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OPT9914

Version 8.4

Installation and Maintenance Manual


OPT9914 Installation and Maintenance Manual
V8.4
Catalog No: X92857
Drawing No: 497016-2305-053-A00
May 2018
Rev02

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Contents
Useful information ............................................................................................... viii
Related documents ............................................................................................................................. viii
Contact information ............................................................................................................................ viii
Revision history ................................................................................................................................... viii

1 Apollo OPT99xx product line ....................................................................... 1-1


1.1 OPT9914 platform layout....................................................................................................... 1-3

2 Installing OPT9914: before you start safety guidelines ................................ 2-1


2.1 Warning definition ................................................................................................................. 2-2
2.2 Qualified personnel warning ................................................................................................. 2-2
2.3 Installation warning ............................................................................................................... 2-2
2.4 General safety requirements ................................................................................................. 2-2
2.5 Jewelry removal warning ....................................................................................................... 2-3
2.6 Grounding requirements ....................................................................................................... 2-3
2.6.1 Rack grounding requirements ................................................................................................. 2-3
2.6.2 Equipment grounding requirements ....................................................................................... 2-5
2.6.3 Grounding requirements for NEBS compliance ...................................................................... 2-5
2.7 Power supply requirements................................................................................................... 2-5
2.7.1 Connection via PDU ................................................................................................................. 2-5
2.7.2 Connection via user-provided power distribution panel ........................................................ 2-6
2.7.3 DC power warnings ................................................................................................................. 2-6
2.7.4 Electricity safety warning ........................................................................................................ 2-7
2.8 Identification of TUV CE listing .............................................................................................. 2-7
2.8.1 Warning label .......................................................................................................................... 2-7
2.8.2 Overcurrent protection requirements .................................................................................... 2-8
2.8.3 Equipment grounding requirements ....................................................................................... 2-8
2.8.4 Grounded conductors requirements....................................................................................... 2-8
2.9 Additional statutory warnings and requirements ................................................................. 2-9
2.9.1 DC supply circuit connection to the grounding conductor ..................................................... 2-9
2.9.2 Ethernet port precautions ....................................................................................................... 2-9
2.10 Laser safety requirements ................................................................................................... 2-10
2.10.1 Laser classification ................................................................................................................. 2-10
2.10.2 Laser information .................................................................................................................. 2-10
2.10.3 Warning labels for Laser products ........................................................................................ 2-10

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2.10.4 Laser safety statutory warning .............................................................................................. 2-10


2.10.5 Training for Laser safety ........................................................................................................ 2-11
2.10.6 Laser device operating precautions ...................................................................................... 2-11
2.11 Protection against electrostatic discharge .......................................................................... 2-12
2.11.1 General ESD protection guidelines ........................................................................................ 2-12
2.11.2 Personnel training ................................................................................................................. 2-13
2.11.3 Use of temporary EPA ........................................................................................................... 2-14
2.11.4 Work arrangements within a temporary EPA ....................................................................... 2-15
2.12 Environmental and health concerns .................................................................................... 2-15

3 Site preparation and rack installation .......................................................... 3-1


3.1 Site preparation ..................................................................................................................... 3-1
3.1.1 Site environmental requirements ........................................................................................... 3-1
3.1.2 Main equipment dimensions .................................................................................................. 3-1
3.1.3 Physical location ...................................................................................................................... 3-2
3.1.4 Power sources ......................................................................................................................... 3-2
3.2 Unpacking and performing visual inspection ........................................................................ 3-2
3.3 OPT9914 rack installation options ......................................................................................... 3-3
3.3.1 Rack space requirements ........................................................................................................ 3-4
3.3.2 Optical rack ............................................................................................................................. 3-4
3.3.3 Rack environmental considerations ........................................................................................ 3-5
3.4 Preparing cables and fibers.................................................................................................... 3-5
3.4.1 Grounding cables .................................................................................................................... 3-6
3.4.2 DC power cables ...................................................................................................................... 3-6
3.4.3 Alarm cables ............................................................................................................................ 3-8
3.4.4 Optical fibers ........................................................................................................................... 3-8
3.4.5 Ethernet electrical cables ........................................................................................................ 3-9
3.4.6 Timing (clock) cables ............................................................................................................... 3-9
3.4.7 Management cables .............................................................................................................. 3-10
3.5 OPT9914 accessories ........................................................................................................... 3-10
3.5.1 Power distribution units ........................................................................................................ 3-10
3.5.2 External fiber duct ................................................................................................................. 3-24
3.6 Installing equipment racks ................................................................................................... 3-26
3.6.1 Marking the rack floor ........................................................................................................... 3-26
3.6.2 Installing racks on concrete floors ........................................................................................ 3-28
3.6.3 Installing racks on raised floors ............................................................................................. 3-29
3.6.4 Grounding the rack................................................................................................................ 3-29

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3.7 PDUxxAL installation ............................................................................................................ 3-31


3.7.1 Installing the PDU .................................................................................................................. 3-32
3.7.2 Grounding the PDU ............................................................................................................... 3-32
3.7.3 Gaining access to the PDU components ............................................................................... 3-33
3.7.4 Connecting DC input power cables ....................................................................................... 3-35
3.7.5 Installing the PDU circuit breakers ........................................................................................ 3-38
3.7.6 Connecting power cables between the PDU and the OPT9914 ............................................ 3-39
3.7.7 Connecting alarm cables to the PDUxxAL ............................................................................. 3-40
3.8 Installing equipment ............................................................................................................ 3-41
3.8.1 Preliminary preparations....................................................................................................... 3-41
3.9 Installing ancillary units in racks .......................................................................................... 3-41
3.10 Installing the ODF................................................................................................................. 3-42
3.10.1 Attaching the rack mount brackets to the ODF .................................................................... 3-42
3.10.2 Connecting optical fibers to the ODF .................................................................................... 3-43
3.10.3 Installing ODF units in a rack ................................................................................................. 3-45
3.11 Installing the OPP ................................................................................................................. 3-45
3.12 Installation sequence ........................................................................................................... 3-46
3.13 Outline of installation procedure......................................................................................... 3-47

4 Installing the platform ................................................................................. 4-1


4.1 Platform installation options ................................................................................................. 4-1
4.1.1 Typical installation of a single OPT9914 .................................................................................. 4-2
4.1.2 Installation of an OPT9914 and an OPT9624........................................................................... 4-3
4.1.3 Installation of an OPT9914 and an OPT9624 with external fiber ducts .................................. 4-4
4.1.4 Installation of an OPT9914 and two OPT9608 ........................................................................ 4-5
4.1.5 Installation of an OPT9914 and four OPT9603 platforms ....................................................... 4-6
4.1.6 Installation of an OPT9914, one OPT9603 and two OPT9608 platforms ................................ 4-7
4.1.7 Installation of an OPT9914 and three OPT9608 platforms ..................................................... 4-8
4.2 Installing the OPT9914 platform in a rack ............................................................................. 4-9
4.3 Platform environmental considerations ................................................................................ 4-9
4.4 Installing the OPT9914 in an optical ETSI rack ....................................................................... 4-9
4.5 Grounding the OPT9914 platform ....................................................................................... 4-12

5 Installing cards and modules ....................................................................... 5-1


5.1 Installing OPT9914 cards........................................................................................................ 5-1
5.1.1 xFCM-14 air filters ................................................................................................................... 5-1
5.1.2 Installing the vertical air filters ................................................................................................ 5-3

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5.1.3 Installing the horizontal air filter ............................................................................................. 5-5


5.1.4 Installing the xFCMV-14 .......................................................................................................... 5-6
5.1.5 Installing the xFCMH-14 .......................................................................................................... 5-7
5.1.6 Installing the xRCP cards ......................................................................................................... 5-7
5.1.7 Inserting/Extracting a card in the OPT9914 platform ............................................................. 5-9
5.1.8 Installing the xFM cards ........................................................................................................ 5-12
5.1.9 Installing the xTAM ............................................................................................................... 5-13
5.1.10 Installing the xMIM cards ...................................................................................................... 5-14
5.1.11 Installing xIO cards ................................................................................................................ 5-15
5.1.12 Installing SFP/SFP+/QSFP+ transceivers in common and xIO cards ...................................... 5-17

6 Routing and connecting fibers and cables .................................................... 6-1


6.1 Cable routing options in the optical ETSI rack ....................................................................... 6-1
6.2 Connecting power cables ....................................................................................................... 6-4
6.3 Connecting alarm cables ........................................................................................................ 6-6
6.4 Routing and connecting electrical Ethernet cables to cards ................................................. 6-7
6.5 Routing and connecting optical fibers to xIO cards ............................................................... 6-7
6.6 Connecting timing (clock) cables ........................................................................................... 6-9
6.7 Connecting management cables............................................................................................ 6-9

7 Commissioning tests.................................................................................... 7-1


7.1 Test equipment ...................................................................................................................... 7-1
7.1.1 Site commissioning tests ......................................................................................................... 7-2
7.1.2 Checking cards and modules installed in each platform ......................................................... 7-2
7.1.3 Visual inspection and mechanical checks ................................................................................ 7-3
7.1.4 Platform power-on test ........................................................................................................... 7-4
7.1.5 Service commissioning tests ................................................................................................... 7-4
7.1.6 Stability test ............................................................................................................................ 7-4
7.1.7 Path protection tests ............................................................................................................... 7-4
7.1.8 System recovery and reset tests ............................................................................................. 7-5
7.1.9 Throughput and latency tests ................................................................................................. 7-5

8 Maintenance ............................................................................................... 8-1


8.1 Test equipment, tools, and materials .................................................................................... 8-1
8.2 Preventive maintenance ........................................................................................................ 8-1
8.2.1 Air filter preventive maintenance ........................................................................................... 8-2
8.3 Onsite troubleshooting .......................................................................................................... 8-4
8.3.1 Troubleshooting power problems ........................................................................................... 8-5

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8.3.2 Troubleshooting cooling system problems ............................................................................. 8-5


8.3.3 Troubleshooting using component indicators ........................................................................ 8-6
8.4 Replacing cards and modules ................................................................................................ 8-8
8.4.1 Safety and workmanship ......................................................................................................... 8-8
8.4.2 Replacing the NVM on xRCP Cards .......................................................................................... 8-9
8.4.3 Installing and removing component cards .............................................................................. 8-9
8.4.4 Replacing xRCP cards............................................................................................................. 8-10
8.4.5 Replacing xIO cards ............................................................................................................... 8-10
8.4.6 Replacing SFP/SFP+/QSFP+ transceivers ............................................................................... 8-11
8.4.7 Replacing the xFCM-14.......................................................................................................... 8-11

9 Connector pin assignments ......................................................................... 9-1


9.1 xPFM-14 DC input power connector ..................................................................................... 9-1
9.2 xTAM connectors ................................................................................................................... 9-1
9.2.1 ALARMS connector .................................................................................................................. 9-1
9.3 xMIM connectors ................................................................................................................... 9-4
9.3.1 IMG connector ........................................................................................................................ 9-4
9.4 PDUxx connectors .................................................................................................................. 9-5
9.4.1 Shelf DC input power connectors ............................................................................................ 9-5
9.4.2 ALARM IN/OUT connector ...................................................................................................... 9-5
9.4.3 SHELF 1, 2, and 3 connectors .................................................................................................. 9-8

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Useful information
This document describes the procedures for installing, cable routing, and connecting of the OPT9914
platform and its related accessories. In addition, it provides information for the platform maintenance.
The manual is intended for installation and other qualified service personnel responsible for installing the
system and its accessories.
The instructions require you to understand and follow the safety practices included here, as well as any
applicable national regulations and those enforced at your site. They also require that you understand the
physical, optical, and electrical requirements of the installation site.

Related documents
 Apollo General Description
 Apollo Reference Manual
 Apollo System Specifications
 ShadeTree® User Guide
 LightSoft® (Network Management System) User Manual
 IEC Publication 825 – Laser Safety Requirements

Contact information
Telephone Email
ECI Documentation Group +972-3-9268145 techdoc.feedback@ecitele.com
ECI Customer Support +972-3-9266000 on.support@ecitele.com

Revision history
Revision Section Description
1 N/A New
2 Airflow in the OPT9914 New section

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1 Apollo OPT99xx product line
Apollo OPT99xx series platforms support ODU-XC applications as well as being data-ready for IP/MPLS-TP
applications. System capacity starts at 5.6 Tbps (in OPT9914) and through 12.8 Tbps /16 Tbps (in OPT9932)
configurable, upgradeable to multiple 10 x Tbps capacity.
The densely packed OPT99xx series build powerful and flexible optical transport applications across metro
core, regional core, and long haul networks, at a competitive CapEx. The OPT99xx series give service
providers the ultimate future-proof capability to address changing traffic mixes between pure Layer 1
transport and Layer 2 packet switching. The ultra-high capacity of the universal switching fabric (ready for
25.6T) and multi-100G coherent network interfaces (ready for 1T uplinks) ensure that the OPT99xx series
can meet all future traffic demands and interface needs.
The ability of the OPT99xx series to groom multiple varied-rate services onto DWDM wavelengths ensures
the most efficient use of network resources GMPLS signaling with other Apollo nodes guarantees SLAs via
ASON and WSON restoration.
Through open control interfaces, the OPT99xx platforms are a key network element in SmartLight SDN
framework. SmartLight creates new revenue generating capabilities for service providers while
simultaneously lowering operational expenses, by consolidating multi-layer transport of Ethernet and other
services with high security, user-controllable SDN applications and intuitive E2E network management.

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OPT9914 Installation and Maintenance Manual Apollo OPT99xx product line

Figure 1-1: OPT99xx platforms

The OPT99xx includes the following configurations:


 OPT9932 ultra-high capacity optimized multilayer switching platform: This multiservice platform
supports Ethernet, SDH, and Fiber Channel interfaces, running through a 12.8T/16T universal
OTN/Packet switching fabric with multi-100G/200G coherent network interfaces. The OPT9932 offers
best-in-class density, with 400G/500G per slot, combined with an outstanding green standard of the
lowest power utilization per bit in the industry.
 OPT9914 high capacity optimized multilayer switching platform: This multiservice platform supports
Ethernet, SDH, and Fiber Channel interfaces, running through a 5.6T universal OTN/Packet switching
fabric with multi-100G/200G coherent network interfaces. The OPT9914 offers best-in-class density,
with 400G per slot, combined with an outstanding green standard of the lowest power utilization per
bit in the industry.
 OPT9904X fabric-less OTN optimized multilayer switching platform: This multiservice platform
supports Ethernet, SDH, and Fiber Channel interfaces, for metro access networks. The platform has a
800G ODU-XC capability through the backplane, upgradeable to 2T ODU-XC with multi-100G/200G
coherent network interfaces. The OPT9904X offers best-in-class density, with 200G per slot, combined
with an outstanding green standard of the lowest power utilization per bit in the industry.

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OPT9914 Installation and Maintenance Manual Apollo OPT99xx product line

1.1 OPT9914 platform layout


The OPT9914 platform is sized for 19" racks, with 1000 mm height (22U), 600 mm width, and 330 mm
depth. One OPT9914 platform can be installed in a 19" rack together with up to two OPT9608 platforms.
Redundant protection mechanisms include 1:1 protection for control, timing, and power mechanisms, as
well as 1+3 switching fabric protection. The OPT9914 platform includes the following:
 14 universal slots for hybrid service cards that support a mix of Layer 1 and Layer 2 (MPLS-TP)
services, up to 400G single slot density, with slot allocation optimized per application.
 2 xRCP main controller cards, integrated with FM fabric modules.
 Two xFM plus two FE (Fabric Elements) on the xRCP cards providing 5.6 Tbps universal fabric for OTN
switching (ODUk cross-connect 0,1,2,3,4,Flex) and packet switching (Layer 2 and MPLS-TP).
 Both 2 xRCP and 2 xFM create 3+1 fabric configuration.
 xPFM-14 power supply cards. Enabling up to 7.2 kW future Maximal power utilization, making the
platform ready for future high density and capacity transceivers (e.g. 1Tbps).
 Two xFCM-14 fan units, distributed across the platform for maximum cooling effect.
 2 x MIM cards providing redundant interface to external management.
 One xTAM card providing the physical interface to alarms and hardware ready clock devices, including
the following:
 BITS interface T3/T4 – E1 (framed) or 2MHz/1.5MHz (unframed).
 External 1588v2 (input or output) with the following interfaces: 10 MHz clock, 1PPS, ToD, 1PPS
monitor point.

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OPT9914 Installation and Maintenance Manual Apollo OPT99xx product line

 One CEM card providing the physical interface to external management and clock devices.
 Flexible spectrum at 12.5GHz resolution, with Flex/37.5GHz/50GHz bandwidth for 100/200 Gbps
network interface rates.
Figure 1-2: OPT9914 platform layout

The following figure shows the OPT9914 slot allocations.


Figure 1-3: OPT9914 slot allocation

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2 Installing OPT9914: before you start
safety guidelines
This section describes the Apollo equipment safety guidelines. The safety rules and warnings in this section
must be read before beginning any platform installation or maintenance work. These safety guidelines
must be adhered to carefully.

WARNING: Apollo equipment (the "Apollo equipment" or the "Equipment") is intended for
installation in restricted access areas only.

WARNING: Apollo equipment has two power sources. Disconnect both before servicing.
Before starting installation, make sure that the DC power is not connected to the rack, and
that the circuit breakers in the RAP or in the user-provided power distribution panel are set to
OFF.

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OPT9914 Installation and Maintenance Manual Installing OPT9914: before you start safety guidelines

2.1 Warning definition


WARNING: This symbol means danger. You are in a situation that could result in severe bodily
injury. Before you work on any equipment, be aware of the potential electrical hazards and
become familiar with accident prevention measures.

2.2 Qualified personnel warning


WARNING: Only trained, qualified personnel should install, maintain, or replace the router.

2.3 Installation warning


WARNING: Before you connect the router to a power source, read the installation
instructions in this guide.

2.4 General safety requirements


Apollo platforms contain power sources of varying voltages. Make sure to install the platforms in
compliance with the following guidelines:
 Use the equipment in restricted access locations only.
 Note that the equipment racks and Apollo platforms are suitable for mounting on raised or concrete
floors, or other noncombustible surfaces only.
 Ensure the integrity of the grounding connections.
 Apollo platforms must be installed in accordance with the National Electrical Code.
 Sufficient lighting is available while working on the equipment.
 Do not work on any equipment connected to a voltage source (DC or AC), except for
inserting/removing cards or modules (these activities can be performed on operating equipment).
 Ensure that the maximum working temperature does not exceed 50°C.
 Use only insulated tools for connecting electrical cables, during installation.
 Wear protective clothing as required by the requisite safety regulations.
 Do not install or maintain equipment connected to external lines (for example, electrical tributaries)
during thunderstorms (when applicable).

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OPT9914 Installation and Maintenance Manual Installing OPT9914: before you start safety guidelines

 Avoid contact with high voltage sources when installing platforms, cards, and modules.
 Make sure you are familiar with the warning signals and labels affixed to the equipment, and strictly
observe the procedures to avoid the indicated hazards.

2.5 Jewelry removal warning


WARNING: Before you work on equipment that is connected to power lines, remove any
jewelry (including rings, necklaces, and watches). When connected to power and ground,
metal objects may heat up and cause serious burns or weld the objects to the terminals.

2.6 Grounding requirements


All equipment, including OPT99xx platforms, ancillary units, and equipment from other vendors, must be
properly grounded at all times. Good grounding is necessary to protect personnel and equipment, minimize
noise, and allow the discharge of accumulated static charges to earth.
Proper operation of the OPT99xx equipment requires that the positive supply line be connected to the
common ground (CGND) of the site at the power source, in accordance with ETS300132-2.

WARNING: When installing the equipment, the ground connection must always be made first
and disconnected last.

2.6.1 Rack grounding requirements


The rack is supplied with a main stainless steel grounding bolt ('grounding stud') welded to the rack frame.
The grounding stud is identified on the rack by the ground symbol label. The stud must be free of paint. The
rack also has a rack grounding bar, which includes a set of connection points for grounding all the
equipment used in the rack. The following figure highlights the rack grounding stud and rack grounding bar
on an optical rack used in a typical installation.
Figure 2-1: Optical rack grounding bar and frame grounding post

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OPT9914 Installation and Maintenance Manual Installing OPT9914: before you start safety guidelines

A connection must be made between the rack grounding bar and the site grounding bar in compliance with
UL/ETSI recommendations. For example, grounding may be completed by means of a copper cable with
green/yellow insulation of the same diameter as the power feeding cables (or thicker), and as short as
possible.
A length of appropriate 35 mm2 grounding cable is included with the platform accessories. As long as the
grounding connection is in compliance with UL/ETSI recommendations, a different connection bar may also
be used. The rack grounding stud is connected to the rack grounding bar by means of a metal panel. These
rack grounding connections are highlighted in the following figure.
Figure 2-2: Grounding the optical rack to the site

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OPT9914 Installation and Maintenance Manual Installing OPT9914: before you start safety guidelines

2.6.2 Equipment grounding requirements


Each equipment unit mounted on the rack is grounded to the rack frame by the retaining bolts and nuts
attaching the unit to the rack frame.
Equipment grounding is performed via the mounting brackets to the rack rails. The mounting bracket's
internal surface facing the rails and the equipment must be free of paint and provide electrical continuity to
the equipment frame. Check that the resistance between any mounting bracket and the equipment frame
(chassis) is lower than 0.1 .

WARNING: To prevent possible damage to Apollo equipment, all racks and equipment must
be completely grounded before connecting any external devices powered from an AC source
(110/220 V) to the platform. All grounding procedures described in Grounding the OPT9914
Platform must be completed before, for example, connecting an external PC to configure and
initialize the network element (NE) management system.

2.6.3 Grounding requirements for NEBS compliance


The following statements confirm that the Apollo equipment complies with NEBS Grounding requirements.

NOTES:
 The Apollo equipment is suitable for installation as part of a Common Bonding Network or
an Isolated Bonding Network, or both.
 The DC battery return input terminals can be connected to an Isolated dc return (DC-I),
Common dc return (DC-C), or both.

2.7 Power supply requirements


For more information about power supply requirements, refer to the Apollo System Specifications.

2.7.1 Connection via PDU


OPT9914 platforms require two power sources with voltage of -40.5 VDC ranging to -72 VDC, with the
positive line connected to the site ground. The OPT9914 can be connected to a Power Distribution Unit
(PDU) that is fed from two separate sources.

NOTE: In this manual the generic name PDU or PDUxxAL is used to describe features and
functions that are common to both PDU55AL and PDU77AL units.

Each power source must be protected by a UL-listed circuit breaker installed in the PDU. These circuit
breakers are included in the installation kit supplied with the equipment, and their current ratings are
therefore in accordance with the order.

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OPT9914 Installation and Maintenance Manual Installing OPT9914: before you start safety guidelines

In addition, the site operator must provide a readily accessible UL-listed disconnect device incorporated in
the fixed power wiring of the site. The device limits the maximum delivered current to a safe value.

2.7.2 Connection via user-provided power distribution


panel
The requirements described in Connection via PDU also apply when a user-provided power distribution
panel is used.
The circuit breakers to be used for the OPT9914 platforms must be UL-listed as described in the following
table.
In the basic configuration the OPT9914 is supplied by default with four xPFM-14 cards. More xPFM-14 units
can be ordered upon platform upgrade, as power consumption requirement grows.

Table 2-1: OPT99xx shelves circuit breaker rating


Platform Circuit breaker rating (each xPFM-14)
OPT9914 60 A

2.7.3 DC power warnings

WARNING: Follow this wiring sequence when connecting power: ground to ground, positive
lead to +RTN terminal, and negative lead to -48V terminal. To disconnect power, perform the
sequence in reverse order. Always connect the ground wire first and disconnect it last.

WARNING: Ensure the DC input wiring is connected in the correct polarity, as reversed
polarity may trip the circuit breaker or damage the equipment.

WARNING: When stranded wiring is used, make sure that no "stray" strands protrude from
the DC power entry terminals.

WARNING: Before working on the equipment or near the power entries, ensure that the
power cables have been disconnected from both DC power entry terminals. Do not touch the
DC power entries while the power cables are connected. Voltages may be present within the
power entries when the power is switched off and the power cables are connected.

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2.7.4 Electricity safety warning

WARNING: Do not touch uninsulated wiring or ports when they have not been disconnected
from a power source, as doing so may result in electrical shock.

2.8 Identification of TUV CE listing


The OPT9914 platform is CE-listed. The following is a typical CE label attached to the OPT9914 platform.
Figure 2-3: OPT9914 CE label

2.8.1 Warning label


The following warning label is affixed alongside the OPT9914 power modules (xPFM-14/32) power input
connectors.
Figure 2-4: Power input warning label

CAUTION: OPT9914 equipment has two power sources. Disconnect both before servicing.

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2.8.2 Overcurrent protection requirements

NOTE: Rating and type of overcurrent protection are according to Classification Level 5 (L5)
for power supplies having output circuits that meet the requirements for SELV circuits.

WARNING: Observe the following precautions when replacing circuit breakers:


 Replace only with a circuit breaker of the same type and rating.
 Disconnect power before changing a circuit breaker

2.8.3 Equipment grounding requirements

CAUTION: The equipment must have a connection between the grounded conductor of the
DC power supply circuit and the equipment grounding conductor.

Connect the equipment directly to the DC supply system grounding electrode conductor or to a bonding
jumper from a grounding terminal bar or bus to which the DC supply system grounding electrode is
connected.
Locate the equipment in the same immediate area (for example, in adjacent racks) as any other equipment
that has a connection between the grounding conductor of the same DC supply circuit and the grounding
conductor, and as the grounding point of the DC system. The DC system must not be grounded elsewhere.
Position the DC supply source in the same premises as this equipment.
Do not switch or disconnect devices in the grounded circuit conductor between the DC source and the
point of connection of the grounding electrode conductor.

2.8.4 Grounded conductors requirements


Connect the equipment directly to the DC supply system grounding electrode conductor or to a bonding
jumper from a grounding terminal bar or bus to which the DC supply system grounding electrode conductor
is connected.
Locate the DC supply source within the same premises as the equipment. There must be no switching or
disconnecting devices in the grounded circuit conductor between the DC source and the point of
connection of the grounding electrode conductor.

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2.9 Additional statutory warnings and


requirements
This section outlines the ITU-T and Telcordia statutory warnings and requirements applicable to OPT99xx
platforms. The source for these requirements can be found in IEC 60950-1/3.2.1.2.

2.9.1 DC supply circuit connection to the grounding


conductor

WARNING: There must be a connection between the grounded conductor of the DC power
supply circuit and the equipment grounding conductor. See installation instructions for more
details.
When this connection is made, all the following conditions must be met:
 The equipment is connected directly to the supply system grounding electrode conductor
or to a bonding jumper from a grounding terminal bar/bus to which the DC supply system
grounding electrode is connected.
 The equipment is located in the same immediate area (such as adjacent cabinets) as any
other equipment that has a connection between the grounded conductor of the same DC
supply circuit and the grounding conductor, as well as the point of grounding of the DC
system. The DC system must not be grounded elsewhere.
 The DC supply source is located within the same premises as this equipment.
 There is no switching or disconnecting devices in the grounded circuit conductor between
the DC source and the point of connection of the grounding electrode conductor.

2.9.2 Ethernet port precautions

WARNING:
 Ethernet ports must be cabled with shielded cables and the shield grounded at both ends.
 Intra-building ports of the equipment or subassembly are suitable for connection to
intra-building or unexposed wiring or cabling only. Intra-building ports of the equipment
or subassembly MUST NOT be connected metallically to interfaces that connect to the
OSP or its wiring. These interfaces are designed for use as intra-building interfaces only
(Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from
the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in
order to connect these interfaces metallically to OSP wiring.

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2.10 Laser safety requirements


2.10.1 Laser classification
Equipment and components equipped with laser devices described in this manual comply with the
International Electrotechnical Commission (IEC) safety standards, including IEC 60825-1 and IEC
60825-2 - Safety of Laser Products.
Apollo equipment is classified as Class 1 laser products. The product and its accessories do not emit
hazardous light and the beam is totally enclosed during normal operating modes of customer operation. As
long as the equipment is operated in accordance with the applicable safety instructions, the Hazard Level in
equipment access locations is inherently Class 1 or lower.
We provide product and installation information so that the products may be installed and serviced safely.

2.10.2 Laser information


See the Apollo System Specification for information regarding the laser transmitters of the various optical
cards.

2.10.3 Warning labels for Laser products


The following labels are affixed near the optical connectors of optical cards and modules to indicate that
the product is classified as a Class 1 laser product.
Figure 2-5: laser class 1

2.10.4 Laser safety statutory warning


All personnel involved in equipment installation, operation, and maintenance must be aware that laser
radiation is invisible. Therefore, although protective devices generally prevent direct exposure to the beam,
personnel must strictly observe the applicable safety precautions and, in particular, must avoid staring into
optical connectors, either directly or using optical instruments.
Remember that observing safety precautions is not a matter of personal choice; ignoring safety puts all the
people within line of sight in danger!

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2.10.5 Training for Laser safety


Personnel must be trained for safety before being authorized to operate, install, and/or maintain laser
products. The IEC 60825 standards require organizations to appoint a laser safety officer who is responsible
for training personnel, establishing safe operational procedures, and supervising the implementation of
these procedures during routine work.
Untrained personnel must not be allowed to operate, install, and/or maintain laser products.

2.10.6 Laser device operating precautions


In addition to the general precautions described in this section, be sure to observe the following warnings
when operating a product equipped with a laser device. Failure to observe these warnings could result in
bodily injury and damage to equipment.

WARNING: To reduce the risk of exposure to hazardous radiation:


 Protection goggles with nominal OD2 for the wavelength range of 1300 nm to 1600 nm
are recommended. Protection goggles are mandatory for tasks performed on equipment
with up to 30 dBm optical power lasers.
 Hot insertion or swapping of a DWDM module or optical interface module must be carried
out only by authorized personnel.
 During hot removal and insertion of a fiber termination, avoid looking into the fiber to
prevent irremediable damage to your eyes.
 Place plastic covers on module fiber ports and fiber terminations not currently in use.
 Do not operate controls, make adjustments, or perform procedures associated with the
laser device other than those specified herein.
 Only authorized service technicians must repair the unit.
 To avoid potential fiber fusing, burnt connectors, or loss of laser power, ensure all high
power connections are clean before you power on the optical amplifier.
It is strictly forbidden to override any protective devices and interlocks used to prevent direct
exposure to the laser beam.

WARNING: Invisible laser radiation may be emitted from the aperture of optical ports when
no fiber cable is connected. Avoid exposure and do not stare into open apertures.

WARNING:
 The connection from EDFA (OA_XXX) must be made using a single fiber (not using an MTP
connector) with EDFA (OA_XXX)
 The total output power from the MTP connector (optical power) must not exceed 20 dbm.
 In a configuration including several MTP connectors, the minimum distance between the
connectors must be based on IEC60825 requirements.

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Figure 2-6: Examples of fiber optic patch panels

2.11 Protection against electrostatic discharge


This section provides guidelines for protecting OPT99xx equipment and its components against damage
from electrostatic discharge (ESD) during handling, packaging/unpackaging, transportation, installation,
commissioning, inspection, servicing, and maintenance activities.
Items sensitive to ESD are identified by the basic ESD warning symbol shown in the following figure.
Figure 2-7: Basic ESD warning symbol

The information in this section presents generally accepted workmanship practices and procedures that,
when properly applied, minimize the probability of electrostatic damage to OPT99xx equipment and its
components.
The information is also in line with CENELEC Electronic Components Committee (CECC) specification CECC
00 015 that deals with protection of devices sensitive to electrostatic discharge (ESDS devices).

2.11.1 General ESD protection guidelines


Most types of electronic equipment, assemblies, and components can be damaged by ESDs. An ESD
between two objects occurs when an object carrying static electrical charges touches, or is brought near
the other object.
Static electrical charges appear as a result of friction between surfaces of insulating materials or separation
of two such surfaces, and may also be induced by electrical fields. Routine activities, such as walking across
an insulating floor, friction between garment parts, friction between objects, and so on, can easily build up
charges to levels that may cause damage, especially when humidity is low.
In many cases, the buildup of charges can be avoided by using special materials, for example, garments and
packaging made of antistatic materials or materials that have high resistivity but are not insulators.
The best approach to avoiding damage by ESD includes a combination of means and procedures that:

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 Avoids build-up of electrostatic charges


 Creates a protected work environment preventing ESD
 Provides means for controlled discharge of any accumulated electrostatic charges when entering the
protected work environment

NOTE: An area in which ESDS devices can be handled with minimum risk of damage and in
which the operator is not exposed to additional risks, is called an ESD Protected Area (EPA).

2.11.2 Personnel training


During production and assembly, equipment is handled in work spaces especially prepared and certified to
serve as a permanent EPA. However, in many cases, the environment in which the same equipment is
installed or maintained cannot be assumed to form an EPA with a permanently controlled boundary.
Therefore, all the work requiring the handling of unprotected ESDS devices must be considered as field
work.
Field work in this context includes activities such as service and maintenance, installation, site inspection,
and commissioning of components and assemblies classified as ESDS, together with the packing and
unpacking activities associated with such activities.
All the staff involved in field work must be trained to perform field work in the same way as work
performed in permanent EPAs with respect to the material quality and personal responsibilities, training,
labeling, and packaging.

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2.11.3 Use of temporary EPA


Figure 2-8: Typical temporary EPA arrangement

Where necessary, a temporary EPA must be used. A typical temporary EPA arrangement suitable for field
work on a platform equipment is shown in the following figure. The EPA tool kit includes:
 Wrist strap with 1 M  series resistor
 Bonding strap with 1 M  series resistor
 ESD carpet (work surface), 0.25 m2 minimum
The temporary EPA must include temporary controlled work surfaces and/or flooring capable of providing
protection against ESD.

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CAUTION: The temporary EPA must be constructed in a way that ensures electrical bonding
of all the materials used, and prevents any sudden changes in potential within the EPA that
could cause unacceptable voltages or discharges to be applied to ESDS devices.

2.11.4 Work arrangements within a temporary EPA


To ensure that effective ESD protection is indeed achieved, the following arrangements must be observed
by persons entering and/or performing field work within a temporary EPA:
 All operators working within a temporary EPA must wear, as a minimum, an antistatic protecting
garment made of cotton.
 If the extent of the temporary work area is such that the operator needs to walk and move within that
area, the floor must be capable of providing protection against ESD.
 The operator must be bonded to ground at all times when handling an ESDS device.
 If it becomes necessary to remove an ESDS device from equipment and transfer it to a temporary
work surface away from the equipment, the ESDS device must be given protective packaging unless
equipotential bonding of the operator to ground is maintained.
 An ESDS device must be placed directly into protective packaging upon removal from equipment. A
replacement ESDS device must be kept in its protective packaging until required for immediate
installation in the equipment.
 The field service operator must ensure that the materials and tools necessary to maintain and control
the temporary EPA are available at the place of the field work at service time.
 All tools intended for use within the EPA must, as far as is practical, be so constructed that they do
not generate or hold an induced electrostatic charge.

2.12 Environmental and health concerns


ECI committed to achieving high standards of environmental quality and product safety.
The International Standardization Organization (ISO) has developed the internationally recognized
standards ISO 9001 and ISO 14001. These are quality management standards that are administered by
independent accreditation and certification bodies.
ISO 9000 is a family of standards for quality management systems that has been accepted as a model when
assessing the adequacy of quality management systems. Some of the requirements in ISO 9001 (one of the
standards in the ISO 9000 family) include:
 Procedures that cover all key business processes
 Process monitoring to ensure effectiveness
 Adequate record-keeping
 Monitoring output for defects, with appropriate and corrective action where necessary
 Regular review of individual processes and the complete quality system as a whole
 Facilitating continual improvement

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ISO 14000 is the international specification for an Environmental Management System (EMS). It specifies
requirements for establishing an environmental policy, determining environmental aspects and impacts of
products, activities, and services, planning environmental objectives and measurable targets,
implementation and operation of programs to meet objectives and targets, checking and corrective action,
and management review. ECI's Quality and Environmental Management Systems were certified to these
ISO standards and are periodically audited by third-party organizations.
ECI policies and products meet the spirit of the U.S. Environmental Protection Agency's Design for the
Environment (DfE) Program to reduce risk to people and the environment by preventing pollution and
improving energy efficiency. ECI is certified to OHSAS 18000, which was developed as a standard against
which occupational safety management systems can objectively be assessed. OHSAS 18000 (compatible
with ISO 9001 and ISO 14001) is being developed through a concerted effort from a number of the world's
leading national standards bodies, certification bodies, and specialist consultancies.
As a part of ECI's environmental commitment and in pursuit of compliance with applicable environmental
legislation, ECI makes every effort to ensure that its products supplied to the EU market are compliant with
the RoHS Europe directive restricting use of certain hazardous substances in electrical and electronic
equipment. ECI also requires RoHS compliance from all its suppliers. All new electrical and electronic
equipment delivered to locations within the EU do not contain any cadmium (Cd), lead (Pb), hexavalent
chromium compounds (Cr6+), mercury (Hg), polybrominated biphenyls (PBB), or polybrominated diphenyl
ethers (PBDE), subject to certain exemptions and limitations as outlined in the RoHS directive.
Without limiting the generality of the preceding statement, we wish to stress that use of lead in solders in
network infrastructure equipment has been exempted by the RoHS directive and may be found in certain
ECI products.
All equipment delivered to locations within the EU complies with the requirements of the RoHS Europe
directive. Similarly, ECI equipment is compliant with the RoHS California directive and RoHS Chinese
directive where relevant. All ECI equipment included in the Electronic Information Products (EIP) category
includes a table of Toxic and Hazardous Substances and Elements, verifying hazardous substance levels in
accordance with the RoHS China directive. Equipment documentation includes the appropriate
Environmental Protection Use Period (EPUP) lifespan symbol indicating the point in time when the
equipment may be expected to enter the recycling system. The following are examples of these pollution
control symbols.
Figure 2-9: pollution control logos

Note: The number in Logo 2 is for illustrative purposes only. When in actual use, the number
indicates the corresponding environmental protection use period of the product.

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ECI adheres to the Waste Electrical and Electronic equipment (WEEE) directive requiring that all new
products introduced into the EU market be labeled with the crossed-out wheeled bin recycling symbol
defined by CENELEC standard EN 50419 and accepted by the member states. Note that specific WEEE
procedures may differ from state to state, depending on the local implementation of the WEEE
requirements.
Figure 2-10: WEEE recycling symbol

Do not dispose of ECI equipment and accessories together with standard household waste. Check with ECI
technical support for information about product disposal, including recycling and reuse. For more
information about ECI's environmental, health, and safety policy, see the quality policy pages on ECI
website. (Environmental, Health, and Safety Policy)
For any further information regarding environmental and safety policies, contact technical support.

WARNING: The ultimate disposal of this product should be handled according to national
laws and regulations.

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3 Site preparation and rack installation
The following sections describe the conditions required for installing the equipment at the site, including
site preparation, power sources, rack installation, preparing cables and fibers, installing ancillary units and
more.

3.1 Site preparation


Perform a preliminary survey of the installation site, taking the following issues into consideration:
 System environmental requirements
 Physical location of the OPT9914 platforms
 Location of power sources
 Types of interfaces used at the site (optical, electrical, management, alarm monitoring, etc.)
 Work and equipment safety requirements

3.1.1 Site environmental requirements


The following environmental conditions must be provided at the installation site.

Parameter Compliance requirements


Electromagnetic interference FTZ 1TR9, EN 55022-2/2003, EN 50082-1/97
Temperature ETSI ETS 300 019-2-3 Test Spec. T3.1

3.1.2 Main equipment dimensions


Table 3-1: Equipment dimensions
Equipment type Height (mm) Width (mm) Depth (mm) Max. weight (kg)
OPT9914 974 477 305 Empty shelf: 25.4
Basic shelf (with commons): 45.5
Fully populated shelf: 82.3
PDU 147 530 233 4.7
Upper fiber/cable 100 533 72 0.65
guide
Lower fiber/cable 100 533 72 0.65
guide
Fiber spooler 125 533 144 1.5
ODF 44.5 440 240 8
OPP 44.5 440 240 8

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3.1.3 Physical location

WARNING: OPT9914 platforms are intended for installation in restricted areas only.

Choose the physical location of the OPT9914 platforms, taking the following aspects into consideration:
1. Equipment dimensions, as specified in Main Equipment Dimensions.
2. Required floor loading capability: 160 kg per rack for a typical platform installation.
3. Free airflow through the rack to the platforms must be guaranteed at all times.
4. Routing requirements for grounding, power, alarm monitoring, and management cables, and optical
fibers. To ensure convenient access to cables and fibers, it is recommended to use overhead cable
ladders whenever possible to bring the cables/fibers to the top of each rack.
5. When a network management station, for example STMS, is installed on the site, consider the
method of connection to the local network management station and the maximum allowed distance.

3.1.4 Power sources


OPT99xx equipment must be powered only by DC sources in compliance with the applicable sections of
ETSI 300 132-2 and FTZ 19PFL1, and the SELV of EN 60950-1 requirements. The nominal supply voltage is
-48 VDC (positive lead grounded); the allowed supply voltage range is -40.5 VDC to -72 VDC. For
redundancy, use two separate DC power sources.
The power consumption of the OPT9914 is as follows:
 Typical: 3.5 kW
 Maximum: 5.4 kW

3.2 Unpacking and performing visual inspection

Before unpacking, make a preliminary inspection of the shipping boxes. Immediately report evidence of
damage to the carrier, the project manager, and your local sales representative.

CAUTION: Static Sensitive Devices


Proper handling and grounding precautions required
OPT9914 equipment contains components sensitive to ESD. To prevent ESD damage, strictly
observe all the precautions listed in Protection against Electrostatic Discharge. Keep parts and
cards in their antistatic packaging material until you are ready to install them.
The use of an antistatic wrist strap connected to a grounded equipment frame or rack is
recommended when handling cards and modules during installation, removal, or connection
to internal connectors.

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You must unpack the equipment on a clean flat surface.

To unpack the equipment:


1. Place the shipping boxes with the top upwards, cut the sealing tape using a short knife so as not to
damage the internal items, and open the top flaps.
2. Remove the items contained in the box and inspect each item for damage. Check for loose parts or
any visual damage to the rack, platform, and auxiliary equipment. Also check the integrity of all the
connectors, leads, and cables.

NOTE: Do not remove plastic covers from optical connectors until optical cables are
connected to them.

3. Search the shipping boxes for any additional small items that may be present.
4. Open each of the module and card packages for inspection, but do not remove the modules/cards
from their individual protective packages until they can be inserted in the platform.
5. Check the contents of the shipping boxes against the packing list attached to each box. If damaged
parts are detected or if any parts are missing, notify the project manager and your local sales
representative.

3.3 OPT9914 rack installation options


You have several options for installing the OPT9914 platform in racks, depending on your specific
requirements. Several rack types are available, which can comply with the installation requirements from
several aspects including: required space, type of accessories, power supplies, etc.
In installations with high fiber count it is recommended to use the Optical rack, that provides many
advantages, including: easy access to components, user friendly maintenance, easy adding of more cards
and modules.
When you design your installation, you must also consider the environmental requirements like: adequate
air flow, space between units, and fiber and cable routing requirements.
If you have any concerns about installation issues contact your local sales representative, or your local
Customer Support Center.

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3.3.1 Rack space requirements


The following table summarizes the dimensions and space requirements of the OPT9914 platforms and
their associated components.

Table 3-2: Rack space requirements


Equipment type Height (U) Height (mm/in.)
OPT9914 22 974/38.35
PDU 3 147/5.78
Fiber spooler 3 125/4.92
FST 1 44.5/1.75
Upper fiber/cable guide 2 90/3.5
Lower fiber/cable guide 2 90/3.5
Cable guide 3 120/4.7

3.3.2 Optical rack


A special optical rack has been designed to accommodate the potentially large number of fiber cables that
may be required for the installation of Apollo equipment. An added advantage of the optical rack is easy
access to all the components and cables during installation, maintenance, and when adding new cards and
modules. The rack has two cable conduits for easy routing of cables. The following figure shows a general
view of an optical rack.
Figure 3-1: Optical rack components

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NOTE: When necessary, the rear cover of the rack can also be removed.

In addition to the wide cable conduits, two easily accessible fiber channels are located at the rack sides in
front of the conduits.

3.3.3 Rack environmental considerations


Observe the following guidelines when installing the OPT9914 platform in a rack:
 Free airflow through the rack must be guaranteed at all times.
 OPT9914 platforms can be installed in closed (with door) racks. When installed in a closed rack, the
door must be perforated.
 Always install the first OPT9914 platform in the lower part of the rack, leaving a space of at least 77.5
mm from the bottom of the rack.
 Leave a space of at least 1U between the upper accessory of the OPT9914 and the next platform.
 Leave as much space as possible between the rack’s cable supports and the OPT9914 sidewalls.
 Always consider the platform airflow requirements when organizing the cable and fiber routes near
the OPT9914 sidewalls.
 In complex installations consult your local Customer Support who can help you with the design.

3.4 Preparing cables and fibers

NOTES:
 This section describes how to prepare cables and optical fibers.
 It is also possible to order the necessary cables from your local Customer Support
representative. In such case you must explicitly order them from the representative. For
details, contact your local Customer Support team or sales representative.

 Grounding cables
 DC power cables, described in DC power cables
 Alarm cables, described in Alarm cables
 Management cables, described in Management cables
 Timing (clock) cables, described in Timing (clock) cables
 Ethernet electrical cables, described in Ethernet electrical cables
 Optical fibers, described in Optical fibers
DC power and traffic cables must be prepared on site. The control and alarm cables used within the
OPT99xx equipment racks are included in the shipment according to the specific order.

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The following sections describe how to prepare cables on site. Refer to Connector pin assignments for a
description of the equipment connector types and cable wiring.

WARNING: When preparing cables, in particular power and grounding cables, use only
UL-listed components of the specified types. Components must also comply with any
applicable national and local safety codes and regulations.

3.4.1 Grounding cables


Rack equipment is bonded through thread forming that fasten the equipment chassis to the frame of the
rack. It is therefore necessary to provide a reliable low-impedance connection between the rack frame and
the site grounding bus using copper conductors.
Make the connection between the rack grounding screw and the site grounding bar by means of a copper
lead with green/yellow insulation having the same diameter as the RAP input power cable or thicker, in
compliance with UL/ETSI recommendations.
The end of the lead connected to a RAP, as used in the rack, must be terminated in an M8 lug.
Route grounding conductors along the shortest possible route. Treat the bare portion of the conductor with
antioxidant and connect a listed two-hole compression lug. If the lug is not plated, bring it to a bright finish
and coat it with antioxidant before connecting it to the frame of the rack.

WARNING: Only trained qualified personnel must install, maintain, or replace the equipment.

3.4.2 DC power cables

NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) must be connected with a red cable, and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
(+48 V) must be connected with a blue cable and the negative lead (-48 V) with a gray cable. In
the following sections that describe DC power cable connections, use cables with colors
complying with the standards in your area of residence.

DC power cables can be prepared on site or ordered from your local Customer Support representative. Two
types of DC power cables are needed:
 PDU input power cables
 Platform power cables

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3.4.2.1 PDU input power cables


The PDU input power cables connect power from the site power subsystem to the DC input terminals on
the PDU.
For feeding five loads from the PDU, five input power cables have to be connected from each source to the
PDU. The cables must use copper leads complying with UL/ETSI recommendations.
The PDU cable ends must be terminated in cable lugs matching the conductor gauge with M6 lugs for all
PDU types.
The recommended cable gauge is 4 AWG (25 mm2/0.039 in.2) or thicker for the PDU. This gauge ensures
that the voltage drop across the rack power cable at full power consumption does not exceed 2 V, even for
cable runs up to 22 meters (42 feet) connected to a PDU providing power to five loads (for example three
pairs of xPFM-14 of an OPT9914 and a pair of PFM24 of an OPT9624).
When a PDU is used to provide power to a single OPT9914 platform, lower lead gauges may be used:
 For cable runs not exceeding 12 meters (40 feet), it is sufficient to use 16 mm2 (6 AWG) copper leads.
 For cable runs not exceeding 20 meters (66 feet), it is sufficient to use 25 mm2 (4 AWG) copper leads.
 For cable runs not exceeding 28 meters (92 feet), it is sufficient to use 35 mm2 (2 AWG) copper leads.

NOTE:
 If necessary, the gauge of the grounding lead can also be reduced to the gauge of the
power leads, that is, 16 mm2 (0.025 in.2) for lengths up to 12 meters (40 feet), and
25 mm2 (0.039 in.2) for lengths up to 20 meters (66 feet).
 The ground cable must be at least the same thickness as the PDU power cable.
 The thickness of the platform grounding cable must match the thickness of the power
cable from the PDU to the platform.

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3.4.2.2 Platform power cables


Special power cables are used to connect OPT99xx platforms to the PDU. The cables have 5W5 male
connectors on the side connected to the PDU, and 5W5 female connectors on the side connected to the
xPFM-14 cards.

3.4.3 Alarm cables


Alarm cables that can be provided in the shipment according to your order include:
 Platform alarm indication cable. One platform alarm indication cable is required for the OPT9914
platform installed in the rack. One end of the cable is always connected to the ALARMS connector on
the xTAM card in the corresponding platform. The other end of the cable is connected to one of the
SHELF Alarm connectors in the PDUxxAL unit.
 Client direct alarm cable. When the PDU alarm option (like PDU55AL) unit is not used, the alarm cable
is connected to the ALARMS connector on the xTAM card, and the other end is open and connects to
the client's alarm collecting facility.
 External alarm cable. One bay alarm cable is required for each rack. This cable carries the alarm
indications and monitoring lines of the bay (rack). One end of the cable is connected to the ALARM
IN/OUT connector on the PDUxxAL Alarm card; the other end is open and connects to the client's
alarm collecting facility.

3.4.4 Optical fibers


Optical fibers can be prepared on site.
Use only 2 mm optical fibers to connect to optical interfaces. For each optical interface, patch cords are
supplied with mating optical connectors already attached to the fiber. Therefore only the optical
termination on the ODF side, which is installation-dependent, must be installed on site.
The optical fibers enter the rack from the top, are threaded through cable guides running along the rack
side rails, and end at the FST. The tray must contain enough fiber length for extracting modules from the
OPT9914 and for replacing fiber in case of damage (splicing repairs). Make sure to observe the minimum
bending radius (35 mm) when routing fibers.
The following table lists the type of fibers and mating connectors needed to prepare fibers for each
OPT9914 module/card.

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Table 3-3: Optical fibers and mating connector data


I/O module/card Interface type Fiber type Max. qty per card
TIOMR_32 Dual LC 1 pair of single mode, or 64 fibers
multimode (depending on the
transceiver type) fiber patch
cords per port
HIO10_20 Dual LC 1 pair of single mode, or 40 fibers
multimode (depending on the
transceiver type) fiber patch
cords per port
HIO100_2 Dual LC/MPO 2 pairs of single mode, or 4 fibers (LC/MPO)
multimode (depending on the
transceiver type) fiber patch
cords per port

3.4.5 Ethernet electrical cables


I/O cards with Ethernet electrical interfaces are connected with electrical CAT5E SFTP 4-pair cables
terminated with RJ-45 connectors.

CAUTION: Intra-building Ethernet ports of the equipment or subassembly must use shielded
intra-building cabling/wiring that is grounded on both ends.

3.4.6 Timing (clock) cables


Timing signals are connected from the xTAM to both xRCP cards. The xTAM has two RJ-45 ports for
connecting timing reference signals: BITS (T3/T4) 1 and 2. The connectors are used to connect 2.048 Mbps
(E1) or 2.048 MHz input and output signals.
In addition, the OPT9914 supports Sync-E signals for packet applications according to the 1588 V2 standard.
These timing signals are supported via the RJ-45 connector for ToD&1PPS IN/OUT connected to an
electrical CAT5E SFTP 4-pair cables terminated with an RJ-45 connector.
The 10 MHz signal for the 1588 V2 is provided via the DIN 1.0/2.3 connector marked 10 MHz IN/OUT
connected to a coaxial cable. The 1PPS OUT is also a DIN 1.0/2.3 connector and can be used for monitoring
the 1PPS signal with an appropriate coaxial cable.

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3.4.7 Management cables


Out-of-band management communication is connected to the OPT9914 by means of an RJ-45 Ethernet
connector MNG, located on the xMIM cards. The STMS management station is connected directly to this
interface.
Suitable standard Ethernet station cables are available from many sources. Cables of Category 3 or better
must be used. The length of the cables must not exceed the maximum recommended for the cable type in
use (up to a few dozen meters).

3.5 OPT9914 accessories


Accessories are available for efficient and optimal installation of equipment in racks. This section describes
the main types of accessories. For custom modifications to standard items, contact Customer Support or
your local sales representative.

3.5.1 Power distribution units


The Power Distribution Unit (PDU) is a family of devices that can provide power to loads with up to 12 kW
power consumption. PDU55AL and PDU77AL also support alarms interface connections.
The PDU family consists the following units:
 PDU55AL - for distributing power for up to 5 loads with 2.4 kW each, including alarms support.
 PDU77AL - for distributing power for up to 7 loads. Three loads with 2.4 kW each and 4 with 1200 W
each, including alarms support.
 PDU99 - for distributing power for up to 9 loads up to 2.4 kW each and 12 kW in total, including
circuit breaker tripped alarm support.
The PDU55AL, PDU77AL and PDU99 have a similar electrical design and differ only in the number of loads
that they can feed. PDU55AL and PDU77AL units have an identical Alarms module that provides the alarm
functionality. The PDU99 unit has an integrated CB Tripped alarm circuit.

NOTE: In this manual the generic name PDU or PDUxxAL is used to describe features and
functions that are common to both PDU55AL, PDU77AL and PDU99 units.

A front cover protects the access to the PDU's terminal blocks, power connectors, and circuit breakers. To
gain access to the parts in the PDU this cover must be removed.

NOTE: Maximum operating temperature of the PDU units is 45°C.

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The following figure show a general view of the PDU55AL (the general view of the PDU77AL is similar).
PDU99 has a cover without LEDs.
Figure 3-2: PDU55AL general view

3.5.1.1 PDU55AL
The PDU55AL is a power distribution unit installed in racks for loads (platforms) that consume up to 12 kW.
The PDU55AL performs the following main functions:
 Redundant power distribution for five loads consuming up to 12 kW. The PDU55AL can supply power
to five loads, each with a power consumption of up to 2400 W. Each load works with two power
sources, where one is the main source (A) and the second is an optional protective backup source (B).
 Bay alarm indications. The PDU55AL includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the corresponding alarm indications
light simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU55AL. The
buzzer can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This
action doesn't clear the alarm.
 Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU55AL. Alarm inputs are implemented by optocoupler circuits.
The PDU55AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.

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 Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
 Feeding cables and wiring. Use proper two hole ring terminal (45° or 90°) for the feeding connections.
Crimp the terminal using proper crimp tools. Add a shrink tube on the neck of each ring terminal to
prevent touching the wiring by accident. Tighten the nuts securely on the PDU connectors using a
ratchet and 10mm socket.

CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.

 Equipment cable wiring. Use proper cable to feed the equipment, tighten the PDU connectors and
secure two flat screws with a flat screwdriver.
The PDU55AL terminal blocks, connectors, and circuit breakers are located on its main board, as shown in
the following figure. The table lists the component functions. The marking in the table correspond to those
in the figures.

NOTE: The description in the table below refers to left side (source A) components of the
PDU55AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.

Figure 3-3: PDU55AL main board

Table 3-4: PDU55AL main board component functions


Marking Designation Function
1, 2, 3, 4, 5 DC output power connectors Five 5W5 connectors for connecting DC power to the
Apollo platforms (loads) with a power consumption of up
to 2400 W.
Circuit breakers Five circuit breaker sockets for inserting (typical 60 A) CBs
A1 to A5
to protect the loads connected to the corresponding
output connectors.

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Marking Designation Function


A1 to A5 DC input power terminals For connecting the DC input power to the PDU55AL.
A1 to A5 LED indicators Five Green LEDs. When a LED lights it indicates the
presence of DC input power in the corresponding input
power terminals.

The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-4: PDUxxAL alarm board

Table 3-5: PDUxxAL alarms board component functions


Designation Function
SHELF 1, SHELF 2, SHELF 3 Three 36-pin SCSI connectors, designated SHELF 1, SHELF 2, and SHELF 3
used to connect alarm cables to the Apollo platforms installed in the
rack. These cables transmit alarms from the Apollo platform to the
PDUxxAL unit.
ALARM IN/OUT 68-pin SCSI connector, used to connect an alarm cable to the customer
alarm monitoring system. This alarm cable transmits the alarms received
from the Apollo platforms by the SHELF 1, SHELF 2 and SHELF 3
connectors, including external alarm inputs, external alarm outputs, and
Apollo severity alarms.
TEST Pushbutton for activating the buzzer and turning on the indicators for
test purposes.
ON (power) Green indicator, lights when at least one DC power source is connected
to the PDUxxAL.
CRITICAL Red indicator, lights when the severity of an unacknowledged alarm in
the platforms connected to the PDUxxAL is Critical.
MAJOR Orange indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Major.
MINOR Yellow indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Minor.

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PDU55AL power supply flow example


An example of the power supply flow for an OPT9914 platform and an OPT9624 is illustrated in the
following figure. This configuration uses three DC outputs to feed the three xPFM-14 (A) and (B) pairs of the
OPT9914. The two other outputs feed the two PFM24 (A) and (B) units of the OPT9624.
Figure 3-5: PDU55AL power supply flow example

The PDU55AL supplies independent streams of power to five separate loads. Input power circuits (A1 to A5)
for each load is kept completely separate from the input power for the others. Separate input power cables
from the power sources feed into independent circuit breakers on the PDU55AL. (There are a total of ten
circuit breakers on the PDU55AL, supporting redundant power supplies for up to five loads).
The PDU55AL has ten 5W5 DC output connectors for supplying redundant power to the supported
platforms (OPT9914, OPT9624, OPT9608). The maximum power supplied to each output is up to 2400 W.
The connection of the power sources to the PDU55AL is made through ten pairs of 35 mm2 power cables
from the user's power supply sources (five for each source) and circuit breakers do not have to be more
than 60 A, because the maximum power consumption per cable is never more than 2400 W.
Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable the
user to view the status of each input circuit at a glance. This saves the need to connect test equipment, in
case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC to -72 VDC.
The internal circuits of the PDU55AL are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.

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3.5.1.2 PDU77AL
The PDU77AL is a power distribution unit installed in the rack for loads (platforms) that consume up to 12
kW.
The PDU77AL performs the following main functions:
 Redundant power distribution for seven loads consuming up to 12 kW. The PDU77AL can supply
power to seven loads, three with a power consumption of up to 2400 W and four with a power
consumption of up to 1200 W each. Each load works with two power sources, where one is the main
source (A) and the second is an optional protective backup source (B).
 Bay alarm indications. The PDU77AL includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the corresponding alarm indications
light simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU77AL. The
buzzer can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This
action doesn't clear the alarm.
 Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU77AL. Alarm inputs are implemented by optocoupler circuits.
The PDU77AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.
 Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
 Feeding cables and wiring. Use proper two hole ring terminal (45° or 90°) for the feeding connections.
Crimp the terminal using proper crimp tools. Add a shrink tube on the neck of each ring terminal to
prevent touching the wiring by accident. Tighten the nuts securely on the PDU connectors using a
ratchet and 10mm socket.

CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.

 Equipment cable wiring. Use proper cable to feed the equipment, tighten the PDU connectors and
secure two flat screws with a flat screwdriver.
The following figure shows the front panel of the PDUxxAL, and the table lists the functions of the front
panel components corresponding to the figure callouts.

NOTE: The description in the table below refers to left side (source A) components of the
PDU77AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.

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Figure 3-6: PDU77AL main board

Table 3-6: PDU77AL main board component functions


Marking Designation Function
1, 2, 3, DC output power connectors Three 5W5 connectors for connecting DC power to the
Apollo platforms (loads) with a power consumption of up
to 2400 W.
4, 5, 6, 7 DC output power terminal blocks. Four three pin terminal blocks for connecting DC power to
the Apollo platforms (loads) with a power consumption of
up to 1200 W. .
Circuit breakers sockets (type A) Three circuit breaker sockets for inserting (typical 60 A)
A1 to A3
CBs to protect the loads connected to the corresponding
output connectors.
C1 to C4 Circuit breakers sockets (type B) Four circuit breaker sockets for inserting (typical 30 A) CBs
to protect the loads connected to the corresponding
output terminal blocks.
A1 to A5 DC input power terminals For connecting the DC input power to the PDU77AL.
A1 to A5 LED indicators Five Green LEDs. When a LED lights it indicates the
presence of DC input power in the corresponding input
power terminals.

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The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-7: PDUxxAL alarm board

Table 3-7: PDUxxAL alarms board component functions


Designation Function
SHELF 1, SHELF 2, SHELF 3 Three 36-pin SCSI connectors, designated SHELF 1, SHELF 2, and SHELF 3
used to connect alarm cables to the Apollo platforms installed in the
rack. These cables transmit alarms from the Apollo platform to the
PDUxxAL unit.
ALARM IN/OUT 68-pin SCSI connector, used to connect an alarm cable to the customer
alarm monitoring system. This alarm cable transmits the alarms received
from the Apollo platforms by the SHELF 1, SHELF 2 and SHELF 3
connectors, including external alarm inputs, external alarm outputs, and
Apollo severity alarms.
TEST Pushbutton for activating the buzzer and turning on the indicators for
test purposes.
ON (power) Green indicator, lights when at least one DC power source is connected
to the PDUxxAL.
CRITICAL Red indicator, lights when the severity of an unacknowledged alarm in
the platforms connected to the PDUxxAL is Critical.
MAJOR Orange indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Major.
MINOR Yellow indicator, lights when the severity of an unacknowledged alarm
in the platforms connected to the PDUxxAL is Minor.

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PDU77AL power supply flow example


The PDU77AL supplies independent streams of power to three separate loads from three (A1 to A3) out of
the five input circuits. Input power for each load is kept completely separate from the input power for the
others. Separate input power cables from the power sources feed into independent circuit breakers on the
PDU77AL. The maximum power supplied to each output is up to 2400 W. The circuit breaker rating for this
power is 60 A. The backup for these outputs is via input circuits (B1 to B3) and the corresponding output
connectors of Source B.
The two other input power circuits (A4 and A5) supply power to four loads as follows:
 The input A4 splits to two output terminals blocks C1, C2 of 30A max each (corresponding to 1200 W
each).
 The input A5 splits to two output terminals blocks C3, C4 of 30A max each (corresponding to 1200 W
each).
The backup circuits (B4 and B5) supply power to four corresponding loads as follows:
 The input B4 splits to two output terminals blocks D1, D2 of 30A max each (corresponding to 1200 W
each).
 The input B5 splits to two output terminals blocks D3, D4 of 30A max each (corresponding to 1200 W
each).

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An example of the power supply flow for OPT9914, OPT9603 and OPT9608 platforms is illustrated in the
following figure. This configuration uses three DC outputs to feed the three xPFM-14 (A) and (B) pairs of the
OPT9914. The other outputs (connecting through terminal blocks) are used to feed the two PFM units of
two OPT9608 (A) and (B) and a PFM03 of a OPT9603 (A) and (B).
Figure 3-8: PDU77AL power supply flow example

Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable the
user to view the status of each input circuit at a glance. This saves the need to connect test equipment, in
case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC to -72 VDC.
The internal circuits of the PDU77AL are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.

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3.5.1.3 PDU99
The PDU99 is a power distribution unit installed in the racks for loads (platforms) that consume up to 12
kW.
Figure 3-9: PDU99 general view

NOTE: Maximum operating temperature of the PDU99 unit is 45°C.

WARNINGS:
 PDU99 must be installed only above concrete or other non-combustible surfaces.
 Only trained, qualified personel should install, maintain, or replace the PDU99.

The PDU99 performs the following main functions:


 Redundant power distribution for nine loads consuming up to 12 kW: The PDU99 can supply power
to nine loads, with a power consumption of up to 2400 W.
 Alarm indications: The PDU99 includes alarm indication of a tripped circuit breaker by a Red LED and a
dry contact per source. The Red LED and the corresponding relay activates only if there is a load
connected to the relevant circuit breakers.
 Feeding cables and wiring: Use proper two hole lug terminal (45° or 90°) for the feeding connections.
 Equipment cable wiring. Use proper cable to feed the equipment, tighten the PDU terminal block
connectors and secure two flat screws for each equipment (+/-) with a flat screwdriver.

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The PDU99 can be powered with either:


 Single wire connection from an external power supply, using one terminal lug LCDX3/0-14AH-X to the
PDU99 input
or
 Two wire connection from an external power supply, using two terminal lugs LCDX1/0-14AH-X to the
PDU99 input.

To connect cables and wiring:


6. Crimp the terminal using proper crimp tools
7. Add a shrink tube on the neck of each lug terminal to prevent touching the wiring by accident.
8. Tighten the nuts securely on the PDU connectors using a ratchet and 10mm socket.
Each load works with two power sources, where one is the main source (A) and the second is an optional
protective backup source (B). The PDU99 supplies independent streams of power to nine separate loads
(A1 to A9). Output for each load is kept completely separate per each load. There are only two input power
cables (1x150 mm2 or 2x50 mm2) for each power source (A and B), four in total. They feed all of the nine
circuit breakers. The total power of 12 kW can be distributed between the 9 available loads. If 5 loads
consume 2.4 kW each, the maximum power capability is reached. In that case no additional loads can be
fed. The circuit breaker rating for this power is 60 A. The backup for these outputs is via input circuits (B1 to
B9) and the corresponding output terminal blocks of Source B.

IMPORTANT: When connecting the input power cable to the PDU99 you must use shrink
tubing to isolate the neck of the ring terminal and a protective conductor.

CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.

The TUV CE label for the module operated from a DC source is shown in the following figure:
Figure 3-10: PDU99 TUV CE label

The following figure shows the front panel of the PDU99, and the table lists the functions of the front panel
components corresponding to the figure callouts. Front panel components are accessed by lifting the
PDU99 front cover.

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NOTE: The description in the table below refers to left side (source A) components of the
PDU99. The right side (source B) is a mirror image of the left side and the description is
therefore identical.

Figure 3-11: PDU99 main board front view

Table 3-8: PDU99 main board component functions


Marking Designation Function
1 to 9 DC output power terminal Nine power terminal pairs for connecting DC power to the
blocks OPT9914 platforms (loads) with a power consumption of up
to 2400 W. Up to 5x60A connections on each source.
A1 to A9 Circuit breakers sockets Nine circuit breaker sockets for inserting CBs to protect the
(source A) loads connected to the corresponding output connectors.
The CB should be up to 60 A each and up to 300 A in total.
Ds 1 LED indicators Two green LEDs. LED lights ON indicates the presence of DC
Ds 2 input power in the corresponding input power source. Ds 1
is for source A and ds 2 is for source B.
Ds 3 LED indicators Two red LEDs. LED lights ON indicates that one of the circuit
Ds 4 breakers is tripped. Ds 3 indicates source A CB fell and ds 4
indicates that source B CB fell.

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Figure 3-12: PDU99 main board back view

Table 3-9: PDU99 main board component functions


Marking Designation Function
A1 to A4 DC input power terminals Terminals for connecting the DC input power to the
PDU99.

Figure 3-13: Power and PDU99 cabling/wiring diagram

The positive wire is grounded as shown in the diagram above.

To disconnect the PDU99:


1. Set the switch of the external power source to OFF position. Make sure that external power source
feeding power to the PDU99 device is easily accessible.
2. Disconnect the circuit breaker on the PDU99.
3. Unplug the DC source from the external source by loosening the nuts with a ratchet and a 10mm
socket.

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PDU99 power supply flow example


An example of the power supply flow for an OPT9914 platform and an OPT9624 is illustrated in the
following figure. This configuration uses three DC outputs to feed the three xPFM-14 (A) and (B) pairs of the
OPT9914. The two other outputs feed the two PFM24 (A) and (B) units of the OPT9624. PDU99 can
distribute power to all types of ECI platforms as well as 3rd party products.
Figure 3-14: PDU99 power supply flow example

Each input source is monitored by a green LED. The two LEDs, located at the middle of the main board,
enable the user to view the status of each input source.
The nominal DC power voltage is 48 VDC, however the input voltage can range from -40.5 VDC to 60 VDC.
The internal circuits of the PDU99 are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.

3.5.2 External fiber duct


External fiber ducts can be added to our optical ETSI rack to expand its fiber capacity by up to 1500 fibers.
The ducts can be added to either one side, or both sides simultaneously. The ducts include internal fiber
spoolers that help manage the large fiber capacity.
The dimensions of the duct are 150 mm width, 306 mm depth, and 2200 mm height.
Note that adding ducts to the rack increases its width. For example, if you add ducts on both sides, the rack
width increases by 150 x 2 = 300 mm.

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The following figure shows the external fiber duct.


Figure 3-15: External fiber duct

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3.6 Installing equipment racks


The following sections provide detailed instructions for installing the equipment racks in various settings.
Note that the following label appears on the equipment rack to indicate that you must take precautions to
avoid a fire risk:
Figure 3-16: Rack installation warning label

3.6.1 Marking the rack floor


You must mark out the rack floor plan before installing the rack.

1. Find the prescribed location of each equipment rack.


2. If you have not yet unpacked the rack and the associated mounting kits, do it now (see Unpacking and
performing visual inspection).

To mark out the rack floor plan:


1. For each rack, mark out the floor at the rack location(s) according racks to the floor plan template
corresponding to the type of rack being installed:
 ETSI – use the template shown in Mounting diagrams for ETSI racks (diagram a).
 23 in. – use the template shown in Mounting diagram for 23 in. racks (diagrams a and b).
The marked locations are a helpful guide for positioning the racks.

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2. If the installation is located at a site with a raised floor, mark out all cable entry slots as well.
3. For concrete or wooden floors, mark out all the points designated for equipment bolting.
Figure 3-17: Mounting diagrams for ETSI racks

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Figure 3-18: Mounting diagram for 23" racks

3.6.2 Installing racks on concrete floors


See the relevant figures when performing this procedure.

To mount the rack on a concrete floor:


1. Plan where to drill holes by referring to the appropriate template figure. Choose the relevant
template sketch from the diagrams included in Mounting diagrams for ETSI racks (diagram a) and
Mounting diagram for 23 in. racks (diagram a or b).
2. Drill the mounting holes using a 5 mm (0.2 in.) drill bit.
3. Insert expansion shields into the holes.
4. Position the rack over the mounting holes.
Secure the rack to the floor with the bolts supplied in the mounting kit (see diagram b of Mounting
diagrams for ETSI racks or diagram b of Mounting diagram for 23 in. racks).

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NOTE: ETSI racks have leveling points that can be adjusted after installation to compensate
for an uneven floor.

3.6.3 Installing racks on raised floors


See the relevant figures when performing this procedure.

To mount the rack on a raised floor:


1. Plan where to drill holes by referring to the appropriate template figure. Choose the relevant
template sketch from the diagrams included in Mounting diagrams for ETSI racks (diagram a) and
Mounting diagram for 23 in. racks (diagram a).
2. Drill the mounting holes using a 5 mm (0.2 in.) drill bit.
3. Position the rack over the mounting holes.
Secure the rack to the floor (see diagram c of Mounting diagrams for ETSI racks).

3.6.4 Grounding the rack


Immediately after installing the rack, ground the rack as described here. The optical rack grounding points
are illustrated in the following figure.
Figure 3-19: Optical rack grounding bar and rack frame grounding post

Use a grounding cable that meets the grounding requirements listed in Rack Grounding Requirements and
prepared appropriately, based on the instructions in Grounding Cables. The relevant accessory washers
(both flat and serrated), nuts, and bolts are delivered attached to the corresponding grounding points.

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To ground the rack:


1. The rack is delivered with one grounding connection already in place. This is a metal panel that
connects the rack grounding stud to the first grounding point on the far left side of the rack grounding
bar. Verify that this panel is in place and tightened. The nut over the lug on the rack grounding stud,
and the bolt over the grounding point in the rack grounding bar must both be tightened with a torque
of 450 N cm to 550 N cm.
2. Use the grounding cable to connect the first pair of grounding points on the left side of the rack
grounding bar to the site grounding bar. To secure the grounding cable lug to the grounding bar, hold
the cable lug against the panel and place the flat washer above the cable lug, followed by the serrated
lock washer. Screw in the bolt to hold everything in place. Tighten the bolt with a torque of 450 N cm
to 550 N cm.
The grounding mechanism is illustrated in the following figure. The metal panel and the end of the
grounding cable are both highlighted.
Figure 3-20: Optical Rack grounding posts with cable

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WARNINGS:
 To prevent possible damage to Apollo equipment, all racks and equipment must be
completely grounded before connecting any external devices powered from any DC or
AC source (100 V to 230 V) to the platform. All grounding procedures described in
Grounding the Platform must be completed before, for example, connecting an external
PC to configure and initialize the NE management system.
 The thickness of the protecting grounding cable must be at least the same thickness as
the corresponding power cable. This means:
 The thickness of the rack grounding cable must at least match the thickness of the
RAP power cable.
 The thickness of the platform grounding cable must at least match the thickness of
the power cable from the RAP to the platform.
 For more information, see Grounding Cables.

3.7 PDUxxAL installation


This section describes the procedures for installing the PDUxxAL and connecting it to power cables and to
the OPT9914.

IMPORTANT: We recommend to use only the PDUxxAL for feeding power and connect alarms
to OPT9914 platforms. The PDUxxAL was designed to address all power and alarm
requirements of this equipment.

Before connecting DC power cables, see DC power cables.


The installation of a PDUxxAL unit includes the following steps:
1. Preparing DC power cables.
2. Installing the PDUxxAL.
3. Grounding the PDUxxAL.
4. Connecting DC input power cables. In most configurations, five stranded (35 mm2) input power cables
are connected to each side of the PDUxxAL unit.
5. Connect the DC power cables from the platforms to the PDUxxAL.
6. Installing the PDUxxAL circuit breakers.
7. Checking the DC voltage polarity.
8. Connecting alarm cables to the PDUxxAL.
For a description of the PDUxxAL, refer to the Apollo Reference Manual.

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3.7.1 Installing the PDU


The PDU has reversible brackets that can be used for installation in ETSI or 19" racks. The PDU comes by
default with the brackets in the ETSI position. If your installation is in a 19" rack, you must first remove the
brackets, revers them, and attach them back in the 19" position.
The PDU is attached to the rack side rails in the top position of the rack.

NOTE: The following procedure is applicable only when you install the PDU in 19" racks. Skip
this procedure if you install it in ETSI racks.

To prepare the PDU for installation in 19" racks:


1. Remove the three screws attaching the bracket to PDU's right side.
2. Revers the bracket and attach it back to the PDU with screws.
3. Repeat steps 1 and 2 for the left bracket of the PDU.

To install the PDU:


 Attach the PDU to the rack's side rails and secure it with the four screws, washers, and nuts supplied
in the installation parts kit.

3.7.2 Grounding the PDU

NOTE: The PDU is supplied, by default, with a grounding cable connected to the rear of the
unit. Use this cable to connect the ground to the PDU.

To ground the PDU:


1. Use the following figure to identify the PDU grounding studs, located on its rear cover.
Figure 3-21: Location of PDU grounding studs

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2. If a grounding cable is not already attached to the PDU, prepare a grounding lead (with a two-hole
lug) in accordance with the requirements described in Grounding requirements.
3. Connect the lug at one end of the grounding lead to the PDU grounding studs, using spring washers
and nuts.
4. Connect the two-hole lug at the other end of the grounding lead to the rack's grounding bar.

3.7.3 Gaining access to the PDU components


To connect input and output DC power cables, install circuit breaker, and when necessary maintain or
repair the unit you must gain access to the internal components (5W5 DC output connectors, source DC
input terminals, circuit breakers, etc.). These components are protected by the PDU front cover.
There are two levels of access to the PDU internal components:
 Open the cover to gain partial access
 Removing the cover to have improved access to all components
Figure 3-22: PDU front view

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To open the PDU front cover:


1. Open the two captive screws on the PDU front cover.
2. Lift the cover to access the internal components. In this position the cover is moving on the hinge at
the top.

To remove the PDU front cover:


1. Perform the procedure to open the PDU front cover described above.
2. Identify the cover hinge release button.
3. Press the release button left. This releases the hinge.
4. Remove the front cover.

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3.7.4 Connecting DC input power cables


Five 35 mm2 power cables are typically used in the PDU for each power source. When working in the
recommended redundant mode with all power cables connected, the PDU works with ten sets of input
power cables.

Note: Select the gauge of the DC power cables according to the distance between the PDU
and the DC power source. This size is calculated during the sites plan via the LP SM tool.

An example of a typical power connection to the PDU is shown in the following figure.
Figure 3-23: PDU55 power supply flow example

Each input power cable consists of two stranded copper leads with a cross section of 35 mm2, one red and
the other black. Each lead is terminated with an M6 two-hole compression lug from the installation parts
kit supplied with the equipment.

Caution: If appropriate leads have already been prepared at the prescribed rack location,
make sure that the leads are not connected to any live voltage source before attaching the
lugs.

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Before starting, identify the openings used to route power cables to the PDU by referring to the following
figure.
Figure 3-24: Identification of PDU cable routes

To connect DC input power cables to the PDU:


1. Remove the PDU front cover to gain full access to the components as described in Gaining access to
the PDU components.
2. Identify the various terminals located on the power source terminal board in accordance with the
following figure. This figure shows the terminals at the source A side (main); the same board is used
at the source B side (protection).

Note: Depending on the type of PDU used in your system there are five (in PDU55/PDU55AL)
or seven (in PDU77/PDU77AL) complete sets of power terminals and circuit breakers on each
side. Separate input power cables from the user's input power supply feed through the five
sets of input power terminals into the five or seven circuit breakers on the source A side,
supplying independent power sources for up to five or seven loads. The circuit breaker feeds
into a separate power output 5W5 connectors or terminal blocks for the power cable that
connects to the platforms.
Similarly, identical connections are made for source B

Caution: To prevent short-circuit and perform a safe installation, start connecting the DC input
power cables at the PDU side first. Connect the other end of the cables to the user source only
after the connections to the PDU have been completed.

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Figure 3-25: Connecting DC power cables to the PDU

The figure above portrays the electrical connections on the left side of the PDU, the side that
connects to the user's main power source (A) for the platforms being powered. The right side of the
PDU contains a mirror image of the connections illustrated in the preceding figure. The right side
connects to the user's (optional) backup protective power source (B) for the platforms.

Caution: Connect each DC input cable pair to the corresponding pair of terminals (for example,
in a pair with the negative lead connected to terminal A1 "-", connect the corresponding
positive lead to A1 "+" ;in a pair with the negative lead connected to terminal A2 "-", connect
the corresponding positive lead to A2 "+", etc.). Fault to do so may result in high current flow
on the board printed conductors, heating them and even causing damage to the PDU.

Caution: Before connecting the power leads, make sure to identify the terminal polarity on the
PDU power terminal part of the PCB.

3. Bring the two leads of one DC source input power cable to the appropriate PDU openings.
4. Attach the lug of the red lead to the positive stud terminals, marked (+) near the power terminal.
Note that the PDU works with five sets of positive terminals, used with five 35 mm2 power cables.
5. Secure the lug using a flat washer, a spring washer, and a nut. Tighten the nut with a torque of 938 N
cm to 1062 N cm.
6. Attach the lug of the black lead to the negative stud terminal marked (-) near the power terminal.
7. Repeat Step 5 for the black lead lug.

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8. Connect power to all other input power cables from source A and source B, repeating Steps 3 to 7.
Route the DC input power cables towards the cable retainers at the rear of the PDU (see Location of PDU
grounding studs), and attach them to the retainers with cable ties.

3.7.5 Installing the PDU circuit breakers


To install the PDU circuit breakers:
1. Remove the PDU front cover to gain full access to the components as described in Gaining access to
the PDU components.
Figure 3-26: Installing PDU circuit breakers

Use the preceding figure to identify the circuit breakers (A1 to A3 - type A, or C1 to C4 - type B) for
installation in a PDU77AL.
2. Identify the circuit breakers corresponding to the power circuit A of A1 to A5 for installation in a
PDU55AL (see the figure Connecting DC power cables to the PDU ; the circuit breakers are included in
the installation parts kit supplied with the platform); their rating is in accordance with the ordered
platform configuration.
3. Insert the circuit breaker into the circuit breaker sockets located on the PDU source A power terminal
board, as shown in the previous figure.
4. If an additional load is powered from source A, repeat the corresponding Steps 2 to Step 4 to insert
the other two circuit breakers into the corresponding platform position of the power terminal board.
5. If an additional power source is used, repeat Steps 2 to 5 for source B circuit breakers.

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3.7.6 Connecting power cables between the PDU and the


OPT9914
We offer special power cables for connecting the PDU to the OPT9914. The cables should be connected
from the DC output connectors (5W5 type) of Sources A and B on the PDU to the corresponding xPFM-14
on the OPT9914 (or the corresponding PFM24 on the OPT9624 when applicable). The cable has a 5W5 male
connector on the side connected to the PDU, and a 5W5 female connector on the side connected to the
xPFM-14 units.
The structure of the cable is shown in the following figure.
Figure 3-27: PDU to OPT9914 power cable

To connect cables from the PDU to the OPT9914:


1. Identify the Source A output connectors on the PDU.
2. Identify the connectors of one cable at both ends.

CAUTION: Do not exert excessive tightening torque to secure the connectors in the following
steps, as this may damage the card.

3. Insert the 5W5 male connector on the cable into the A1 output connector on the PDU. Fasten the
connector with its two captive screws.
4. Insert the 5W5 female connector on the corresponding end of the cable to the corresponding
connector on the xPFM-14 of the OPT9914.
5. Repeat Steps 3 and 4 for the second cable and third cable, to connect the corresponding A2 and A3
connectors on the PDU to the POWER IN connector on the second and third xPFM-14 modules.
6. Identify the Source B output connectors on the PDU.
7. Repeat Steps 2 to 5 for the connectors of the other power cables to connect power from Source B to
the corresponding xPFM-14 modules.

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3.7.7 Connecting alarm cables to the PDUxxAL

Identify the PDUxxAL alarm connector functions according to the following figure.
Figure 3-28: PDUxxAL alarms board

Before starting, make sure you have all necessary cables.

To connect the alarm cables to the PDUxxAL:

CAUTION: Do not exert excessive tightening torque to secure the connectors in the following
steps, as this may damage the card.

1. Connect the 68-pin SCSI connector of the facility alarm monitoring cable to the ALARM IN/OUT
connector on the PDUxxAL alarm board.
2. Route the ALARM IN/OUT cable along the right side of the rack and upwards, towards the client's
alarm collection facility.
3. Connect the 36-pin SCSI connector of the alarm monitoring cable intended for the platform to the
corresponding connector (SHELF 1, SHELF 2, or SHELF 3) on the PDUxxAL.
4. Route the alarm cables towards the cable retainers at the rear of the PDUxxAL (see Grounding the
PDU), and attach them to the retainers with cable ties.
5. Route the SHELF 1, SHELF 2, and SHELF 3 alarm cables along the right side of the rack down to the
corresponding platform position. Attach a tag to each connector in accordance with its function.
6. If an additional platform is installed in the rack, repeat Steps 1 to 5 for the cables serving the
platforms. Make sure to attach identification tags to each cable end.

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3.8 Installing equipment


The following sections describe how to install the OPT9914 and auxiliary equipment.
The procedures for replacing and upgrading equipment are similar to those for installing the equipment.
When relevant, notes regarding live replacement or upgrade are inserted in these procedures.
Use the information in these sections in conjunction with specific site installation plans regarding a
particular customer network. If you are interested in obtaining design or installation assistance from our
Networks Solutions Division’s Customer Support team, or wish to prepare a network installation plan,
contact your sales representative.
The OPT9914 platform, cards, modules, and ancillary equipment are described in the Apollo Reference
Manual.

3.8.1 Preliminary preparations


The installation procedures provided in this section assume that:
 The sites at which the installation procedures are carried out comply with the requirements listed in
Site preparation.
 The preliminary preparations specified in Installing OPT9914: before you start safety guidelines have
been completed.
Before you start, determine what equipment is to be installed in the rack by referring to the site installation
plan, and note the exact position of each unit (to avoid errors, it is recommended to mark the prescribed
positions on the rack rails using a soft pencil).

3.9 Installing ancillary units in racks


We offer various accessories for efficient installation of equipment in racks. Contact our Customer Support
team or your local sales representative for custom modifications to standard items.
This section describes how to install ancillary units. The specific units you need depend on your site
installation plan and may include one or more of the following:
 PDU power distribution unit, usually located at the top of the rack:
 PDU55AL – see Installing the PDU for connection of a OPT9914 platform and alarms.
 PDU77AL – see Installing the PDU for connection of a OPT9914 platform and several other
Apollo platforms like OPT9608 in the same rack, and their alarms.
 Fiber spooler located above the OPT9914 platform accessories (if there is enough space in the rack),
recommended for installations with a large number of optical modules
 ODF units – see Installing the ODF
 OPP units – see Installing the OPP
In general, ancillary units are attached to the rack side rails by four M6 Philips screws. No preparation is
required before installation. The following sections provide mechanical installation instructions for units
that require additional procedures. Skip sections that are not relevant to your particular application.

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CAUTION: If additional equipment units other than OPT9914 platforms are used in the rack, a
heat buffer must be installed between any such additional equipment and the OPT9914
platform to minimize the transfer of heat from platform to platform.
Consult your your local Customer Support representative regarding the exact heat buffer
required.

3.10 Installing the ODF


The following sections describe the installation of the ODF. The installation of the ODF includes the
following main steps:
 Attaching brackets to the ODF
 Connecting optical fibers
 Installing the ODF in a rack

3.10.1 Attaching the rack mount brackets to the ODF


Identify the prescribed ODF locations in the rack before performing the following procedures.
The ODF is supplied with two sets of rack mount brackets: one for 19 in. and ETSI racks, and the other for
23 in. 7 ft. racks. The 19 in./ETSI rack mount brackets can be used for both ETSI and 19 in. racks.

To attach the rack mount brackets to the ODF:


1. Refer to the following figure to identify the required set of rack mount brackets.
2. Attach each bracket with three screws to the corresponding ODF side panel, as shown in the figure.

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3.10.2 Connecting optical fibers to the ODF


To connect optical fibers to the ODF:
1. Push the release button on the ODF front panel to the left to release the latch and pull it towards you.
The cover opens downwards.

2. Hold the end of the swing-out tray and pull it out to gain access to the ODF components.

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3. Open the two cover thumb nuts and remove the protective cover from the ODF splice support.
4. Insert the external fibers cable through the protective tube.
Figure 3-29: ODF fiber routes

5. Route the fiber ends through the cable guides to the splice support area.
6. Identify the adapter panel pigtail to be spliced to each user fiber.
7. Insert splicing sleeves over the pigtail, splice the user fiber to the pigtail, and slide the splicing sleeve
over the splice.
8. Place the splicing sleeve in one of the slots in the splice support.

NOTE: When more than 12 fibers are connected to the ODF, first start filling the slots of the
lower splice support. After the slots are occupied, reinstall the top splice support and continue
filling the support slots.

9. After splicing all the fibers, reinstall the protective cover removed in Step 3.
10. Push the swing-out tray back into the unit.
11. Close the ODF front cover by pushing it up till it clicks to the unit.
12. Refer to Attaching rack mount brackets and secure the user fibers with cable ties to the
fiber-fastening bracket at the rear of the ODF.

CAUTION: To prevent damage to fibers, do not tighten the cable ties.

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3.10.3 Installing ODF units in a rack


To install ODF units in a rack:
 Install each ODF in the prescribed rack position and fasten it to the rack side rails with four screws.

3.11 Installing the OPP


The OPP can be installed in the same rack as the OPT9914 or in other racks according to the site installation
requirements.

To mount the OPP in the rack:


1. Attach the OPP to the rack rails and secure it using the four supplied screws, washers, and nuts.
2. Prepare the necessary fibers according to the site cabling diagram and the detailed cabling diagrams
or tables of each platform. When preparing the fiber, follow the safety information appearing in Work
and Equipment Safety.
3. Label the fibers in accordance with the cabling diagrams or tables.
4. Thread the optical fibers into the conduits running along the front supports of the ETSI A rack or the
rack sidewalls of the ETSI B rack.
5. Push the button on the front panel of the OPP to release the latch, and pull the OPP towards you to
open it.

NOTE: The OPP has two opening positions. The tray latches with a click at the halfway
position. Pull it again to open it fully so that you can thread the fibers.

6. Thread the fibers into the OPP, as illustrated in Threading and connecting optical fibers in the OPP.

NOTE: All optical fibers should be arranged in groups inside the OPP, and fastened with Velcro
strips.

7. Identify the duplex connector position on the duplex connector panel.


8. Connect each equipment fiber to the corresponding network fiber according to the site cabling
diagram and the detailed cabling diagrams or tables of each platform.
9. Run the fibers up to the level of the corresponding optical connector.
10. Return the OPP to the rack until it latches in place with a click.

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CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 1.4 in. (35 mm). Sharp bending of fibers may
degrade the optical transmission characteristics.

Figure 3-30: Threading and connecting optical fibers in the OPP

3.12 Installation sequence


Each component of the OPT9914 system is supplied separately and must be installed in the correct
sequence, according to the site plan.
A high-density installation might include the following equipment:
 PDU power distribution unit, with or without alarm option
 Fiber spoolers

CAUTION: During the installation of equipment in the rack, make sure all the optical
connectors are closed by protective caps. Do not remove the cap until an optical fiber is
connected to the corresponding connector.

Several installation options are illustrated in Platform Installation Options.

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Depending on the specific equipment being installed, the installation of a OPT9914 system might comprise
the following stages, in this order of execution.

Table 3-10: Outline of OPT9914 installation sequence


Step Procedure Section
1. Install a rack (if required). Installing equipment racks
2. Unpack and perform a visual inspection. Unpacking and performing visual
inspection
3. Install ancillary equipment in the rack, including: Installing ancillary units in racks
 PDUxxAL
 Fiber spooler
4. Install the OPT9914 platform in the rack. Installing the OPT9914 in an optical ETSI
rack
5. Install the common cards in the OPT9914 platform, Installing cards and modules
including:
 xPFM-14
 xFCU-14 including:
 Air filters
 xFM
 xMIM
 xTAM
6. Install the cards and modules in the OPT9914 Installing xIO cards
platform, including:
 xRCP
 Optical and Service Cards (xIO)
7. Install blank covers where I/O modules and cards are —
not used.
8. Route and connect all cables and fibers for ETSI Routing and connecting fibers and cables
optical racks, including:
 Power and alarm cables
 Optical fibers to modules transceivers
 Electrical interface cables to electrical modules
 Data cables to modules
 Timing cables
 Management cables

3.13 Outline of installation procedure


The main steps involved in the installation of a OPT9914 platform are listed below. Consult your site
installation plans for specific details.
1. Prepare the site installation as described in Site preparation and check physical location,
environmental compliance, and availability of power sources.
2. Prepare power, alarm, and management cables at the installation site.

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3. Prepare transmission cables at the installation site.


4. Route the required power, alarm, management, and transmission cables to the intended OPT9914
equipment location.
5. If required, install the equipment racks.
6. Mark the location of each OPT9914 platform and relevant accessories (fiber spooler, upper
fiber/cable guide, and lower fiber/cable guide) on each rack, according to the site installation plan.
7. When applicable, install the STMS management station (see the STMS User Manual).
8. Install the power distribution and alarms unit – PDUxxAL and other equipment needed in each rack.
9. Install the OPT9914 platform in the appropriate rack.
10. For each OPT9914 platform using optical modules, install a spooler above the platform and route the
optical fibers to the spooler. If there is no room for a spooler, you can install an external fiber duct.
11. Install the xRCP cards
12. Install the prescribed xIO cards and modules.
13. Install blank panels on slots not used.
14. Depending on the modules in your OPT9914 platform:
 Route the optical fibers to the relevant module connectors.
 Route the Ethernet electrical cables to the corresponding electrical interface card.
15. Connect management cables between the equipment installed in the rack and the management
station.
16. Connect power and alarm monitoring cables from the PDUxxAL panels to each OPT9914 installed in
the rack.

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4 Installing the platform
OPT9914 platforms can be installed in ETSI optical racks, 19" racks, ANSI 19", and 23" racks.
Different brackets and mechanical adapters are available for attaching the OPT9914 to the supported racks.

NOTE: OPT9914 is suitable for installation in Central Office Facility and other indoor
applications.

If necessary, contact your Customer Support or your local sales representative for help in meeting your
specific installation requirements.
There are several options for installing OPT9914 platforms in their optical ETSI racks. These options are
mainly based on the rack's capacity, which is up to 800 fibers in its two ducts (up to 400 per duct), number
of platforms in the rack, and fiber spooler capacity (up to 400 fibers of length 600 mm). Due to the smaller
size of the OPT9914 platform and its need for only one upper fiber/cable guide to serve its cards and
modules, higher density installations of platforms in a single ETSI optical rack is possible. The installation
options include:
 Basic installation of a single OPT9914 platform
 Installation of four OPT9914 platforms, each with an average of 100 fibers per platform
 Grounding the OPT9914 platform
 Other installation options, to meet your special requirements (consulting Customer Support)
These options are described in the following sections.

4.1 Platform installation options


OPT9914 platforms can be installed in 19" and ETSI optical racks.
By default the OPT9914 comes with brackets ready for installation in 19" racks. If installation in an ETSI
optical rack is required, you must attach a special adapter available in the installation kit.
If necessary, contact your local Customer Support team or sales representative for help in meeting your
specific installation requirements.
We offer several options for installing OPT9914 platforms in its optical ETSI racks. These options are mainly
based on the rack's capacity, which is up to 800 fibers in its two ducts (up to 400 per duct), number of
platforms in the rack, and fiber spooler capacity (up to 400 fibers of length 600 mm). The installation
options are varied; following are examples of possible supported configurations:
 Basic installation of a single OPT9914
 Installation of a OPT9914 with an OPT9624
 Installation of a OPT9914 and two OPT9608 platforms
 Installation of a OPT9914and four OPT9603 platforms
 Installation of a OPT9914 with one OPT9603 and two OPT9608 platforms
 Installation of a OPT9914 and three OPT9608 platforms

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These options are described in the following sections.

IMPORTANT: Keep a minimum space of 71 mm between the bottom of the OPT9914 and the
bottom of the rack in all installations.

4.1.1 Typical installation of a single OPT9914


The installation of a single OPT9914 platform with a typical fiber count (400 fibers per platform) may also
include one PDU, and an Artemis 2U unit. The rack's ducts, with a capacity of up to 800 fibers handle the
fibers of two platforms.
The following figure shows the installation of the platform and its accessories.
Figure 4-1: Typical installation of a single OPT9914 and accessories

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4.1.2 Installation of an OPT9914 and an OPT9624


The installation of an OPT9914 platform with a typical fiber count (400 fibers per platform) and an OPT9624
platform may also include one PDU, and an Artemis 2U unit. The rack's ducts, with a capacity of up to 800
fibers handle the fibers of two platforms.
The following figure shows the installation of these platforms and accessories.
Figure 4-2: Typical installation of an OPT9914 and an OPT9624

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4.1.3 Installation of an OPT9914 and an OPT9624 with


external fiber ducts
The installation of a OPT9914 platform with other Apollo platforms in the same rack may sometimes cause
a problem of missing space for other required accessories like fiber spoolers. We offer solutions to solve
such problems by adding external fiber ducts to the sides of the rack.
The following figure shows the solution for installing an OPT9914, a OPT9624, accessories (PDU, Artemis 2U
unit) and external ducts.
Figure 4-3: Typical installation of an OPT9914, an OPT9624 and external fiber ducts

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OPT9914 Installation and Maintenance Manual Installing the platform

4.1.4 Installation of an OPT9914 and two OPT9608


The installation of an OPT9914 platform with a typical fiber count (400 fibers per platform) and two
OPT9608 platforms may also include one PDU, four Artemis 2U units. The rack's ducts, with a capacity of up
to 800 fibers handle the fibers of two platforms.
The following figure shows the installation of these platforms and accessories.
Figure 4-4: Typical installation of an OPT9914 and two OPT9608

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4.1.5 Installation of an OPT9914 and four OPT9603


platforms
The installation of an OPT9914 platform with a typical fiber count (400 fibers per platform) and four
OPT9603 platforms may also include one PDU, four Artemis 2U units, and a bridge for 400 fibers. The rack's
ducts, with a capacity of up to 800 fibers handle the fibers of two platforms.
The following figure shows the installation of these platforms and accessories.
Figure 4-5: Typical installation of an OPT9914 and four OPT9603

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4.1.6 Installation of an OPT9914, one OPT9603 and two


OPT9608 platforms
The installation of an OPT9914 platform with a typical fiber count (400 fibers per platform) one OPT9603
and two OPT9608 platforms may also include one PDU, three Artemis 1U units, and a bridge for 400 fibers.
The rack's ducts, with a capacity of up to 800 fibers handle the fibers of two platforms.
The following figure shows the installation of these platforms and accessories.
Figure 4-6: Typical installation of an OPT9914 ,one OPT9603, and two OPT9608

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4.1.7 Installation of an OPT9914 and three OPT9608


platforms
The installation of an OPT9914 platform with a typical fiber count (400 fibers per platform) and three
OPT9608 platforms may also include one PDU and a bridge for 400 fibers. The rack's ducts, with a capacity
of up to 800 fibers handle the fibers of two platforms.
The following figure shows the installation of these platforms and accessories.
Figure 4-7: Typical installation of an OPT9914 and three OPT9608

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4.2 Installing the OPT9914 platform in a rack


OPT9914 equipment racks may be installed on concrete or floating floors. For information, see Installing
equipment racks.
By default, OPT9914 platforms are supplied with brackets for installation in 19" racks. The platforms are
shipped empty with no cards or modules installed. Therefore, installation activities include:
 Attaching the OPT9914 platform to a rack
 Grounding the OPT9914 platform.
 Installing xPFM-14 units, xFCMV-14 and xFCMH-14, xRCP cards, and xFM cards described in Installing
cards and modules.
 Installing xIO cards, as described in Installing xIO cards.

4.3 Platform environmental considerations


Observe the following guidelines when installing the OPT99xx platforms in racks:
1. Free airflow through the rack must be guaranteed at all times.
2. OPT99xx platforms can be installed in open or closed (with door) racks. When installed in a closed
rack, the door must be perforated.
3. Always install the first OPT9914 platform in the lower part of the rack, starting at about 71 mm from
the bottom of the rack's side rails.
4. Leave a space of at least 1U between the upper accessory of the OPT9914 and the next platform.
5. Leave as much space as possible between the rack’s cable supports and the OPT9914 sidewalls.
6. Always consider the platform airflow requirements when organizing the cable and fiber routes near
the OPT9914 sidewalls.

4.4 Installing the OPT9914 in an optical ETSI rack


The OPT9914 platform comes, by default, with brackets for installation in 19" racks. To install the OPT9914
in an optical ETSI rack you must first attach the special ETSI adapter to the 19" right bracket. This shifts the
relative position of the OPT9914 in the rack to the left, creating a duct for cable and fiber routing. This also
improves the air flow and thermal behavior of the rack.

NOTE: The ETSI adapter is attached only to the right 19" bracket on the OPT9914.

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To attach the ETSI adapter to the OPT9914:


1. Identify the ETSI adapter according to the following figure.

2. Identify the hanging pin at the bottom of the right 19" bracket; this pin helps position the platform in
the rack before installing it and attaching screws.
3. Open the screw fastening the pin to the 19" bracket. Remove the screw, washer, spring washer, and
the hanging pin.
4. Attach the pin with the screw, washer, and spring washer to the hole in the ETSI adapter bracket (see
the preceding figure).
5. Attach the ETSI adapter to the 19" bracket with two M2.5 screws one at the upper side and one at the
lower side.
6. Insert five M5 screws with washers into the corresponding threaded holes in the 19' bracket; fasten
the M5 screws.
7. Identify the grommet in the installation kit; cut two pieces of about 160 mm each.

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8. Assemble a piece of grommet on the OPT9914 19" right bracket and one piece on the rack rail as
shown in the following figure.

To install a OPT9914 platform in an optical ETSI rack:


1. Identify the prescribed position of the OPT9914 platform in the rack in accordance with the rack
installation plan.
2. Place the OPT9914 platform in the prescribed position using the two stabilizing pins to hold it
temporarily in place.
3. Fasten the platform to the rack side rails with four M6 screws, washers, and nuts.

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4.5 Grounding the OPT9914 platform

Review the grounding requirements specified in Grounding requirements and Preparing Cables and Fibers.
Obtain the required materials and make sure to perform the grounding connections in accordance with
these requirements.

WARNING:
 The ground cable must be of at least the same thickness as the PDU power cable.
 The thickness of the platform grounding cable must match the thickness of the power
cable from the PDU to the platform.
 In installation without PDU units (customer provided power source), the thickness of the
platform grounding cable must match the thickness of the power cable source.

To ground the OPT9914:


1. Verify that the rack and PDU are grounded correctly, as described in Grounding the rack and
Grounding the PDU.
2. Prepare a grounding cable of at least the same thickness as the PDU power cable, according to the
instructions in Grounding cables.
The grounding cable nuts, washers, lugs, and bolts are all included with the platform and are attached
to the corresponding grounding points. Remove the parts as needed. Attach the lugs to the cable
ends, in accordance with the instructions in Grounding cables.
Figure 4-8: Grounding the OPT9914 platform

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3. Connect the lug at the end of the grounding cable to one of the pairs of grounding points on the right
side of the rack grounding bar. To secure the grounding cable lug to the grounding bar, hold the two
holes in the cable lug against the two grounding points on the bar and place the flat washers above
the cable lug, followed by the serrated lock washers. Screw in the bolts to hold everything in place.
Tighten the bolts with a torque of 450 N cm to 550 N cm.
4. Run the platform grounding cable from the rack grounding bar to the right side of the rack.
5. Thread the grounding cable through an opening into the cable conduit. The cables should now run
down the right side of the rack.
6. Draw the grounding cable out of the cable conduit by gently threading it through one of the openings
level with the grounding studs on the OPT9914 platform.
7. Connect the lug at the free end of the grounding cable to the grounding studs located on the
platform's right installation bracket. Note that the lug at the end of the grounding cable must be
inserted over both grounding studs.

WARNING: To prevent possible damage to OPT99xx equipment, all racks and equipment
must be completely grounded before connecting any external devices powered from an AC
source (110/220 V). All grounding procedures described here must be completed before, for
example, connecting an external PC to configure and initialize the NE management system.

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5 Installing cards and modules

5.1 Installing OPT9914 cards


After the platform has been installed and grounded, you can install the cards.

When you install cards, make sure to align the card with the platform guide rails. Hold the card straight
during insertion and removal, and pull or push it slowly and carefully to avoid touching components located
on adjacent cards/modules.

CAUTION:
 If you feel resistance when inserting cards, immediately retract the card and repeat the
process.
 Do not use excessive torque when tightening the fastening card screws.

5.1.1 xFCM-14 air filters


OPT9914 platforms must be equipped with two air filters. The OPT9914 has dedicated slots for installing air
filters: one at the upper right side and one at the middle (above the xIO area) of the shelf.

NOTE: Form considerations of easy service and maintenance, the OPT9914 has two vertical
filters. By using two vertical filters, the xPFM-14 cables do not have to be disconnected during
filter removal. These filters are installed in a single slot at the right-most side of the platform.

The purpose of the air filters is to reduce the accumulation of dust and dirt carried by the cooling air
flowing through the platform on its internal components. The combination of dust and humidity produces a
capacitive/conductive layer between components installed on cards and modules. This may degrade
equipment performance or even cause malfunctions. Moreover, the insulating effect of a dust layer causes
components to operate at higher temperatures, so ultimately decreasing equipment reliability.
An air filter reduces dirt accumulation and thus prevents degradation of equipment reliability and
performance. However, filters do increase the resistance to airflow and should therefore carefully be
selected according to the actual operating conditions.
The suitable filters for the xFCM-14 are high density (45 PPI) foam filters, which also complies with NEBS
standards.

NOTE: The insertion of the air filter into the OPT9914 activates a switch that reports its
presence to the system management. If an air filter is not installed, a "filter missing" alarm is
generated and reported.

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Filter maintenance intervals must strictly be observed. These are application-specific and depend on the
environmental conditions. Loaded filters must be handled by cleaning or replacing it. It is accepted for
electronic equipment design to recommend cleaning/replacing air filters every three months. The high
density air filter (45 PPI) may be blocked in a shorter time and should be maintained more frequently.

CAUTION: After maintaining an air filter carefully examine the wholeness of its material. If
holes or tears are detected, replace it with a new filter.

5.1.1.1 Airflow in the OPT9914 platform


In general, the OPT9914 platforms include fan units for cooling purposes. The ventilation system is
designed in such a way that the cold air is pumped by the equipment fans, flows over the cards and
components, and cools them.
The routes of cold and hot air in the system are schematically shown in the figure below. Cold air flow is
marked blue; hot flow is marked red; air flow through the platforms is marked orange.
In the upper part of the platform, the fan units pump the cooling air from right and pass the hot air to the
left. In the lower part, fan units pump cooling air from the bottom over the components. The resulting hot
air flows out from the middle exhaust.
Figure 5-1: Airflow in the OPT9914 platform

Installation of the fan units is described in the following sections.

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5.1.2 Installing the vertical air filters


Form installation and maintenance considerations the OPT9914 has two vertical filter. These filters are
installed in the slot at the top right-most side of the OPT9914. The upper vertical filter sits on the lower
vertical filter, therefor you must always install the lower vertical filter first. When you need to replace or
maintain the filters always remove the upper vertical filter first.

To install the vertical air filters:


1. Identify the vertical filters cover and captive screw according to the following figure.

2. Open the vertical filters cover captive screw.


3. Move the top of the cover outwards, in this position the cover is held by a rotation pin at the bottom
(inserted into the slot).
4. Release the cover rotation pin from the slot and remove the cover.

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5. Identify the coding tab on the vertical lower filter.

6. Insert the lower vertical filter, with the coding tab facing left, at the bottom of the slot.
7. Identify the coding tab on the vertical upper filter.
8. Insert the upper vertical filter, with the coding tab facing left, over the lower filter.
9. Insert the filters cover rotation pin into the slot.
10. Close the front cover and fasten it back with its captive screw.

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5.1.3 Installing the horizontal air filter


The horizontal air filter is installed at the middle of the platform above the xIO cards area.

To install the horizontal air filter:


1. Identify the horizontal filter cover and captive screws according to the following figure.
Figure 5-2: Horizontal filter

2. Open the horizontal filter's cover captive screws.


3. Identify the coding tab on the horizontal filter.
4. Insert the horizontal filter, with the coding tab facing up, into the slot.
5. Assemble back the horizontal filter cover and fasten it with its two captive screws.

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5.1.4 Installing the xFCMV-14


To install an xFCMV-14 in the OPT9914 platform:
1. Check that the card has not been physically damaged during shipment and that the antistatic
protection bag of the original packaging is sealed.
2. Identify the xFCMV-14 slot at the upper left side of the OPT9914.

3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Hold the xFCMV-14 two handles and insert the rear end of the card into the card guides.
5. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
6. Secure the card in place by tightening its two captive screws.

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5.1.5 Installing the xFCMH-14


To install an xFCMH-14 card in the OPT9914 platform:
1. Check that the card has not been physically damaged during shipment and that the antistatic
protection bag of the original packaging is sealed.
2. Identify the xFCMH-14 slot at the bottom of the OPT9914.

3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Hold the xFCMH-14 card handle and insert the rear end of the card into the card guides.
5. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
6. Secure the card in place by tightening its two captive screws.

5.1.6 Installing the xRCP cards


Each xRCP includes a Fabric Element (FE) that operates as part of the universal fabric of the OPT9914,
therefore the platform must be equipped with two xRCP cards in slots RCP-A and RCP-B.

CAUTION: For your safety and to comply with electromagnetic compatibility (EMC)
requirements, protect all unused slots with blank panels to prevent the escape of ventilation
from the fans through these openings.

WARNING: When a OPT99xx platform is configured to operate in ODU-XC, removal of both


xRCP cards and insertion of one or both cards will cause a traffic down time of about 3
minutes.

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CAUTION: xIO, xFM, and xRCP cards of OPT99xx platforms are equipped with two captive
screws. Opening a captive screw of any of these operating cards is automatically detected as
card extraction!
To return the card back to normal operation you must totally extract it, reinsert, and fasten
both captive screws.

To install the xRCP cards:


1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
3. Record the hardware and software versions indicated on the card’s identification labels.
4. If an NVM (SD - Secure Digital) was not installed in the xRCP, do so now before installing the xRCP in
the platform. Follow the procedure described in Installing the NVM in the xRCP.
5. Identify the assigned slot for installing the xRCP.

6. Follow the procedure described in to install the card.

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5.1.6.1 Installing an NVM module in the xRCP


The xRCP has a dedicated slot for the NVM (SD - Secure Digital). Place the NVM cover on the NVM after
installation is completed.

To install the NVM in the xRCP:


1. Check that the NVM card has not been physically damaged during shipment.
2. Remove the NVM from its antistatic protection packaging and inspect visually to detect damage
during shipment. Report any problems.

3. Open the two screws fastening the NVM cover to the xRCP, and remove it.
4. Orient the NVM card against the dedicated slot on the xRCP and insert its rear end (the end with the
connector) in the card guides. Push the card in until it is locked in place.

NOTE: If the NVM lock is not properly fastened, there is no read/write access and the system
emits an NVM “Cardout” alarm.

5. Place the NVM cover on the slot, and fasten it with its two captive screws.

5.1.7 Inserting/Extracting a card in the OPT9914 platform


The OPT99xx family of products features improved extractor handles on their cards. The following
procedures explain how to insert/extract these cards in the platform.

CAUTION: To prevent damage to the card, don't use excessive torque when tightening the
cards captive screws.

CAUTION: Don't press the card's captive screws while inserting or extracting the card. This
may damage the extractors irreversible.

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To insert a card into the OPT9914 platform:


When the card is in its original package both handles are held, by springs in, their folded position. Opening
the captive screws releases the handles.
1. Open the captive screw at the side of each extractor to its maximum, so that the screw is completely
released (see the following figure).

CAUTION: Don't move the extractors if the captive screws are not fully released. It may cause
irreversible damage.

2. Simultaneously, pull both handles outwards until they stop (see the following figure).

3. Make sure that the handles are in their maximum open position.
4. Identify the corresponding slot in the OPT9914 into which the card has to be installed.
5. Insert the card into the slot and push the card's panel on both sides, till the extractors move slightly
inwards.

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6. Simultaneously, push both handles inwards until they stop (see arrows near handles in the following
figure). Verify that the front of the card is flush with the front of the OPT9914 platform and the
extractors stop.

7. If you feel resistance while inserting the card, retract it and repeat the procedure.
8. Fasten the card with the two captive screws at the side of the handles . Do not use excessive torque
when tightening the screws.

To extract a card from the OPT9914 platform:


1. Open the captive screws at the side of each extractor handle till the screws are completely released
(this is also indicated by the extractor slightly moving outwards). See the figure Preparing the card for
insertion/extraction above.

CAUTION: Don't move the extractors if the captive screws are not fully released. It may cause
irreversible damage.

2. Simultaneously, hold both extractors and pull them outwards.


3. Keep holding the extractors and pull the card out.

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5.1.8 Installing the xFM cards


xFM cards are installed under the xRCP cards.

CAUTION: xIO, xFM, and xRCP cards of OPT99xx platforms are equipped with two captive
screws. Opening a captive screw of any of these operating cards is automatically detected as
card extraction!
To return the card back to normal operation you must totally extract it, reinsert, and fasten
both captive screws.

To install the xFM cards:


1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Identify the xFM slot under the xRCP cards of the OPT9914.

3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Record the hardware and software versions indicated on the card’s identification labels.
5. Follow the procedure described in to install the card.

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5.1.9 Installing the xTAM


The xTAM is installed at the middle between the two xMIM cards, just under the xPFM-14 cards.

CAUTION: For your safety and to comply with electromagnetic compatibility (EMC)
requirements, protect all unused slots with blank panels to prevent the escape of ventilation
from the fans through these openings.

To install the xTAM card:


1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Identify the xTAM slot at the upper part of the OPT9914 (see the following figure).

3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Record the hardware and software versions indicated on the card’s identification labels.
5. Hold the xTAM handles at both sides and insert the rear end of the card into the card guides.
6. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
7. Secure the card in place by tightening its two captive screws.

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5.1.10 Installing the xMIM cards


Management redundancy can be supported by installing two xMIM cards working in a 1:1 protection
scheme. The xMIM cards are installed in slots located under the xPFM-14 cards (to the right and left of the
xTAM).

CAUTION: For your safety and to comply with electromagnetic compatibility (EMC)
requirements, protect all unused slots with blank panels to prevent the escape of ventilation
from the fans through these openings.

To install xMIM cards:


1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Identify the xMIM slot under the xPFM-14 cards of the OPT9914 (see the following figure).
Figure 5-3: Installing the xMIM

3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Record the hardware and software versions indicated on the card’s identification labels.
5. Hold the xMIM handles at both sides and insert the rear end of the card into the card guides.
6. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
7. Secure the card in place by tightening its two captive screws.
8. If a second card has to be installed in the platform, repeat Steps 1 to 7 for this card.

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5.1.11 Installing xIO cards


This section describes the installation process for all OPT9914 xIO cards. The same process can also be used
to replace cards in an operating platform, provided the general safety precautions listed in Installing
OPT9914: Before You Start Safety Guidelines and the card-specific warnings listed in the OPT99xx Reference
Manual are strictly followed. Before starting, make sure that all the xIO cards specified for installation in
the OPT9914 platform in accordance with the platform installation plan are available.
xIO cards are installed in Slot xIO 00 to Slot xIO 13 of the OPT9914 platform.
For a list and technical description of all available cards, see the OPT99xx Reference Manual, General
Description, and Technical Specifications.

CAUTION:
 When installing optical cards, make sure all optical transceiver (SFP/XFP/SFP+/QSFP+
etc..) slots are closed by protective caps. Do not remove the cover until an SFP/XFP is
inserted.
 For your safety and to comply with EMC requirements and to prevent ventilation from
the fans escaping through these openings, protect all unused slots with blank panels.

CAUTION: xIO, xFM, and xRCP cards of OPT99xx platforms are equipped with two captive
screws. Opening a captive screw of any of these operating cards is automatically detected as
card extraction!
To return the card back to normal operation you must totally extract it, reinsert, and fasten
both captive screws.

To install an xIO card in the OPT9914 platform:


1. Check that the card has not been physically damaged during shipment, and that the antistatic
protection bag of the original packaging is sealed.
2. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
3. Record the hardware and software versions indicated on the card’s identification labels.

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4. Identify the assigned slot for installing the I/O card in accordance with the platform installation plan
and the following figure.

CAUTION: When inserting a card, make sure to carefully align it with the cage guide rails. If
you feel resistance during insertion, immediately retract the card and repeat the process.
Hold the card straight during insertion and extraction. Pull or push it slowly and carefully to
avoid touching components on adjacent cards.

5. Follow the procedure described in to install the card.


6. If you are installing cards with SFP/SFP+/QSFP+ transceivers, proceed to Installing SFP/SFP+/QSFP+
transceivers in common and xIO cards.
7. After inserting all the cards, check for correct installation against the card insertion diagram.

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5.1.12 Installing SFP/SFP+/QSFP+ transceivers in common


and xIO cards

CAUTION: During the installation of SFP/SFP+/QSFP+ transceivers in common and xIO


OPT9914 cards, make sure that all optical LC connectors are covered by protective caps. Do
not remove the caps until an optical fiber is connected to the corresponding connector.

To install SFP/SFP+/QSFP+ transceivers in common and xIO cards:


1. Identify the prescribed position on the card according to the site installation plan.
2. Check that the SFP/SFP+/QSFP+ has not been physically damaged during shipment, and that the
antistatic protection bag of the original packaging is sealed.
3. Remove the SFP/SFP+/QSFP+ from its antistatic protection packaging and inspect visually to detect
damage during shipping. Report any problems.
4. Record the hardware and software versions indicated on the SFP/SFP+/QSFP+ identification labels.
5. Remove the protective covers from the slot and from the SFP/SFP+/QSFP+ transceiver.
6. Insert the rear end of the transceiver into the slot guides, and push slowly backwards to mate the
connectors until the transceiver clicks into place. If you feel resistance before the connectors are fully
mated, retract the transceiver and repeat the procedure.
An example of a card with SFP/SFP+/QSFP+ transceivers is shown in the following figure.

CAUTION: All slots that are not in use must remain covered. If you have to replace a module
or card, remove the SFP/SFP+/QSFP+ first.

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6 Routing and connecting fibers and cables

6.1 Cable routing options in the optical ETSI rack


The optical ETSI rack was designed with a very high level of flexibility, allowing for changes in the default
fiber/cable routing and functionality. By default the rack has two wide cable conduits (one on each side)
with a fiber channel running in front of it. The rack's cable and fiber routing capacity can best be utilized by
installing separator brackets in the cable conduits. This divides the routing space into three areas that can
accommodate mixtures of fibers and cables according to the specific installation requirements. The
following figure shows a an optical ETSI rack with separator brackets installed.
Figure 6-1: Optical ETSI rack with separator brackets

The figure also shows the three areas allocated for routing cables/fibers.

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Note that the rack features six fastening comb strips (three on each side) that can be used for attaching
cables/fibers with appropriate cable ties. These strips have five holes to which separator brackets can be
attached. The flexibility this provides means that the spaces in the cable conduit can vary, as required. The
separator brackets are perforated; cables/fibers can be attached to the holes.
The following figure shows a cross-section view of the rack's side, including the cable conduit and fiber
channel. It also depicts the three areas for routing fibers and cables and the options recommended for
routing cables/fibers in the optical ETSI rack according to the specific installation requirements.

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The following figure shows a cross-section view of the rack's side, including the cable conduit, fiber channel,
and the three areas. It illustrates the options recommended for routing cables/fibers according to the
specific installation requirements.
Figure 6-2: Cable routing options (each rack side)

 Option A shows the routing of max. 900 fibers (Ø 2 mm) and max. 24 copper cables (Ø = 12 mm).
The space is used for:
 Max. 400 fibers @ 2 mm in Area 1

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 Max. 500 fibers @ 2 mm in Area 2


 Max. 24 cables @ 12 mm in Area 3
 Option B shows the routing of max. 400 fibers (Ø 2 mm) and max. 48 copper cables (Ø = 12 mm).
The space is used for:
 Max. 400 fibers @ 2 mm in Area 1
 Max. 24 cables @ 12 mm in Area 2 and 3
 Option C shows the routing of max. 1500 fibers (Ø 2 mm); no cables are used in this option. The
space is used for:
 Max. 400 fibers @ 2 mm in Area 1
 Max. 1100 fibers @ 2 mm in Area 2 and 3

6.2 Connecting power cables


The power cables are connected to the 5W5 connectors on the xPFM-14 cards on the OPT9914 platform.
These cards are designated A1 to A3 (for cards connected to power source A) and B1 to B3 (for cards
connected to power source B). Each xPFM-14 feeds only part of the cards (xRCP, xFM, xMIM xIO, etc.) and
subsystems in the OPT9914 platform.
The following figure identifies the xPFM-14 cards and the corresponding cards/slots that each one feeds.
The colors of the xPFM-14 cards correspond to colors of the cards they are feeding.
OPT9914 input power feed diagram

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IMPORTANT: If xPFM A1 is disconnected from source A and xPFM B1 is disconnected from


source B, both xRCP and xMIM cards, xTAM, 2 xFM and xFCM cards and xIO slots 0-1 cannot
function!.

To connect power cables:

NOTE: To facilitate power cable routing, it is recommended to start from the OPT9914
platform towards the PDU.

1. Connect the female 5W5 connector at the end of the power cable to the power connector of the
xPFM-14 A1 and fasten it with its two captive screws.

CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the connector.

2. Route the power cable to the right through the cable conduit at the side of the rack. Attach the cables
to the comb strip (at the inner side of the rack) with cable ties as required.
3. Pull the cable upward until the cable connector is positioned against the appropriate 5W5 connector
on the PDU.
4. Connect the connector at the end of the cable to the corresponding connector on the PDU and fasten
it with its two captive screws.
5. Repeat Step 1 to 4 for the other power cables to be connected to the corresponding A2, A3 and B1 to
B3 connectors.
6. Use cable ties as required to fasten the cable to the rack side rails.

NOTE: The PDU installation is described in Installing the PDU.

CAUTION: Do not extract/insert a xPFM-14 card while the DC cables are connected to it.

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6.3 Connecting alarm cables


Alarm cables are connected on one end to the corresponding connector on the xTAM card front panel and
on the other in accordance with the alarm cable type. Alarm cables intended for use with PDUxxAL units
are connected to the corresponding connector on Alarms card. Alarm cables that are open on the other
end are connected to the customer's alarms collecting facility.

NOTE: In this manual the generic name PDUxxAL refers to both PDU55AL and PDU77AL.

To connect alarm cables:


1. Connect the 36-pin SCSI female connector at the end of the alarm cable to the ALARMS connector on
the xTAM card, and fasten it with its two captive screws.

CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the card.

2. Bend the cable and route it to the right side of the rack. Attach the cable to the comb strip (at the
inner side of the rack) with cable ties as required.
3. Pull the cable upward until the cable connector is positioned against the appropriate Alarms
connector.
4. Proceed according to the cable type:
 For cables to be connected to the PDUxxAL, continue to Step 5.
 For cables to be connected to the customer alarms collecting facility, go directly to Step 7.
5. Pull the cable to the level of the SHELF alarm connectors on the PDUxxAL alarms board.

NOTE: The PDU installation is described in Installing the PDU.

6. Connect the 36-pin male connector at the end of the cable to the corresponding SHELF (# 1, 2, 3)
connector, and fasten it with its two captive screws. This completes the installation of the alarm
cables for PDUxxAL.

CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the PDU.

7. Route the alarm cable with the open ends through the cable conduit to one of the rack top openings
towards the outside.
8. Use cable ties as required to fasten the cables to the rack side rails.
9. Connect the free ends of the cables according to the rack installation plan and the cable tags.

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6.4 Routing and connecting electrical Ethernet


cables to cards
xIO and other cards with electrical Ethernet interfaces are connected with CAT5E SFTP 2-pair straight cables
or 4-pair or CAT5E SFTP 4-pair straight cables with RJ-45 connectors, according to the interface.

Before connecting electrical Ethernet cables to xIO and other cards, review the section Cable routing
options in optical ETSI rack.

To connect Ethernet cables to a card:

NOTE: To support the auto-negotiation feature on electrical ports, use CAT5E SFTP 2-pair or
4-pair straight cable to connect 10/100BaseT ports, or CAT5E SFTP 4-pair straight cable to
connect 1000BaseT ports.

1. Based on the site cabling diagram, arrange the data cables in groups according to the designated xIO
cards, and route them inside the cable conduits at the right side of the rack to the appropriate
OPT9914 unit.
2. Depending on the location of the xIO card (upper or lower part of the platform), pass the cables
through the corresponding opening.
3. Pull each data cable up or down to the level of the corresponding data port.
4. Connect the RJ-45 connector at the end of each cable to the corresponding interface on the card, in
accordance with the rack installation plan.
5. Organize the cables connected to the card in bundles and fasten each bundle with Velcro strips.

6.5 Routing and connecting optical fibers to xIO


cards
All optical fibers in the OPT9914 platform are connected to the LC connectors on the SFP/SFP+/QSFP+
transceivers located on the various cards.

Before installing the OPT9914 platform and cards, all optical fibers must be routed through the fiber
channels running along the front supports of optical ETSI rack. From the fiber channels, the fibers must be
routed near the OPT9914 platform you are installing. Before connecting optical fibers to xIO cards, review
the section Cable routing options in optical ETSI rack.
The OPT9914 includes a fiber management tray at the bottom of the xIO cards. This unit has two parts:
right and left. The basic rule for routing fibers from xIO cards is that fibers from the left side (xIO slots 00 to
06) of the platform are routed to the left part of the tray. Similarly, fibers from xIO cards at the right side
(xIO slots 07 to 13) are routed to the left part of the fiber management tray.

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The following figure shows the location of the fiber management tray.

Figure 6-3: OPT9914 fiber management tray

CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector, and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
optical transmission characteristics.

To connect optical fibers to an xIO card:


1. Based on the site cabling diagram, arrange the fibers in groups according to the designated xIO card.
2. Route the fibers coming in from the right side of the rack to the level of the corresponding optical
connectors on the xIO cards.
3. Pull each fiber up or down to the level of the corresponding xIO card.
4. Bend the fiber so that the optical connector is positioned at the level of SFP/SFP+/QSFP+ transceiver
LC connector on the designated xIO card. Leave some slack to prevent stress.
5. Route fibers from the left xIO cards (slots 00 to 06) to the left part of the fiber management tray.
6. Route fibers from the right xIO cards (slots 07 to 13) to the right part of the fiber management tray.
7. Thoroughly clean the connectors of the optical fibers, using an approved cleaning kit.
8. Remove the cover from the SFP/SFP+/QSFP+ transceiver and connect the fiber LC connector to the
SFP/SFP+/QSFP+ connector, in accordance with the rack installation plan.

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9. Organize the fibers connected to the cards in bundles, and fasten each bundle with Velcro strips.
10. Roll fiber spares at the other end around the spools in the fiber spooler, and route the other end of
the fibers through the fiber channels and the openings in the rack to the outside, as required.

6.6 Connecting timing (clock) cables


Timing cables are connected to the BITS T3 and BITS T4 connectors on xTAM card. Each of these cables is
terminated with an RJ-45 connector. In addition timing signals for IEEE 1588v2 (ToD, 1PPS, 10 MHz Clk.)
have to be connected to the corresponding connectors. The timing cable for ToD and 1PPS is carried by an
Ethernet cable terminated with an RJ-45 connector. The timing cable for 10 MHz Clk. is carried by a
mini-coaxial cable terminated with a DIN 1.0/2.3 connector.

To connect timing cables to the OPT9914 platform:


1. Route the timing cables through the cable conduit at the right side of the rack to the appropriate
OPT9914 platform.
2. Bend the timing cables and pull them out through an opening in the cable conduits to the level of the
corresponding timing interface on the OPT9914 platform.
3. Thread the timing cables through an opening in the right side of the rack.
4. Pull each cable down to the level of the corresponding xTAM card and bend it until the RJ-45
connector is positioned against the appropriate timing connector on the xTAM.
5. Connect each connector in accordance with the rack installation plan and the cable tags to connectors
BITS T3 and BITS T4 on the xTAM.
6. Connect the Ethernet cable carrying the ToD and 1PPS to the ToD&1PPS IN/OUT connector.
7. Connect the coaxial cable to the 10 MHz IN/OUT connector.
8. Use cable ties as required to fasten the cables to the rack side rails.

6.7 Connecting management cables


The management cables are connected to the RJ-45 connector designated MNG on the xMIM cards. Each
cable is terminated with an RJ-45 plug. To support management redundancy, two xMIM cards are installed
in the platform.
The cable from the management station must be plugged into the MNG connector on the xMIM cards.

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To connect management cables to the OPT9914 platform:


1. Route the management cables through the cable conduit to the right side of the rack to the
appropriate OPT9914 platform.
2. Bend the management cables and pull them out through an opening in the right side of the rack.
3. Pull each cable down to the level of the corresponding xMIM and bend it until the RJ-45 plug is
positioned against the appropriate MNG management connector on the xMIM.
4. Connect the management station cable to the MNG connector of the xMIM in accordance with the
rack installation plan and the cable tags.
5. Use cable ties as required to fasten the cables to the platforms.

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7 Commissioning tests
Commissioning tests are performed after completing the installation and preliminary configuration of a
new network. These procedures confirm that the network has been installed properly and is operating in
accordance with the design specifications.
This chapter provides general commissioning procedures for the OPT9604/OPT9608/OPT9624 and provides
a basis for preparing tests in specific networks.
Commissioning procedures include:
 Site commissioning tests, performed at the site level to ensure proper functionality of the site
 Service commissioning tests, performed at the network level to ensure proper data functionality of
the integrated network
The following main subjects are covered in this chapter:
 Test Equipment
 Site Commissioning Tests
 Service Commissioning Tests

NOTE: Personnel involved in the execution and supervision of commissioning tests must be
familiar with the applicable safety precautions and requirements.

7.1 Test equipment


The following test equipment is recommended for the commissioning procedures:
 Optical Spectrum Analyzer
 Data transmission test equipment for testing Ethernet transmission performance
 Optical Power Meter (OPM)
 Set of optical attenuators with various values
 Variable optical attenuator
 Fibers
 Power Meter
Suitable equipment is available from a wide range of manufacturers and therefore no specific models are
listed. You can use any equipment that meets the applicable international standards and has satisfactory
measurement accuracy over the range of operating parameters and environmental conditions applying to
the specific network. If necessary, contact Customer Support for specific recommendations.

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7.1.1 Site commissioning tests


Site commissioning tests verify the normal operation of OPT9604/OPT9608/OPT9624 NEs. Perform the
following procedures on each NE at each site:
 Verify the cards and modules installed in each platform.
 Perform a visual inspection and mechanical checks.
 Measure optical levels (see reference data in the Apollo Product Line System Specifications).

7.1.2 Checking cards and modules installed in each


platform
This check is performed to confirm that the required cards and modules have been installed in each site,
and to record their options, revisions, boot version, and serial numbers.
The following table provides a typical form for recording the cards and modules installed in a OPT9914
platform.

Table 7-1: Card and module inventory


Card/Module type Slot Option Revision Boot version Serial number
xRCP RCP-A
xRCP RCP-B
xFCMV-14 xFCM-U
xFCMH-14 xFCM-M
xPFM-14
PFM
A1-A3,
B1-B3
xTAM
xTAM
xMIM xMIM-R
xMIM-L
xFM xFM-1,2
TIOMR_32 xIO 00-13
xIO 00-13
HIO10_20
HIO100_2 xIO 00-13

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7.1.3 Visual inspection and mechanical checks


Visual inspection checks for proper equipment installation, correct routing and connection of cables, and
other tasks related to equipment installation, as follows:
 Equipment installation provides the criteria for proper equipment installation.
 The site cabling diagram provides the criteria for proper cabling routing.
After completing the visual inspection tasks (Items 1 through 9 in the following table), power on the
OPT9914 platform to perform an additional set of acceptance tests (Items 10 through 18 in the following
table). These tests check the functions needed for continuing the execution of the network commissioning
tests. Consult the OPT99xx Reference Manual for a description of the various card indicators and their
functions.
The following table provides a typical list for recording the results of a visual inspection and mechanical
check.

Table 7-2: Visual inspection and mechanical check


No. Description of inspection/check Results

1 Check mechanical mounting of the rack.

2 Check the OPT9914 installation.

3 Check the ODF, upper and lower fiber/cable guides installation and fiber connection
(if applicable).

4 Check the DDF installation and relevant cable connections (if applicable).

5 Check the grounding cable connections.

6 Check the DC power cable connections (main fuse to PDU, PDU fuse to OPT9914
platform).

7 Check the network manager station installation (if applicable).

8 Check the installation of modules and cards.

9 Check the connection of relevant cables or fibers for all cards installed.

10 Provide DC supply voltage via the first DC source to the PDU (-40.5 V to -72 V).

11 Provide DC supply voltage via the second DC source to the PDU (-40.5 V to -72 V).

12 Power on the platform.

13 Check the proper operation of both PDU power sources by disconnecting one source
at a time.

14 Check the communications between the OPT9914 platform and the Telnet console
via the IMG Ethernet interface on the xMIM.

15 Check the proper operation of all fans.

16 Check LED operation by pressing the LED-TEST pushbutton on the xTAM card.

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No. Description of inspection/check Results

17 Check slot assignment for all relevant cards and modules.

18 Check that there are no abnormal alarms.

7.1.4 Platform power-on test


Follow the procedure below to test the OPT9914 power-on process.

To power on the NE:


1. Perform slot assignments for all the relevant cards and modules in the platform.
2. After 10 seconds, turn the platform circuit breaker off.
3. After 30 seconds, turn the platform circuit breaker on.
The equipment should automatically return to normal operation, without user intervention and without
any abnormal alarms in the system.

7.1.5 Service commissioning tests


The Service Commissioning Tests check that the functionality is in accordance with system specifications.
This section integrates various functional tests at the Optic level to ensure proper functionality of the
integrated network and should be performed after the entire network is complete.

7.1.6 Stability test


This test determines the stability of the network by checking that it can function with no errors for a
defined period of time.

To perform a stability test:


1. Create services between two NEs.
2. Connect test equipment to both ports of one NE and connect two ports of the other NE (in the
relevant endpoint ports) through an Ethernet cable.
3. Configure the test equipment for manual testing according to the service type.
4. Set the transmit rate in the test equipment to (about 90% in ETH traffic case) of the trail bandwidth.
5. Run this test for two hours and verify that no errors appear in the test equipment.

7.1.7 Path protection tests


The purpose of this test is to verify that the protected traffic in the customer network worked properly
when the failure took place.
This test can be performed only if the customer has protection trails.

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To perform path protection tests:


1. Create protected optic paths in the network
2. Connect test equipment to both ports.
3. Configure the test equipment for manual testing according to the service type.
4. Disconnect Rx fiber in the Demux active path of the optic channel that is closed to the test
equipment-
 Confirm that short burst of alarm appears in the test equipment less than 50msec.
 The Management station report alarm on the active path.
 The optic channel works properly on the protection path.
5. Reconnect the optical fiber -
 The optic channel remains on the protection path - non-retrieve mode.
 Confirm "no alarm" in the test equipment.

7.1.8 System recovery and reset tests


These tests determine the speed at which a device recovers from a buffer overflow condition or a power
failure.

To perform system recovery and reset tests:


1. Create two EPL services between two NEs, and do not set rate limiting.
2. Connect test equipment to both ports of one NE and connect two ports in the other NE (in the
relevant endpoint ports) through an Ethernet cable.
3. Configure the test equipment for manual testing according to the port rate and for any frame size.
4. Power off the NE and verify packet loss in the test equipment.
5. Power on the NE, wait five minutes, and verify that the errors in the test equipment have cleared.

7.1.9 Throughput and latency tests


These tests determine the time it takes to transmit frames through the network and the maximum amount
of data that can pass through the network before frames are lost.

To perform throughput and latency tests:


1. Create two Ethernet Private Line (EPL) services between two NEs, and do not set rate limiting.
2. Connect test equipment to both ports of one NE and connect two ports of another NE (in the relevant
endpoint ports) through an Ethernet cable.
3. Configure the test equipment for RFC-2544 throughput and latency measurement.
4. Measure the throughput and latency for frame sizes 64, 128, 256, 512, 1024, 1280, and 1518 bytes,
and record the results in the following table.

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Table 7-3: Throughput and latency test results


LAN port and speed 64 bytes/ 128 bytes/ 256 bytes/ 512 bytes/ 1024 bytes/ 1280 bytes/ 1518 bytes/
frame frame frame frame frame frame frame
Throughput

Latency

NOTE: Measured latency is for both the forward and return paths. For a single path, the
latency is 50% of the measured value.

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8 Maintenance
This chapter provides maintenance procedures, including preventive maintenance, troubleshooting, and
repair of OPT9914 equipment.

8.1 Test equipment, tools, and materials


For most maintenance activities described in this chapter, only a craft terminal and a multimeter are
required. The tools and materials necessary for equipment installation must also be available during
maintenance.

8.2 Preventive maintenance


Preventive maintenance activities keep the OPT9914 hardware in good condition and detect and correct
any condition that may lead to deterioration and equipment malfunction as soon as possible.
Record the execution of the various activities and their results according to the procedures used in your
organization.

Table 8-1: Preventive maintenance inspection and checks


Item Inspection/Check Intervals*
W M Q
1. Visually inspect the condition of cables and fibers. Check for correct routing (no X
sharp bends) and proper support to avoid stress. Avoid touching fibers during the
inspection, except as required to correct problems.
2. Inspect equipment racks and cases, connection terminals, grounding, and so on, and X X
pay special attention to any signs of corrosion.
3. Check condition of rack front doors and RFI fingers. Clean as necessary with X X
approved cleaning agents.
4. Whenever applicable, inspect ancillary equipment (air conditioners, lighting, X
distribution panels, etc.) and their power sources.
5. Check that all unused optical connectors are covered by protective covers. Add X
covers as necessary.
6. Check that cards and modules are securely attached: all extractor handles must be X
in the storage position and all module fastening screws must be tight (tighten only
manually).
7. Check for proper operation of the xFCMH-14 and xFCMV-14 (no abnormal noise and X
vibrations) in all NEs.
8. Check that the xFCMs are fully inserted in their chassis position and that their X
screws are tight.
9. Clean the xFCMs and inspect the air filters. Clean or replace the air filters if X
necessary.
10. Clean all areas around the platform in the rack and the rack's front door (if X
applicable), using a vacuum cleaner.

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Item Inspection/Check Intervals*


W M Q
11. Check that the cables connecting the DC power sources (main and backup) to the X
PDU are properly connected.
12. Check that the external alarm cables are properly connected to the PDU. X
13. Check from NMS/EMS that there are no unexpected alarm indications on the ports, X
cards and modules.
14. Check that all PDUxxAL LEDs turn on and that the buzzer sounds when the TEST X
pushbutton on the PDUxxAL panel is pressed.
Note: The buzzer will not sound if the ACO is active.
15. Check that all card and module LEDs turn on when the LED TEST pushbutton on the X
xTAM card panel is pressed.
16. Perform a visual check of LED indications. X

*Legend: W weekly M monthly Q quarterly

8.2.1 Air filter preventive maintenance


8.2.1.1 Maintenance intervals
Air particles trapped by the air filter increase the resistance to airflow and can eventually decrease airflow
until it is below the minimum required for proper cooling of internal components. The resulting increase in
the internal temperature of the equipment reduces reliability and performance. Therefore, whenever an air
filter is installed, it must periodically be cleaned or replaced with a clean filter.

CAUTION: Prevent operating the OPT9914 platform without the air filter installed. Fans
operating without an air filter can draw in small particles of material that could cause damage
to the platform components.

Throughout the electronics equipment industry, the acceptable recommendation is to clean or replace air
filters approximately every 90 days. However, the cleaning intervals depend on the specific environmental
conditions. In dusty environments, more frequent cleaning is required. Note that foam filters, which are
used in OPT99xx series platforms, efficiently trap particles without showing face loading of contaminants,
and therefore visual inspection cannot be used to determine cleaning intervals.

CAUTION: Filter cleaning intervals must strictly be observed, as clogging by trapped particles
can severely impair equipment reliability and performance.

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8.2.1.2 Recommended cleaning methods


Use the following methods (listed in order of ascending efficiency) to clean air filters:
1. Vacuum clean: A few passes of a vacuum cleaner remove accumulated dust and dirt in seconds. Point
the air nozzle in the direction of operating airflow (vacuum from intake side toward exhaust side).
2. Blow with compressed air: Point a compressed air nozzle in the opposite direction of the operating
airflow (blow from the exhaust side toward the intake side).

NOTE: Oily residues and moisture reduce cleaning efficiency of the above methods; in such
cases, clean the filter using method No. 4, or replace the filter.

3. Cold water rinse: Under normal service conditions, the foam media used in the filters require no oily
adhesives. Therefore, collected dust and dirt can be washed away using a standard hose nozzle with
plain water. Stand the filter until completely dry and free of moisture, and return to service.
4. Immersion in warm soapy water: Where stubborn airborne dirt is present, the filter may be dipped in
a solution of warm water and mild detergent. Then simply rinse in clear water, stand until completely
dry and free of moisture, and return to service.
The recommended method is No. 4, as it ensures thorough cleaning of all types of contaminants under any
reasonable service conditions.

8.2.1.3 Cleaning the air filters


This section describes the preventive maintenance for the OPT9914 platform air filters. The OPT9914
includes three air filters: two in the vertical filter slot and one in the horizontal filter slot. Review the
sections, Installing the vertical air filters and Installing the horizontal air filter to understand the filters
installation.

NOTE: The air filters can be removed and reinstalled while the OPT9914 platform is in
operation.

Review the sections Installing the vertical air filters and Installing the horizontal air filter to understand
details about the filters location an installation.

To clean the vertical air filters:


1. Open the vertical filters cover captive screw.
2. Release the cover rotation pin from the slot and remove the cover.
3. Keep the panel in a safe place until it can be reinstalled.
4. Pull the upper filter out, and then pull out the lower filter.
5. Inspect the filters for damage. If any damage (for example, holes or torn material) is evident, replace
the filters with new ones.

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CAUTION: Replace the filter only with a filter of the original type. Failure to do so can impair
equipment reliability and performance.

Clean the filters using the method selected by your organization (see Recommended Cleaning Methods).
6. Identify the coding tab on the vertical lower filter.
7. Insert the lower vertical filter, with the coding tab facing left, at the bottom of the slot.
8. Identify the coding tab on the vertical upper filter.
9. Insert the upper vertical filter, with the coding tab facing left, over the lower filter.
10. Insert the filters cover rotation pin into the slot.
11. Close the front cover and fasten it back with its captive screw.

To clean the horizontal air filter:


1. Open the horizontal filter's cover captive screws.
2. Keep the panel in a safe place until it can be reinstalled. Pull the upper filter out.
3. Inspect the filter for damage. If any damage (for example, holes or torn material) is evident, replace
the filter with a new one.

CAUTION: Replace the filter only with a filter of the original type. Failure to do so can impair
equipment reliability and performance.

Clean the filters using the method selected by your organization (see Recommended cleaning methods).
4. Identify the coding tab on the horizontal filter.
5. Insert the horizontal filter, with the coding tab facing up, into the slot.
6. Assemble back the horizontal filter cover and fasten it with its two captive screws.

8.3 Onsite troubleshooting


The purpose of onsite troubleshooting is to identify the hardware causing the malfunction and return the
equipment to normal operation as soon as possible.
Troubleshooting is usually initiated in response to one of the following conditions:
 Alarm or performance degradation reported by the management station.
 Alarm or malfunction detected onsite by maintenance personnel, either as a result of a
troubleshooting activity initiated by the management center personnel or as a result of a periodic
inspection or preventive maintenance action. Many problems can be detected via the various
indicators on the OPT9914 system components.
This chapter assumes familiarity with the OPT9914, with Ethernet and MPLS technologies, and with the
LightSoft and STMS management stations. Refer to the respective user manual for details on the various
capabilities of the management stations, and for instructions on performing the necessary activities.

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The following sections provide procedures for performing onsite troubleshooting for various trouble
categories. For each category, a troubleshooting table provides instructions for identifying the problem.

To use the troubleshooting table:


1. Identify the closest description of the trouble symptoms under “Symptoms”.
2. Perform the required corrective actions listed under “Corrective actions” in the order they appear,
until the trouble is corrected.

8.3.1 Troubleshooting power problems


Table 8-2: Troubleshooting power problems
No. Symptoms Probable cause Corrective actions
1 PDU POWER ON Both main and backup Check the site power distribution system.
indicator is off. power sources failed. Check the DC voltage at the main and backup power terminals of the PDU.
If the voltage is not within the correct range, check cable connections up to the DC
power distribution panel, and make sure no circuit breakers are triped.
Check the voltage supplied by the main and backup power sources.
Check the power connections to the PDU.
Check the circuit breakers in the PDU and replace if necessary.
Equipment problem. 1. Check the voltage at the xPFM14 end of each power cable. Replace the cable or
repair the PDU if there is no voltage present.
If after checking (as above) and reconnecting a cable to the equipment, the circuit
breaker trips again, replace the corresponding xPFM14 module.
If the problem occurs again after Step 8, remove all the cards and modules from the
platform and reinsert them one by one until you find the component causing
the circuit breaker to trip. Replace that component.
2 xPFM14 ACTIVE No input power to the 1. Check the corresponding circuit breaker in the PDU; reset any tripped breaker.
indicator is off. corresponding unit. Check the circuit breakers in the PDU and replace if necessary.
If the circuit breaker trips again, disconnect the cable protected by the corresponding
circuit breaker from the equipment and check the voltage polarity.
Check the power cable condition and make sure that the cable is not damaged and
does not cause short circuits.
Check proper cable connection at both ends.
3 xPFM14 FAIL Technical failure in the Replace the unit.
indicator lights. corresponding unit.

8.3.2 Troubleshooting cooling system problems


The following table lists the possible problems that can occur in the cooling system and the actions you can
take to correct them.

Table 8-3: Troubleshooting cooling system problems


No. Symptoms Probable cause Corrective actions
1 xFCM14 FAIL indicator lights. (This Defective fan. 1. Replace the xFCM14.
indicates that one or more of the fans has
stopped operating or dropped below the
minimum required operating speed. The
operational fans will speed up to
compensate for the malfunctioning fans.)
Fault in xFCM14 1. Replace the xFCM14.
power supply.

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No. Symptoms Probable cause Corrective actions


2 All xFCM14 fans are running at high The platform reached 1. If an overtemperature condition exists, the problem is not in the
(Turbo) speed. overtemperature cooling system; the xFCM14 fans are designed to operate at higher
condition (i.e., the speeds under this condition.
operating If an overtemperature condition does not exist, the fans are out of
temperature sync. Contact your local Customer Support team for assistance.
exceeded 113°F
[45°C]).
3 xFCM14's ACT. indicator doesn't light. This The xFCM14 is not 1. Remove and then reinstall the xFCM14, ensuring that it is properly
indicates that the unit is not receiving seated well. seated.
power.
The xFCM14 is 1. Remove the xFCM14 and replace it with a spare fan tray. (Do not
malfunctioning. operate the platform for more than a few minutes without an
operational xFCM14 tray installed.)
If the ACT. indicator on the replaced xFCM14 lights up, the other tray is
defective and must be replaced.
If the ACT. indicator on the replaced xFCM14 doesn't lights up, a
problem may exist on the chassis where the xFCM14 connects to
the backplane. Contact your local Customer Support team for
assistance.

8.3.3 Troubleshooting using component indicators


The LightSoft management station will usually provide onsite personnel with a list of suspected
components.
Start the troubleshooting of a suspected component by checking its indicators. These indicators, located on
the various cards and modules, can help you to rapidly and efficiently identify a malfunctioning component
in accordance with the procedures outlined in the following tables.

NOTE: See a description of indicator functions in the OPT99xx Reference Manual.

CAUTION: The following corrective actions are traffic-affecting.

Table 8-4: General troubleshooting procedures for cards/modules


No. Symptoms Probable cause Corrective actions
1 Green ACT. indicator is Defective indicator Press the LED TEST pushbutton on the xTAM card, and check that the indicator
off. lights. If not, replace the card/module.
Defective card/module 1. Remove the card/module and wait a minute before reinserting. Make sure
that you fully insert the card or module in its slot.
If the ACT. indicator does not turn on after reinsertion, replace the card/module.
2 Red FAIL indicator does Defective card/module 1. Remove the card/module and wait a few minutes before reinserting. Make
not turn off after sure the ACT. indicator turns on after the card/module is reinserted.
software download (this The FAIL indicator must light together with the STBY and ACT indicators while
occurs after power-on software is downloaded to the card/module. Wait until the software
and resetting). download is complete and check that the FAIL indicator turns off.
If the FAIL indicator turns on again, replace the card/module.
3 The status LEDs (ACT., Card/module not 1. Remove and then reinstall the card/module, ensuring that it is properly seated
STBY, FAIL) on an seated well or and secured to the chassis with captive screws.
individual card are not lit defective. If none of the status LEDs turns on, replace the card/module.
up.

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No. Symptoms Probable cause Corrective actions


4 A Service card Defective Rx or/and Tx 1. Make sure the Rx and Tx fiber cables are in good condition, correctly installed,
transceiver Rx or Tx fibers. and connected to an active device.
indicator lights Red. Replace the Rx and Tx fiber cables.
5 A Service card displays a Problem with the 1. Go to the device connected to the transceiver and make sure that it is
Yellow Rx or Tx LED. (This connected device. properly configured and receiving/transmitting traffic.
indicates a problem with
the device to which the
fiber cable is connected.)

CAUTION: Before checking fiber break problems using an Optical Time-Domain Reflectometer
(OTDR), it is the user's responsibility to disconnect the receiver port. Failure to do so may
damage the receiver irreparably.

Table 8-5: General troubleshooting procedures for SFP/XFP transceiver plug-ins


No. Symptoms Probable cause Corrective actions
1 Green transceiver state The corresponding optical 1. Verify from the management that the ALS is set to disable and fiber
indicator is off. transmitter may have been connectivity is configured on the port.
turned off by the ALS If the problem persists, the laser automatically turns off again after a few
function (see note below). seconds. Check that all the fibers are properly connected to the
corresponding transceiver.
Reinsert the transceiver. If the problem persists, replace the transceiver.

NOTE: An optical port with ALS capability turns off its transmitter when the corresponding
receive signal is lost. Turning the transmitter off may cause a chain reaction that turns the
optical signals off in a whole section of the network and generates a large number of alarms.
As a result, it may be difficult to identify the real cause of the problem, and you may need to
use the management station log records to identify the port.

Table 8-6: Troubleshooting procedures for xIO with electrical interface modules
No. Symptoms Probable cause Corrective actions
1 Green ACT. indicator is Defective indicator Press the LED TEST pushbutton on the xTAM and check that the indicator lights. If
off. not, replace the card/module.
Defective module 1. Remove the module and wait a minute before reinserting it. Make sure that
you fully insert the module in its slot.
If the ACT. indicator does not turn on after reinsertion, replace the module.
2 Red FAIL indicator does Defective module 1. Remove the module and wait a few minutes before reinserting it to reset.
not turn off after Make sure the ACT. indicator turns on after the module is reinserted.
software download The FAIL, ACT., and STBY indicators must light together while software is
(this occurs after downloaded to the module. Wait until the software download ends and
power-on and check that the FAIL indicator turns off.
resetting). If the FAIL indicator turns on again, replace the module.

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8.4 Replacing cards and modules


8.4.1 Safety and workmanship
Refer to Installing OPT9914: before you start safety guidelines for safety and workmanship instructions.

CAUTION: Static Sensitive Devices


PROPER HANDLING AND GROUNDING PRECAUTIONS REQUIRED
OPT9914 equipment contains components sensitive to ESD. To prevent ESD damage, strictly
observe all the precautions listed in Protection against ESD. Keep parts and cards in their
antistatic packaging material until you are ready to install them.
Use an antistatic wrist strap connected to a grounded equipment frame or rack when handling
cards and modules during installation, removal, or connection to internal connectors.

When inserting cards and modules, make sure to align the card or module carefully with the platform guide
rails. If you feel resistance during insertion, immediately retract the card/module and repeat the process.
Hold the card/module straight during insertion and removal, and pull or push it slowly and carefully to
avoid touching components located on adjacent cards/modules.
Do not use excessive torque when tightening the fastening screws of cards and modules.
Visually inspect the card and the mating backplane connectors and make sure that there are no signs of
physical damage. In particular, check for bent connector pins.
Before replacing any card, module, NVM, or optical transceiver:
1. Check that the replacement component has not been physically damaged during shipment.
2. Remove the replacement component from its antistatic protection packaging and inspect visually to
detect damage during shipment. Report any problems.
3. Record the hardware and software versions as indicated on the component identification labels, and
make sure they are compatible with those of the component to be replaced.
After replacing a component:
4. Place it in its antistatic protection packaging and close it.
5. Attach a report to the package explaining the reason for the replacement, and identify the network
site, physical location, platform, and time of replacement.

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8.4.2 Replacing the NVM on xRCP Cards

CAUTION: Currently NVM replacement is supported on non-active xRCP cards only. You must
force switching to the other xRCP card before attempting to replace the NVM.

To replace the NVM:


1. If the platform has two xRCP cards (which means it supports xRCP redundancy), first force switching
to the other xRCP.
2. Wait until the NVM (orange) indicator of the xRCP on which the NVM is to be replaced turns off, and
remains off for at least 2 minutes.
3. Carefully slide out the NVM mini board located on the printed circuit side of the xRCP.
4. Orient the replacement NVM in the correct position and slide it into its socket.
5. Replace xRCP in shelf and close ejectors.
At this stage, you may either wait for the automatic updating of the database stored on the new NVM (this
may take up to one hour), or immediately force a switching to the xRCP on which the NVM has been
replaced.

8.4.3 Installing and removing component cards


This section contains instructions for installing and removing the OPT9914 platform component cards. All
cards are hot-swappable.
Although you can insert and remove component cards without powering off the platform, you should be
aware of how packet processing is affected when a card is removed.
The following table describes the effects of removing the OPT9914 platform component cards.

Table 8-7: Effects of card removal on system


Card Effect on system
xRCP If a redundant xRCP and High Availability features are enabled, routing and forwarding are not affected by
removal of one of the xRCPs.
Service Stops forwarding packets to and from the card.

For card installation instructions, see Installing cards and modules.

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8.4.4 Replacing xRCP cards

CAUTION: Before attempting to remove the card, monitor its NVM (orange) indicator.
Remove the card only after this indicator has been off for at least 2 minutes.

To replace the xRCP:


1. Identify the xRCP card to be removed.
2. If the platform has two xRCP cards (which means it supports xRCP redundancy), first initiate a forced
switching to the other xRCP.
3. Wait until the NVM (orange) indicator of the xRCP to be replaced turns off and remains off for at least
2 minutes.
4. Remove any cabling connected to the xRCP.

CAUTION: Before extracting or inserting the xRCP into the platform, release the extractor
handles by pressing the latches at the handle edges outward, and then pull/push both handles
simultaneously. Failure to do so may damage the card.

5. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to remove the card.
If necessary, transfer the NVM from the replaced xRCP card to its replacement (see Installing an NVM
module in the xRCP).
6. Insert the rear end of the replacement card into the corresponding card guides.
7. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to install the
replacement card.

8.4.5 Replacing xIO cards


To replace xIO cards:
1. Identify the xIO card to be removed.
2. Remove any cabling connected to the xIO.

CAUTION: To replace an xIO card follow the instructions in the procedures


Inserting/Extracting a card in the OPT9914 platform. Failure to do so may damage the card.

3. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to remove the module.
4. Insert the rear end of the replacement module into the corresponding card guides.
5. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to install the
replacement xIO card.

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8.4.6 Replacing SFP/SFP+/QSFP+ transceivers


We supply field-replaceable SFP/SFP+/QSFP+ transceivers. Hot swapping is allowed, provided you observe
all the safety precautions described in Laser Device Operating Precautions during the replacement.

To replace an SFP/SFP+/QSFP+ transceivers:


1. Mark each fiber connected to the transceiver for identification purposes.
2. Identify the position of the SFP/SFP+/QSFP+ transceiver to be replaced.
3. Disconnect the fibers connected to the transceiver.
4. Remove the transceiver plug-in by pulling its tab.
5. Insert the rear end of the replacement transceiver plug-in into the prescribed position, and push
slowly backward to mate its rear connector with the corresponding optical interface module
connector until the transceiver clicks into place (see the following figure). If you feel resistance before
the transceiver plug-in is fully inserted, retract the transceiver and repeat the insertion.

6. Reconnect the fibers disconnected in Step 3.

8.4.7 Replacing the xFCM-14


The xFCM-14 can be replaced without disconnecting the power from the OPT9914 platform.

CAUTION: To prevent the platform overheating, complete the replacement within four
minutes.

To replace the xFCM-14:


1. Prepare the replacement xFCM-14 so you can install it immediately after removing the old xFCM-14.
In particular, carefully inspect the interior of the xFCM-14 to ensure that no foreign matter, for
example packaging chips, is present inside the unit.
2. Open the two captive screws fastening the xFCM-14 to the platform.

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CAUTION: When removing the xFCM-14, be careful not to touch the internal fans which may
still be rotating.

3. Carefully remove the xFCM-14 by slowly pulling it out of the platform. Be aware that the internal fans
may still be rotating.
4. Insert the replacement xFCM-14 in the corresponding platform guides, and push it in carefully until
the xFCM-14 fully engages the mating internal connector of the OPT9914 platform. Make sure that
the xFCM-14 front panel is flush with the platform frame front edges. As the xFCM-14 is plugged into
its mating connector, the green ACTIVE indicator on its panel should turn on.
5. Fasten the xFCM-14 to the platform by its two captive screws.

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9 Connector pin assignments
This section provides connection data for user connectors located in Apollo platforms and associated
ancillary equipment. Any connectors not described in this section are reserved for use by technical support
personnel and/or for future expansion, and no user equipment may be connected to them.

9.1 xPFM-14 DC input power connector


The DC input power connector located on the xPFM-14 is a 5-pin D-type male connector. The following
figure identifies the functions of the power in connector pins, as seen when looking into the connector.
Figure 9-1: PFM04X power input connector pin functions

9.2 xTAM connectors


9.2.1 ALARMS connector
The ALARMS connector is a 36-pin SCSI female connector that carries three groups of lines:
 Five external alarm input lines referenced to an internal power supply common line (the power
supply’s common line is floating relative to the chassis ground). The alarm input lines are monitored
by the OPT9914 management subsystem. Each input is connected to the input diode of an
optocoupler.
 Three external alarm outputs/inputs. Each output is provided by three relay dry contacts. These lines
can be configured as additional alarm inputs by the system’s management.
 Four severity alarm outputs and a buzzer control line. Each output is provided by three relay dry
contacts. The buzzer control line is provided by two dry contacts.
Relay contact ratings are 75 V in open state and 1A in closed state.
The following figure identifies the connector pins as seen when looking into the connector. The table lists
the pin assignment for the ALARMS connector.
Figure 9-2: ALARMS connector pin identification

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The ALARMS connector can be connected in several configurations to the customer’s alarm collecting
facility. It can be connected directly to the customer’s distribution frame or via the RAP rack alarm panel to
the customer’s facility. Your local Network Solutions Division offers appropriate cables for each of the
configurations. These cables are described in the sections that follow.

Table 9-1: ALARMS connector pin assignment


Pin Designation Function Direction Pin Designation Function Direction
1 GND Ground - 19 CRIT_NC Critical alarm NC Output
2 ALM_IP1 Alarm input 1, + Input 20 CRIT_NO Critical alarm NO Output
wire
3 ALM_IN1 Alarm input 1, – Input 21 CRIT_COM Critical alarm Output
wire common
4 ALM_IP2 Alarm input 2, + Input 22 MAJ_NC Major alarm NC Output
wire
5 ALM_IN2 Alarm input 2, – Input 23 MAJ_COM Major alarm Output
wire common
6 ALM_IP3 Alarm input 3, + Input 24 MAJ_NO Major alarm NO Output
wire
7 ALM_IN3 Alarm input 3, – Input 25 MIN_NC Minor alarm NC Output
wire
8 ALM_IP4 Alarm input 4, + Input 26 MIN_NO Minor alarm NO Output
wire
9 ALM_IN4 Alarm input 4, – Input 27 MIN_COM Minor alarm Output
wire common
10 ALM_O4NO Alarm output 4 NO Output 28 ALM_O4NC Alarm output 4 Output
NC
11 N/C Not connected - 29 N/C Not connected -
12 ALM_O1NO Alarm output 1 NO Output 30 ALM_O4 Alarm output 4 Output
common
13 ALM_O1 Alarm output 1 Output 31 ALM_O3NO Alarm output 3 Output
common NO
14 ALM_O1NC Alarm output 1 NC Output 32 ALM_O3 Alarm output 3 Output
common
15 ALM_O2NO Alarm output 2 NO Output 33 ALM_O3NC Alarm output 3 Output
NC
16 ALM_O2 Alarm output 2 Output 34 GND Ground -
common
17 ALM_O2NC Alarm output 2 NC Output 35 BUZ_COM Buzzer common Input
18 BUZ_NO Audio alarm Output 36 N/C Not connected -
activation line

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9.2.1.1 Alarms client cable


This cable provides a direct connection between the OPT9914 and the customer’s distribution frame. The
cable has a 36-pin SCSI male connector on one end which connects to the ALARMS connector, and open
wires for connecting to the customer’s facility on the other end. The following table lists the pin assignment
in the SCSI connector, and the color of the wire connected to the corresponding pin for the connection
between the OPT9914 ALARMS connector and a distribution frame.

Table 9-2: ALARMS client cable wiring


Pin Name Function Direction Wire color
1 GND Ground — Brown
2 — Not connected — —
3 ALM_IN1 Alarm input 1, – wire Input Brown/gray-ring
4 — Not connected — —
5 ALM_IN2 Alarm input 2, – wire Input Red
6 — Not connected — —
7 ALM_IN3 Alarm input 3, – wire Input Red/gray-ring
8 N/C Not connected — —
9 ALM_IN4 Alarm input 4, – wire Input Orange
10 — Not connected — —
11 Alarm input 5, – wire
ALM_IN5 Input Orange/gray-ring
12 Alarm output 1NO Output/Input Yellow
ALM_01NO/IN6 /input 6,– wire
13 ALM_O1/IP6 Alarm output 1 common Output/Input Yellow/gray-ring
/input 6, + wire
14 ALM_O1NC Alarm output 1 NC Output Green
15 ALM_O2NO/ Alarm output 2 NO/ Output/Input Green/gray-ring
IN7 input 7,– wire
16 ALM_O2/IP7 Alarm output 2 common/ Output/Input Blue
/input 7, + wire
17 ALM_O2NC Alarm output 2 NC Output Blue/gray-ring
18 BUZ_COM Buzzer common Input Violet
19 CRIT_NC Critical alarm NC Input White
20 CRIT_NO Critical alarm NO Input White/gray-ring
21 CRIT_COM Critical alarm common Pink
Input
22 MAJ_NC Major alarm NC Input Pink/gray-ring
23 MAJ_COM Major alarm common Input Brown/white-ring
24 MAJ_NO Major alarm NO Input Red/white-ring
25 MIN_NC Minor alarm NC — Orange/white-ring
26 MIN_NO Minor alarm NO Input Yellow/white-ring
27 MIN_COM Minor alarm common Input Green/white-ring
28 WARN_NC Warning alarm NC Input Blue/white-ring
29 WARN_COM Warning alarm common — Violet/white-ring
30 WARN_NO Warning alarm NO — Light gray/
white-ring

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Pin Name Function Direction Wire color


31 ALM_03NO/IN8 Alarm output 3 NO/ — Red/brown-ring
input 8,– wire
32 ALM_03/IP8 Alarm output 3 common/ Input Yellow/brown-ring
input 8, + wire
33 ALM_03NC Alarm output 3 NC Input Orange/brown-ring
34 EXTA_SN2 External alarm sense 2 — —
35 BUZ_NO Buzzer common Input Violet/gray-ring
36 EXTA_SN1 External alarm sense 1 — —

9.3 xMIM connectors


The xMIM provides four management interfaces (10/100/1000BaseT) for connecting management to up to
4 subtending shelves. The connectors are marked MULTI SHELF MNG. 1 to 4 and will be supported in a
future release. In addition, the xMIM provides an Out-of band management Ethernet interface
(10/100/1000BaseT), marked MNG, for connecting to an element management station (STMS) or a CLI
terminal.

9.3.1 IMG connector


The IMG port provides a local management interface for connecting STMS station or a CLI terminal. The
connection is via an 8-pin RJ-45 connector wired as Ethernet 10/100BaseT.
The following figure identifies the connector pins as seen when looking into the connector. The table lists
the pin out for a 10/100BaseT interface.
Figure 9-3: LOCAL IMG pin connector

Table 9-3: IMG connector pin assignment


Pin Designation Function Direction
1 TD– Transmit, – wire Output
2 TD+ Transmit, + wire Output
3 RD– Receive, – wire Input
6 RD+ Receive, + wire Input

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9.4 PDUxx connectors


9.4.1 Shelf DC input power connectors
The platform DC input power connectors are 5-pin D-type male connectors. The following figure identifies
the functions of the platform DC input connectors pins, as seen when looking into the connector.

9.4.2 ALARM IN/OUT connector


The ALARM IN/OUT connector is a 68-pin SCSI female connector that carries three groups of lines to the
customer equipment:
 Eight external alarm inputs connected to the ALARM inputs of the Apollo platforms. Four inputs are
allocated to each platform. Each input is activated by closing a dry contact provided from the
customer's facility.
 Eight sets of changeover relay contacts floating, which serve as rack (bay) status towards the
customer equipment. Four outputs are allocated to each platform connected to the PDUxx.
 Eight sets of changeover relay contacts (four per platform) floating, which serve as rack (bay) alarm
indication lines towards the customer equipment. The relays, identified as critical, major, minor, and
warning, are activated by the corresponding alarm relays of each platform.
Two sets of changeover relay contacts, floating, which serve as a Buzzer alarm signal toward the customer
equipment. The relay and internal PDUxx buzzer is activated whenever a Buzzer alarm is identified as
critical, major, minor, and warning, are activated by the corresponding alarm relays of OPT99xx platforms.
Relay contact ratings are 57.6 V in open state and 1A in closed state.
The following figure identifies the ALARM IN/OUT connector pins, as seen when looking into the connector.
Figure 9-4: PDUxx ALARM IN/OUT connector pin identification

The following table lists the pin assignment for the ALARM IN/OUT connector.

Table 9-4: PDUxx ALARM IN/OUT connector pin assignment


Assignment Pin Designation Function Direction Wire color
Shelf 2 1 CRIT_NC Critical alarm relay, normally closed Output Black
contact
2 CRIT_COM Critical alarm relay, common contact Output Brown

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Assignment Pin Designation Function Direction Wire color


3 CRIT_NO Critical alarm relay, normally open Output Red
contact
4 MAJ_NC Major alarm relay, normally closed Output Orange
contact
5 MAJ_COM Major alarm relay, common contact Output Yellow

6 MAJ_NO Major alarm relay, normally open Output Green


contact
7 MIN_NC Minor alarm relay, normally closed Output Blue
contact
8 MIN_COM Minor alarm relay, common contact Output Violet

9 MIN_NO Minor alarm relay, normally open Output Gray


contact
10 N/C Not connected -- White

11 N/C Not connected -- Pink

12 N/C Not connected -- Light Green

13 BUZZ_NC Buzzer relay, normally closed Output Black/White


contact
14 BUZZ_COM Buzzer relay, common contact Output Brown/White

15 BUZZ_NO Buzzer relay, normally open contact Output Red/White

16 ALMO1_NC Output relay 1, normally closed Output Gray/Red


contact
17 ALMO1_COM Output relay 1, common contact Output Gray/Violet

18 ALMO1_NO Output relay 1, normally open Output Light Green/Black


contact
19 ALMO2_NC Output relay 2, normally closed Output Violet/Black
contact
20 ALMO2_COM Output relay 2, common contact Output Black/White dots

21 ALMO2_NO Output relay 2, normally open Output Brown/White dots


contact
22 ALMO3_NC Output relay 3, normally closed Output Red/White dots
contact
23 ALMO3_COM Output relay 3, common contact Output Orange/White dots

24 ALMO3_NO Output relay 3, normally open Output Green/White dots


contact
25 ALMO4_NC Output relay 4, normally closed Output Blue/White dots
contact
26 ALMO4_COM Output relay 4, common contact Output Violet/White dots

27 ALMO4_NO Output relay 4, normally open Output White/Black dots


contact
28 ALMIN_1 External alarm input 1 Input Yellow/Black dots

29 ALMIN_2 External alarm input 2 Input Green/Black dots

30 GND Ground Input Light Blue/Black dots

31 ALMIN_3 External alarm input 3 Input Pink/Black dots

32 ALMIN_4 External alarm input 4 Input Red/black dots

33 GND Ground Input Orange/black dots

34 N/C Not connected Input Violet/black dots

Shelf 1 35 CRIT_NC Critical alarm relay, normally closed Output Gray/Red


contact

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Assignment Pin Designation Function Direction Wire color


36 CRIT_COM Critical alarm relay, common contact Output Gray/Violet

37 CRIT_NO Critical alarm relay, normally open Output Light Green/black


contact
38 MAJ_NC Major alarm relay, normally closed Output Violet/black
contact
39 MAJ_COM Major alarm relay, common contact Output Black/White dots

40 MAJ_NO Major alarm relay, normally open Output Brown/White dots


contact
41 MIN_NC Minor alarm relay, normally closed Output Red/White dots
contact
42 MIN_COM Minor alarm relay, common contact Output Orange/White dots

43 MIN_NO Minor alarm relay, normally open Output Green/White dots


contact
44 N/C Not connected Output Blue/White dots

45 N/C Not connected Output Violet/White dots

46 N/C Not connected Output White/black dots

47 BUZZ_NC Buzzer relay, normally closed Output Yellow/black dots


contact
48 BUZZ_COM Buzzer relay, common contact Output Green/black dots

49 BUZZ_NO Buzzer relay, normally open contact Output Light blue/black dots

50 ALMO1_NC Output relay 1, normally closed Output Pink/black dots


contact
51 ALMO1_COM Output relay 1, common contact Output Red/black dots

52 ALMO1_NO Output relay 1, normally open Output Orange/black dots


contact
53 ALMO2_NC Output relay 1, normally closed Output Violet/black dots
contact
54 ALMO2_COM Output relay 1, common contact Output Gray/black dots

55 ALMO2_NO Output relay 1, normally open Output Orange/red dots


contact
56 ALMO3_NC Output relay 1, normally closed Output Yellow/red dots
contact
57 ALMO3_COM Output relay 1, common contact Output Green/red dots

58 ALMO3_NO Output relay 1, normally open Output Blue/red dots


contact
59 ALMO4_NC Output relay 1, normally closed Output Violet/red dots
contact
60 ALMO4_COM Output relay 1, common contact Output Gray/red dots

61 ALMO4_NO Output relay 1, normally open Output White/red dots


contact
62 ALMIN_1 External alarm input 1 Input Pink/red dots

63 ALMIN_2 External alarm input 2 Input Yellow/white

64 GND Ground Gray/white

65 ALMIN_3 External alarm input 3 Input Pink/white

66 ALMIN_4 External alarm input 4 Input Brown/black

67 GND Ground Blue/black

68 N/C Not connected -- Gray/white dots

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9.4.3 SHELF 1, 2, and 3 connectors


The three SHELF 1, 2 and 3 are connectors are 36-pin SCSI female connectors. They can carry up to 4
platform input and up to 4 output alarms in addition to platform severity (Minor, Major and Critical)
alarms. The following figure identifies the connector pins (as seen when looking into the connector).
Figure 9-5: PDUxx SHELF 1, 2, and 3 connector pin identification

The following table lists the pin assignment for this connector.

Table 9-5: PDUxx SHELF 1, 2 and 3 alarm connector pin assignment


Pin Name Function Direction
1 GND (common_F) Ground --
2 ALM_IP1 Alarm input 1, + wire Output
3 ALM_IN1 Alarm input 1, - wire Input
4 ALM_IP2 Alarm input 2, + wire Output
5 ALM_IN2 Alarm input 2, - wire Input
6 ALM_IP3 Alarm input 3, + wire Output
7 ALM_IN3 Alarm input 3, - wire Input
8 ALM_IP4 Alarm input 4, + wire Output
9 ALM_IN4 Alarm input 4, - wire Input
10 ALM_04 Alarm output 4 Input
11 N/C Not connected --
12 ALM_01NO Alarm output 1 (Normally Open) Input
13 ALM_01 Alarm output 1 (Common) Input
14 ALM_01NC Alarm output 1 (Normally Closed) Input
15 ALM_02NO Alarm output 2 (Normally Open) Input
16 ALM_02 Alarm output 2 (Common) Input
17 ALM_02NC Alarm output 2 (Normally Closed) Input
18 BUZ_COM Buzzer Input
19 CRIT_NC Critical alarm (Normally Closed) Input
20 CRIT_NO Critical alarm (Normally Open) Input
21 CRIT_COM Critical alarm (Common) Input
22 MAJ_NC Major alarm (Normally Closed) Input
23 MAJ_COM Major alarm (Common) Input
24 MAJ_NO Major alarm (Normally Open) Input
25 MIN_NC Minor alarm (Normally Closed) Input

ECI Telecom Ltd. Proprietary 9-8


OPT9914 Installation and Maintenance Manual Connector pin assignments

Pin Name Function Direction


26 MIN_NO Minor alarm (Normally Open) Input
27 MIN_COM Minor alarm (Common) Input
28 ALM_04NC Alarm output 4 (Normally Closed) Input
29 N/C Not connected --
30 ALM_04NO Alarm output 4 (Normally Open) Input
31 ALM_03 Alarm output 3 Input
32 ALM_03NO Alarm output 3 (Normally Open) Input
33 ALM_03NC Alarm output 3 (Normally Closed) Input
34 GND Ground --
35 BUZ_NO Buzzer (Normally Open) Input
36 N/C Not connected --

ECI Telecom Ltd. Proprietary 9-9

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