4U34 SHEET
Revised
2/25/98

TNE 508-32A, 34,

38 & MODULOAD
REFERENCE
SHEET
4U34
2/25/98

3
 TNE 508-32A, 34, 38 & MODULOAD REFERENCE
Revised
2/25/98 SHEET 4U34
B/M DESCRIPTION Date
460- TNE 508-34
50208-34
460- TNE 508-32A
50208-32A
460- TNE 508-38
50208-38

4
 140D2 CONDENSER FAN GROUP
Revised
4/22/02

CONDENSER FAN
GROUP
140D2
4/22/02

5
Revised
4/22/02 CONDENSER FAN GROUP 140D2
REF PART# DESCRIPTION QTY
1 91-8473 ORIFICE - condenser fan (119) (360-55026-02) 1
503-120 GASKET - guard (060-55656-07) 1
55-8891 SCREW - guard (K21-50224-25) 4
55-8893 WASHER (K21-50411-06) 8
55-9054 WASHER (nylon) (K21-50491-06) 8
55-7042 NUT (K21-50100-06) 4
2 78-1173 FAN - condenser (w/ set screws, see note) (K26-52014-00) 1
3 104-666 MOTOR - condenser fan (K24-22021-00) 1
55-6993 SCREW - motor (K21-50225-25) 4
55-6988 WASHER (K21-50401-08) 8
55-8882 WASHER (nylon) (K21-50490-08) 8
55-9380 NUT (K21-50100-08) 4
4 55-8907 FITTING - gland (K25-51784-19) 1
55-8908 NUT - fitting (K25-58202-16) 1
5 33-367 GROMMET - harness 1
6 41-2953 HARNESS - condenser fan 1
7 91-9912 ORIFICE - condenser fan 1
55-7035 SCREW - orifice 4
55-3045 WASHER - dome 4
55-6997 NUT - captive 4

NOTE: Use Kit 70-193 to convert Condenser Fan (78-1079) with set screws to Split Hub Fan (78-1173).

6
 140D3 EVAPORATOR FAN GROUP (3 FANS)
Revised
4/7/04

EVAPORATOR FAN
GROUP (3 FANS)
140D3
4/7/04

7
Revised
4/7/04 EVAPORATOR FAN GROUP (3 FANS) 140D3
REF PART# DESCRIPTION QTY
1 104-691 MOTOR - 2-speed (K24-21354-00) 3
77-1498 • BEARING - shaft end 1
77-1401 • BEARING - opposite end 1
55-6993 SCREW - motor (K21-50225-25) 12
55-6988 FLATWASHER (K21-50401-08) 9
55-7085 LOCKWASHER (K21-50411-08) 3
55-9380 NUT (K21-50100-08) 12
2 78-1268 FAN - evaporator (22 deg pitch) 3
3 91-8466 BRACKET - evaporator motor (060-55010-00) 3
55-8903 SCREW - bracket (K21-50225-22) 12
55-7066 LOCKWASHER (K21-50431-08) 6
55-7085 FLATWASHER (K21-50411-08) 6
55-7341 INSERT - threaded (K21-52141-02) 12
4 509-1655 SHROUD - evaporator (360-56511-02) 1
55-8891 SCREW - section (K21-50087-00) 17
5 92-2209 • BRACKET - motor 3
6 92-2208 • BRACKET - motor 3
7 33-3215 GROMMET (47 mm) (K28-58207-07) 1
8 33-2946 GROMMET (37 mm) (K28-58207-06) 5
9 33-3838 GROMMET (22 mm) (K28-58207-04) 1
10 55-2324 KEY - fan 3
11 55-8907 GRIP - harness (K25-51784-19) 4
55-8908 NUT - grip (K25-58202-16) 4
12 41-2954 HARNESS - evaporator fan 1

8
 140D4 REFRIGERATION COMPONENTS
Revised
5/13/03

REFRIGERATION
COMPONENTS
140D4
5/13/03

9
Revised
5/13/03 REFRIGERATION COMPONENTS 140D4
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR (360-70369-00) 1
2 60-285 COIL - condenser (K26-51986-00) 1
33-2949 GASKET (15 x 15 mm) (K28-72042-00) 1
33-2950 GASKET (15 x 15 mm) (K28-72043-00) 1
55-8910 SCREW - coil (K21-50224-20) 7
55-6995 WASHER (K21-50411-06) 7
55-9054 WASHER (nylon) (K21-50491-06) 7
3 67-1602 TANK - receiver (360-81344-09) 1
4 66-9081 TUBE - condenser to receiver (360-81761-00) 1
5 66-9082 TUBE - receiver to condenser (360-81762-00) 1
6 506-364 PLUG - fusible (K23-72076-00) 1
7 66-8811 SIGHT GLASS (K26-72460-00) 1
505-606 WASHER (nylon) (K21-50490-04) 4
509-1635 BRACKET - sight glass (606-83032-02) 1
55-8891 SCREW - bracket (K21-50087-00) 1
8 33-3007 O-RING (K28-72109-00) 1
9 506-375 TUBE - condenser to indicator (060-56189-00) 1
10 66-9125 VALVE - shutoff (K22-58924-03) 1
55-7843 SCREW - valve (K21-50202-08) 2
505-603 WASHER (K21-50401-04) 2
11 506-374 TUBE - indicator to drier (060-80784-00) 1
12 61-156 DEHYDRATOR (360-56638-00) 1
13 55-8938 CLAMP - dehydrator (K21-15649-12) 1
55-8891 SCREW - clamp (K21-50087-00) 1
506-426 TUBE - discharge (360-80766-00) 1
14 506-369 • TUBE - discharge (060-80767-00) 1
15 66-8467 • VALVE - counter (7/8, see 151A5) (K26-72465-00) 1
16 506-370 TUBE - discharge (060-80768-00) 1
17 504-1418 PIPE - temperature (060-80777-00) 1
18 Not Used
19 66-9163 KVQ - valve & harness (see 151A5) (K25-22044-00) 1
20 66-9073 TUBE - heat exchanger to drier (060-80783-00) 1
21 66-9071 TUBE - KVQ to compressor (060-56180-00) 1
22 61-726 TUBE - exchanger to KVQ (060-56177-00) 1
23 506-272 HEAT EXCHANGER (K26-58038-08) 1
66-9076 VALVE (Schrader) (K22-04988-00) 1
505-296 CAP - valve (K23-11018-00) 1
24 66-9069 TUBE - evaporator to exchanger (060-56176-00) 1
25 61-727 TUBE - solenoid to KVQ (060-80786-00) 1
26 66-9168 VALVE - solenoid (pulse) (K25-72068-00) 1
27 66-9214 TUBE - valve to tee (060-80788-00) 1
28 66-9068 TEE (K23-02710-00) 1

10
140D4 REFRIGERATION COMPONENTS
Revised
5/13/03

11
Revised
5/13/03 REFRIGERATION COMPONENTS 140D4
REF PART# DESCRIPTION QTY
29 66-9167 VALVE - solenoid (normally closed, see 146E5) (K25-51777- 1
04)
30 66-9060 TUBE - valve to exchanger (060-80763-00) 1
31 60-253 KIT - expansion valve (K25-52032-01) 1
32 66-9064 TUBE - valve to tee (060-83209-00) 1
33 66-9067 TEE (K23-00255-00) 1
34 66-9065 TUBE - tee to valve (060-83210-00) 1
35 66-9032 VALVE - solenoid (K25-51777-33) 1
36 66-9059 TUBE - valve to coil (060-56182-00) 1
37 66-9084 TUBE - tee to coil (060-56181-00) 1
38 67-1532 COIL - evaporator (K26-51985-00) 1
39 66-9079 REDUCER (K23-10004-00) 1
40 66-9077 REDUCER (K23-00205-00) 2
41 66-9075 TUBE - equalizer (060-83226-00) 1
506-432 NUT - flare (K21-05661-00) 1
42 66-9078 ELBOW (K23-09725-00) 1
43 66-9072 FLANGE - compressor suction (060-56391-00) 1
44 66-9066 TUBE (060-83326-00) 1
45 11-2886 VALVE (Schrader) 1

12
 153A14 REFRIGERATION COMPONENTS (MODULOAD)
Revised
5/13/03

REFRIGERATION
COMPONENTS
(MODULOAD)
153A14
5/13/03

13
Revised
5/13/03 REFRIGERATION COMPONENTS (MODULOAD) 153A14
REF PART# DESCRIPTION QTY
1 8102-716 COMPRESSOR (365-53672-00) 1
2 60-285 COIL - condenser (K26-51986-00) 1
3 506-261 TANK - receiver (stainless steel) (K26-52079-00) 1
505-296 CAP - check valve (K23-11018-00) 1
11-7777 CORE - check valve (K22-02475-00) 1
4 501-180 PLUG - fusible (K23-12987-00) 1
5 66-9415 SIGHT GLASS (stainless steel) (K26-52207-00) 1
6 66-9125 VALVE - hand (K22-52022-00) 1
7 66-9015 DEHYDRATOR (360-56638-00) 1
8 55-8938 CLAMP - dehydrator (K21-15649-00) 1
9 506-235 INDICATOR - moisture (K26-24625-00) 1
10 504-1025 VALVE - constant pressure regulator (K26-51680-22) 1
11 506-160 VALVE - crankcase pressure regulator (K22-06884-00) 1
505-296 CAP - check valve (K23-11018-00) 1
11-7777 CORE - check valve (K22-02475-00) 1
12 506-272 HEAT EXCHANGER (K26-58038-00) 1
13 55-8946 CLAMP - tube tabular (K21-15649-07) 1
66-9076 VALVE (Schrader) (K22-04988-00) 1
14 60-253 KIT - expansion valve (K25-52032-01) 1
15 66-9167 VALVE (K25-52127-00) 1
16 67-1532 COIL - evaporator 1

14
 140D5 COMPRESSOR GROUP
Revised
4/20/04

COMPRESSOR
GROUP
140D5
4/20/04

15
Revised
4/20/04 COMPRESSOR GROUP 140D5
REF PART# DESCRIPTION QTY
1 502-241 COMPRESSOR (K15-70326-00) 1
2 33-2510 • GASKET - valve plate (K28-70372-00) 1
3 22-1051 • KIT - valve plate (K29-70370-00) 1
4 503-278 • GASKET - cylinder head (K28-70373-00) 1
22-1051 KIT - valve plate (360-70531-00) 1
5 22-1186 ADAPTER - discharge (360-53562-00) 1
505-596 SCREW - adapter (K21-58780-30) 2
55-8913 WASHER (K21-50401-12) 2
6 503-210 GASKET - adapter (K28-50062-00) 2
7 503-175 GASKET - valve (K28-04836-00) 1
8 66-9150 VALVE - discharge (K22-52019-00) 1
9 66-9873 ADAPTER - service (highside) (K23-72004-00) 1
10 506-161 CAP - discharge valve (K22-06971-00) 1
11 506-164 VALVE - suction (K22-50004-00) 1
12 506-165 CAP - suction valve (K22-50005-00) 1
13 503-230 GASKET - suction (K28-51696-00) 1
14 505-299 ELBOW (K23-13049-03) 1
15 505-336 ADAPTER - service (lowside) (K23-72003-00) 1
16 509-1153 LABEL - compressor oil (K35-52041-00) 1
17 22-398 SIGHT GLASS - oil (K29-51697-00) 1
18 502-242 SWITCH - hpco (K25-72456-00) 1
19 504-1423 WIRING - compressor (360-80161-40) 1
20 504-887 FITTING - harness (K25-51784-21) 1
21 55-9037 SCREW - compressor (50 mm) (K21-50227-50) 2
505-601 SCREW - compressor (40 mm) (K21-50227-40) 2
55-8912 FLATWASHER (K21-50411-12) 4
55-8913 LOCKWASHER (K21-50401-12) 4
55-8914 NUT (K21-50100-12) 4

16
 153E1 COMPRESSOR GROUP (MODULOAD)
Revised
11/2/05

COMPRESSOR
GROUP (MODU-
LOAD)
153E1
11/2/05

17
Revised
11/2/05 COMPRESSOR GROUP (MODULOAD) 153E1
REF PART# DESCRIPTION QTY
1 8102-716 COMPRESSOR (Delta Reed) (365-53672-00) 1
2 503-284 • GASKET - valve plate (K28-70431-00) 1
33-3513 • GASKET - valve plate (Delta reed compressor only) 1
3 503-278 GASKET - cylinder head (K28-70373-00) 1
4 502-215 • VALVE - solenoid (unload) (K29-51754-00) 3
5 504-790 •• COIL - moduload (K25-50005-00) 3
6 506-287 VALVE - repair (K26-72426-00) 1
7 503-344 •• GASKET - solenoid valve (unload) (K28-51755-00) 3
8 503-308 • VALVE - plate (K29-70454-00) 1
22-1162 •• KIT - valve plate (Delta Reed compressors only) 1
9 505-631 • BOLT - control valve & cover plate (K21-70413-01) 2
10 509-472 • COVER - plate (060-54987-00) 1
11 503-269 • GASKET - cover plate (K28-58832-00) 1
12 509-1025 • SPACER - plate (K29-70445-00) 1
13 503-287 • GASKET - spacer plate (K28-70444-00) 1
14 505-264 • BOLT - cylinder head (K21-70413-05) 11
15 507-129 • SPACER - seal (K28-70443-00) 3
16 507-128 • SPACER - seal (K28-70442-00) 3
17 505-635 • PLUG (K23-51705-01) 1
18 505-266 • PIN - dowel (K21-70428-00) 2
19 505-268 • PIN - dowel (K21-70430-00) 6
20 Not Used
21 502-220 • CYLINDER - head (K29-70441-00) 1
22 22-1186 ADAPTER - discharge (360-53562-00) 1
505-596 SCREW - adapter (K21-58780-30) 2
55-8913 LOCKWASHER (K21-50401-12) 4
23 33-2548 GASKET - adapter (K28-50062-00) 2
24 33-981 GASKET - valve (K28-04836-00) 1
25 41-3250 SWITCH - hpco (K25-72456-00) 1
26 66-9150 VALVE - discharge (K22-52019-00) 1
27 66-9674 ADAPTER - service (highside) (K23-52185-01) 1
28 506-161 CAP - discharge valve (K22-06971-00) 1
29 66-9149 VALVE - suction (K22-50004-00) 1
30 506-165 CAP - suction valve (K22-50005-00) 1
31 503-230 GASKET - suction (K28-51696-00) 1
32 505-299 ELBOW (K23-13049-03) 1
33 505-336 ADAPTER - service (lowside) (K23-52185-02) 1
34 509-1153 LABEL - compressor oil (K35-52041-00) 1
35 22-398 SIGHT GLASS - oil (K29-51697-00) 1
36 504-1423 WIRING - compressor (360-80161-40) 1

18
153E1 COMPRESSOR GROUP (MODULOAD)
Revised
11/2/05

19
Revised
11/2/05 COMPRESSOR GROUP (MODULOAD) 153E1
REF PART# DESCRIPTION QTY
37 504-887 FITTING - harness (K25-51784-21) 1
38 55-9037 SCREW - compressor (50 mm) (K21-50227-50) 2
505-601 SCREW - compressor (40 mm) (K21-50227-40) 2
55-8912 FLATWASHER (K21-50411-12) 4
55-8913 WASHER (K21-50401-12) 2
55-8914 NUT (K21-50100-12) 4

NOTE: Compressors with model number starting with 3DTA are Delta Reed compressors, use the noted
replacement parts.

20
 142C7 WATER COOLED CONDENSER (OPTIONAL)
Revised
4/22/02

WATER COOLED
CONDENSER
(OPTIONAL)
142C7
4/22/02

21
Revised
4/22/02 WATER COOLED CONDENSER (OPTIONAL) 142C7
REF PART# DESCRIPTION QTY
1 506-366 TUBE - condenser to water cooled condenser (060-83103-00) 1
2 506-367 TUBE - water cooled condenser to condenser (060-83104-00) 1
3 67-1515 CONDENSER - water cooled (K26-52240-00) 1
505-615 SCREW - condenser (K21-50225-16) 4
55-6988 WASHER (K21-50401-08) 4
4 66-9873 ADAPTER (K23-72004-00) 1
5 505-338 ADAPTER (K23-72040-00) 1
505-616 COPPER RING - adapter (K23-72080-00) 1
6 506-364 PLUG - fusible (adapter) (K23-72076-00) 1
7 506-368 SIGHT GLASS - receiver (K26-72072-00) 2
8 66-8811 SIGHT GLASS - moisture (K26-72460-00) 1
9 91-8739 NAMEPLATE - water cooled condenser (K35-72543-00) 1
10 505-615 SCREW - condenser (K21-50225-16) 4
504-1031 INSULATOR (K28-51775-00) 2
11 55-3065 CLAMP - tube (K21-15649-03) 5
55-8891 SCREW - clamp (K21-50087-00) 5
12 505-290 COUPLING (3/4 mpt) (K23-10099-00) 1
13 66-4788 COUPLING - socket (K23-12990-00) 1
14 509-1646 PLATE - cable (060-83105-02) 1
15 505-410 CAP - dust (K28-51846-00) 1
16 505-411 CAP - dust (K28-51847-00) 1

22
 140D6 GAUGE PANEL GROUP
Revised
3/28/03

GAUGE PANEL
GROUP
140D6
3/28/03

23
Revised
3/28/03 GAUGE PANEL GROUP 140D6
REF PART# DESCRIPTION QTY
1 61-154 TUBE - gauge (w/ Schrader) 2
2 55-9615 ELBOW - valve (w/ Schrader) 2
66-9891 VALVE - Schrader 2
3 506-413 GAUGE - pressure (suction) (K26-23165-00) 1
4 66-9890 GAUGE - pressure (discharge) (K26-72464-00) 1
55-8382 SCREW - gauge 6
55-8410 WASHER 6
55-9086 WASHER (nylon) 6
55-7864 NUT (K21-50100-03) 6
5 33-3212 GASKET - gauge (K28-52133-00) 2
6 509-1636 GUARD - compressor (060-83030-02) 1
55-7341 SCREW - guard (20 mm) (K21-50225-20) 2
55-6993 SCREW - guard (25 mm) (K21-50225-25) 1
55-8904 WASHER 3
55-8955 WASHER (nylon) 3

24
 140D7 ELECTRICAL COMPONENTS
Revised
9/17/03

ELECTRICAL
COMPONENTS
140D7
9/17/03

25
Revised
9/17/03 ELECTRICAL COMPONENTS 140D7
REF PART# DESCRIPTION QTY
1 40-791 KIT - sensor (universal) (360-53039-00) 5
2 41-1976 PLUG (360-56316-00) 1
41-2503 • CABLE - power (060-56315-00) 1
3 41-3594 PROBE - compressor (360-53160-49) 1
4 91-8140 SPRING - heater (K29-58815-01) 6
5 41-5460 COIL (24V, 50/60 Hz, see 153A14) (K25-52042-26) 2
504-922 KIT - valve repair (Danfoss, normally open) (K25-52127-00) 1
6 104-689 MOTOR - condenser fan (see 140D2) (K24-22021-00) 1
7 504-242 WIRING - condenser fan (360-53160-42) 1
8 104-691 MOTOR - evaporator (see 140D3) (K24-21354-00) 3
9 504-602 SWITCH - defrost termination (K25-19557-00) 1
10 45-1791 HEATER (680W, 265V) (K25-51590-00) 6
11 91-8142 BRACKET - heater (060-55822-00) 1
12 8102-743 COMPRESSOR (see 140D5) (K15-70326-00) 1
8102-716 COMPRESSOR (moduload, see 153E1) (365-53672-00) 1
13 NSS BOX - control (see 140D8) 1
14 91-8467 BRACKET - heater (060-55821-00) 2
55-8891 SCREW - bracket (K21-50087-00) 11

26
 140D8 CONTROL BOX (TNE 508-34 & DEEP FREEZE)
Revised
8/18/04

CONTROL BOX
(TNE 508-34 &
DEEP FREEZE)
140D8
8/18/04

27
Revised
8/18/04 CONTROL BOX (TNE 508-34 & DEEP FREEZE) 140D8
REF PART# DESCRIPTION QTY
1 509-1606 BRACKET - diagram (060-83007-02) 1
55-3272 RIVET - bracket (K21-50047-05) 4
2 92-237 BRACKET (w/ receptacle) (360-56028-00) 2
509-1174 LABEL (K35-7111200-00) 1
509-953 INSULATOR (K28-50067-12) 1
3 845-2834 BOARD - relay (remanufactured) 1
55-9166 SCREW - board (K21-13749-00) 6
4 505-570 • PLUG - seal (K28-51785-12) 1
5 504-970 • FUSE (20 amp) (K25-70360-00) 3
6 504-514 • RELAY - power (K24-58162-02) 5
92-860 CLIP - retaining 5
7 41-2853 CABLE & PLUG - retriever (cannon threaded) (360-53165-32) 1
55-9211 RIVET - plug (K21-50047-05) 4
505-416 CAP - plug (K28-52070-02) 1
8 509-1007 HINGE - cover (K29-17880-02) 2
509-955 INSULATOR (K28-50067-16) 2
55-8875 SCREW - hinge (K21-50224-16) 4
55-8877 WASHER (nylon) (K21-50490-06) 4
55-8893 FLATWASHER (K21-50401-06) 4
505-566 LOCKWASHER (K21-50431-06) 4
55-7042 NUT (K21-50100-06) 4
9 505-408 PLUG - seal (K28-51785-18) 3
10 509-1612 LABEL - high voltage (K35-71125-00) 1
91-9272 LABEL - on/off (w/ water cooler) (K35-725-40) 1
11 509-1156 LABEL - on/off (K35-52130-00) 1
12 509-1155 LABEL - relay (K35-52097-00) 1
13 55-8907 FITTING - gland (K25-51784-19) 6
55-8908 NUT (K25-58202-16) 6
14 55-5257 FITTING - gland (K25-51784-21) 2
505-569 NUT (K25-58202-21) 2
15 41-3595 SWITCH - unit on/off (K24-07458-00) 1
92-239 BOOT - terminal (K24-17239-00) 1
16 41-3276 BREAKER - circuit (K24-52128-01) 1
504-381 BOOT - circuit (K24-18164-00) 1
17 504-841 TERMINAL BLOCK (4 pole) (K25-51537-04) 1
504-842 BLOCK - terminal (5 pole) (K25-51537-05) 1
504-845 BLOCK - terminal (8 pole) (K25-51537-08) 1
41-3599 BLOCK - terminal (14 pole) (K25-51537-14) 1
41-3608 BLOCK - terminal (18 pole) (K25-51537-18) 1
18 NSS DOOR - controller (mP-C 2000, see 140D9; mP-C 2000 ID, 1
see 150G7)
19 203-509 BATTERY (12V, 1.9 AH) (K24-51763-00) 1

28
140D8 CONTROL BOX (TNE 508-34 & DEEP FREEZE)
Revised
8/18/04

29
Revised
8/18/04 CONTROL BOX (TNE 508-34 & DEEP FREEZE) 140D8
REF PART# DESCRIPTION QTY
55-8921 SCREW - battery (K21-50224-80) 1
55-8893 WASHER (K21-50401-06) 2
55-8877 WASHER (nylon) (K21-50490-06) 2
55-7042 NUT (K21-50100-06) 1
20 41-3335 CABLE - battery (360-53165-29) 1
21 503-119 GASKET - cover (K28-72470-00) 1
22 33-3838 GROMMET (K28-58207-04) 1
23 41-2832 CONNECTOR - plug (2 pin) 1
24 41-2486 HARNESS (360-53165-28) 1
25 505-570 PLUG - seal (K28-51785-12) 1
26 98-5454 BOX - control (360-83000-02) 1
55-8875 SCREW - control box (K21-50224-16) 4
27 NSS PLATE - assembly (TNE 508-34 see 142F2; CRR 40 DF see 1
150B12)

30
 143E12 CONTROL BOX (TNE 508-32)
Revised
8/18/04

CONTROL BOX
(TNE 508-32)
143E12
8/18/04

31
Revised
8/18/04 CONTROL BOX (TNE 508-32) 143E12
REF PART# DESCRIPTION QTY
1 509-1606 BRACKET - diagram (060-83007-02) 1
55-3272 RIVET - bracket (K21-50047-05) 6
2 92-237 BRACKET (w/ receptacle) (360-56028-00) 2
55-8920 RECEPTACLE (K21-16180-00) 2
55-2988 RIVET - receptacle (K21-50050-02) 4
509-955 INSULATOR (K28-50067-16) 2
55-9166 SCREW - bracket (K21-13749-00) 4
55-9444 WASHER (nylon) (K21-50490-05) 4
3 504-1366 BOARD - relay (360-81764-00) 1
55-9166 SCREW - board (K21-13749-00) 6
4 504-327 TERMINAL - short circuit (360-80837-00) 2
5 98-5454 BOX - control (360-83066-02) 1
55-8875 SCREW - control box (K21-50224-16) 4
55-6995 WASHER (K21-50411-06) 4
55-9054 WASHER (nylon) (K21-50491-06) 4
41-2473 PLUG - retriever (5 pole) (360-83002-00) 1
6 NSS PLATE - assembly (see 143E13) 1
7 505-570 PLUG - seal (K28-51785-12) 1
8 509-1007 HINGE - cover (K29-17880-02) 2
509-955 INSULATOR (K28-50067-16) 2
55-8875 SCREW - hinge (K21-50224-16) 4
55-8893 WASHER (K21-50401-06) 2
505-566 LOCKWASHER (K21-50431-06) 2
55-7042 NUT (K21-50100-06) 4
9 505-408 PLUG - seal (K28-51785-18) 3
10 509-1612 LABEL - high voltage (K35-71125-00) 1
11 91-8769 LABEL - on/off (K35-71149-00) 1
12 509-1155 LABEL - relay (K35-52097-00) 1
13 55-8907 FITTING - gland (K25-51784-19) 6
55-8908 NUT (K25-58202-16) 6
14 504-887 FITTING - gland (K25-51784-21) 2
33-2947 GROMMET (K28-58207-07) 2
505-569 NUT (K25-58202-21) 2
33-2947 GROMMET (K28-58207-07) 3
15 41-3595 SWITCH - unit on/off (K24-07458-00) 1
92-239 BOOT - terminal (K24-17239-00) 1
16 55-9234 PLUG (K28-51785-19) 1
17 504-841 TERMINAL BLOCK (4 pole) (K25-51537-04) 1
504-842 BLOCK - terminal (5 pole) (K25-51537-05) 1
504-845 BLOCK - terminal (8 pole) (K25-51537-08) 1
41-3599 BLOCK - terminal (14 pole) (K25-51537-14) 1
41-3608 BLOCK - terminal (18 pole) (K25-51537-18) 1

32
143E12 CONTROL BOX (TNE 508-32)
Revised
8/18/04

33
Revised
8/18/04 CONTROL BOX (TNE 508-32) 143E12
REF PART# DESCRIPTION QTY
18 91-9431 DOOR - controller (see 143E11) (360-81794-00) 1
19 33-2953 GASKET - cover (K28-72470-00) 1
20 41-2989 HARNESS (360-80165-28) 1
21 91-9432 PLATE - bottom (360-81802-00) 1
22 41-2990 LIGHT - LED (K25-72354-00) 1
23 91-9442 BRACKET - circuit breaker (360-81766-02) 1
24 504-1309 BREAKER - circuit (K24-72347-00) 2
25 91-9433 NAMEPLATE - circuit breaker (K35-71150-00) 1
26 504-970 FUSE (20 amp) (K25-70360-00) 3
27 504-514 RELAY - power (K24-58162-02) 5
92-860 CLIP - retaining 5

34
 145D2 CONTROL BOX (WATER COOLED CONDENSER)
Revised
8/18/04

CONTROL BOX
(WATER COOLED
CONDENSER)
145D2
8/18/04

35
Revised
8/18/04 CONTROL BOX (WATER COOLED CONDENSER) 145D2
REF PART# DESCRIPTION QTY
1 509-1606 BRACKET - diagram (060-83007-02) 1
55-3272 RIVET - bracket (K21-50047-05) 4
2 92-237 BRACKET (w/ receptacle) (360-56028-00) 2
55-8920 RECEPTACLE (K21-16180-00) 2
55-9166 SCREW - receptacle (K21-13749-00) 4
55-9444 WASHER (nylon) (K21-50490-05) 4
3 504-1366 BOARD - relay (360-80753-00) 1
4 504-327 TERMINAL - short circuit (360-80837-00) 2
5 98-5454 BOX - control (360-83109-02) 1
55-8875 SCREW - control box (K21-50224-16) 4
55-6995 WASHER (K21-50411-06) 4
55-9054 WASHER (nylon) (K21-50491-06) 4
41-2473 PLUG - retriever (5 pole) (360-83002-00) 1
6 NSS PLATE - assembly (see 142F2) 1
7 41-2853 CABLE - plug retriever (360-53165-32) 1
55-3272 RIVET - plug (K21-50047-05) 4
505-416 CAP - plug (K28-52070-02) 1
8 509-1007 HINGE - cover (K29-17880-02) 2
509-955 INSULATOR (K28-50067-16) 2
55-8875 SCREW - hinge (K21-50224-16) 4
55-8893 WASHER (K21-50401-06) 2
505-566 LOCKWASHER (K21-50431-06) 2
55-7008 NUT (K21-50100-06) 4
9 505-408 PLUG - seal (K28-51785-18) 3
10 509-1612 LABEL - high voltage (K35-71125-00) 1
11 91-9435 LABEL - on/off (K35-72540-00) 1
12 509-1155 LABEL - relay (K35-52097-00) 1
13 55-8907 FITTING - gland (K25-51784-19) 6
55-8908 NUT (K25-58202-16) 6
14 504-887 FITTING - gland (K25-51784-21) 2
505-569 NUT (K25-58202-21) 2
33-2947 GROMMET (K28-58207-07) 3
15 41-3595 SWITCH - on/off & water cooled condenser (K24-07458-00) 2
92-239 BOOT - switch (K24-17239-00) 2
16 41-3276 BREAKER - circuit (K24-52128-01) 1
504-381 BOOT - circuit (K24-18164-00) 1
17 41-2832 CONNECTOR - plug (2 pin) (K25-51537-02) 1
504-841 TERMINAL BLOCK (4 pole) (K25-51537-04) 1
504-842 BLOCK - terminal (5 pole) (K25-51537-05) 1
504-845 BLOCK - terminal (8 pole) (K25-51537-08) 1
41-3599 BLOCK - terminal (14 pole) (K25-51537-14) 1
41-3608 BLOCK - terminal (18 pole) (K25-51537-18) 1

36
145D2 CONTROL BOX (WATER COOLED CONDENSER)
Revised
8/18/04

37
Revised
8/18/04 CONTROL BOX (WATER COOLED CONDENSER) 145D2
REF PART# DESCRIPTION QTY
18 509-1537 DOOR - controller (see 140D9) (360-83065-00) 1
19 203-509 BATTERY (12V, 1.9 AH) (K24-51763-00) 1
55-8921 SCREW - battery (K21-50224-80) 1
55-8893 WASHER (K21-50401-06) 2
55-8877 WASHER (nylon) (K21-50490-06) 2
55-7008 NUT (K21-50100-06) 1
20 41-3335 CABLE - battery (360-53165-29) 1
21 33-2953 GASKET - cover (K28-72470-00) 1
22 91-8622 PANEL - bottom (360-83001-00) 1
23 505-570 PLUG - seal (K28-51785-12) 1
24 504-970 FUSE (20 amp) (K25-70360-00) 3
25 504-514 RELAY - power (K24-58162-02) 5
92-860 CLIP - retaining 5
26 41-2474 HARNESS (306-53165-28) 1

38
 143E13 HIGH VOLTAGE TRAY
Revised
11/10/00

HIGH VOLTAGE
TRAY
143E13
11/10/00

39
Revised
11/10/00 HIGH VOLTAGE TRAY 143E13
REF PART# DESCRIPTION QTY
1 91-9436 PLATE - bottom (060-81825-02) 1
505-563 SCREW - plate to box (K21-50224-30) 4
505-566 LOCKWASHER (K21-50431-06) 2
55-8893 FLATWASHER (K21-50401-06) 4
55-8877 WASHER (nylon) (K21-50490-06) 4
55-7008 NUT (K21-50100-06) 4
2 504-495 BREAKER - circuit (25 amp) (K24-52017-01) 1
3 504-1274 CONTACTOR (CI16) (K24-51820-16) 1
4 41-3317 TRANSFORMER (K25-52038-00) 1
509-1610 SCREW - transformer (K21-72503-00) 4
5 509-372 RAIL - din (060-53486-05) 1
505-565 LOCKWASHER (K21-50431-05) 6
6 504-141 SCREW (pan hd) (K21-13749-00) 9

40
 HIGH VOLTAGE TRAY - WATER COOLED
142F2 CONDENSER
Revised
1/17/02

HIGH VOLTAGE
TRAY - WATER
COOLED CON-
DENSER
142F2
1/17/02

41
 HIGH VOLTAGE TRAY - WATER COOLED
Revised
1/17/02 CONDENSER 142F2
REF PART# DESCRIPTION QTY
1 509-1609 PLATE - bottom (060-83008-02) 1
505-563 SCREW - plate to box (K21-50224-30) 4
55-9168 NUT (K23-58835-10) 4
2 41-2207 BREAKER - circuit (25 amp) (K24-52017-01) 1
3 41-3605 CONTACTOR (CI 16) (K24-72475-25) 1
4 41-3317 TRANSFORMER (K25-52038-00) 1
509-1610 SCREW - transformer (K21-7250-00) 4
5 509-1611 RAIL - din (060-534861-15) 1
55-8961 LOCKWASHER (K21-50431-05) 6
55-8937 SCREW (pan hd) (K21-13749-00) 9

42
 140D9 CONTROL BOX DOOR (mPC 2000)
Revised
12/2/03

CONTROL BOX
DOOR (mPC 2000)
140D9
12/2/03

43
Revised
12/2/03 CONTROL BOX DOOR (mPC 2000) 140D9
REF PART# DESCRIPTION QTY
1 91-9380 DOOR - control box (360-80890-02) 1
2 41-4142 KEYPAD (mP-C) (K31-71114-00) 1
3 91-9381 HINGE - door (K29-17880-01) 2
505-583 SCREW - hinge (K21-50203-16) 4
55-9444 WASHER (nylon) (K21-50490-05) 4
55-7033 WASHER (K21-50401-05) 4
505-511 NUT (K21-50100-05) 4
4 55-9392 INSULATOR (K28-50067-02) 2
5 505-585 SCREW - door (quick open) (K21-72462-00) 2
6 55-8919 RETAINER - screw (K21-16182-00) 2
7 845-1909 CONTROLLER (MP3000) 1
203-506 BATTERY - lithium (mPC 2000) 1
505-511 NUT - controller (K21-50100-05) 4
8 845-1898 MODEM - RMM (K31-52169-00) 1
9 845-1904 DATALOGGER - mP-C 2000 (reman) (K31-72052-00) 1
10 41-3602 CABLE - connecting (25 pin) (360-53165-24) 2
11 41-2835 CABLE - connecting (37 pin) (360-53165-25) 1
12 504-277 CABLE - connecting (RMM) (360-53165-31) 1
13 505-586 ADAPTER - push-on (K25-10436-00) 1
505-511 NUT (K21-50100-05) 1
14 91-9382 NAMEPLATE - controller warning (K35-71091-00) 1
15 91-9383 NAMEPLATE - phase select (K35-71105-00) 1
504-1228 CABLE - psion retriever (K31-52140-00) 1
504-1375 CABLE - multi (360-81349-00) 1
504-250 CABLE - connection (360-53160-62) 1

44
 143E11 CONTROL BOX DOOR (TNE 508-32A)
Revised
12/2/03

CONTROL BOX
DOOR (TNE 508-
32A)
143E11
12/2/03

45
Revised
12/2/03 CONTROL BOX DOOR (TNE 508-32A) 143E11
REF PART# DESCRIPTION QTY
1 91-9380 DOOR - control box (360-80890-02) 1
2 41-4142 KEYPAD (mP-C) (K31-71148-00) 1
3 509-1006 HINGE - door (right, bottom) (K29-17880-01) 1
509-1003 HINGE - door (left, bottom) (K29-17879-01) 1
505-583 SCREW - hinge (K21-50203-16) 4
55-9444 WASHER (nylon) (K21-50490-05) 4
505-584 WASHER (K21-50401-05) 4
505-511 NUT (K21-50100-05) 4
4 55-9392 INSULATOR (K28-50067-02) 2
5 505-585 SCREW - door (quick open) (K21-72462-00) 2
6 55-8919 RETAINER - screw (K21-16182-00) 2
7 504-1415 CONTROLLER (mPC 2000) (K31-72277-00) 1
505-511 NUT - controller (K21-50100-05) 4
8 845-1904 DATALOGGER - mP-C 2000 (reman) (K31-72052-00) 1
9 41-3602 CABLE - connecting (25 pin) (360-53165-24) 2
10 41-2835 CABLE - connecting (37 pin) (360-53165-25) 1
11 505-586 ADAPTER - push-on (K25-10436-00) 1
505-511 NUT (K21-50100-05) 1
12 509-1617 LABEL - controller warning (K35-71091-00) 1

46
 140D10 AIR VENT
Revised
8/18/04

AIR VENT
140D10
8/18/04

47
Revised
8/18/04 AIR VENT 140D10
REF PART# DESCRIPTION QTY
1 91-9048 BRACKET - air vent handle (060-55044-02) 1
2 55-7614 SCREW (K21-50225-60) 2
55-9380 NUT (K21-50100-08) 1
55-8882 WASHER (nylon) (K21-50490-08) 4
3 91-8100 SPRING (K29-58831-00) 1
4 91-9441 NAMEPLATE - air vent (K35-52024-00) 1
5 91-8102 HANDLE - air vent (060-55045-02) 1
6 77-2467 BEARING - slide (K28-52206-00) 1
7 91-8104 BRACKET - air vent handle (060-55051-02) 1
8 55-8889 NUT (K21-50103-08) 2
55-7342 LOCKWASHER (K21-50421-08) 1
9 55-8888 NUT - wing (K21-50101-08) 1
10 55-9168 HOSE - barb (K23-58835-10) 1
55-8886 WASHER (nylon) (K21-50491-10) 1
11 91-8103 DISK - air vent (complete) (360-55046-00) 1
91-8103 • DISK - air vent (060-55043-02) 1
12 503-270 • GASKET - air vent (K28-58833-00) 1
13 91-8105 PLATE - air vent (complete) (360-81047-00) 1
14 33-2944 • GASKET - air vent (K28-81044-00) 1
91-8106 • PIN - hinge (w/ snap) (K29-52159-00) 1
91-8107 NAMEPLATE - air vent (K35-81050-00) 1
55-8875 SCREW - plate to frame (K21-50224-16) 2
55-8893 WASHER (K21-50401-06) 2
55-8877 WASHER (nylon) (K21-50490-06) 2
15 91-8141 INLET - fresh air (060-55012-00) 1
16 91-8136 CHANNEL - air (060-54992-00) 1
17 91-8135 CHANNEL - fresh air (060-55022-00) 1
55-8902 RIVET - inlet & channel (K21-16178-02) 7
18 98-5200 CHANNEL - fresh air (360-54990-00) 1

48
 140D1 CONDENSER COMPONENTS
Revised
8/12/04

CONDENSER
COMPONENTS
140D1
8/12/04

49
Revised
8/12/04 CONDENSER COMPONENTS 140D1
REF PART# DESCRIPTION QTY
1 91-8195 KEEPER - door latch (060-07964-00) 3
55-8875 SCREW - keeper (K21-50224-16) 6
55-6995 WASHER (K21-50401-06) 6
55-8877 WASHER (nylon) (K21-50490-06) 6
55-9054 WASHER - insulating 6
2 91-8108 BRACKET - frame (060-55842-02) 1
55-6993 SCREW - bracket (K21-50225-25) 3
55-6988 WASHER (K21-50401-08) 6
55-8882 WASHER (nylon) (K21-50490-08) 6
55-9380 NUT (K21-50100-08) 3
3 91-9678 PLATE - cable storage 1
55-7008 NUT (K21-50100-06) 2
55-8893 WASHER (K21-50401-06) 6
55-9054 WASHER (nylon) (K21-50491-06) 6
4 Not Used
5 98-5925 GRILLE - condenser (060-55021-02) 1
55-6994 SCREW - grille (K21-50224-20) 4
55-6995 WASHER (K21-50411-06) 4
55-8877 WASHER (nylon) (K21-50490-06) 4
55-7035 WASHER (nylon) (K21-50491-06) 4
6 509-755 DOOR - evaporator (360-55058-00) 1
33-3969 • GASKET - door 1
92-2995 HINGE - evap door 3
51-620 RIVET - hinge 12
509-831 DOOR - Transfresh 1
7 91-9040 KNOB (060-07971-00) 3
8 55-7035 SCREW - door (K21-50224-25) 3
9 91-8199 SPRING (K29-72506-00) 3
10 55-7354 NUT (K21-50103-06) 3
11 55-8877 WASHER (nylon) (K21-50490-06) 3
12 91-9041 LATCH - door (360-07969-00) 3
55-2864 RIVET - latch (K21-12610-05) 6
13 91-8134 INSULATOR - latch (K28-50067-14) 3
14 509-1654 HINGE (060-54171-02) 3
55-7341 SCREW - hinge (K21-50225-20) 6
55-8882 WASHER (nylon) (K21-50490-08) 6
15 91-8256 PIN - hinge (w/ snap) (K29-52131-00) 3
16 98-5199 DOOR - heater section (360-81727-00) 1
55-8904 WASHER (K21-50401-08) 8
55-8882 WASHER (nylon) (K21-50490-08) 8
17 98-5455 FRAME - foamed (360-80756-00) 1
18 33-3001 GASKET - evaporator door (K28-72512-00) 1

50
140D1 CONDENSER COMPONENTS
Revised
8/12/04

51
Revised
8/12/04 CONDENSER COMPONENTS 140D1
REF PART# DESCRIPTION QTY
19 33-3002 GASKET - door (K28-58841-00) 1
20 33-2983 GASKET - unit (K28-51596-00) 1
21 91-8728 COVER (instead of thermometer) (060-83031-02) 1
55-7341 SCREW - cover (K21-50225-20) 2
55-8904 WASHER (K21-50411-08) 2
55-8953 WASHER (nylon) (K21-50491-08) 2
22 91-9039 HOOK - strap 1
23 55-3065 CLAMP - hook 1
55-7341 SCREW - clamp 1
24 509-937 STRAP - door 1
55-9173 SCREW - strap 1
55-7089 FLATWASHER 1

52
 140D11 EVAPORATOR PANELS (SIDE USDA CONNECTIONS)
Revised
12/2/03

EVAPORATOR
PANELS (SIDE
USDA CONNEC-
TIONS)
140D11
12/2/03

53
Revised
12/2/03 EVAPORATOR PANELS (SIDE USDA CONNECTIONS) 140D11
REF PART# DESCRIPTION QTY
1 91-9438 RECEPTACLE - USDA (360-56509-00) 1
2 91-8251 MOUNT - USDA receptacle (060-56516-00) 1
55-8884 • RIVET - mount (K21-16179-06) 4
3 504-1458 • RECEPTACLE (w/ bayonet) (K25-52155-02) 3
504-1424 • CONTACT - plug (K25-52154-02) 12
5 41-3586 • RECEPTACLE (w/ bayonet) (K25-52155-01) 1
55-3272 • RIVET - plug (K21-50047-05) 16
44-9602 PIN - sealing 4
6 505-416 • CAP - plug (K28-52070-02) 4
55-8902 • RIVET - cap (K21-16178-02) 4
7 509-1157 • LABEL - USDA (K35-52164-00) 1
8 Not Used
9 91-8258 PLATE - rear (bottom) (060-56514-02) 1
55-3136 RIVET - plate (K21-16179-06) 32
10 98-5335 PLATE - rear (top) (060-56515-02) 1
55-9166 SCREW - panel (K21-13749-00) 26
55-9444 WASHER (nylon) (K21-50490-05) 26
11 98-5200 CHANNEL - fresh air (360-54990-00) 1
55-2264 RIVET - channel (K21-16179-06) 17
12 91-8097 CHANNEL - Z profile (060-55023-00) 3
55-9055 RIVET - channel (K21-16179-06) 26
13 91-8141 INLET - fresh air (060-55012-00) 1
14 91-8136 CHANNEL - air (060-54992-00) 1
15 91-8135 CHANNEL - fresh air (060-55022-00) 1
55-8902 RIVET - inlet & channel (K21-16178-02) 1
16 91-8208 COVER - plate (see 150G10) 1

54
 EVAPORATOR PANELS (REAR USDA
143E10 CONNECTIONS)
Revised
12/2/03

EVAPORATOR
PANELS (REAR
USDA CONNEC-
TIONS)
143E10
12/2/03

55
 EVAPORATOR PANELS (REAR USDA
Revised
12/2/03 CONNECTIONS) 143E10
REF PART# DESCRIPTION QTY
1 Not Used
2 504-111 • MOUNT - USDA receptacle (060-56031-00) 1
3 504-1458 RECEPTACLE - USDA (K25-52155-02) 3
4 504-1424 • CONTACT - plug (K25-52154-02) 12
55-3272 • RIVET - plug (K21-50047-05) 12
5 505-416 • CAP - plug (K28-52070-02) 3
55-8902 • RIVET - cap (K21-16178-02) 3
6 509-1148 • LABEL - USDA (K35-51995-00) 1
7 Not Used
8 91-9440 DOOR - USDA (060-54083-00) 1
9 509-418 HINGE - door (060-54082-00) 1
505-584 WASHER (K21-50401-05) 4
10 509-1011 LATCH (K29-18502-00) 1
55-8902 RIVET - latch (K21-16178-02) 4
55-8410 WASHER (K21-50401-03) 4
11 98-5204 PLATE - rear (bottom) (060-55020-00) 1
55-3136 RIVET - plate (K21-16179-06) 32
12 98-5335 PLATE - rear (top) (060-55004-00) 1
55-9166 SCREW - panel (K21-13749-00) 26
55-9444 WASHER (nylon) (K21-50490-05) 26
13 98-5200 CHANNEL - fresh air (360-54990-00) 1
55-2264 RIVET - channel (K21-16179-06) 17
14 91-8097 CHANNEL - Z profile (060-55023-00) 3
55-9055 RIVET - channel (K21-16179-06) 26
15 91-8141 INLET - fresh air (60-55012-00) 1
16 91-8136 CHANNEL - air (060-54992-00) 1
17 91-8135 CHANNEL - fresh air (060-55022-00) 1
55-8902 RIVET - inlet & channel (K21-16178-02) 1
18 91-8208 COVER - plate (see 150G10) 1

56
 140D12 DEFROST DRAIN
Revised
11/1/01

DEFROST DRAIN
140D12
11/1/01

57
Revised
11/1/01 DEFROST DRAIN 140D12
REF PART# DESCRIPTION QTY
1 91-8110 BRACKET - drain hose (060-53363-02) 1
2 505-137 CLAMP (9/16) (K21-13244-00) 2
3 505-572 ANCHOR - strap (K21-72488-00) 5
4 55-2260 RIVET - clamp (K21-16179-02) 5
5 55-8891 SCREW - clamp (K21-50087-00) 2
6 55-8936 CONNECTOR - T-hose (K28-72461-00) 1
7 509-900 STRAP (black) (K25-23765-02) 4
8 11-8983 HOSE - drain (K28-51780-17) 1

58
 INDEX NUMERICAL BY PART NUMBER

104-666 6 45-1791 26 505-416 28, 36, 54, 56

104-689 26 501-180 14 505-511 44, 46
104-691 8, 26 502-215 18 505-563 40, 42
11-2886 12 502-220 18 505-565 40
11-7777 14 502-241 16 505-566 28, 32, 36, 40
11-8983 58 502-242 16 505-569 28, 32, 36
203-506 44 503-119 30 505-570 28, 30, 32, 38
203-509 28, 38 503-120 6 505-572 58
22-1051 16 503-175 16 505-583 44, 46
22-1162 18 503-210 16 505-584 46, 56
22-1186 16, 18 503-230 16, 18 505-585 44, 46
22-398 16, 18 503-269 18 505-586 44, 46
33-2510 16 503-270 48 505-596 16, 18
33-2548 18 503-278 16, 18 505-601 16, 20
33-2944 48 503-284 18 505-603 10
33-2946 8 503-287 18 505-606 10
33-2947 32, 36 503-308 18 505-615 22
33-2949 10 503-344 18 505-616 22
33-2950 10 504-1025 14 505-631 18
33-2953 34, 38 504-1031 22 505-635 18
33-2983 52 504-111 56 506-160 14
33-3001 50 504-1228 44 506-161 16, 18
33-3002 52 504-1274 40 506-164 16
33-3007 10 504-1309 34 506-165 16, 18
33-3212 24 504-1366 32, 36 506-235 14
33-3215 8 504-1375 44 506-261 14
33-3513 18 504-141 40 506-272 10, 14
33-367 6 504-1415 46 506-287 18
33-3838 8, 30 504-1418 10 506-364 10, 22
33-3969 50 504-1423 16, 18 506-366 22
33-981 18 504-1424 54, 56 506-367 22
40-791 26 504-1458 54, 56 506-368 22
41-1976 26 504-242 26 506-369 10
41-2207 42 504-250 44 506-370 10
41-2473 32, 36 504-277 44 506-374 10
41-2474 38 504-327 32, 36 506-375 10
41-2486 30 504-381 28, 36 506-413 24
41-2503 26 504-495 40 506-426 10
41-2832 30, 36 504-514 28, 34, 38 506-432 12
41-2835 44, 46 504-602 26 507-128 18
41-2853 28, 36 504-790 18 507-129 18
41-2953 6 504-841 28, 32, 36 509-1003 46
41-2954 8 504-842 28, 32, 36 509-1006 46
41-2989 34 504-845 28, 32, 36 509-1007 28, 32, 36
41-2990 34 504-887 16, 20, 32, 36 509-1011 56
41-3250 18 504-922 26 509-1025 18
41-3276 28, 36 504-970 28, 34, 38 509-1148 56
41-3317 40, 42 505-137 58 509-1153 16, 18
41-3335 30, 38 505-264 18 509-1155 28, 32, 36
41-3586 54 505-266 18 509-1156 28
41-3594 26 505-268 18 509-1157 54
41-3595 28, 32, 36 505-290 22 509-1174 28
41-3599 28, 32, 36 505-296 10, 14 509-1537 38
41-3602 44, 46 505-299 16, 18 509-1606 28, 32, 36
41-3605 42 505-336 16, 18 509-1609 42
41-3608 28, 32, 36 505-338 22 509-1610 40, 42
41-4142 44, 46 505-408 28, 32, 36 509-1611 42
41-5460 26 505-410 22 509-1612 28, 32, 36
44-9602 54 505-411 22 509-1617 46

INDEX - 1
 INDEX NUMERICAL BY PART NUMBER

509-1635 10 55-8908 6, 8, 28, 32, 36 66-9149 18

509-1636 24 55-8910 10 66-9150 16, 18
509-1646 22 55-8912 16, 20 66-9163 10
509-1654 50 55-8913 16, 18, 20 66-9167 12, 14
509-1655 8 55-8914 16, 20 66-9168 10
509-372 40 55-8919 44, 46 66-9214 10
509-418 56 55-8920 32, 36 66-9415 14
509-472 18 55-8921 30, 38 66-9674 18
509-755 50 55-8936 58 66-9873 16, 22
509-831 50 55-8937 42 66-9890 24
509-900 58 55-8938 10, 14 66-9891 24
509-937 52 55-8946 14 67-1515 22
509-953 28 55-8953 52 67-1532 12, 14
509-955 28, 32, 36 55-8955 24 67-1602 10
51-620 50 55-8961 42 77-1401 8
55-2260 58 55-9037 16, 20 77-1498 8
55-2264 54, 56 55-9054 6, 10, 32, 36, 50 77-2467 48
55-2324 8 55-9055 54, 56 78-1173 6
55-2864 50 55-9086 24 78-1268 8
55-2988 32 55-9166 28, 32, 36, 54, 56 8102-716 14, 18, 26
55-3045 6 55-9168 42, 48 8102-743 10, 26
55-3065 22, 52 55-9173 52 845-1898 44
55-3136 54, 56 55-9211 28 845-1904 44, 46
55-3272 28, 32, 36, 54, 56 55-9234 32 845-1909 44
55-5257 28 55-9380 6, 8, 48, 50 845-2834 28
55-6988 6, 8, 22, 50 55-9392 44, 46 91-8097 54, 56
55-6993 6, 8, 24, 50 55-9444 32, 36, 44, 46, 54, 56 91-8100 48
55-6994 50 55-9615 24 91-8102 48
55-6995 10, 32, 36, 50 60-253 12, 14 91-8103 48
55-6997 6 60-285 10, 14 91-8104 48
55-7008 36, 38, 40, 50 61-154 24 91-8105 48
55-7033 44 61-156 10 91-8106 48
55-7035 6, 50 61-726 10 91-8107 48
55-7042 6, 28, 30, 32 61-727 10 91-8108 50
55-7066 8 66-4788 22 91-8110 58
55-7085 8 66-8467 10 91-8134 50
55-7089 52 66-8811 10, 22 91-8135 48, 54, 56
55-7341 8, 24, 50, 52 66-9015 14 91-8136 48, 54, 56
55-7342 48 66-9032 12 91-8140 26
55-7354 50 66-9059 12 91-8141 48, 54, 56
55-7614 48 66-9060 12 91-8142 26
55-7843 10 66-9064 12 91-8195 50
55-7864 24 66-9065 12 91-8199 50
55-8382 24 66-9066 12 91-8208 54, 56
55-8410 24, 56 66-9067 12 91-8251 54
55-8875 28, 30, 32, 36, 48, 50 66-9068 10 91-8256 50
55-8877 28, 30, 38, 40, 48, 50 66-9069 10 91-8258 54
55-8882 6, 48, 50 66-9071 10 91-8466 8
55-8884 54 66-9072 12 91-8467 26
55-8886 48 66-9073 10 91-8473 6
55-8888 48 66-9075 12 91-8622 38
55-8889 48 66-9076 10, 14 91-8728 52
55-8891 6, 8, 10, 22, 26, 58 66-9077 12 91-8739 22
55-8893 6, 28, 30, 32, 36, 38, 40, 66-9078 12 91-8769 32
48, 50 66-9079 12 91-9039 52
55-8902 48, 54, 56 66-9081 10 91-9040 50
55-8903 8 66-9082 10 91-9041 50
55-8904 24, 50, 52 66-9084 12 91-9048 48
55-8907 6, 8, 28, 32, 36 66-9125 10, 14 91-9272 28

INDEX - 2
 INDEX NUMERICAL BY PART NUMBER

91-9380 44, 46
91-9381 44
91-9382 44
91-9383 44
91-9431 34
91-9432 34
91-9433 34
91-9435 36
91-9436 40
91-9438 54
91-9440 56
91-9441 48
91-9442 34
91-9678 50
91-9912 6
92-2208 8
92-2209 8
92-237 28, 32, 36
92-239 28, 32, 36
92-2995 50
92-860 28, 34, 38
98-5199 50
98-5200 48, 54, 56
98-5204 56
98-5335 54, 56
98-5454 30, 32, 36
98-5455 50
98-5925 50

INDEX - 3
INDEX NUMERICAL BY PART NUMBER

INDEX - 4

A COIL - evaporator 12, 14
ADAPTER 22
ADAPTER - discharge 16, 18
ADAPTER - push-on 44, 46
ADAPTER - service 16, 18
ANCHOR - strap 58
B CONTACTOR 40, 42
BATTERY 28, 38
BATTERY - lithium 44
BEARING - opposite end 8
BEARING - shaft end 8
BEARING - slide 48
BLOCK - terminal 28, 32, 36
BOARD - relay 28, 32, 36
BOLT - control valve & cover plate 18
BOLT - cylinder head 18
BOOT - circuit 28, 36
BOOT - switch 36
BOOT - terminal 28, 32
BOX - control 26, 30, 32, 36
BRACKET 28, 32, 36
BRACKET - air vent handle 48
BRACKET - circuit breaker 34
BRACKET - diagram 28, 32, 36
BRACKET - drain hose 58
BRACKET - evaporator motor 8
BRACKET - frame 50
BRACKET - heater 26
BRACKET - motor 8
BRACKET - sight glass 10
BREAKER - circuit 28, 34, 36, 40, 42
C FAN - condenser 6
CABLE - battery 30, 38
CABLE - connecting 44, 46
CABLE - connection 44
CABLE - multi 44
CABLE - plug retriever 36
CABLE - power 26
CABLE - psion retriever 44
CABLE & PLUG - retriever 28
CAP - check valve 14
CAP - discharge valve 16, 18
CAP - dust 22
CAP - plug 28, 36, 54, 56
CAP - suction valve 16, 18
CAP - valve 10
CHANNEL - air 48, 54, 56
CHANNEL - fresh air 48, 54, 56
CHANNEL - Z profile 54, 56
CLAMP 58
CLAMP - dehydrator 10, 14
CLAMP - hook 52
CLAMP - tube 22
CLAMP - tube tabular 14
CLIP - retaining 28, 34, 38
COIL 26
COIL - condenser 10, 14
INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION
COIL - moduload 18
COMPRESSOR 10, 14, 16, 18, 26
CONDENSER - water cooled 22
CONNECTOR - plug 30, 36
CONNECTOR - T-hose 58
CONTACT - plug 54, 56
CONTROLLER 44, 46
COPPER RING - adapter 22
CORE - check valve 14
COUPLING 22
COUPLING - socket 22
COVER 52
COVER - plate 18, 54, 56
CYLINDER - head 18
D HINGE - evap door 50
DATALOGGER - mP-C 2000 44, 46
DEHYDRATOR 10, 14
DISK - air vent 48
DOOR - control box 44, 46
DOOR - controller 28, 34, 38
DOOR - evaporator 50
DOOR - heater section 50
DOOR - Transfresh 50
DOOR - USDA 56
E
ELBOW 12, 16, 18
ELBOW - valve 24
F KEYPAD 44, 46
FAN - evaporator 8
FITTING - gland 6, 28, 32, 36
FITTING - harness 16, 20
FLANGE - compressor suction 12
FLATWASHER 8, 16, 20, 28, 40, 52
FRAME - foamed 50
FUSE 28, 34, 38
G LABEL - compressor oil 16, 18
GASKET 10
GASKET - adapter 16, 18
GASKET - air vent 48
GASKET - cover 30, 34, 38
GASKET - cover plate 18
GASKET - cylinder head 16, 18
GASKET - door 50, 52
GASKET - evaporator door 50
GASKET - gauge 24
GASKET - guard 6
GASKET - solenoid valve 18
GASKET - spacer plate 18
GASKET - suction 16, 18
GASKET - unit 52
GASKET - valve 16, 18
GASKET - valve plate 16, 18
GAUGE - pressure 24
GRILLE - condenser 50
GRIP - harness 8
GROMMET 8, 30, 32, 36
GROMMET - harness 6
GUARD - compressor 24
H
HANDLE - air vent 48
HARNESS 30, 34, 38
HARNESS - condenser fan 6
HARNESS - evaporator fan 8
HEAT EXCHANGER 10, 14
HEATER 26
HINGE 50
HINGE - cover 28, 32, 36
HINGE - door 44, 46, 56
HOOK - strap 52
HOSE - barb 48
HOSE - drain 58
I
INDICATOR - moisture 14
INLET - fresh air 48, 54, 56
INSERT - threaded 8
INSULATOR 22, 28, 32, 36, 44, 46
INSULATOR - latch 50
K
KEEPER - door latch 50
KEY - fan 8
KIT - expansion valve 12, 14
KIT - sensor 26
KIT - valve plate 16, 18
KIT - valve repair 26
KNOB 50
KVQ - valve & harness 10
L
LABEL 28
LABEL - controller warning 46
LABEL - high voltage 28, 32, 36
LABEL - on/off 28, 32, 36
LABEL - relay 28, 32, 36
LABEL - USDA 54, 56
LATCH 56
LATCH - door 50
LIGHT - LED 34
LOCKWASHER 8, 16, 18, 28, 32, 36,
40, 42, 48
M
MODEM - RMM 44
MOTOR - 2-speed 8
MOTOR - condenser fan 6, 26
MOTOR - evaporator 26
 INDEX ALPHABETICAL BY DESCRIPTION

MOUNT - USDA receptacle 54, 56 S TUBE - exchanger to KVQ 10

SCREW 40, 42, 48 TUBE - gauge 24
N SCREW - adapter 16, 18 TUBE - heat exchanger to drier 10
NAMEPLATE - air vent 48 SCREW - battery 30, 38 TUBE - indicator to drier 10
NAMEPLATE - circuit breaker 34 SCREW - board 28, 32 TUBE - KVQ to compressor 10
NAMEPLATE - controller warning 44 SCREW - bracket 8, 10, 26, 32, 50 TUBE - receiver to condenser 10
NAMEPLATE - phase select 44 SCREW - clamp 10, 22, 52, 58 TUBE - solenoid to KVQ 10
NAMEPLATE - water cooled SCREW - coil 10 TUBE - tee to coil 12
condenser 22 SCREW - compressor 16, 20 TUBE - tee to valve 12
NUT 6, 8, 16, 20, 24, 28, 30, 32, 36, SCREW - condenser 22 TUBE - valve to coil 12
38, 40, 42, 44, 46, 48, 50 SCREW - control box 30, 32, 36 TUBE - valve to exchanger 12
NUT - captive 6 SCREW - cover 52 TUBE - valve to tee 10, 12
NUT - controller 44, 46 SCREW - door 44, 46, 50 TUBE - water cooled condenser to
NUT - fitting 6 SCREW - gauge 24 condenser 22
NUT - flare 12 SCREW - grille 50
NUT - grip 8 SCREW - guard 6, 24 V
NUT - wing 48 SCREW - hinge 28, 32, 36, 44, 46, 50 VALVE 10, 12, 14
SCREW - keeper 50 VALVE - constant pressure regulator
O SCREW - motor 6, 8 14
ORIFICE - condenser fan 6 SCREW - orifice 6 VALVE - counter 10
O-RING 10 SCREW - panel 54, 56 VALVE - crankcase pressure regulator
SCREW - plate to box 40, 42 14
P SCREW - plate to frame 48 VALVE - discharge 16, 18
PANEL - bottom 38 SCREW - receptacle 36 VALVE - hand 14
PIN - dowel 18 SCREW - section 8 VALVE - plate 18
PIN - hinge 48, 50 SCREW - strap 52 VALVE - repair 18
PIN - sealing 54 SCREW - transformer 40, 42 VALVE - Schrader 24
PIPE - temperature 10 SCREW - valve 10 VALVE - shutoff 10
PLATE - air vent 48 SHROUD - evaporator 8 VALVE - solenoid 10, 12, 18
PLATE - assembly 30, 32, 36 SIGHT GLASS 10, 14 VALVE - suction 16, 18
PLATE - bottom 34, 40, 42 SIGHT GLASS - moisture 22
PLATE - cable 22 SIGHT GLASS - oil 16, 18 W
PLATE - cable storage 50 SIGHT GLASS - receiver 22 WASHER 6, 10, 16, 20, 22, 24, 28, 30,
PLATE - rear 54, 56 SPACER - plate 18 32, 36, 38, 40, 44, 46,
PLUG 18, 26, 32 SPACER - seal 18 48, 50, 52, 54, 56
PLUG - fusible 10, 14, 22 SPRING 48, 50 WASHER - dome 6
PLUG - retriever 32, 36 SPRING - heater 26 WASHER - insulating 50
PLUG - seal 28, 30, 32, 36, 38 STRAP 58 WIRING - compressor 16, 18
PROBE - compressor 26 STRAP - door 52 WIRING - condenser fan 26
SWITCH - defrost termination 26
R SWITCH - hpco 16, 18
RAIL - din 40, 42 SWITCH - on/off & water cooled
RECEPTACLE 32, 36, 54 condenser 36
RECEPTACLE - USDA 54, 56 SWITCH - unit on/off 28, 32
REDUCER 12
RELAY - power 28, 34, 38 T
RETAINER - screw 44, 46 TANK - receiver 10, 14
RIVET - bracket 28, 32, 36 TEE 10, 12
RIVET - cap 54, 56 TERMINAL - short circuit 32, 36
RIVET - channel 54, 56 TERMINAL BLOCK 28, 32, 36
RIVET - clamp 58 TRANSFORMER 40, 42
RIVET - hinge 50 TUBE 12
RIVET - inlet & channel 48, 54, 56 TUBE - condenser to indicator 10
RIVET - latch 50, 56 TUBE - condenser to receiver 10
RIVET - mount 54 TUBE - condenser to water cooled
RIVET - plate 54, 56 condenser 22
RIVET - plug 28, 36, 54, 56 TUBE - discharge 10
RIVET - receptacle 32 TUBE - equalizer 12
TUBE - evaporator to exchanger 10

INDEX - 2