Manual de Manutençao MT ING PDF

647385EN (04/07/2011) MT-X 1235 / 1740 MT-X 1440
SERIE 3-E3 SERIE 4-E3
Repair manual
SERIE 3-E3
MT-X 1235 ST
MT-X 1740 SLT
SERIE 4-E3
MT-X 1440 SLT
MANITOU BF
B.P 10249 - 44158 ANCENIS Cedex Tél. 33 (0) 2 40 09 10 11
Fax commercial France : 02 40 09 10 96 // Export : 33 2 40 09 10 97
www.manitou.com
647385EN 1st Date of Issue :
04 / 07 / 2011
DATE OF ISSUE OBSERVATION
04 / 07 / 2011 - 1st ISSUE
THE TEXTS AND PICTURES IN THIS DOCUMENT CANNOT BE REPRODUCED, EITHER PARTLY OR TOTALY.
647385EN
HOW TO USE THIS REPAIR MANUAL?

1 2
00
00
GENERAL, CHARACTERISTICS AND SAFETY GENERAL, CHARACTERISTICS AND SAFETY
10
ENGINE
- GENERAL INSTRUCTIONS AND SAFETY
20
TRANSMISSION NOTICE
30
AXLE
40
BRAKE
50
BOOM
70
HYDRAULIC
80
ELECTRIC
85
DRIVER’S CAB
90
FRAME - BODY
110
OPTIONS - ATTACHMENTS
3 General instructions and safety notice

1
4 General instructions and safety notice 4
00
00
RULES FOR MAINTENANCE
Do not carry out any work on the machine unless you have
followed a suitable training course and have the knowledge
required for it.
Make sure you have taken into consideration all the indicator
plates on the machine and in the instruction manual.
GENERAL INSTRUCTIONS AND SAFETY NOTICE
Be careful not to burn yourself when touching hot liquids or

parts when operations have to be done before the machine has
pages had time to cool down.
- Preamble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
- Maintenance position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
- Maintenance rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 to 6
Before carrying out any operation on an electrically powered

component, activate the battery cut-off.
Before carrying out any welding operations, think of

disconnecting computers.
A machine operating in a contaminated environment should be

specifically equipped. Moreover, local safety notices deal with
maintenance and repair work on such machines.
(28/06/2007) 00-M137EN (28/06/2007) 00-M137EN

M
R
547982 : See repair manual N°547982.
70 - HYDRAULIC : See the group N°70 called « Hydraulic ».

647385EN
00
GENERAL
10
ENGINE
20
TRANSMISSION
30
AXLE
40
BRAKE
50
BOOM
70
HYDRAULIC
80
ELECTRIC
85
DRIVER’S CAB
90
FRAME - BODY
110
OPTIONS - ATTACHMENTS
00
GENERAL
- GENERAL INSTRUCTIONS AND SAFETY

NOTICE
00
GENERAL INSTRUCTIONS AND SAFETY NOTICE
pages
- PREAMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
- MAINTENANCE POSITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
- RULES FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
(01/07/2011) 00-M190EN
00
PREAMBLE
This chapter deals with the general instructions and safety notice during inspection and mainte-
nance work.
Other instructions and warnings are indicated in each chapter concerned.
In order to reduce accident risks, make sure to:

- Follow the instructions in the truck operating and maintenance manual.
There is a manual in each truck
- Follow the safety manual instructions.
- Use the adequate tools for all work.
- Use original Manitou spare parts.
Any non-compliance increases the risk of accidents occurring which may lead to causing grievous
bodily harm and even death.
An efficient, dependable and profitable combination will be formed if the operator follows the
safety manual correctly and the machine is serviced properly.
When you see this symbol:
It means: Warning! Be careful! Your safety, somebody else’s or the safety of the lift truck itself
is at risk.
The manufacturer cannot predict all possible risky situations. Consequently, the safety instruc-
tions given in the safety manual are not exhaustive.
At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to
others or to the lift truck itself when you repair, service or drive it.
Manitou cannot be held responsible for the use of any lifting devices, tools or operating methods
other than those specified.
00-M190EN (01/07/2011)
General instructions and safety notice 3
00
MAINTENANCE POSITION
2 4
1 3
Before any repair:

1 – Place the machine on a flat surface and block the wheels.
2 – Turn the engine off and take the key out of the ignition switch.
3 – Let the machine cool down.
4 – Take all the pressure out of the circuits concerned.
(01/07/2011) 00-M190EN
00
RULES FOR MAINTENANCE
Do not carry out any work on the machine unless you have
followed a suitable training course and have the knowledge
required for it.
Make sure you have taken into consideration all the indicator
plates on the machine and in the instruction manual.
Be careful not to burn yourself when touching hot liquids or

parts when operations have to be done before the machine
has had time to cool down.
2 Before carrying out any operation on an electrically powered

component, activate the battery cut-off. If the forklift truck
is not equipped with battery cut-off, disconnect the battery
connectors and gather them.
Before carrying out any welding operations, think of

disconnecting computers.
ECU
A machine operating in a contaminated environment should be

specifically equipped. Moreover, local safety notices deal with
maintenance and repair work on such machines.
00-M190EN (01/07/2011)
General instructions and safety notice 5
00
Never step on a part of the machine that has not been desi-
gned for it.
Never wear clothes, jewelry or objects that could get caught

during work and cause accidents.
Always wear protection glasses, gloves, safety shoes as well

as any other protection required for the work to be carried out.
When carrying out maintenance operations near a mobile ob-

ject, make sure it is securitized.
When changing, or draining oils or fuel, or any other opera-

tion with liquids, solids, gases that are harmful to the envi-
ronment, make sure the necessary precautions are taken to
avoid contaminating the environment.
(01/07/2011) 00-M190EN
00
When lifting or shoring a component of the machine, make

sure the equipment used is suitable for at least the load for
which it is subjected by the component and that it meets the
national standards for lifting devices.
When using a jack, make sure it is used on a flat, uniform

surface, is sturdy enough to support the load, that its lifting
capacity is sufficient and that it is correctly placed and positio-
ned under the machine.
Make sure no object or tool which could cause an accident is

left in the machine.
Never control any leaks using a hand.
max.
min.
Never adjust a component to over the maximum capacity indi-
cated by the manufacturer.
MAX
MIN
00-M190EN (01/07/2011)
ENGINE
10
M
R
- ENGINE CHARACTERISTICS AND 647016EN
SPECIFICATIONS
(Engine 1104 D Euro 3
- ENGINE CONTROL AND ADJUSTEMENT 80 & 100 CV )
TRANSMISSION
- TRANSMISSION CONTROL AND

ADJUSTMENT
20
M
R
- TRANSMISSION CONTROL AND 647058fr
ADJUSTMENT (Angle gear box
15930-15932)
- TRANSMISSION CHARACTERISTICS AND

SPECIFICATIONS
- TRANSMISSION CONTROL AND

M
R
ADJUSTMENT 647020EN
(Gearbox
- TRANSMISSION SECTIONS AND Compact Plus)
DIAGRAMS
- TRANSMISSION TROUBLESHOOTING
- SPECIFIC TRANSMISSION TOOLING

TRANSMISSION CONTROL AND ADJUSTMENT
20
pages
TIGHTENING TORQUE MECANICAL TRANSMISSION

– MT-X 1235 ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
– MT-X 1440 SLT / MT-X 1740 SLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
(0107/2011) 20-04-M190EN
2
Transmission control and adjustment
Standard tightening torque to be used when no mention is made in the dismantling and
re-assembly instructions.
(*) - Tightening torques are given for black or zinc finish fasteners with light lubrication.
- Tightening torques are given for automatic slip and reset torque wrenches and direct read
dial torque wrenches.
- For more information, consult French Standard NF E25-030.
20
Tightening torque in N.m (*)

Thread Ø Class 5.6 Class 5.8 Class 8.8 Class 10.9 Class 12.9
M3 0,54 0,76 1,16 1,7 2
M4 1,24 1,74 2,66 3,91 4,57
M5 2,47 3,46 5,2 7,7 9
M6 4,29 6 9,1 13,4 15,7
M8 10,4 14,6 22 32 38
M10 20 28 44 64 75
M12 35 49 76 111 130
M14 57 79 121 178 209
M16 88 124 189 278 325
M18 122 171 261 384 449
M20 173 243 370 544 637
M22 238 334 509 748 875
M24 298 418 637 936 1095
M27 442 619 944 1386 1622
M30 600 840 1280 1880 2200
20-04-M190EN (01/07/2011)
Transmission control and adjustment 3
TIGHTENING TORQUE MECANICAL TRANSMISSION
MT-X 1235 ST
34 daN.m ± 10%
34 daN.m ± 10%
20
7 daN.m ± 10%
7 daN.m ± 10% 7 daN.m ± 10% 3,7 daN.m ± 10%
4,1 daN.m ± 10%
7 daN.m ± 10%
7 daN.m ± 10%
7 daN.m ± 10%
7 daN.m ± 10%
3,7 daN.m ± 10%
3 daN.m ± 10%
3,7 daN.m ± 10%
7 daN.m ± 10%
48 daN.m ± 10%
48 daN.m ± 10%
(01/07/2011) 20-04-M190EN
4 Transmission control and adjustment
MT-X 1440 SLT / MT-X 1740 SLT
34 daN.m ± 10%
20
48 daN.m ± 10%
7 daN.m ± 10%
7 daN.m ± 10% 7 daN.m ± 10% 3,7 daN.m ± 10%
48 daN.m ± 10%
4,1 daN.m ± 10%
7 daN.m ± 10% 34 daN.m ± 10%
7 daN.m ± 10%
7 daN.m ± 10%
7 daN.m ± 10%
3,7 daN.m ± 10%
3 daN.m ± 10%
3,7 daN.m ± 10%
7 daN.m ± 10%
48 daN.m ± 10%
48 daN.m ± 10%
20-04-M190EN (01/07/2011)
AXLE
- AXLE CHARACTERISTICS AND
M
R
SPECIFICATIONS 547983
(Axle 212)
- AXLE CONTROL AND ADJUSTMENT
- AXLE TROUBLESHOOTING
30
- SPECIFIC TOOLING
BRAKE
- BRAKE DIAGRAMS 70 - HYDRAULIC
- BRAKE CONTROL AND ADJUSTEMENT
- SPECIFIC BRAKE TOOLING
40
BRAKE CONTROL AND ADJUSTMENT
40
SERVICE BRAKE MT-X 12/14/17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– ADJUSTMENT OF THE HEIGHT OF BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . 2
PARKING BRAKE (CABLE BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
– BRAKE CABLE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PARKING BRAKE (NEGATIVE HYDRAULIC BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– OPERATION OF THE NEGATIVE BRAKE INSIDE THE AXLE . . . . . . . . . . . . . . . . . 4
(01/07/2011) 40-04-M190EN
2 Brake control and adjustment
SERVICE BRAKE MT-X 12/14/17

ADJUSTMENT OF THE HEIGHT OF BRAKE PEDAL
1) - BRAKE PEDAL
- Adjust brake pedal height (A = 95 mm) from the cab floor (without mat), by means of stop (Item
B).
- Tighten locknut (Item. E).
- Adjust free play of brake pedal (3 to 4 mm at the end of pedal), loosen locknut (Item D), and turn
adjuster (Item C) as required.
- Tighten locknut (Item. D).
2) - TRANSMISSION CUT-OFF SWITCH
- Pedal at rest (pressing against stop Item B)

40
- Bring switch, fitted on its support item F, up against brake pedal arm Item A, using dimension of
41.
- Pre-tighten switch support mounting bolts.
- Adjust position of switch Item F so as to cut off transmission when pedal is at a height of 85mm
above cab floor (see diagram)
B E F
C
pedal at rest
PEDALE AU REPOS
D
A
41 +
-3
clearance
DE PEDALE
3 A 4 mm
GARDE
95
pedal
85
pedal in start of transmission

PEDALE EN POSITION DE
cut-off
DEBUT DE position
COUPURE TRANSMISSION
40-04-M190EN (01/07/2011)
Brake control and adjustment 3
PARKING BRAKE (CABLE BRAKE)

BRAKE CABLE ADJUSTMENT
Fit the cable onto the handbrake and onto the cab to respect dimension 455 on the axle side
= =
455
40
(01/07/2011) 40-04-M190EN
4 Brake control and adjustment
PARKING BRAKE (NEGATIVE HYDRAULIC BRAKE)

OPERATION OF THE NEGATIVE BRAKE INSIDE THE AXLE
Caption:
1- Screw used to manually de-activate the negative brake.

2- Hydraulic oil filling area used to de-activate the negative brake.
3- Parking brake piston.
4- Service brake piston.
5- Belleville washer.
6- Intermediate discs.
7- Braking discs.
40
1
2
6 7
40-04-M190EN (01/07/2011)
SPECIFIC BRAKE TOOLING
pages
40
HYDRAULIC BRAKE BLEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
(01/07/2011) 40-09-M190EN
2
Specific brake tooling
HYDRAULIC BRAKE BLEEDER
Bleed valve supplied with all the components required

for bleeding the hydraulic brake circuits of all Manitou
products.
40
MANITOU Reference
Hydraulic brake bleeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554019
Spare parts:
Upper manometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719980
Lower manometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719981
Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661913
Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661914
40-09-M190EN (01/07/2011)
BOOM
- BOOM CONTROL AND ADJUSTMENT
50
BOOM MONITORING AND ADJUSTMENT
pages
BOOM HYDRAULIC ASSEMBLY MT-X 1740 SLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LOWER HOSE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UPPER AND INTERMEDIATE HOSE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . 11
50
INNER TELESCOPIC CYLINDER REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OUTER TELESCOPIC CYLINDER REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TILT CYLINDER REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ARM PADS REMOVAL AND REFITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
(01/07/2011) 50_04_M190EN
2 Boom monitoring and adjustment
BOOM HYDRAULIC ASSEMBLY MT-X 1740 SLT
Upper
hoses
Intermediate
hoses
50
53
0
55
35
14
350
Flexibles
inférieurs
350
0
39
420 0
48
0
50
0
50
0
50
50_04_M190EN (01/07/2011)
Boom monitoring and adjustment 3
PROCEDURE
- Place machine on clean, clear surface with telescopes retracted.
NOTE : Allow sufficient space at front and rear of machine to remove components (telescope -
hoses).
- Switch off engine.
- Decompress hydraulic circuits (keep ignition on for Mono-Ultra versions).
RECOMMENDATIONS
- When working on hydraulic circuits, fit plugs to hoses and orifices to prevent external pollution.
- Use container to collect oil leaks.
- When refitting parts inside arm, always replace mounting nuts and bolts and use normal threadlock
ref. 187526.
50
(01/07/2011) 50_04_M190EN
LOWER HOSE REPLACEMENT
Lower
hoses
50
NOTE : If intermediate and upper hoses require replacing as well Fig. A

as lower hoses, star t by removing circlips of telescopic cylinder
pin, see page 13 (Fig. BH, BI and BJ).
1
REMOVAL
- Fork lift truck must have arm horizontal, telescopes retracted

and carriage bare.
- Allow space of approx. 9 m behind fork lift truck.
- Decompress hydraulic circuit.
- Remove housings 1 (Fig. A) from rear of chassis.
Fig. B Fig. C
3 3
- Remove brackets 2 (Fig. B) from pipes

to aid removal of connectors.
- Remove six connectors 3 (Fig. B).
2 2
- Fit plugs to hoses and hydraulic pipes
50_04_M190EN (01/07/2011)
Fig. D
- Remove guide support mounting bolts 4 (Fig. D).
Fig. E Fig. F
- Remove two telescopic cylinder supply
hoses 5 (Fig. E).
- Remove four tilt cylinder and attachment

circuit supply hoses 6 (Fig. F). To aid
removal, star t with inner hoses.
5 6
50
Fig. G
- Pull hoses out from rear of arm (Fig. G and H).
- Pull hose guide 7 out and remove (Fig. I).
Fig. H Fig. I
(01/07/2011) 50_04_M190EN
Fig. J
- Remove hose guide closure panel 8 (Fig. J). 8
10
Fig. K
- Disconnect hoses to be replaced.
11 9 10
- Hoses 9 (Fig. J and K) can be disconnected without 11 9
removing hydraulic valve blocks 11 (Fig. K).
10 9 10
50
Fig. L
12
- For hoses 10 (Fig. J, K and L), remove protective plate 12 first
(Fig. L).
10
Fig. M
- Remove hydraulic valve block mounting 11 (Fig. M).

12
NOTE : To aid removal of hoses 10 (Fig. M), secure hydraulic 11
valve block 11 on outside of hose guide using clamp 12 13
and spacer 13. 10
50_04_M190EN (01/07/2011)
REFITTING Fig. N
- Unwind (new) hoses of lower layer. 1

NOTE : Two twin hoses 1 and 2 (Fig. N) must be placed with
smallest hose on outside.
- Ensure hoses are placed flat (see below).
CORRECT INCORRECT 1
- Connect hoses of lower layer 3 (Fig. O) and (new) hoses of Fig. O

upper layer 4 to hydraulic valve blocks 5.
NOTE : Hoses must not be twisted when connectors are

tightened. upper layer 5
lower
3 layer
50
Fig. P
- Secure hydraulic valve blocks 5 in hose guide (Fig. P).

5 5
Fig. Q
- Lift upper layer of hoses (Fig. Q).
(01/07/2011) 50_04_M190EN
Fig. R
-- Tension hoses of lower layer (Fig. R), then refit protective plate 6
6, brackets 7 and support 8 on end of hose guide with four
mounting bolts.
Fig. S
brackets 7 (Fig. R)
A B C D E F G
(60)
420 500 500 500 480 9 (550)
50
Fig. T Fig. U Fig. V

- Position plate 9 under hoses (Fig. S and A
A
T). B
- Fit four double brackets A, B, C, D (Fig.U) B
C
at dimensions shown (Fig. S). C D
9
- Fit three single brackets E, F, G (Fig. V) at
E
dimensions shown (Fig. S) on plate 9.
D
9 F
50_04_M190EN (01/07/2011)
- Place upper layer on lower layer.
Fig. W
upper layer
260 1210 390 350 350
H I J K L
lower layer
Fig. X Fig. Y
- Fit double bracket H (Fig. X) at dimension shown (Fig. H

W).
- Fit four double brackets I, J, K, L (Fig. Y) at dimensions
H
shown (Fig. W). I
50
Fig. Z
- Refit hose guide closure panel 10 (Fig. Z).

10
Fig. BA
- Refit hose guide assembly in arm (Fig. BA).
(01/07/2011) 50_04_M190EN
- Connect six hoses 11 (Fig. BB). Fig. BB
11
Fig. BC
- Refit two guide support mounting bolts 12 (Fig. BC).
- Insert hoses of lower layer into arm.

12
50
Fig. BD Fig. BE
- Check alignment of pipes under arm
and replace their seal (Fig. BD).
60mm
60mm
13 13
60mm
60mm
- Reconnect connectors 13 (Fig. BE) to

hoses tilting them slightly outwards.
140mm
- Refit brackets Item 14 (Fig. BE).
14 14
- Start fork lift truck. Fig. BF

- Operate all hydraulic circuits.
- Check oil level in tank and top up if necessary.
- Switch off engine. 15
- Decompress all hydraulic circuits.
- Restart.
- Lower stabilisers.
- Per form several complete telescope movements
checking hoses unwind correctly inside arm.
- Refit housings 15 (Fig. BF) to rear of chassis.
50_04_M190EN (01/07/2011)
UPPER AND INTERMEDIATE HOSE

REPLACEMENT
Upper
hoses
Intermediate
hoses
50
Fig. BG
REMOVAL
1
- Remove housings 1 (Fig. BG) from rear of chassis.
Fig. BH Fig. BI
- Raise arm sufficiently to release
telescopic cylinder pin 2 (Fig.
4
BH).
- After having marked position, 3
2
remove detector support 3 and
cam 4 (Fig. BI).
- Remove circlips from telescopic
cylinder pin 2 (Fig. BH).
(01/07/2011) 50_04_M190EN
- Lower arm so that pin 2 (Fig. BJ) is opposite hole 5 in chassis. Fig. BJ
5
- Remove hose guide, see page 6 - 7 (Fig. B - I).
Fig. BK
- Remove two mounting bolts 6 (Fig. BK) from hydraulic valve
block support 7.
- Position wooden block 8 (Fig. BK) (approx. 100 mm tall and 300 7
mm long) under telescopic cylinder. 6 6
- Drive out pin 2 (Fig. BJ) from base of inner telescopic cylinder.
8
50
Fig. BL
NOTE : Hydraulic supply is required to extend arm cylinder. Two
options: A or B
A If you have another fork lift truck, you can supply cylinder by
connecting it to attachment circuit of this fork lift truck (Fig.
BL).
B Position hose guide along fork lift truck, connect 2 telescopic 8

cylinder supply hoses 8 (Fig. BL and BM) to two tilt cylinder
supply circuit pipes 9 (Fig. BM).
Note : Two tilt cylinder supply pipes are located on right of arm
(Fig. BM).
Fig. BM
8 9
50_04_M190EN (01/07/2011)
Fig. BN
- Start fork lift truck. 11
- Operate tilt control (Solution B).
- Extend cylinder by approx. 150 mm. 12
- Lower block 10 (Fig. BN) on 1st telescope to prevent interference

between hydraulic valve blocks 11 and chassis 12 (Fig. BN).
10
Fig. BO
- Extend cylinder by 2500 mm (Fig. BO).
Ensure block 10 (Fig. BO) does not fall out when extending
cylinder.
10
50
Fig. BP
- Remove 2 guides 13 (Fig. BP) fitted on either side of cylinder.
13 13
Fig. BQ
Lock carriage to prevent it tipping.
- Remove tilt cylinder pin 14 (Fig. BQ) to aid access to attachment

circuit connectors.
14
(01/07/2011) 50_04_M190EN
Fig. BR Fig. BS
- Disconnect 2 attachment circuit
hoses 15 (Fig. BR) from inside top
of telescope.Mark hose position with
coloured tape. 15
- Disconnect tilt cylinder hoses 16 (Fig. 16

1
BS). Mark hose position with coloured
tape.
- Group hoses together by circuit and secure string to their end to Fig. BT
aid refitting (Fig. BT).
• String length = Telescope length + 3 metres
50
Fig. BU
- Remove hydraulic valve block mounting 17 (Fig. BU) from inside
arm.
11
17
Fig. BV
- Remove hydraulic valve blocks 17 (Fig. BV) from chassis so as
to be able to disconnect attachment supply hose 18 and tilt
supply hose 19 (Fig. BV).
- Check strings follow movement correctly. 18
NOTE : To make it easier to tighten and undo these hoses, place

a block between hose guide and hydraulic valve block and 17 19
secure assembly with clamp (Fig. BV).
17
50_04_M190EN (01/07/2011)
- Disconnect hoses 20 (Fig. BW) from hydraulic valve block then Fig. BW
extract completely from telescope.
Ensure that strings follow movement correctly and remain

accessible in top of arm.
- Untie strings before placing hoses on ground. 20
REFITTING Fig. BX
- For new tilt cylinder and attachment circuit hoses, transfer colour 1
markers and connect with new plastic clips 1 (Fig. BX).
- Replace strings on end of hoses.
50
Fig. BY
- Insert hoses into sleeve 2 (Fig. BY) of inner telescope, using
strings and guiding them from rear of arm.
NOTE : Ensure that plastic clips do not catch on edges of

sleeve.
Fig. BZ
- Connect hoses 3 (Fig. BZ) to hydraulic valve blocks 4 then

remove clamp 5 and support 6.
3
5
Hoses must not be twisted when connectors are
tightened.
4
6
4
(01/07/2011) 50_04_M190EN
- Position intermediate hoses on either side of cylinder then refit Fig. CA

2 guides 7 (Fig. CA).
7 7
Fig. CB
- Reconnect intermediate hoses 8 (Fig. CB) to hydraulic valve
block.
8
50
Fig. CC
- Refit hydraulic valve block fastening 9 (Fig. CC) inside arm.
11
9
Fig. CD Fig. CE
- Connect tilt cylinder supply hose 10
(Fig. CD) and attachment circuit supply
hose 11 (Fig. CE), following colour 11
markers. 10
- Refit tilt cylinder pin and circlip (Fig.

BQ).
50_04_M190EN (01/07/2011)
- Start fork lift truck then retract telescopic cylinder inside arm. Fig. CF
12
Ensure hydraulic valve blocks 12 (Fig. CF) do not catch on

chassis.
Fig. CG
- Raise cylinder 13 (Fig. CG) and put wooden block 14 on 2nd
telescope to aid refitting of cylinder pin.
13
14
16
50
Fig. CH
- Refit pin at base of telescopic cylinder 15 (Fig. CH).
- Remove wooden block 14 (Fig. CG) and disconnect temporary

hydraulic circuit 16 (Fig. CG).
15
Fig. CI
- Refit two mounting bolts 17 (Fig. CI) on hydraulic valve block 18

support 18.
17 17
(01/07/2011) 50_04_M190EN
Fig. CJ
- Refit hose guide 19 (Fig. CJ) see pages 11 - 12 (Fig.
BA - BF).
19
Fig. CK
- Raise arm and refit pin circlips 20 (Fig. CK).
20
50
Fig. CL
- Refit detector suppor t 21 and cam 22 (Fig. CL).
22
21
50_04_M190EN (01/07/2011)
INNER TELESCOPIC CYLINDER

Fig. A
REMOVAL
1
- Remove housings 1 (Fig. A) from rear of chassis.
Fig. B
- Remove small telescope to release telescopic cylinder

2
pin 2 (Fig. B).
- Remove pin 2 (Fig. B).
50
Fig. C
- Raise arm sufficiently to release telescopic cylinder pin

3 (Fig. C).
3
Fig. D
- After having marked position, remove detector support 4
and cam 5 (Fig. D). 5
- Remove circlips from telescopic cylinder pin 3 (Fig. C) . 4
- Raise arm fully.
- Retract small telescope fully by operating inner telescopic

cylinder control.
(01/07/2011) 50_04_M190EN
- Lower arm so that pin 5 (Fig. E) is opposite hole 6 in Fig. E

chassis.
Fig. F
- Remove hose guide 7 (Fig. F) see pages 6 - 7 (Fig.
B - I).
7
50
Fig. G
- Remove two mounting bolts 8 (Fig. G) from hydraulic 9

valve block support 9. 8 8
- Position wooden block 10 (Fig. G) (approx. 100 mm tall

and 300 mm long) under telescopic cylinder.
- Drive out telescopic cylinder pin 5 (Fig. E).

10
50_04_M190EN (01/07/2011)
NOTE : Hydraulic supply is required to extend arm cylinder. Two Fig. H

options: A or B
A If you have another fork lift truck, you can supply cylinder by
connecting it to attachment circuit of this fork lift truck (Fig.
H).
B Position hose guide along fork lift truck, connect 2 telescopic 11

cylinder supply hoses 11 (Fig. H and I) to two tilt cylinder supply
circuit pipes 12 (Fig. I).
Note : Two tilt cylinder supply pipes are located on right of arm
(Fig. I).
Fig. I
11 12
50
Fig. J
14
- Start fork lift truck.
15
- Operate tilt control (Solution B).
- Extend cylinder by approx. 150 mm.
- Lower block 13 (Fig. J) on 1st telescope to prevent interference 13

between hydraulic valve blocks 14 and chassis 15 (Fig. J).
Fig. K
- Extend cylinder by 300 mm (Fig. K).
Ensure block 13 (Fig. K) does not fall out when extending

cylinder.
13
(01/07/2011) 50_04_M190EN
- Secure cylinder to lifting system (Fig. L). Fig. L
- Retract cylinder rod fully.
- Decompress hydraulic circuit.
- Disconnect cylinder supply 16 (Fig. L).

16
- Extend cylinder by approx. 2500 mm.
Fig. M
- Remove 2 guides 17 (Fig. M) fitted on either side of cylinder.
17 17
50
Fig. N
Lock carriage to prevent it tipping.
- Remove tilt cylinder pin 18 (Fig. N) to aid access to attachment

circuit connectors.
18
Fig. O Fig. P
- Disconnect 2 attachment circuit hoses
19 (Fig. O) from inside top of telescope.
Mark hose position with coloured
tape. 19
20
1
- Disconnect tilt cylinder hoses 20 (Fig.
P). Mark hose position with coloured
tape.
50_04_M190EN (01/07/2011)
- Group hoses together by circuit and secure string to their end to Fig. Q
aid refitting (Fig. Q).
• String length = Telescope length + 3 metres.
Fig. R
- Remove hydraulic valve block mounting 21 (Fig. R) from inside
arm.
11
21
50
Fig. S
- Pull hydraulic valve blocks 22 (Fig. S) and fully extract attachment
circuit and tilt cylinder supply hoses. 22
Ensure that strings follow movement correctly and remain

accessible in top of arm.
- Remove cylinder along approx. half Fig. T Fig. U

its length and secure in a balanced
manner (Fig. T).
- Remove cylinder completely and
place on ground.
- If required, prepare new cylinder 24
by transferring hose guide 23 and
balancing valve 24 (Fig. U) to new
cylinder. 23
NOTE : Cylinder rod must be fully
retracted before refitting.
(01/07/2011) 50_04_M190EN
REFITTING Fig. V
- Insert cylinder into arm, leaving approx. 2500 mm protruding

(Fig. V).
Fig. W
- Position attachment circuit and tilt cylinder supply hoses 24
(Fig. W) on cylinder. 24
50
Fig. X Fig. Y
- Start inserting hoses into sleeve 25
(Fig. X) using strings 26 (Fig. Y) and
guiding them from rear of arm.
25
26
NOTE : At rear, check hoses are placed flat inside sleeve and Fig. Z
ensure plastic clips do not catch on edges of sleeve 25
(Fig. X).
27
- Secure hydraulic valve blocks 27 (Fig. Z) ensuring hoses unwind
correctly inside arm.
50_04_M190EN (01/07/2011)
- Connect tilt cylinder supply hose Fig. BA Fig. BB

28 (Fig. BA) and attachment circuit
supply hose 29 (Fig. BB), following
colour markers. 29
28
- Refit tilt cylinder pin and circlip.
Fig. BC
- Position intermediate hoses on either side of cylinder then refit
2 guides 30 (Fig. BC).
30 30
50
Fig. BD
32
- Insert cylinder fully inside arm (Fig. BD).

- Position wooden block 31 (Fig. BD) under cylinder.
- Remove lifting system 32 (Fig. BD).
31
Fig. BE
- Position base of cylinder opposite hole 33 (Fig. BE).

- Refit telescopic cylinder pin 34 (Fig. BE).
34
- Remove wooden block 31 (Fig. BD).
33
(01/07/2011) 50_04_M190EN
- Refit two mounting bolts 35 (Fig. BF) on hydraulic valve Fig. BF

block support 36.
36
35 35
- Refit hose guide 37 (Fig. BG) see pages 11 - 12 (Fig. Fig. BG

BA - BE).
37
50
Fig. BH
- Start engine.
38
Extend small telescope carefully and STOP as soon
as hole 38 (Fig. BH) appears.
- Refit inner telescopic cylinder pin 39 (Fig. BH). 39
Fig. BI
- Raise arm and refit pin circlips 40 (Fig. BI).
40
50_04_M190EN (01/07/2011)
Fig. BJ
- Refit detector suppor t 41 and cam 42 (Fig. BJ), using original
position. 41
40
50
(01/07/2011) 50_04_M190EN
OUTER TELESCOPIC CYLINDER Fig. A
REMOVAL
1
- Ensure fork lift truck is stationary with arm horizontal.
- Decompress telescopic cylinder supply circuit by moving
corresponding lever.
- Remove balancing valve Item 1 (Fig. A) from base of
cylinder.
Take care not to damage seals located between
valve and support and fit plugs in valve and cylinder
supply ports.
Fig. B
- Secure top of cylinder using lifting system 2 (Fig. B). 2

50
Fig. C
- Remove circlip 3 (Fig. C) and drive out pin 4 from top of
cylinder. 4 5
- Remove circlips 5 (Fig. C) from intermediate yoke pins. 3
6
- Remove pins 6 (Fig. C) using extractor or tool 7 (Fig. D) Fig.D

(see description below). 7
washer Ø 70 th. 8 drilled

tube internal Ø 60,
with Ø 13 hole and welded
th. 5 lth 150
to end of tube
3 HM12 nuts
M12 threaded rod 7 + 2 M12 washers
lth250
50_04_M190EN (01/07/2011)
- Remove bracket 8 (Fig. E). Fig. E
Fig. F Fig. G
- Raise top of cylinder and place wooden
block 9 (Fig. F) between this and arm.
- Retrieve two drive squares 10 (Fig. G). 10
9
50
- Sling cylinder so it is balanced (Fig. H).
Fig. H
- Remove circlip 11 (Fig. I) and drive out pin 12 from base of Fig. I
cylinder.
- Lift and remove cylinder.
- To refit, perform operations described above in reverse order.

11
12
(01/07/2011) 50_04_M190EN
TILT CYLINDER
Fig. A Fig. B
REMOVAL
Operation requires two people
2
- Remove circlip 1 (Fig. A) from lower
pin.
1
- Drive out pin 2 (Fig. B).
Warning: carriage may tilt.
Fig. C
- Extend cylinder rod fully.

3
- Relieve pressure from hydraulic circuit by operating control valve

levers.
- Disconnect hoses 3 (Fig. C).

50
Fig. D
- Blank cylinder ports 4 (Fig. D).

4
Fig. E
- Support cylinder under rod by lowering arm (Fig. E).
50_04_M190EN (01/07/2011)
Fig. F Fig. G Fig. H
6
5 6
- Remove circlip 5 (Fig. F) from upper pin.
- Drive out upper pin using metal bar 6 (Fig. G). This remains
in hole to maintain cylinder (Fig. H).
Fig. I
- Gently raise arm, holding tilt cylinder, remove metal bar
and continue to lift arm to release base of cylinder fully
(Fig. I).
50
- Insert metal bar 6 (Fig. J) into base of cylinder and tilt it Fig. J
backwards and place on ground (Fig. J).
- To refit, perform operations described above in reverse

order.
(01/07/2011) 50_04_M190EN
ARM PADS REMOVAL AND REFITTING

Fig. A
Base of arm
Télescope I
Télescope II
Télescope III
50
Shim
INSTRUCTIONS FOR PLATE ASSEMBLY
- Apply standard loctite . screw/insert and nut/screw on all plate Pad

assemblies that are not accessible from the outside of the jib.
2
- Tighten the set screw 1 by hand to the end of the insert thread 2.
- Place the nut Item 3.
1
- Place a wedge and tighten the nut (tightening torque : 92,6 N.m ±
25 %).
3
- After wedging, the clearance must be between 0 et 0.5 mm for all
plates. Clearance
SECTION A - REMOVING AND REFITTING PAD FROM TOP OF BASE OF ARM AND FROM TOP OF
TELESCOPES I AND II
SECTION B - REMOVING AND REFITTING PADS AT BASE OF TELESCOPES.
NOTE : If you have to replace pads at front and rear of telescopes, start with section B.
50_04_M190EN (01/07/2011)
A - REMOVING AND REFITTING PAD FROM TOP OF BASE OF ARM AND FROM TOP OF TELESCOPES
I AND II
Fig. A1
Top of base of arm
Tête du Télescope I
Tête du Télescope II
NOTE : Instructions below are to be used for removing pads at top of base of arm (Fig. A1) as
well as for removing pads at top of telescopes I and II (Fig. A1).
50
REMOVING PADS
Tooling : 6 mm Allen key + 19 mm spanner Fig. A2

1
- Extend telescope 1 (Fig. A2) by approx. 500 mm. 3
2
- Remove two upper pads 2 (Fig. A2) and four side pads 3
(Fig. A2). 3
NOTE : Retrieve shims associated to each pad.
- Secure top of telescope 1 (Fig. A2) using lifting system

(hoist, fork lift truck, etc...)
4
- Carefully raise top of telescope, then remove lower pads
4 (Fig. A2).
REFITTING PADS
- After having replaced pads with new ones (if required), refit pads and shims starting with lower
pads.
NOTE : Refer to «INSTRUCTIONS FOR FITTING PADS» section for pad adjustment
Top
ENSURE side shims are fitted in correct direction. Bottom
(01/07/2011) 50_04_M190EN
B - REMOVING AND REFITTING PADS AT BASE OF TELESCOPES

Fig. B1
Base of Télescope I
Base of Télescope II
Base of Télescope III
NOTA : Removing pads at base of telescope requires removal of complete arm hydraulic circuit
(including telescope III cylinder) and telescopes.
Only pads of telescope I can be removed from rear of arm (Fig. B1), but if pads on other
telescopes have to be replaced, three telescopes should preferably be removed.
50
REMOVING PADS Fig. B2
- Allow sufficient space in front of machine and use lifting system 1

2
(hoist, fork lift truck, etc) to remove telescopes.
- Remove complete arm hydraulic circuit, see «INNER TELESCOPIC
CYLINDER REMOVAL» section.
- Fit block under telescopic cylinder 1 (Fig. B2).
- Remove two pins 2 (Fig. B2), see «OUTER TELESCOPE CYLINDER
REMOVAL» section.
- Remove pads from top of telescope II (Fig. A1), following
instructions in section A.
- Remove telescope III (Fig. B1).
Sling telescope correctly before removing it completely.
- Repeat operation for telescope II (Fig. B1) and telescope I (Fig. Fig. B3
B1).
To remove telescope I (Fig. B1), pads and lower shims 1
(Fig. B3) as well as spacers 2 (Fig. B3) fitted at top of base
of arm must also be removed.
NOTE : To remove spacers 2 (Fig. B3), rings 3 must be removed

first (Fig. B3).
1
- When all telescopes are removed, remove pads to be replaced. 3
2
50_04_M190EN (01/07/2011)
REFITTING PADS
Fig. B4
B
E
Télescope I
A
C
D F
- Measure dimensions A and B (Fig. B4) on inside of base of arm at contact point of side pads.
50
Subtract 1 mm from smallest dimension measured to obtain adjustment dimension C (Fig. B4)
to be used when fitting side pads on telescope I (Fig. B4).
- Measure dimensions D and E (Fig. B4) on inside of base of arm at contact point of upper and
lower pads. Subtract 1 mm from smallest dimension measured to obtain adjustment dimension
F (Fig. B4) to be used when fitting upper and lower pads on telescope I (Fig. B4).
- Repeat operations for telescopes II and III (Fig. B1), measuring dimensions on telescopes I and
II respectively (Fig. B1).
- Fit pads and shims on bases of telescopes. See «INSTRUCTIONS FOR FITTING PADS».
haut
ENSURE side shims are fitted in correct
bas
direction.
- Refit telescope I (Fig. B1) in base of arm (Fig. A1), then refit pads in top of base of arm (see
section A).
- Repeat operations for telescopes II and III (Fig. B1).
- Refit hydraulic circuit in arm as well as telescopic cylinder III then refit pins 2 (Fig. B2) on
telescopic cylinder 1 (Fig. B2).
(01/07/2011) 50_04_M190EN
50
50_04_M190EN (01/07/2011)
HYDRAULIC
- HYDRAULIC DIAGRAMS
- SPECIFIC HYDRAULIC TOOLING
70
HYDRAULIC SCHEMATIC DIAGRAMS
Pages
MT-X 1235 ST SÉRIE 3-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
MT-X 1440 SL T SÉRIE 4-E3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
MT-X 1740 SLT SÉRIE 3-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
70
(04/07/2011) 70-02-M190EN
2 Hydraulic schematic diagrams
70
70-02-M190EN (04/07/2011)
Hydraulic schematic diagrams A1
MT-X 1235 ST Série 3-E3
– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E5
70
(04/07/2011) 70-02-M190EN
A2 Hydraulic schematic diagrams MT-X 1235 ST Série 3-E3
HYDRAULIC DIAGRAM KEY

Position on
Item Designation Characteristics (Options)
diagram
BA Feed block + accumulator G15
CA Breather filter S8
CPD Double counterbalance valve M33/M39
CSD Double counterbalance valve M18
CSP Counterbalance valve K19/K24/K31
D 6 or 7 component valve S20
EA Attachment component S31
EE1 Main inlet section S33
EE2 Secondary inlet section
EI Tilt component S24
EL Lifting component S26
ES Outlet section S21
ESD Right stabilizer section S30
ESG Left stabilizer section S28
ET1 1 Telescoping section S22
D3 3 position steering valve C14
Position 1: short steering
Position 2: front wheel steering
Position 3: crab steering
ESS Stabilizer safety electrovalve M37
EVTF(O) Boom head electrovalve (option) E27
FDAR Rear brake disc C20
70
FDAV Front brake E4

FR Return filter Q3/Q4
M I.C. engine Q9 1104d-44 t
Idle speed 930 rpm (+20/0)
Nominal loaded speed 2200 rpm
Full speed unladen 2380 rpm
M I.C. engine Q9 1104d-44 ta
Idle speed 930 rpm (+20/0)
Nominal loaded speed 2200 rpm
Full speed unladen 2400 rpm
MC Master cylinder C9
N Level S2
P Hydraulic pump Q6
PAAV(O) Front attachment plug (option) C25
PAAR(O) Rear attachment plug E39
PD Steering pump E13
PP Pressure port Q34
PRF(O) Leakage return plug (option) G17
R Hydraulic tank S5
RLF Brake fluid tank A8
R3VD(O) Double 3 way valve G33
SC Circuit selector E12
70-02-M190EN (04/07/2011)

Position on
diagram
VAI Insulation valve A29
VACM Movement cut off valve S16
VC Compensation cylinder DE K27/M27 100x50 c 320
VD Discharge valve O14
VDAR Rear steering cylinder E18
VDAV Front steering cylinder E6
VI Tilt cylinder DE K25 150x75 c 385
VL Lifting cylinder DE K31/I31 110x70 c 920
VSD Right stabilizer cylinder DE K39 120x70 c 295
VSG Left stabilizer cylinder DE K34 120x70 c 295
VT1 Telescoping cylinder 1 DE K19 120x65 c 3300
VT2 Telescoping cylinder 2 DE I19 100x60 c 3358
VVT(O) Carriage locking cylinder (option) DE A27 60x45 c 183
NOTE: 1- The calibration pressures of the main relief valves, on the inlet sections, are given for maximum engine speed.
2- The calibration pressures of the secondary relief valves are at an engine speed of 1000 rpm.
3- The pressure relief valves should be adjusted at an oil temperature of 50°C.
70
(04/07/2011) 70-02-M190EN
A4 Hydraulic schematic diagrams
70
70-02-M190EN (04/07/2011)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
2
3 1
A B L AV AR A
RLF N
3 2 1 VVT(O)
VAI
A B T
MC P
3 2 1
D3
P PAAV(O)
C C
C4 C2
PAAV(O) C1 C3
FDAR
ES. AR.
ES. AV.
FDAV VDAV
R L
PD 200b 200b
VDAR
E 200 cm3/tr
E
P1 P2
EVTF(O)
SC
V1 V2
LS 140b PAAR(O)
C
T P
P1 OPTION RETOUR DE FUITE

G INTERIEUR OU EXTERIEUR A B A B G
35b BA
U PRF(O)
45±5b.
0,7 L. R3VD(O)
PRF(O) E E
P2 13 BARS
T
I VT2 VL I
C1 C2 C1 C2
CSP 110b 315b VI 200b 350b CSP
K
B
W
A VSG VSD
70
V1 V2 V1 V2
K VC K
VT1 C1 C2
CSP 110b 315b VL
C1 C2 C2 C1
V1 V2 CPD 100b 280b 280b 100b CPD
C1 C2
CSD 300b 300b
VC C1 C2
200b 350b CSP V1 V2 V2 V1
M B K A M
V1 V2 W
A B
V1 V2
ESS
P T
O O
C
VD
P1
FR FR EF CF
T2 B6 A6 B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 P
2b 2b Gicleur 180b 190b 280b 280b
Ø 0,7
Q Q
10 μm 10 μm LS
150 L/mn 150 L/mn
M
P P T PP
IN 21.99 cm3/tr T1
21.99 cm3/tr
N CA 260b
140 μm 100 L/mn
R
S S
ES ET1 + ET2 EI EL ESG ESD EA EE1
VACM D
(04/07/2011) 70-02-M190EN
A6 Hydraulic schematic diagrams
70
70-02-M190EN (04/07/2011)
Hydraulic schematic diagrams B1
MT-X 1435 SLT Série 3-E3
– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B5
70
(04/07/2011) 70-02-M190EN
B2 Hydraulic schematic diagrams MT-X 1435 SLT Série 3-E3

Position
on diagram
BA Feed block + accumulator I35
CPD Double counterbalance valve K32/K39
CSD Double counterbalance valve K19
CSP Counterbalance valve K23
D 8 component valve S16
ECD Slope corrector section S33
EE2 Secondary inlet section S17
ES Outlet section E20
ESD Right stabilizer section E30
ESG Left stabilizer section E28
ESS Stabilizer safety electrovalve M32/M37
70
FDAR Rear brake disc E19

FDAV Front brake E2
FR Return filter Q4
M I.C. engine Q9 1104d 44t
Idle speed 930 Tr/mn (+20/0)
Nominal loaded speed 2200 Tr/mm
Full speed unladen 2380 Tr/mn .
N Level S2
P Hydraulic pump Q9
PAAR(O) Rear attachment plug (option) E40
PP Pressure port S16/Q37
PRF(O) Leakage return plug (option) I10
R Hydraulic tank S5
R3VD(O) Double 3 way valve (option) G31
SC Circuit selector G11
VACM Movement cut off valve O9/O10
VAD Discharge valve S11
70-02-M190EN (04/07/2011)

Position
on diagram
VAP Control valve O25/M38
VC Compensation cylinder DE K26 100x50 c 310
VCD Slope corrector cylinder DE I40 110x50 c 139
VI Tilt cylinder DE I24 150x75 c 385
VL Lifting cylinder DE K30/I30 110x70 c 920
VSD Right stabilizer cylinder DE I36 120x70 c 295
VSG Left stabilizer cylinder DE I32 120x70 c 295
VT1 Telescoping cylinder 1 DE K20 120x65 c 3790
70
(04/07/2011) 70-02-M190EN
B4 Hydraulic schematic diagrams
70
70-02-M190EN (04/07/2011)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
VVT(O)
2
3 1
A A
B L 2 3
AV AR VAI
RLF N 3 2 1
PAAV(O)
A B T 1
MC
P 3 2 1 C4 C3
C D3 PAAV(O) C1 C2 C
EVTF(O)
P1 P2
FDAR
ES. AR.
ES. AV.
FDAV VDAV
R L
E PD VDAR E
200b 200b PAAR(O)
A1
FT
Ø 349
200 cm3 /tr A B B1
R3VD(O)
SC
V1 V2
LS 140b
C
G E E1 G
T P
P1
35 b -4
+1
BA VL
U
VT2
PRF(O) 45 b +50
OPTION RETOUR DE FUITE 0,7 LITRE
I C1 C2 I
INTERIEUR OU EXTERIEUR
P2 T 13 BARS CSP 110b 315b C1 C2
VI 200b 350b CSP
VSG VSD VCD
V1 V2
V1 V2
VC
VT1 C1 C2
70
CSP 110b 315b VL
K K
C1 C2 C2 C1 C1 C2
V1 V2 CPD 100b 280b 280b 100b CPD CPD 325b 325b
C1 C2
CSD 300b 300b
VC
C1 C2
200b 350b CSP V1 V2 V2 V1 V1 V2
Ø1
V1 V2 B
ESS B ESS
M V1 V2 A M
A
VAP B
VACM VACM VAP

B A
A B
O A O
P T
FT FR FR
P2 A8 B8 T T1 T2 B7 A7 B6 A6 B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 P
2b 2b 180b 190b 280b 280b
LS P EF
P
Q Q
10μm 10μm P
150 L/mn 150 L/mn FT
M
P1 T P3 PP
26.7 cm3/tr 41.62 cm3/tr
CA 160b 260b
N 140μm 140μm PP
100 L/mn
R P2
S S
VAD EE2 ET2 ES ET1 EI EL ESG ESD EA ECD EE1
FT D
(04/07/2011) 70-02-M190EN
B6 Hydraulic schematic diagrams
70
70-02-M190EN (04/07/2011)
Hydraulic schematic diagrams C1
MT-X 1740 SLT SERIE 3 -

Euro3
– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C5
70
(04/07/2011) 70-02-M190EN
C2 Hydraulic schematic diagrams
Euro3

Position
on diagram
BA Feed block + accumulator G14
CPD Double counterbalance valve K30/K37
CSD Double counterbalance valve M18
CSP Counterbalance valve K23/M29
D 8 component valve Q14
ECD Slope corrector section S32
EE2 Secondary inlet section S14
ES Outlet section S18
ESD Right stabilizer section S30
ESG Left stabilizer section S28
ESS Stabilizer safety electrovalve M30/M37
70

FDAR Rear brake disc E18
FDAV Front brake E3
FR Return filter Q4
M I.C. engine S9 1104d 44ta
Idle speed 930 Tr/mn (+20/0)
Nominal loaded speed 2200 Tr/mm
Full speed unladen 2400 Tr/mn
N Level S2
P Hydraulic pump Q9
PAAR(O) Rear attachment plug (option) E39
PP Pressure port Q14/Q35
PRES Pressure switch K33/K34
PRF(O) Leakage return plug (option) G17
R Hydraulic tank S5
R3VD(O) Double 3 way valve (option) G32
SC Circuit selector E10
VACM Movement cut off valve Q10/S11
70-02-M190EN (04/07/2011)

Euro3

Position
on diagram
VAP Control valve O24/O26/O37
VC Compensation cylinder DE K25/M25 100x50 c 330
VCD Slope corrector cylinder DE K40 110x50 c 139
VD Discharge valve O9
VI Tilt cylinder DE I24 150x75 c 385
VL Lifting cylinder DE I29 110x70 c1000
VSD Right stabilizer cylinder DE K36 120x70 c 550
VSG Left stabilizer cylinder DE K31 120x70 c 550
VT1 Telescoping cylinder 1 DE K18 90x60 125x105 c 3440x2
70
(04/07/2011) 70-02-M190EN
70
70-02-M190EN (04/07/2011)
MT-X 1740 SLT SERIE 3 - EURO 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
2
3 1 VVT(O)
A B L AV AR A
3 2 1
RLF N 2 3
VAI
A B T PAAV(O)
MC 1
P 3 2 1
D3 C4 C3
C P PAAV(O) C
C1 C2
FDAR
ES. AR.
ES. AV.
FDAV VDAV EVTF(O)

R L VDAR P1 P2
PD 200b 200b
Ø 349
E FT E
200 cm3 /tr PAAR(O)
A1
SC
V2 V1 140b A B B1
C
T LS P
R3VD(O)
G E E1 G
P1 PRF(O)
35b BA
U
45±5b
VT2
0,7 LITRE VL
P2 T 13 BARS
I C1 C2 I
315b CSP
C1 C2
200b 350b CSP
200b VI
V1 V2 V1 V2 VSG VSD VCD
70
VT1 VC VL
K C1 C2 K
CSP 110b 315b
V1 V2
C1 C2 PRES PRES C2 C1 C1 C2
C1 C2 CPD 100b 280b 280b 100b CPD CPD 325b 325b
C2 C1 1 32 2
3
1
CSD 300b 300b 200b 350b CSP A A
P VC 45b 45b
V1 V2 V2 V1 V1 V2
ESS B B ESS Ø1
M V2 V1 V1 V2 M
P1 T
VAP B
Ø2 A A
B
P2
VAP
A
VD A
B VAP VAP B
O O
A A
P2 A9 B9 T T1 T2 B8 A8 B7 A7 B6 A6 B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 P
VACM D 160b 190b 290b 280b
FT
FR FR FT
2b 2b LS P EF
Q Q
FT
P P3
PP
10μm 10μm
P T
150 L/mn 150 L/mn
160b 260b
M VACM PP
26.7 cm3/tr 41.62 cm3/tr
N 140μm CA 140μm A B
S EE2 ET2 ES ET1 EA ET3 EI EL ESG ESD ECD EE1 S
R 100 L/mn
(04/07/2011) 70-02-M190EN
70
70-02-M190EN (04/07/2011)
SPECIAL HYDRAULIC TOOLING
pages
BASE MANOMETER BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DIGITAL MANOMETER BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
70
(29/06/2011) 70-09-M152EN
2
Special hydraulic tooling
BASE MANOMETER BOX
This box contains all components required for measuring

pressures on all Manitou products.
1 2 3 3 4 5 5 6
70
8 7
Base manometer box ..................................................................................549671
Comprising:
1. 1 Manometer 1/9 bar ..............................................................549882

2. 1 Manometer 0/40 bar ............................................................549883
3. 2 Manometers 0/60 bar ..........................................................549884
4. 1 Manometer 0/400 bar ..........................................................549885
5. 2 Manometers 0/600 bar ........................................................549886
6. 4 Standard hosing pieces.........................................................549887
7. 2 Hosing pieces for Maniscopic ................................................549888
8. 7 Manometer ports ..................................................................549889
70-09-M152EN (29/06/2011)
3
DIGITAL MANOMETER BOX
FUNCTIONS:
• Mano Function: the following combinations can be

displayed:
- Upstream pressure temperature +/- 2°C

- P1 upstream pressure with its minimum and maximum
(700 bar in class 0.1)
- P2 downstream pressure with its minimum and
maximum (700 bar in class 0.1)
- Differential pressure dP=P1-P
• Hold Function: user can freeze display at any moment to

take notes
• Unit Function: user can change measurement unit (bar, psi,

kPa, mCe) at any moment.
• Tare Function: for setting offset zero
• Leakage test Function: measures pressure variation over

a programmed time period
• Recording Function: A maximum of 16000 values can be

recorded, with configurable sampling period.
70
• Zero Function: zero is done on two sensors
Digital Manometer box ...............................................................................662187
Comprising:
1. 1 dP HP 700 bar Mano digital manometer

2. 1 DN2 1215/1620 measuring hose L = 1,5 m, 630 bar
3. Two DN2 1620/1620 measurement hoses, L = 1,5 m, 630 bar
4. Two 1620 Manometer adaptors
(29/06/2011) 70-09-M152EN
4
70
70-09-M152EN (29/06/2011)
ELECTRIC
- ELECTRICAL SCHEMATIC DIAGRAMS
- SPECIFIC ELECTRICAL TOOLING
80
ELECTRICAL SCHEMATIC DIAGRAMS
Pages
MT-X 1235 S T SÉRIE 3-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
MT-X 1435 SL T SÉRIE 4-E3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
MT-X 1740 SL T SÉRIE 3-E3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
80
(04/07/2011) 80-02-M190EN
F2 Electrical schematic diagrams
80
80-02-M190EN (04/07/2011)
Electrical schematic diagrams A1
MT-X 1235 S T Série 3-E3
– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A7
80
(04/07/2011) 80-02-M190EN
A2 Electrical schematic diagrams MT-X 1235 S T Série 3-E3
Components
Item Type Designation Assembly Position on diagram
A3 A Hourmeter module/fuel gauge main bundle B9
A5 A Lighting switch cover D16
A8 A Control module discharge valve main bundle C8
A9 A Car radio option driving station C55
A10 A Air conditioning module option driving station D67
A11 A Shunt main bundle C35
A12 A Fintronic immobilizer kit option driving station B35
A13 A Garos anti theft kit option driving station B35
A15 A Transmission cut-off module main bundle D50
A16 A Overload safety module main bundle A41
A18 A Cleanfix-multitimer general option B33
B1 B Left loudspeaker option driving station D56
B2 B Right loudspeaker option driving station B56
B3 B Front wheel alignment sensor main bundle B22
B4 B Rear wheel alignment sensor main bundle B22
B5 B Thermal circuit-breaker option driving station D66
B9 B Time delays 3.5sec ± 0.5 cover C13
E1 E Rear right hand indicator light main bundle B17
E2 E Front right hand indicator light main bundle B17
E3 E Rear left hand indicator light main bundle B17
E4 E Front left hand indicator light main bundle B17
E5 E Left hand brake light main bundle B18
E6 E Right hand brake light main bundle B18
E7 E Rear right hand side light main bundle B14
E8 E Front right hand side light main bundle B14
E9 E Rear left hand side light main bundle B15
E10 E Front left hand side light main bundle B15
E11 E Left hand main bundle B16
80
E12 E Right hand dip light main bundle B16

E13 E Left hand headlight main bundle B16
E14 E Right hand headlight main bundle B16
E15 E Right hand working tail light option driving station B25
E16 E Left hand working tail light option driving station B25
E17 E Left front work light option driving station B26
E18 E Right front work light option driving station B26
E19 E Rotating beacon light cab B57
E20 E Left hand reverse light main bundle B54
E21 E Right hand reverse light main bundle B54
E22 E Roof light cab C21
E23 E Lighting hour meter module/fuel gauge main bundle B9
E25 E Left hand boom working light general option B28
E26 E Right hand boom working light general option B28
E27 E Rear left hand plate light general option B14
E28 E Rear right hand plate light general option B15
F1 Fuse Pneumatic seat (10A) option driving station E59
F2 Fuse Wheel alignment (5A) cover E22
80-02-M190EN (04/07/2011)
Components
F3 Fuse Lighting / brake switch alarm (10A) cover E17
F4 Fuse Anti-theft / Cleanfix / Boom working lights / Boom general option E36
hydraulic locking / Boom head electrovalve / Electric
boom provision / Side movement single panel (10A)
F5 Fuse Left hand indicator lights (7.5A) cover B17
F6 Fuse Right hand side lights / dashboard / option rear plate cover B14
lighting (7.5A)
F7 Fuse Left hand side lights (7.5A) cover B15
F8 Fuse Rotative beacon (7.5A) cover E56
F9 Fuse Rear working lights (15A) option driving station E25
F10 Fuse Front working lights (15A) option driving station E27
F11 Fuse Brake pressure indication (7.5A) TUV E58
F12 Fuse Slope or stabilizer security (7.5A) cover E39
F13 Fuse Transmission F/N/R (Forward/Neutral/Reverse) / cover E53
transmission cut-off (15A)
F14 Fuse Safety system / movement cut-off / aggravating cover E42
movement cut-off (10A)
F15 Fuse Indicator module / Module hour meter / fuel gauge / cover E10
fault alarm (5A)
F16 Fuse Flashing unit (10A) cover E19
F17 Fuse Front windscreen wiper and windscreen-washer (10A) cover E61
F18 Fuse Headlights (15A) cover B16
F19 Fuse Right hand indicator lights (7.5A) cover B17
F20 Fuse Dipped lights (15A) cover B16
F21 Fuse Hazard / roof / anti-theft lights (15A) cover E20
F22 Fuse Side lights / Dip lights / Headlights (25A) cover E16
F23 Fuse Rear windscreen wiper + roof (7,5A) cover E62
F24 Fuse Heating / air conditioning option (15A) cover E64
F25 Fuse Starter (25A) standard D2
F26 Fuse Control module discharge valve (7.5A) standard D8
F40 Fuse Power fuse (40A) standard C2
80
F42 Fuse Pre-heating (80A) standard C2
F43 Fuse Alternator (80A) standard C2
F44 Fuse Diesel fuel thinning filter (15A) general option C6
G1 G Battery 12V engine harness B3
G2 G Alternator 75A engine harness B7
H1 Indicator Red battery charge lamp module D11
H2 Indicator Engine oil pressure switch lamp module D12
H3 Indicator Brake fluid jar lamp module D10
H4 Indicator Air filter clogging lamp module D11
H5 Indicator Engine coolant temperature lamp module D12
H6 Indicator Indicator lights lamp module B19
H8 Indicator Transmission oil temperature lamp module D11
H9 Indicator Headlights lamp module B16
H11 Indicator Front wheel alignment light main bundle B22
(04/07/2011) 80-02-M190EN
Components
H12 Indicator Transmission oil pressure switch lamp module D13
H13 Indicator Hand brake lamp module D13
H14 Indicator Rear wheel alignment light main bundle B22
K0 Relay Free cover B46/C46
K1 Relay Transmission cut-off cover B50/C53
K2 Relay Forward gear cover B47/B53
K3 Relay Reverse gear cover B48/B54
K4 Relay Start safety cover B49/B6
K5 Relay Transmission oil pressure cover B53/B13
K6 Relay Flashing unit / warning lights cover B19
K7 Relay Machine fault alarm cover D10
K9 Relay Hydraulic movement forced control standard B44/C44
K10 Relay Preheating engine harness B2
K13 Relay Boom head electrovalve control / electric boom general option B30-32
provision / side movement single panel
K14 Relay Telescope position stabilizer safety main bundle B39/C39
K21 Relay Brake system pressure fault TUV C58/B10
K22 Relay Diesel fuel heater general option B6
K23 Relay Overload safety standard B42/C43
K24 Relay Control relay reverse gear relay standard B48/C48
K25 Relay Control relay forward gear relay standard B48/C47
K26 Relay Protection relay valve lever switch standard B52/D51
M1 M Starter engine harness B5
M2 M Front windscreen wiper main bundle B60
M3 M Windscreen washer main bundle B61
M4 M Roof windscreen wiper cab B62
M5 M Horn main bundle B18
M6 M Heater fan assembly cab B65
M8 M Rear windscreen wiper cab B62
80
M9 M Reverse gear alarm main bundle B54

M10 M Fuel pump engine harness B3
M11 M Air-conditioning compressor option driving station B68
M12 M Pneumatic seat compressor option driving station B59
M13 M Air-conditioning fan motor 1 option driving station B68
M15 M Feet heating fan motor option driving station B64
M16 M Radiator fan general option B34
P1 P Hour meter main bundle B9
P2 P Fuel gauge main bundle B9
R1 R Preheating resistances engine harness A2
R2 R Fuel gauge main bundle C9
R3 R Diesel fuel heater general option B6
R6 R Engine block reheater general option A1
S1 S Key switch main bundle E3
S2 S Forward/reverse gear shift standard C48
S3 S Boom working light switch general option C28
80-02-M190EN (04/07/2011)
Components
S4 S Brake fluid tank main bundle B10
S5 S Air filter clogging engine harness B11
S6 S Front working light switch option driving station C26
S7 S Rear working light switch option driving station C25
S8 S Windscreen wiper switch / windscreen washer main bundle C60
S9 S Horn light switch C17
S10 S Wheel alignment switch main bundle C22
S11 S Warning light switch cover D19
S12 S Transmission oil pressure switch main bundle B13
S13 S Indicator light switch light switch C17
S14 S Side light switch light switch C16
S15 S Selector dip lights / headlights light switch C16
S16 S Stop switch main bundle C18
S17 S Transmission oil temperature main bundle B11
S18 S Boom head electrovalve control / electric boom general option C30-32
S19 S Rotative beacon switch main bundle C57
S21 S Fan switch main bundle C64
S22 S Strain gauge standard C41
S23 S Interior lighting switch cab C21
S24 S Transmission cut-off pedal switch main bundle C51
S25 S Transmission cut-off switch main bundle C51
S26 S Tilt switch general option C43
S27 S Telescope switch general option C43
S28 S Lifting switch general option C43
S29 S Attachment switch general option C43
S30 S Valve lever transmission cut-off switch standard C52
S32 S Rear/roof wiper switch main bundle C62
S34 S Gear lever transmission cut-off switch standard D51
80
S35 S Hand brake switch main bundle B13
S36 S Telescope position switch main bundle C39
S37 S Hand brake pressure switch main bundle C50
S38 S Seat switch main bundle C50
S39 S Pneumatic seat switch option driving station C59
S40 S Air conditioning thermostat option driving station C65
S41 S Air conditioning pressure switch option driving station C67
S42 S Movement cut-off switch standard C44
S45 S Reversible propeller general option C33
S46 S Battery cut off general option B5
S48 S Brake circuit pressure switch TUV B58
S51 S Engine oil pressure switch engine harness B12
S52 S Engine coolant temperature engine harness B12
S53 S Cold start thermostat engine harness B4
(04/07/2011) 80-02-M190EN
Components
V1 V Diode
V2 V Diode TUV TUV C15-16
Y1 Electrovalve Engine stop engine harness B3
Y2 Electrovalve Forward gear main bundle B53
Y3 Electrovalve Reverse gear main bundle B54
Y7 Electrovalve Cold start engine harness B4
Y13 Electrovalve Boom head general option B31
Y14 Electrovalve Movement cut-off standard B43
Y23 Electrovalve Cleanfix general option B33
Y24 Electrovalve Discharge i.c. engine C8
Y25 Electrovalve Stabilizer safety 1 standard B40
A Connector Relay/fuse panel (4 face plug + 1 face plug)
B Connector Light module
C Connector Cab
D Connector Main harness/relay fuse cover (3 way antitheft plug) main bundle
E Connector Main harness – relay/fuse panel (13 way plug)
F Connector Main harness – relay/fuse panel (7 way plug)
G Connector Main harness – relay/fuse panel (11 way plug)
H Connector Main harness – relay/fuse panel (21 way plug)
J Connector Engine box
L Connector Reversing gear cover
M Connector 4 way Dutch micro relay harness standard
N Connector 6 way Dutch micro relay harness standard
P Connector Option 4 way movement cut-off general option
Q Connector Power socket general option
R Connector Rear electric socket standard
T Connector TUV
80
U Connector Stabilizer electrovalve harness standard

V Connector Stress gauge harness standard
W Connector Cleanfix general option
X Connector Fintronic immobilizer kit option driving station
Y Connector Garos anti theft kit option driving station
Z Connector Shunt standard
80-02-M190EN (04/07/2011)
j
A 1
E 2 E
S1 3
4
A A A F15
30 30 17 17 50a 19 19 54 15 58 OP r r r
j
G r B
bc
j j r
vi
D F26 D
J J F25
J J K7 H3 H1 H8 H4 H5 H2 H12 H13
vi B B B B B B B B
bc bc
o bl r bl bl r
g Option diesel
Option fuelgasoil
défigeur H
F40 F41 heater A8 bl
Option
Optionair 14 V1 V1 V1 V1 V1 V1 V1
C C
climatisation
conditioning
V1 m ns
J 3 7 13
n n G r o vi n vt g B9
J Option
Option R2 V1 V1 V1 V1 V1
F42 F43 G1 coupure
battery K4 F44 o jvt vt
Option
Option vt batterie
cut-off S35
réchauffeur
engine n
G r G G H H H H K5
moteur n bc m
J vt vt S46 vi
reheater
K22 A3 4 5 1 2 r/n n vt g
Q Q Q J bl T bl H
B K10 vt M10 vt T g
0
bc vt J J J J B
Option
Option
1
S53 bc r m
vt j j
n D+ P1 E23 P2
n n jvt n standard M1 B+ W
n R3 3 K21 P P P T P P
K10 Y1 n Y7 K22 G2 Y24 jvt S4 S17 S5 S52 S51 S12 jvt
J J J J
R6 R1 R1 R1 R1 jvt
A
A A
1 2 3 4 5 6 7 8 9 10 11 12 13
1 1
E 2 2 E
3 3
4 4
F22 F3 F16 F21 F2

o vt r j
80
D D
F G G
A5 1 7 5 S11 2 8 5 10 7
30 L 49 G 1 0 m j m
vt
S14 S13 S9
S15 6 3 1 7 C
T 0 1
57/58
2
56a
L 0 R
S16 m r
56b 54s 54d 31
SWF 525 192
2 4 3 9 8 6 +
SWF 586 371 S2 o n g
j S10
C V2 T T V2 T bl bc j n g S23 1 0 1 9
C
E22
5 10
E
F6 F7 F18 F20 F5 F19 C
SWF 525 005
+
+ SWF 586 373 S14
K6 - R
Option
Option rear plate
éclairage
plaque arrière bc j m m
light + +
E E E E E E E E E E E E H B3 B4 jvt
B 8 5 1 4 2 6 _ _ B
R R R R R R B
bl/bc bl/bc bl bl bl bl bc bc B j j n n g g vt r r ns n
bl jvt jvt jvt jvt
jvt
E8 E7 E27 E28 E10 E9 E13 E14 H9 E11 E12 E4 E3 E2 E1 M5 E5 E6 H6 C H11 jvt H14
jvt B
B
A A
1 14 15 16 17 18 19 20 21 22 23
(04/07/2011) 80-02-M190EN
A8 Electrical schematic diagrams
1 1
E 2 2 E
3 3
4 4
F9 F10
bl
D D
F F Option boom
Option working
phares travail lights
flèche
Option rear Option front

Option phares Optionlights
phares bl r r
working lights
travail arrière m working
travail avant vt r Option cleanfix
Option boom head EV
Option EV tête flèche
m o r r Option electrical
Option prédisposition
boom Option hydraulic locking
électrique flèche
provision Option
Option verrouillage
Single hydraulique
side-shift carriage S45
S70 S60 S3 r
1 0 1 9
r
Option TS déplacement latéral
C 1 1 9 1 1 9
r
1 0 1 7 2 8 9 C
r
W 5 10
5 10 5 10 5 6 10 S18 S18 SWF 525 005 r r
m r +
SWF 525 005 SWF 525 110 SWF 586 373 S10
bc + SWF 525 005 +
SWF 586 374 S1 +
SWF 586 374 S1 SWF 586 373 S2 A18
bl
C C
bc
bc m o o
B K13 K13 B
M16
bc bl m bl/vt
jvt jvt
Y23
marron
brown
n n n jvt
blue
E25 E26
bleu
E16 E15 E17 E18 K13 Y13 K13
bl bl W
C C C C
A A
24 25 26 27 28 29 30 31 32 33 34 35
1 1
E 2 2 E
3 3
4 4
F4 F12 F14
j
j 9
H H
80
n g
D D
D G D D H H
Option
r
g g g g bc P bl 1
A11 H
S26 r r
bc K0
1 12 2 6 7 3 10 4 9 5 8 o n n
S27 S42
C Z Z Z Z Z Z Z S22 Option coupure 1 0 2 1 7 2 8 9 H H C
S36
Option
K14 bl mouvements
aggravating 2 4
aggravants
movement S28
1 12 2 6 7 3 10 4 9 5 8
cut-off K23 K9 3 6 10
X X X X X X X X X X X S29 SWF 525 212
fil 1 fil 10 fil 3 fil 4 fil 5 fil 8 fil 9 fil 6 fil 7
bl vt vt m bc vt j g jvt + r jvt vt
vt o SWF 586 371 S3 3
A12 U H
V V V V V V bl vt
1 12 2 6 7 3 10 4 9 5 8 P n
B Y Y Y Y Y Y Y Y Y Y Y fil 241 r g j vt bl n r vt o B
g bl
bl bl
A13
K14 Y25 Y26 K23 Y14 K9 K0
Option antitheft
Option antivol
U A16 n n
jvt jvt
A A
35 36 37 38 39 40 41 42 43 44 45 46
80-02-M190EN (04/07/2011)
1 1
E 2 2 E
3 3
4 4
F13 F8
L r
D N D
A15 S34
B4 B2 K26 B1 F
j B1
n
r B5 B3 j o
j jvt
r r S2 m M M vt n
m j r
C C
R F N B7 B6
S30 g
K25 K24 j S24 + vt nvt S19
m n K1 B7
C P o m
A7 A4
L B8
1 0 1 9
C
ro n S37 S38 S25 H H B2 r
1 0 1 7 2 8 9
g A8
R B1
r j 5 10
N N r r
H A9 - vi nvi
K3 SWF 525 005
+
j
ro n
5 6 10
K2 H C C
SWF 586 373 S9
L L L
SWF 525 110
+ K26 H 3 V1
n ro SWF 586 372 S3 r R o jvt vi n C
B ro n j H jvt Option car g
B
ro o o o
radio
Option autoradio
jvt
B2
M
K2 K3 K24 K25 K4 K1 jvt Y2 K5 Y3 E20 E21 M9 E19
jvt jvt jvt jvt
N jvt C jvt
A A
47 48 49 50 51 52 53 54 55 56 57
1
E 2 E
3
4
F11 F1 F17 F23 F24 Option air

Option climatisation
conditioning
r
A10
1
jvt
80
2
n R1
D B5 3 5A C D
F
F G G F 4
6 r RT7sec
r 5 15A B
ro ro r r
T RT7sec
6 15A A
T r
ro vt ro nvt ro o ro ro o vi
r S8 S32 S21 C P
r 2 7 9 3 7 4 8 9 2 1 0 1 3 2 4 9
C 2 1 0 2 1 0
vi S41 C
ro nvt
5 4 10 1 5 2 6 10
5 6 10 T
S39 SWF 525 144 S40
SWF 525 115 SWF 525 243 +
C + r n + SWF 586 373 S5
K21 SWF 586 372 S1 SWF 586 373 S8 bl ro vt j C bl bl vt
o j
M12 C C C C C C C r
pied
r
vt o nvt ro bl
heating
B bl j o j B
chauffage
Option
Option
pneumatic seat
siège pneumatique ro+perm ro+perm
1 +perm 2 1 2 1 2
vit vit vit
M2
feet
raz raz
M8 raz
M4 C
P M M M M15 M6 M13 M14 M11
Option
3 3 3
Option
S48 jvt -
4 M3 -
4
-
4
jvt
jvt jvt jvt C C jvt C jvt
A A
58 59 60 61 62 63 64 65 66 67 68 69
(04/07/2011) 80-02-M190EN
A10 Electrical schematic diagrams
80
80-02-M190EN (04/07/2011)
Electrical schematic diagrams B1
MT-X 1435 SL T Série 3-E3
– Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2
– Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B9
80
(04/07/2011) 80-02-M190EN
B2 Electrical schematic diagrams MT-X 1435 SL T Série 3-E3
Components
A18 A Cleanfix-multitimer general option B32
E11 E Left hand dip light main bundle B16
80

80-02-M190EN (04/07/2011)
Components
F4 Fuse Anti-theft / Cleanfix / Boom working lights / Boom general option E35
lighting (7.5A)
F12 Fuse Leveling or stabilizer security (7.5A) cover E38
F15 Fuse Indicator module / Module hour meter/fuel gauge / cover E10
fault alarm (5A)
F23 Fuse Rear windscreen wiper + roof (7.5A) cover E62
F32 Fuse Lifting safety (10A) main bundle E41
80
(04/07/2011) 80-02-M190EN
Components
K9 Relay Hydraulic movement forced control standard B44/C44
K15 Relay Slope boom angular safety main bundle B39/C39
K16 Relay Lifting boom angular safety main bundle B40/C41
K19 Relay Leveling blocking main bundle B39-40
K24 Relay Control relay reverse gear relay standard B48/C48
K25 Relay Control relay forward gear relay standard B48/C47
K26 Relay Protection relay valve lever switch standard B52/D51
80

M16 M Radiator fan general option B33
80-02-M190EN (04/07/2011)
Components
S26 S Tilt switch general option C43
S27 S Telescope switch general option C43
80
S30 S Valve lever transmission cut-off switch standard C52
S43 S Left stabilizer pressure switch standard B40
S44 S Right stabilizer pressure switch standard C40
(04/07/2011) 80-02-M190EN
Components
S45 S Reversible propeller general option C33
S49 S Boom angle position sensor main bundle C40
S50 S Leveling boom angle position sensor main bundle C39
V1 V Diode
V3 V Leveling safety diode standard B40
Y23 Electrovalve Cleanfix general option B33
Y24 Electrovalve Discharge i.c. engine C8
Y27 Electrovalve Leveling corrector safety standard B39
Y28 Electrovalve Lifting angle safety main bundle B41
C Connector Cab
80
E Connector Main harness – relay/fuse panel

(13 way plug)
F Connector Main harness – relay/fuse panel
(7 way plug)
G Connector Main harness – relay/fuse panel
(11 way plug)
H Connector Main harness – relay/fuse panel
(21 way plug)
M Connector 4 way Dutch micro relay harness standard
N Connector 6 way Dutch micro relay harness standard
P Connector Option 4 way movement cut-off general option
T Connector TUV
U Connector Leveling corrector harness / stabilizers standard
W Connector Cleanfix general option
80-02-M190EN (04/07/2011)
Components
80
(04/07/2011) 80-02-M190EN
B8 Electrical schematic diagrams
80
80-02-M190EN (04/07/2011)
r
j 1
E A 2 E
S1 3
4
A A A F15
30 30 17 17 50a 19 19 54 15 58 OP r r r
j
G r B
bc
j j r
vi
D F26 D
J J
J J F25
K7 H3 H1 H8 H4 H5 H2 H12 H13
vi B B B B B B B B
bc bc
o bl r bl bl r
Option diesel fuel
g Option défigeur gasoil H
F40 F41 heater A8 bl
Option 14 V1 V1 V1 V1 V1 V1 V1
C climatisation C
air-conditioning V1 m ns
J 3 7 13
n n G r o vi n vt g B9
J
Option
Option R2 V1 V1 V1 V1 V1
F42 F43 G1 battery
coupure K4 F44 o jvt vt
Option
Option vt cut-off
batterie S35
G r G G H H H H
réchauffeur
engine
moteur n bc n
m K5
J vt vt S46 vi r/n n vt g
reheater
K22 bl A3 4 5 1 2
Q Q Q J T bl H
B K10 vt vt T J B
Option
J J J
Option
M10 g 1 0 bc vt
r
S53 bc vt j j m
n D+ P1 E23 P2
n n jvt n standard M1 B+ W
3
n R3 K21 P P P T P P
K10 Y1 Y7 K22 G2 Y24 jvt S4 S17 S5 S52 S51 S12 jvt
n
J J J J
R6 R1 R1 R1 R1 jvt
A
A A
1 2 3 4 5 6 7 8 9 10 11 12 13
1 1
E 2 2 E
3 3
4 4
F22 F3 F16 F21 F2

o vt r j
80
D D
F G G
A5 1 7 5 S11 2 8 5 10 7
30 L 49 G 1 0 m j m
vt
S14 S13 S9
S15
T
0 1 2 L 0 R 6 3 1 7 C
57/58 56a 56b 54s 54d 31 S16 m r
SWF 525 192
2 4 3 9 8 6 +
SWF 586 371 S2 o n g
j S10
C V2 T T V2 T bl bc j n g S23 1 0 1 9
C
E22
5 10
E SWF 525 005
F6 F7 F18 F20 F5 F19 C
+
+ SWF 586 373 S14
K6 - R
Option rear
Option éclairage
plate
bc j m m
plaque arrière
light + +
E E E E E E E E E E E E H B3 B4 jvt
B 8 5 1 4 2 6 _ _ B
R R R R R R B
bl/bc bl/bc bl bl bl bl bc bc B j j n n g g vt r r ns n
bl jvt jvt jvt jvt
jvt
E8 E7 E27 E28 E10 E9 E13 E14 H9 E11 E12 E4 E3 E2 E1 M5 E5 E6 H6
C H11 jvt H14
jvt B
B
A A
15 14 15 16 17 18 19 20 21 22 23
(04/07/2011) 80-02-M190EN
1 1
E 2 2 E
3 3
4 4
F9 F10
bl
D D
F F Option
Optionboom working
phares lights
travail flèche
Option rear working lights Option front working lights bl r r

Option phares travail arrière m Option phares travail avant vt r Option cleanfix
Option boom head EV
Optionelectrical
boom Option EV tête flèche
m o r r Option hydraulic locking
électrique flèche
provision Option verrouillage hydraulique
Option Single side-shift carriage S450
S70 S60 S3 0 Option TS déplacement latéral r
1 1 9
r
C 1 1 9 1 1 9
r
1 1 7 2 8 9
C
r
W 5 10
5 10 5 10 5 6 10 S18 S18 SWF 525 005 r r
m r +
SWF 586 373 S10
SWF 525 005 SWF 525 005 SWF 525 110
bc + + +
A18
SWF 586 374 S1 SWF 586 374 S1 SWF 586 373 S2
bl
C C
bc
bc m o o
B K13 K13 B
M16
bc bl m bl/vt
jvt jvt Y23
brown
n n n jvt
marron
blue
E25 E26
bleu
E16 E15 E17 E18 K13 Y13 K13
bl bl W
C C C C
A A
24 25 26 27 28 29 30 31 32 33 34
1 1
E 2 2 E
3 3
4 4
F4 F12 F32 F14

j
j
H ro
80
n g H
D bc D
D G D D H H
Option
r
g g g g fil 242-209
bc P P bc P
S44 bl 1
A11 H
S26 r r
1 12 2 6 7 3 10 4 9 5 8 bc r bc
o n n K0
S27 S42
C Z Z Z Z Z Z Z S22 1 0 2 1 7 2 8 9 H H C
S50 P S49
Option
Option coupure
S36 K14 K15 K16 bl mouvements
aggravating 2 4
S43 aggravants
movement S28
1 12 2 6 7 3 10 4 9 5 8
j
ro vt vt cut-off K23 K9 3 6 10
X X X X X X X X X X X S29 SWF 525 212
fil 1 fil 10 fil 3 fil 4 fil 5 fil 8 fil 9 fil 6 fil 7
bl vt m bc vt j g jvt + r jvt vt
A12 V3 vt o SWF 586 371 S3 3
U U K19 ro V V V V V V vt H
bl
1 12 2 6 7 3 10 4 9 5 8 n
B Y Y Y Y Y Y Y Y Y Y Y vt vt r g j vt bl n r vt o B
g bl
bl bl j g
A13
K14 Y25 Y26 Y27 K15 K19 K16 Y28 K23 Y14 Y15 K9 K0
Optionantitheft
Option antivol
U A16 n n
jvt jvt
A A
34 35 36 37 38 39 40 41 42 43 44 45 46
80-02-M190EN (04/07/2011)
1 1
E 2 2 E
3 3
4 4
F13 F8 F11
L r
N
D A15 D
S34 B1 F F
j
B4 B2
n
K26
B1
r B5 B3 j o
j jvt T
r r S2 M M vt n
m
m j r
C C
R F N B7 B6
S30 g
T
K25 K24 j S24 + vt nvt S19
m n K1 B7 r
C o m
A7 A4
L B8
1 0 1 9
C
ro n P S38 S25 H H B2 r
S37 1 0 1 7 2 8 9
g A8 R B1
r 5 10
A9 -
r r j vi nvi
N N H K3 SWF 525 005
+
j 5 6 10
K2 SWF 586 373 S9 K21
ro n H Option
Option car radio
autoradio
C C
L L n ro L
SWF 525 110
+ K26 H 3 V1 vi n
SWF 586 372 S3 r R o jvt C r
B ro n j H jvt g
B
ro o o o
jvt
B2
M P
K2 K3 K24 K25 K4 K1 jvt Y2 K5 Y3 E20 E21 M9 E19 S48
jvt jvt jvt jvt jvt
N jvt C jvt
A A
47 48 49 50 51 52 53 54 55 56 57 58
1
E 2 E
3
4
F1 F17 F23 F24 Optionairclimatisation

Option conditioning
r
A10
1
jvt
80
2
n R1
D B5 3 5A C D
6 G G F F 4
r RT7sec
5 15A B
ro ro r r r
RT7sec
6 15A A
r
ro vt ro o
nvt ro o ro ro vi
r S8 S32 S21 P
2 1 0
2 7 9
2 1 0 2 1 0 1 3 2 4 9 C S41
C 3 7 4 8 9
C
ro vi
nvt
5 6 10
S39 5 4 10 1 5 2 6 10 T
SWF 525 115 SWF 525 243
SWF 525 144
+
S40
C + r n + SWF 586 373 S5 bl bl vt
SWF 586 372 S1 SWF 586 373 S8 bl ro vt
o j
j C
M12 C C C C C C C r
heatingpied
vt o nvt ro bl
B bl j o j B
chauffage
Option pneumatic
Option ro+perm ro+perm
seat
siège pneumatique 1 +perm 2 1 2 1 2
vit vit vit
M2 M8 M4
Optionfeet
raz raz raz C

3
M
3
M
3
M M15 M6 M13 M14 M11
Option
- - -
jvt 4 M3 4 4
A A
59 60 61 62 63 64 65 66 67 68 69
(04/07/2011) 80-02-M190EN
80
80-02-M190EN (04/07/2011)
Electrical schematic diagrams C1
MT-X 1740 SL T SERIE 3 - E3
– Légende . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2
– Schéma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C7
80
(04/07/2011) 80-02-M190EN
C2 Electrical schematic diagrams
Components
E11 E Left hand dip light main bundle B16
80

80-02-M190EN (04/07/2011)
Components
F4 Fuse Anti-theft / Boom working lights / Boom general option E34
lighting (7.5A)
F12 Fuse Leveling or stabilizer security (7.5A) cover E38
F15 Fuse Indicator module / Module hour meter/fuel gauge / cover E10
fault alarm (5A)
F23 Fuse Rear windscreen wiper + roof (7.5A) cover E62
F32 Fuse Lifting safety (10A) main bundle E40
80
(04/07/2011) 80-02-M190EN
Components
provision / side movement single panel / Boom hydrolic
lock
K12 Relay Slope boom angular safety main bundle B38/C38
K13 Relay Lifting boom angular safety main bundle B39/C40
K14 Relay Security speed lifting main bundle B40/C41
K27 Relay Discharge standard B8/B43
K28 Relay Forcing hydraulic movement control standard B44/C44
80

80-02-M190EN (04/07/2011)
Components
provision / side movement single panel / Boom hydrolic
lock
S27 S Télescope 1/2 switch general option C42
80
S43 S Left stabilizer pressure switch standard B39
S44 S Right stabilizer pressure switch standard C39
S49 S Boom angle position sensor main bundle C40
S50 S Leveling boom angle position sensor main bundle C38
V1 V Diode
(04/07/2011) 80-02-M190EN
Components
V3 V Lifting safety diode standard B39
Y6 Electrovalve Télescope 3 standard B39
Y9 Electrovalve Lifting speed security main bundle B41
Y14 Electrovalve anti stall standard B43
Y15 Electrovalve Pumpe 44cc discharge standard B43
Y27 Electrovalve Leveling corrector safety standard B38
Y28 Electrovalve Lifting angle safety main bundle B40
C Connector Cab
E Connector Main harness – relay/fuse panel
(13 way plug)
F Connector Main harness – relay/fuse panel
(7 way plug)
G Connector Main harness – relay/fuse panel
(11 way plug)
H Connector Main harness – relay/fuse panel
(21 way plug)
K Connector Bundle cut on head (plug 4 way) standard
80

T Connector TUV
U Connector Leveling corrector harness / stabilizers standard
80-02-M190EN (04/07/2011)
r
j
E A E
S1
50a
AAA F15
OP
j 30 30 17 17 50a 19 19 54 15 58 r r r
bc G r B
j j r
vi
D D
J J F26
J J F25 K7 H3 H1 H8 H4 H5 H2 H12 H13
bc bc vi B B B B B B B B
o Option diesel fuel bl r bl bl r
F40 F41
g Option défigeur
heater
A8 bl
H
gasoil ns
14 V1 V1 V1 V1 V1 V1 V1
C option clim
air-conditioning
K C
J 3 7 13
V1 m
r
n Option battery
Option n G o vi n vt g ns
Option J
cut-off
coupure K4 R2 V1 V1 V1 V1 V1 B9
Option
F42 F43 G1 F44 o jvt vt
réchauffeur
engine
vt batterie
reheater
moteur n G r G G H H H H K5 S35
n bc m
J vt vt S46 vi A3 4 5 1 2 r/n n vt g
QQQ J K22 bl T bl H jvt
B K10 vt vt T 0 B
option
M10 g 1 bc vt J r J J J
S53 option bc
B+ D+ vt j j m
n n standard P P P T P P K
n n jvt
K10 n
M1 R3 W P1 E23 P2 K21
Y1 Y7 K22 G2 S4 S17 S5 S52 S51 S12 jvt
n K27 3
jvt
JJJJ jvt
R6 R1 R1 R1 R1 A
A A
1 2 3 4 5 6 7 8 9 10 11 12 13
1
E 2 E
3
4
F22 F3 F16 F21 F2

o vt r j
80
D D
A5 1 7 5 S11 F G G
2 85 10
30 L 49 G 1 0 7
S14 S13 S9
m j m
S15 vt
T
0 1 2 L 0
R
S16 C
57/58 56a 56b 54s 54d 31 6 3 1 7 m r
2 4 3 9 8 6
SWF 525 192 j S10
+ o n g 1 0
C V2 T T V2 T bl bc j n g SWF 586 371 S2 S23 1 9 C
5 10
E22
E F6 F7 F18 F20 F5 F19 + C SWF 525 005
+
Option rear plate
Option éclairage K6 - R
SWF 586 373 S14
light
bc j m m
plaque arrière + +
B E 8 E E 5 E E E E E E E 1 E E 4 H 2 6 B3_ B4_ jvt B
bl/bc bl/bc bl bl bl bl bc bc j j n n
R g g
R vt r r
R R B
R bl R B ns n
jvt jvt jvt jvt jvt
E8 E7 E27 E28 E10 E9 E13 E14 H9 E11 E12 E4 E3 E2 E1 M5 E5 E6 H6 C
jvt
H11 H14
jvt
B B
A A
13 14 15 16 17 18 19 20 21 22 23
(04/07/2011) 80-02-M190EN
1 1
E 2 2 E
3 3
4 4
F9 F10 F4
j
j
bl
n
D D
F F Optionboom
Option phares travaillights
working flèche D option
G D D
Option rear working lights Option front working g g g g
Option phares Option phares bl r r
m lights vt r
travail arrière travail avant Optionboom
Option EV tête flèche
head EV
m o r r
Optionelectrical
boom
Option hydraulic locking A11 6 7 3 10 4 9 5 8
S3
provision
électrique flèche 1 12 2
S60 Option verrouillage hydraulique
1S70
Option Single side-shift carriage
C 1 9 1 1 72 8 9 r 1 0 1 7 2 8 9 Z Z Z Z Z Z Z C
Option TS déplacement latéral
r
1 12 2 6 7 3 10 4 9 5 8
5 10 5 6 10 5 6 10 S18 S18 X X X X X X X X X X X
m
SWF 525 110 fil 1 fil 10 fil 3 fil 4 fil 5 fil 8 fil 9 fil 6 fil 7
bc SWF 525 005 + SWF 525 110
+
SWF 586 374 S1 SWF 586 374 S1
+
SWF 586 373 S2 A12
C C
bc m
B K9 o K9 o 1 12 2 6 7 3 10 4 9 5 8 B
g Y Y Y Y Y Y Y Y Y Y Y
bc bl m bl/vt
jvt jvt
A13
marron
bleu
E16 E15 E17 E18 bl E25 bl E26 K9 Y13 K9
Optionantitheft
antivol
C C C C
Option
A A
24 25 26 27 28 29 30 31 32 33 34 35 36
1 1
E 2 2 E
3 3
4 4
F12 F32 F14
H ro
80
D g bc H D
H H
r
g bc P bl 1
S44 H
mouvements aggravants
r r
Option aggravating movement

bc
r bc bc S28 S42 r1 jvt K0
S22 1 0 2
7 2 8 9
H H
P Option coupure
C C
S36 K11 K12 S50 S43
S49 K13 K14 bl S27 2 4
bl
bl j ro
vt vt
S29 K23 K28 3 6 10
cut-off
m bc vt j g jvt SWF 525 212 vt jvt o

vt V3 V3 vt r + 3
U U vt vt V V V V V V vt vt
SWF 586 371 S3
H
bl
n K27
B vt vt g vi r g j vt bl n r B
bl bl j bl vt o
vt vt
K11 Y25 Y26 Y27 K12 Y6 K13 K14 Y28 Y9 K23 Y15 jvt Y14 jvt Y16 jvt K28 K0
A16 jvt
U jvt jvt
A A
36 37 38 39 40 41 42 43 44 45 46
80-02-M190EN (04/07/2011)
1
E 2 E
3 3
4 4
F13 F8 F11
L r
j
D A15 K S34 B1 D
j B4 B2 g F F
B1 o
r B5
S2 j
B3
jvt
vt n T
m
j r
C C T
R F j B7
m n
B6
K1 A7 + A4 vt nvt S19 g
r
C m A9 L
B7 1 0 1 9 C
P S38 S25 1 72 8 9 H H B8
r
S37 S24 1 0
g
R B2
5 10
r B1
r r H K3 A8 - vi nvi
SWF 525 005
j K 5 6 10 K2
+
K21
ro n H Option car
Option
C C SWF 586 373 S9
L L L n
SWF 525 110
o H 3 V1 vi n C
+ radio
SWF 586 372 S3 o autoradio jvt r
B ro n j H R B
ro o o o g
jvt
B2
m P
K2 K3 K4 K1jvt Y2 K5 Y3 E20 E21 M9 E19 jvt
S48
jvt jvt jvt jvt C jvt
A A
47 48 49 50 51 52 53 54 55 56 57 58
E E
3
4
F1 F17 F23 F24 Option

Option air climatisation
conditioning
r
A10
jvt 1
n 2
80
R1
D B5 C D
G G F F
3 5A
ro ro r r 4 RT7sec
B
r r 5 15A
o RT7sec
ro vt ro nvt ro o ro ro S21 13 2 4 9 vi P r 6 15A A
r S8 S32 210
C 210 2 7 9 210 3 74 8 9 C S41 C
ro vi
5 6 10 nvt
S39 5 4 10 1 52 6 10
SWF 525 144 T
C SWF 525 115 r n SWF 525 243 +
SWF 586 373 S5 S40
+ + bl bl vt
SWF 586 372 S1 SWF 586 373 S8 blro vt
o j
j C
M12 C C C C C C C
heatingpied
r
vt o nvt ro bl bl j o j
B B
chauffage
Option pneumatic
Option 1 M2 2
vit 1
ro M8 2 1
ro M4 2
seat
siège pneumatique raz +perm raz +perm vit raz vit
Optionfeet
+perm C
3
M M M M15 M6 M13 M14 M11
3 3
Option
jvt - 4 M3 - 4 - 4
A A
58 59 60 61 62 63 64 65 66 67 68 69
(04/07/2011) 80-02-M190EN
80
80-02-M190EN (04/07/2011)
SPECIAL ELECTRICAL TOOLING
pages
DIAGNOSTIC BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
RECEPTION STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
WORKSHOP SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
BOXES KIT SPARK GAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SOLENOID ADAPTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
80
(04/07/2011) 80-09-M190EN
2
Special electrical tooling
DIAGNOSTIC BAG
80
80-09-M190EN (04/07/2011)
3
12
11
10
5
9
13
6 8
7
1
3 4
80
Diagnostic bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 746120
Comprising:
1. 1 Cigar lighter supply cable ......................................................745240

2. 1 Red battery clip cable ...........................................................745241
3. 1 Black battery clip cable .........................................................745242
4. 1 Power supply cable ...............................................................745243
5. 1 VCI portable cable ................................................................745244
6. 1 Manitou OBD diagnostic cable ...............................................745245
7. 1 Manitou RC2/RC4 diagnostic cable .......................................745246
8. 1 CE L standard sector cord: 3 m .............................................745247
9. 1 Diagnostic supply unit 3G 60W ..............................................745251
10. 1 Battery LI-ION 7,4 V/9,6 AH ..................................................745367
11. 1 PAD (hardened PC assembly + bag) .......................................745438
12. 1 VCI (Vehicle Communication Interface/PAD)............................745439
13. Stylets (lot of 3) ......................................................................745368
(04/07/2011) 80-09-M190EN
4
RECEPTION STATION
Reception station (battery charge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745236
WORKSHOP SERVICE
80
Workshop service (service assembly + station) . . . . . . . . . . . . . . . . . . . . . 745235
80-09-M190EN (04/07/2011)
5
BOXES KIT SPARK GAP
Box spark (DT-type connectors)
Box spark (DTM-type connectors)
Boxes kit spark gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .785503
Composed of :
1. 1 Box spark (DT-type connectors) . . . . . . . . . . . . . . . . . . . . . . .785504

2. 1 Box spark (DTM-type connectors) . . . . . . . . . . . . . . . . . . . . . .785505
SOLENOID ADAPTATION
80
Solenoid adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .662196
(04/07/2011) 80-09-M190EN
6
80
80-09-M190EN (04/07/2011)

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Manual de Manutençao MT ING PDF

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647385EN (04/07/2011) MT-X 1235 / 1740 MT-X 1440

SERIE 3-E3 SERIE 4-E3

MT-X 1440 SLT

DATE OF ISSUE OBSERVATION

04 / 07 / 2011 - 1st ISSUE

HOW TO USE THIS REPAIR MANUAL?

- GENERAL INSTRUCTIONS AND SAFETY

3 General instructions and safety notice

Be careful not to burn yourself when touching hot liquids or

Before carrying out any operation on an electrically powered

Before carrying out any welding operations, think of

A machine operating in a contaminated environment should be

(28/06/2007) 00-M137EN (28/06/2007) 00-M137EN

547982 : See repair manual N°547982.

70 - HYDRAULIC : See the group N°70 called « Hydraulic ».

- GENERAL INSTRUCTIONS AND SAFETY

In order to reduce accident risks, make sure to:

When you see this symbol:

Before any repair:

RULES FOR MAINTENANCE

Be careful not to burn yourself when touching hot liquids or

2 Before carrying out any operation on an electrically powered

Before carrying out any welding operations, think of

A machine operating in a contaminated environment should be

Never wear clothes, jewelry or objects that could get caught

Always wear protection glasses, gloves, safety shoes as well

When carrying out maintenance operations near a mobile ob-

When changing, or draining oils or fuel, or any other opera-

When lifting or shoring a component of the machine, make

When using a jack, make sure it is used on a flat, uniform

Make sure no object or tool which could cause an accident is

Never control any leaks using a hand.

- TRANSMISSION CONTROL AND

- TRANSMISSION CHARACTERISTICS AND

- TRANSMISSION CONTROL AND

- SPECIFIC TRANSMISSION TOOLING

TIGHTENING TORQUE MECANICAL TRANSMISSION

Tightening torque in N.m (*)

7 daN.m ± 10% 7 daN.m ± 10% 3,7 daN.m ± 10%

4,1 daN.m ± 10%

3,7 daN.m ± 10%

3,7 daN.m ± 10%

MT-X 1440 SLT / MT-X 1740 SLT

7 daN.m ± 10% 7 daN.m ± 10% 3,7 daN.m ± 10%

7 daN.m ± 10% 34 daN.m ± 10%

3,7 daN.m ± 10%

3,7 daN.m ± 10%

- AXLE CHARACTERISTICS AND

- BRAKE DIAGRAMS 70 - HYDRAULIC

- BRAKE CONTROL AND ADJUSTEMENT

- SPECIFIC BRAKE TOOLING

SERVICE BRAKE MT-X 12/14/17

2) - TRANSMISSION CUT-OFF SWITCH

- Pedal at rest (pressing against stop Item B)

pedal in start of transmission

PARKING BRAKE (CABLE BRAKE)

PARKING BRAKE (NEGATIVE HYDRAULIC BRAKE)

1- Screw used to manually de-activate the negative brake.

HYDRAULIC BRAKE BLEEDER

Bleed valve supplied with all the components required

Hydraulic brake bleeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554019

- BOOM CONTROL AND ADJUSTMENT