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Version 8.4
ECI's NPT-1800, NPT-1200, NPT-1050, NPT-1021, and NPT-1010 are CE2.0 certified.
ECI's qualification lab is accredited by A2LA for competence in electrical testing according to
the International Standard ISO IEC 17025-2005 General Requirements for the Competence of
Testing and Calibration Laboratories.
Related documents
Apollo General Description
Apollo Reference Manual
Apollo System Specifications
ShadeTree® User Guide
LightSoft® (Network Management System) User Manual
IEC Publication 825 – Laser Safety Requirements
Contact information
Telephone Email
ECI Documentation Group +972-3-9268145 techdoc.feedback@ecitele.com
ECI Customer Support +972-3-9266000 on.support@ecitele.com
Revision history
Revision Section Description
1 N/A New
2 Airflow in the OPT9914 New section
One CEM card providing the physical interface to external management and clock devices.
Flexible spectrum at 12.5GHz resolution, with Flex/37.5GHz/50GHz bandwidth for 100/200 Gbps
network interface rates.
Figure 1-2: OPT9914 platform layout
WARNING: Apollo equipment (the "Apollo equipment" or the "Equipment") is intended for
installation in restricted access areas only.
WARNING: Apollo equipment has two power sources. Disconnect both before servicing.
Before starting installation, make sure that the DC power is not connected to the rack, and
that the circuit breakers in the RAP or in the user-provided power distribution panel are set to
OFF.
Avoid contact with high voltage sources when installing platforms, cards, and modules.
Make sure you are familiar with the warning signals and labels affixed to the equipment, and strictly
observe the procedures to avoid the indicated hazards.
WARNING: When installing the equipment, the ground connection must always be made first
and disconnected last.
A connection must be made between the rack grounding bar and the site grounding bar in compliance with
UL/ETSI recommendations. For example, grounding may be completed by means of a copper cable with
green/yellow insulation of the same diameter as the power feeding cables (or thicker), and as short as
possible.
A length of appropriate 35 mm2 grounding cable is included with the platform accessories. As long as the
grounding connection is in compliance with UL/ETSI recommendations, a different connection bar may also
be used. The rack grounding stud is connected to the rack grounding bar by means of a metal panel. These
rack grounding connections are highlighted in the following figure.
Figure 2-2: Grounding the optical rack to the site
WARNING: To prevent possible damage to Apollo equipment, all racks and equipment must
be completely grounded before connecting any external devices powered from an AC source
(110/220 V) to the platform. All grounding procedures described in Grounding the OPT9914
Platform must be completed before, for example, connecting an external PC to configure and
initialize the network element (NE) management system.
NOTES:
The Apollo equipment is suitable for installation as part of a Common Bonding Network or
an Isolated Bonding Network, or both.
The DC battery return input terminals can be connected to an Isolated dc return (DC-I),
Common dc return (DC-C), or both.
NOTE: In this manual the generic name PDU or PDUxxAL is used to describe features and
functions that are common to both PDU55AL and PDU77AL units.
Each power source must be protected by a UL-listed circuit breaker installed in the PDU. These circuit
breakers are included in the installation kit supplied with the equipment, and their current ratings are
therefore in accordance with the order.
In addition, the site operator must provide a readily accessible UL-listed disconnect device incorporated in
the fixed power wiring of the site. The device limits the maximum delivered current to a safe value.
WARNING: Follow this wiring sequence when connecting power: ground to ground, positive
lead to +RTN terminal, and negative lead to -48V terminal. To disconnect power, perform the
sequence in reverse order. Always connect the ground wire first and disconnect it last.
WARNING: Ensure the DC input wiring is connected in the correct polarity, as reversed
polarity may trip the circuit breaker or damage the equipment.
WARNING: When stranded wiring is used, make sure that no "stray" strands protrude from
the DC power entry terminals.
WARNING: Before working on the equipment or near the power entries, ensure that the
power cables have been disconnected from both DC power entry terminals. Do not touch the
DC power entries while the power cables are connected. Voltages may be present within the
power entries when the power is switched off and the power cables are connected.
WARNING: Do not touch uninsulated wiring or ports when they have not been disconnected
from a power source, as doing so may result in electrical shock.
CAUTION: OPT9914 equipment has two power sources. Disconnect both before servicing.
NOTE: Rating and type of overcurrent protection are according to Classification Level 5 (L5)
for power supplies having output circuits that meet the requirements for SELV circuits.
CAUTION: The equipment must have a connection between the grounded conductor of the
DC power supply circuit and the equipment grounding conductor.
Connect the equipment directly to the DC supply system grounding electrode conductor or to a bonding
jumper from a grounding terminal bar or bus to which the DC supply system grounding electrode is
connected.
Locate the equipment in the same immediate area (for example, in adjacent racks) as any other equipment
that has a connection between the grounding conductor of the same DC supply circuit and the grounding
conductor, and as the grounding point of the DC system. The DC system must not be grounded elsewhere.
Position the DC supply source in the same premises as this equipment.
Do not switch or disconnect devices in the grounded circuit conductor between the DC source and the
point of connection of the grounding electrode conductor.
WARNING: There must be a connection between the grounded conductor of the DC power
supply circuit and the equipment grounding conductor. See installation instructions for more
details.
When this connection is made, all the following conditions must be met:
The equipment is connected directly to the supply system grounding electrode conductor
or to a bonding jumper from a grounding terminal bar/bus to which the DC supply system
grounding electrode is connected.
The equipment is located in the same immediate area (such as adjacent cabinets) as any
other equipment that has a connection between the grounded conductor of the same DC
supply circuit and the grounding conductor, as well as the point of grounding of the DC
system. The DC system must not be grounded elsewhere.
The DC supply source is located within the same premises as this equipment.
There is no switching or disconnecting devices in the grounded circuit conductor between
the DC source and the point of connection of the grounding electrode conductor.
WARNING:
Ethernet ports must be cabled with shielded cables and the shield grounded at both ends.
Intra-building ports of the equipment or subassembly are suitable for connection to
intra-building or unexposed wiring or cabling only. Intra-building ports of the equipment
or subassembly MUST NOT be connected metallically to interfaces that connect to the
OSP or its wiring. These interfaces are designed for use as intra-building interfaces only
(Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from
the exposed OSP cabling. The addition of Primary Protectors is not sufficient protection in
order to connect these interfaces metallically to OSP wiring.
WARNING: Invisible laser radiation may be emitted from the aperture of optical ports when
no fiber cable is connected. Avoid exposure and do not stare into open apertures.
WARNING:
The connection from EDFA (OA_XXX) must be made using a single fiber (not using an MTP
connector) with EDFA (OA_XXX)
The total output power from the MTP connector (optical power) must not exceed 20 dbm.
In a configuration including several MTP connectors, the minimum distance between the
connectors must be based on IEC60825 requirements.
The information in this section presents generally accepted workmanship practices and procedures that,
when properly applied, minimize the probability of electrostatic damage to OPT99xx equipment and its
components.
The information is also in line with CENELEC Electronic Components Committee (CECC) specification CECC
00 015 that deals with protection of devices sensitive to electrostatic discharge (ESDS devices).
NOTE: An area in which ESDS devices can be handled with minimum risk of damage and in
which the operator is not exposed to additional risks, is called an ESD Protected Area (EPA).
Where necessary, a temporary EPA must be used. A typical temporary EPA arrangement suitable for field
work on a platform equipment is shown in the following figure. The EPA tool kit includes:
Wrist strap with 1 M series resistor
Bonding strap with 1 M series resistor
ESD carpet (work surface), 0.25 m2 minimum
The temporary EPA must include temporary controlled work surfaces and/or flooring capable of providing
protection against ESD.
CAUTION: The temporary EPA must be constructed in a way that ensures electrical bonding
of all the materials used, and prevents any sudden changes in potential within the EPA that
could cause unacceptable voltages or discharges to be applied to ESDS devices.
ISO 14000 is the international specification for an Environmental Management System (EMS). It specifies
requirements for establishing an environmental policy, determining environmental aspects and impacts of
products, activities, and services, planning environmental objectives and measurable targets,
implementation and operation of programs to meet objectives and targets, checking and corrective action,
and management review. ECI's Quality and Environmental Management Systems were certified to these
ISO standards and are periodically audited by third-party organizations.
ECI policies and products meet the spirit of the U.S. Environmental Protection Agency's Design for the
Environment (DfE) Program to reduce risk to people and the environment by preventing pollution and
improving energy efficiency. ECI is certified to OHSAS 18000, which was developed as a standard against
which occupational safety management systems can objectively be assessed. OHSAS 18000 (compatible
with ISO 9001 and ISO 14001) is being developed through a concerted effort from a number of the world's
leading national standards bodies, certification bodies, and specialist consultancies.
As a part of ECI's environmental commitment and in pursuit of compliance with applicable environmental
legislation, ECI makes every effort to ensure that its products supplied to the EU market are compliant with
the RoHS Europe directive restricting use of certain hazardous substances in electrical and electronic
equipment. ECI also requires RoHS compliance from all its suppliers. All new electrical and electronic
equipment delivered to locations within the EU do not contain any cadmium (Cd), lead (Pb), hexavalent
chromium compounds (Cr6+), mercury (Hg), polybrominated biphenyls (PBB), or polybrominated diphenyl
ethers (PBDE), subject to certain exemptions and limitations as outlined in the RoHS directive.
Without limiting the generality of the preceding statement, we wish to stress that use of lead in solders in
network infrastructure equipment has been exempted by the RoHS directive and may be found in certain
ECI products.
All equipment delivered to locations within the EU complies with the requirements of the RoHS Europe
directive. Similarly, ECI equipment is compliant with the RoHS California directive and RoHS Chinese
directive where relevant. All ECI equipment included in the Electronic Information Products (EIP) category
includes a table of Toxic and Hazardous Substances and Elements, verifying hazardous substance levels in
accordance with the RoHS China directive. Equipment documentation includes the appropriate
Environmental Protection Use Period (EPUP) lifespan symbol indicating the point in time when the
equipment may be expected to enter the recycling system. The following are examples of these pollution
control symbols.
Figure 2-9: pollution control logos
Note: The number in Logo 2 is for illustrative purposes only. When in actual use, the number
indicates the corresponding environmental protection use period of the product.
ECI adheres to the Waste Electrical and Electronic equipment (WEEE) directive requiring that all new
products introduced into the EU market be labeled with the crossed-out wheeled bin recycling symbol
defined by CENELEC standard EN 50419 and accepted by the member states. Note that specific WEEE
procedures may differ from state to state, depending on the local implementation of the WEEE
requirements.
Figure 2-10: WEEE recycling symbol
Do not dispose of ECI equipment and accessories together with standard household waste. Check with ECI
technical support for information about product disposal, including recycling and reuse. For more
information about ECI's environmental, health, and safety policy, see the quality policy pages on ECI
website. (Environmental, Health, and Safety Policy)
For any further information regarding environmental and safety policies, contact technical support.
WARNING: The ultimate disposal of this product should be handled according to national
laws and regulations.
WARNING: OPT9914 platforms are intended for installation in restricted areas only.
Choose the physical location of the OPT9914 platforms, taking the following aspects into consideration:
1. Equipment dimensions, as specified in Main Equipment Dimensions.
2. Required floor loading capability: 160 kg per rack for a typical platform installation.
3. Free airflow through the rack to the platforms must be guaranteed at all times.
4. Routing requirements for grounding, power, alarm monitoring, and management cables, and optical
fibers. To ensure convenient access to cables and fibers, it is recommended to use overhead cable
ladders whenever possible to bring the cables/fibers to the top of each rack.
5. When a network management station, for example STMS, is installed on the site, consider the
method of connection to the local network management station and the maximum allowed distance.
Before unpacking, make a preliminary inspection of the shipping boxes. Immediately report evidence of
damage to the carrier, the project manager, and your local sales representative.
NOTE: Do not remove plastic covers from optical connectors until optical cables are
connected to them.
3. Search the shipping boxes for any additional small items that may be present.
4. Open each of the module and card packages for inspection, but do not remove the modules/cards
from their individual protective packages until they can be inserted in the platform.
5. Check the contents of the shipping boxes against the packing list attached to each box. If damaged
parts are detected or if any parts are missing, notify the project manager and your local sales
representative.
NOTE: When necessary, the rear cover of the rack can also be removed.
In addition to the wide cable conduits, two easily accessible fiber channels are located at the rack sides in
front of the conduits.
NOTES:
This section describes how to prepare cables and optical fibers.
It is also possible to order the necessary cables from your local Customer Support
representative. In such case you must explicitly order them from the representative. For
details, contact your local Customer Support team or sales representative.
Grounding cables
DC power cables, described in DC power cables
Alarm cables, described in Alarm cables
Management cables, described in Management cables
Timing (clock) cables, described in Timing (clock) cables
Ethernet electrical cables, described in Ethernet electrical cables
Optical fibers, described in Optical fibers
DC power and traffic cables must be prepared on site. The control and alarm cables used within the
OPT99xx equipment racks are included in the shipment according to the specific order.
The following sections describe how to prepare cables on site. Refer to Connector pin assignments for a
description of the equipment connector types and cable wiring.
WARNING: When preparing cables, in particular power and grounding cables, use only
UL-listed components of the specified types. Components must also comply with any
applicable national and local safety codes and regulations.
WARNING: Only trained qualified personnel must install, maintain, or replace the equipment.
NOTE: According to accepted industry standards for connecting DC power, the positive lead
(+48 V) must be connected with a red cable, and the negative lead (-48 V) with a black cable.
However, according to the BS7671 (GB) and HD 308 S2:2001 (EU) standards, the positive lead
(+48 V) must be connected with a blue cable and the negative lead (-48 V) with a gray cable. In
the following sections that describe DC power cable connections, use cables with colors
complying with the standards in your area of residence.
DC power cables can be prepared on site or ordered from your local Customer Support representative. Two
types of DC power cables are needed:
PDU input power cables
Platform power cables
NOTE:
If necessary, the gauge of the grounding lead can also be reduced to the gauge of the
power leads, that is, 16 mm2 (0.025 in.2) for lengths up to 12 meters (40 feet), and
25 mm2 (0.039 in.2) for lengths up to 20 meters (66 feet).
The ground cable must be at least the same thickness as the PDU power cable.
The thickness of the platform grounding cable must match the thickness of the power
cable from the PDU to the platform.
CAUTION: Intra-building Ethernet ports of the equipment or subassembly must use shielded
intra-building cabling/wiring that is grounded on both ends.
NOTE: In this manual the generic name PDU or PDUxxAL is used to describe features and
functions that are common to both PDU55AL, PDU77AL and PDU99 units.
A front cover protects the access to the PDU's terminal blocks, power connectors, and circuit breakers. To
gain access to the parts in the PDU this cover must be removed.
The following figure show a general view of the PDU55AL (the general view of the PDU77AL is similar).
PDU99 has a cover without LEDs.
Figure 3-2: PDU55AL general view
3.5.1.1 PDU55AL
The PDU55AL is a power distribution unit installed in racks for loads (platforms) that consume up to 12 kW.
The PDU55AL performs the following main functions:
Redundant power distribution for five loads consuming up to 12 kW. The PDU55AL can supply power
to five loads, each with a power consumption of up to 2400 W. Each load works with two power
sources, where one is the main source (A) and the second is an optional protective backup source (B).
Bay alarm indications. The PDU55AL includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the corresponding alarm indications
light simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU55AL. The
buzzer can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This
action doesn't clear the alarm.
Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU55AL. Alarm inputs are implemented by optocoupler circuits.
The PDU55AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.
Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
Feeding cables and wiring. Use proper two hole ring terminal (45° or 90°) for the feeding connections.
Crimp the terminal using proper crimp tools. Add a shrink tube on the neck of each ring terminal to
prevent touching the wiring by accident. Tighten the nuts securely on the PDU connectors using a
ratchet and 10mm socket.
CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.
Equipment cable wiring. Use proper cable to feed the equipment, tighten the PDU connectors and
secure two flat screws with a flat screwdriver.
The PDU55AL terminal blocks, connectors, and circuit breakers are located on its main board, as shown in
the following figure. The table lists the component functions. The marking in the table correspond to those
in the figures.
NOTE: The description in the table below refers to left side (source A) components of the
PDU55AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.
The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-4: PDUxxAL alarm board
The PDU55AL supplies independent streams of power to five separate loads. Input power circuits (A1 to A5)
for each load is kept completely separate from the input power for the others. Separate input power cables
from the power sources feed into independent circuit breakers on the PDU55AL. (There are a total of ten
circuit breakers on the PDU55AL, supporting redundant power supplies for up to five loads).
The PDU55AL has ten 5W5 DC output connectors for supplying redundant power to the supported
platforms (OPT9914, OPT9624, OPT9608). The maximum power supplied to each output is up to 2400 W.
The connection of the power sources to the PDU55AL is made through ten pairs of 35 mm2 power cables
from the user's power supply sources (five for each source) and circuit breakers do not have to be more
than 60 A, because the maximum power consumption per cable is never more than 2400 W.
Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable the
user to view the status of each input circuit at a glance. This saves the need to connect test equipment, in
case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC to -72 VDC.
The internal circuits of the PDU55AL are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.
3.5.1.2 PDU77AL
The PDU77AL is a power distribution unit installed in the rack for loads (platforms) that consume up to 12
kW.
The PDU77AL performs the following main functions:
Redundant power distribution for seven loads consuming up to 12 kW. The PDU77AL can supply
power to seven loads, three with a power consumption of up to 2400 W and four with a power
consumption of up to 1200 W each. Each load works with two power sources, where one is the main
source (A) and the second is an optional protective backup source (B).
Bay alarm indications. The PDU77AL includes three alarm indicators, one for each alarm severity.
When alarms of different severities are received simultaneously, the corresponding alarm indications
light simultaneously.
A buzzer is activated whenever an alarm is present in platforms connected to the PDU77AL. The
buzzer can be shut off by pressing an ACO button on the corresponding platform (xTAM card). This
action doesn't clear the alarm.
Connecting external alarms from three platforms, each platform supporting up to four alarm inputs,
totaling up to 12 alarm inputs in the PDU77AL. Alarm inputs are implemented by optocoupler circuits.
The PDU77AL also supports up to 8 alarm outputs, implemented by relay dry contacts, each with NO
and NC positions. Four alarm outputs are allocated to SHELF 1. SHELF 2 and SHELF 3 have 2 alarm
outputs each.
Exporting severity alarms. Three separate groups of severity alarms (a group of four (Critical, Major,
Minor, and buzzer) for each platform) are provided via dry contacts for the customer's central alarm
monitoring system.
Feeding cables and wiring. Use proper two hole ring terminal (45° or 90°) for the feeding connections.
Crimp the terminal using proper crimp tools. Add a shrink tube on the neck of each ring terminal to
prevent touching the wiring by accident. Tighten the nuts securely on the PDU connectors using a
ratchet and 10mm socket.
CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.
Equipment cable wiring. Use proper cable to feed the equipment, tighten the PDU connectors and
secure two flat screws with a flat screwdriver.
The following figure shows the front panel of the PDUxxAL, and the table lists the functions of the front
panel components corresponding to the figure callouts.
NOTE: The description in the table below refers to left side (source A) components of the
PDU77AL. The right side (source B) is a mirror image of the left side and the description is
therefore identical.
The following figure shows the PDUxxAL Alarms board, and the table lists the functions of the components
corresponding to the figure.
Figure 3-7: PDUxxAL alarm board
An example of the power supply flow for OPT9914, OPT9603 and OPT9608 platforms is illustrated in the
following figure. This configuration uses three DC outputs to feed the three xPFM-14 (A) and (B) pairs of the
OPT9914. The other outputs (connecting through terminal blocks) are used to feed the two PFM units of
two OPT9608 (A) and (B) and a PFM03 of a OPT9603 (A) and (B).
Figure 3-8: PDU77AL power supply flow example
Each input circuit is monitored by a LED. The ten LEDs, located at the middle of the main board, enable the
user to view the status of each input circuit at a glance. This saves the need to connect test equipment, in
case troubleshooting is required.
The nominal DC power voltage is -48 VDC however the input voltage can range from -40.5 VDC to -72 VDC.
The internal circuits of the PDU77AL are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.
3.5.1.3 PDU99
The PDU99 is a power distribution unit installed in the racks for loads (platforms) that consume up to 12
kW.
Figure 3-9: PDU99 general view
WARNINGS:
PDU99 must be installed only above concrete or other non-combustible surfaces.
Only trained, qualified personel should install, maintain, or replace the PDU99.
IMPORTANT: When connecting the input power cable to the PDU99 you must use shrink
tubing to isolate the neck of the ring terminal and a protective conductor.
CAUTION: Do not exert excessive tightening torque to secure the connector as this may cause
damage.
The TUV CE label for the module operated from a DC source is shown in the following figure:
Figure 3-10: PDU99 TUV CE label
The following figure shows the front panel of the PDU99, and the table lists the functions of the front panel
components corresponding to the figure callouts. Front panel components are accessed by lifting the
PDU99 front cover.
NOTE: The description in the table below refers to left side (source A) components of the
PDU99. The right side (source B) is a mirror image of the left side and the description is
therefore identical.
Each input source is monitored by a green LED. The two LEDs, located at the middle of the main board,
enable the user to view the status of each input source.
The nominal DC power voltage is 48 VDC, however the input voltage can range from -40.5 VDC to 60 VDC.
The internal circuits of the PDU99 are powered whenever at least one power source is connected. The
required circuit breakers are included in the installation parts kit supplied with the platforms, and therefore
their current rating is in accordance with the order requirements.
2. If the installation is located at a site with a raised floor, mark out all cable entry slots as well.
3. For concrete or wooden floors, mark out all the points designated for equipment bolting.
Figure 3-17: Mounting diagrams for ETSI racks
NOTE: ETSI racks have leveling points that can be adjusted after installation to compensate
for an uneven floor.
Use a grounding cable that meets the grounding requirements listed in Rack Grounding Requirements and
prepared appropriately, based on the instructions in Grounding Cables. The relevant accessory washers
(both flat and serrated), nuts, and bolts are delivered attached to the corresponding grounding points.
WARNINGS:
To prevent possible damage to Apollo equipment, all racks and equipment must be
completely grounded before connecting any external devices powered from any DC or
AC source (100 V to 230 V) to the platform. All grounding procedures described in
Grounding the Platform must be completed before, for example, connecting an external
PC to configure and initialize the NE management system.
The thickness of the protecting grounding cable must be at least the same thickness as
the corresponding power cable. This means:
The thickness of the rack grounding cable must at least match the thickness of the
RAP power cable.
The thickness of the platform grounding cable must at least match the thickness of
the power cable from the RAP to the platform.
For more information, see Grounding Cables.
IMPORTANT: We recommend to use only the PDUxxAL for feeding power and connect alarms
to OPT9914 platforms. The PDUxxAL was designed to address all power and alarm
requirements of this equipment.
NOTE: The following procedure is applicable only when you install the PDU in 19" racks. Skip
this procedure if you install it in ETSI racks.
NOTE: The PDU is supplied, by default, with a grounding cable connected to the rear of the
unit. Use this cable to connect the ground to the PDU.
2. If a grounding cable is not already attached to the PDU, prepare a grounding lead (with a two-hole
lug) in accordance with the requirements described in Grounding requirements.
3. Connect the lug at one end of the grounding lead to the PDU grounding studs, using spring washers
and nuts.
4. Connect the two-hole lug at the other end of the grounding lead to the rack's grounding bar.
Note: Select the gauge of the DC power cables according to the distance between the PDU
and the DC power source. This size is calculated during the sites plan via the LP SM tool.
An example of a typical power connection to the PDU is shown in the following figure.
Figure 3-23: PDU55 power supply flow example
Each input power cable consists of two stranded copper leads with a cross section of 35 mm2, one red and
the other black. Each lead is terminated with an M6 two-hole compression lug from the installation parts
kit supplied with the equipment.
Caution: If appropriate leads have already been prepared at the prescribed rack location,
make sure that the leads are not connected to any live voltage source before attaching the
lugs.
Before starting, identify the openings used to route power cables to the PDU by referring to the following
figure.
Figure 3-24: Identification of PDU cable routes
Note: Depending on the type of PDU used in your system there are five (in PDU55/PDU55AL)
or seven (in PDU77/PDU77AL) complete sets of power terminals and circuit breakers on each
side. Separate input power cables from the user's input power supply feed through the five
sets of input power terminals into the five or seven circuit breakers on the source A side,
supplying independent power sources for up to five or seven loads. The circuit breaker feeds
into a separate power output 5W5 connectors or terminal blocks for the power cable that
connects to the platforms.
Similarly, identical connections are made for source B
Caution: To prevent short-circuit and perform a safe installation, start connecting the DC input
power cables at the PDU side first. Connect the other end of the cables to the user source only
after the connections to the PDU have been completed.
The figure above portrays the electrical connections on the left side of the PDU, the side that
connects to the user's main power source (A) for the platforms being powered. The right side of the
PDU contains a mirror image of the connections illustrated in the preceding figure. The right side
connects to the user's (optional) backup protective power source (B) for the platforms.
Caution: Connect each DC input cable pair to the corresponding pair of terminals (for example,
in a pair with the negative lead connected to terminal A1 "-", connect the corresponding
positive lead to A1 "+" ;in a pair with the negative lead connected to terminal A2 "-", connect
the corresponding positive lead to A2 "+", etc.). Fault to do so may result in high current flow
on the board printed conductors, heating them and even causing damage to the PDU.
Caution: Before connecting the power leads, make sure to identify the terminal polarity on the
PDU power terminal part of the PCB.
3. Bring the two leads of one DC source input power cable to the appropriate PDU openings.
4. Attach the lug of the red lead to the positive stud terminals, marked (+) near the power terminal.
Note that the PDU works with five sets of positive terminals, used with five 35 mm2 power cables.
5. Secure the lug using a flat washer, a spring washer, and a nut. Tighten the nut with a torque of 938 N
cm to 1062 N cm.
6. Attach the lug of the black lead to the negative stud terminal marked (-) near the power terminal.
7. Repeat Step 5 for the black lead lug.
8. Connect power to all other input power cables from source A and source B, repeating Steps 3 to 7.
Route the DC input power cables towards the cable retainers at the rear of the PDU (see Location of PDU
grounding studs), and attach them to the retainers with cable ties.
Use the preceding figure to identify the circuit breakers (A1 to A3 - type A, or C1 to C4 - type B) for
installation in a PDU77AL.
2. Identify the circuit breakers corresponding to the power circuit A of A1 to A5 for installation in a
PDU55AL (see the figure Connecting DC power cables to the PDU ; the circuit breakers are included in
the installation parts kit supplied with the platform); their rating is in accordance with the ordered
platform configuration.
3. Insert the circuit breaker into the circuit breaker sockets located on the PDU source A power terminal
board, as shown in the previous figure.
4. If an additional load is powered from source A, repeat the corresponding Steps 2 to Step 4 to insert
the other two circuit breakers into the corresponding platform position of the power terminal board.
5. If an additional power source is used, repeat Steps 2 to 5 for source B circuit breakers.
CAUTION: Do not exert excessive tightening torque to secure the connectors in the following
steps, as this may damage the card.
3. Insert the 5W5 male connector on the cable into the A1 output connector on the PDU. Fasten the
connector with its two captive screws.
4. Insert the 5W5 female connector on the corresponding end of the cable to the corresponding
connector on the xPFM-14 of the OPT9914.
5. Repeat Steps 3 and 4 for the second cable and third cable, to connect the corresponding A2 and A3
connectors on the PDU to the POWER IN connector on the second and third xPFM-14 modules.
6. Identify the Source B output connectors on the PDU.
7. Repeat Steps 2 to 5 for the connectors of the other power cables to connect power from Source B to
the corresponding xPFM-14 modules.
Identify the PDUxxAL alarm connector functions according to the following figure.
Figure 3-28: PDUxxAL alarms board
CAUTION: Do not exert excessive tightening torque to secure the connectors in the following
steps, as this may damage the card.
1. Connect the 68-pin SCSI connector of the facility alarm monitoring cable to the ALARM IN/OUT
connector on the PDUxxAL alarm board.
2. Route the ALARM IN/OUT cable along the right side of the rack and upwards, towards the client's
alarm collection facility.
3. Connect the 36-pin SCSI connector of the alarm monitoring cable intended for the platform to the
corresponding connector (SHELF 1, SHELF 2, or SHELF 3) on the PDUxxAL.
4. Route the alarm cables towards the cable retainers at the rear of the PDUxxAL (see Grounding the
PDU), and attach them to the retainers with cable ties.
5. Route the SHELF 1, SHELF 2, and SHELF 3 alarm cables along the right side of the rack down to the
corresponding platform position. Attach a tag to each connector in accordance with its function.
6. If an additional platform is installed in the rack, repeat Steps 1 to 5 for the cables serving the
platforms. Make sure to attach identification tags to each cable end.
CAUTION: If additional equipment units other than OPT9914 platforms are used in the rack, a
heat buffer must be installed between any such additional equipment and the OPT9914
platform to minimize the transfer of heat from platform to platform.
Consult your your local Customer Support representative regarding the exact heat buffer
required.
2. Hold the end of the swing-out tray and pull it out to gain access to the ODF components.
3. Open the two cover thumb nuts and remove the protective cover from the ODF splice support.
4. Insert the external fibers cable through the protective tube.
Figure 3-29: ODF fiber routes
5. Route the fiber ends through the cable guides to the splice support area.
6. Identify the adapter panel pigtail to be spliced to each user fiber.
7. Insert splicing sleeves over the pigtail, splice the user fiber to the pigtail, and slide the splicing sleeve
over the splice.
8. Place the splicing sleeve in one of the slots in the splice support.
NOTE: When more than 12 fibers are connected to the ODF, first start filling the slots of the
lower splice support. After the slots are occupied, reinstall the top splice support and continue
filling the support slots.
9. After splicing all the fibers, reinstall the protective cover removed in Step 3.
10. Push the swing-out tray back into the unit.
11. Close the ODF front cover by pushing it up till it clicks to the unit.
12. Refer to Attaching rack mount brackets and secure the user fibers with cable ties to the
fiber-fastening bracket at the rear of the ODF.
NOTE: The OPP has two opening positions. The tray latches with a click at the halfway
position. Pull it again to open it fully so that you can thread the fibers.
6. Thread the fibers into the OPP, as illustrated in Threading and connecting optical fibers in the OPP.
NOTE: All optical fibers should be arranged in groups inside the OPP, and fastened with Velcro
strips.
CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 1.4 in. (35 mm). Sharp bending of fibers may
degrade the optical transmission characteristics.
CAUTION: During the installation of equipment in the rack, make sure all the optical
connectors are closed by protective caps. Do not remove the cap until an optical fiber is
connected to the corresponding connector.
Depending on the specific equipment being installed, the installation of a OPT9914 system might comprise
the following stages, in this order of execution.
NOTE: OPT9914 is suitable for installation in Central Office Facility and other indoor
applications.
If necessary, contact your Customer Support or your local sales representative for help in meeting your
specific installation requirements.
There are several options for installing OPT9914 platforms in their optical ETSI racks. These options are
mainly based on the rack's capacity, which is up to 800 fibers in its two ducts (up to 400 per duct), number
of platforms in the rack, and fiber spooler capacity (up to 400 fibers of length 600 mm). Due to the smaller
size of the OPT9914 platform and its need for only one upper fiber/cable guide to serve its cards and
modules, higher density installations of platforms in a single ETSI optical rack is possible. The installation
options include:
Basic installation of a single OPT9914 platform
Installation of four OPT9914 platforms, each with an average of 100 fibers per platform
Grounding the OPT9914 platform
Other installation options, to meet your special requirements (consulting Customer Support)
These options are described in the following sections.
IMPORTANT: Keep a minimum space of 71 mm between the bottom of the OPT9914 and the
bottom of the rack in all installations.
NOTE: The ETSI adapter is attached only to the right 19" bracket on the OPT9914.
2. Identify the hanging pin at the bottom of the right 19" bracket; this pin helps position the platform in
the rack before installing it and attaching screws.
3. Open the screw fastening the pin to the 19" bracket. Remove the screw, washer, spring washer, and
the hanging pin.
4. Attach the pin with the screw, washer, and spring washer to the hole in the ETSI adapter bracket (see
the preceding figure).
5. Attach the ETSI adapter to the 19" bracket with two M2.5 screws one at the upper side and one at the
lower side.
6. Insert five M5 screws with washers into the corresponding threaded holes in the 19' bracket; fasten
the M5 screws.
7. Identify the grommet in the installation kit; cut two pieces of about 160 mm each.
8. Assemble a piece of grommet on the OPT9914 19" right bracket and one piece on the rack rail as
shown in the following figure.
Review the grounding requirements specified in Grounding requirements and Preparing Cables and Fibers.
Obtain the required materials and make sure to perform the grounding connections in accordance with
these requirements.
WARNING:
The ground cable must be of at least the same thickness as the PDU power cable.
The thickness of the platform grounding cable must match the thickness of the power
cable from the PDU to the platform.
In installation without PDU units (customer provided power source), the thickness of the
platform grounding cable must match the thickness of the power cable source.
3. Connect the lug at the end of the grounding cable to one of the pairs of grounding points on the right
side of the rack grounding bar. To secure the grounding cable lug to the grounding bar, hold the two
holes in the cable lug against the two grounding points on the bar and place the flat washers above
the cable lug, followed by the serrated lock washers. Screw in the bolts to hold everything in place.
Tighten the bolts with a torque of 450 N cm to 550 N cm.
4. Run the platform grounding cable from the rack grounding bar to the right side of the rack.
5. Thread the grounding cable through an opening into the cable conduit. The cables should now run
down the right side of the rack.
6. Draw the grounding cable out of the cable conduit by gently threading it through one of the openings
level with the grounding studs on the OPT9914 platform.
7. Connect the lug at the free end of the grounding cable to the grounding studs located on the
platform's right installation bracket. Note that the lug at the end of the grounding cable must be
inserted over both grounding studs.
WARNING: To prevent possible damage to OPT99xx equipment, all racks and equipment
must be completely grounded before connecting any external devices powered from an AC
source (110/220 V). All grounding procedures described here must be completed before, for
example, connecting an external PC to configure and initialize the NE management system.
When you install cards, make sure to align the card with the platform guide rails. Hold the card straight
during insertion and removal, and pull or push it slowly and carefully to avoid touching components located
on adjacent cards/modules.
CAUTION:
If you feel resistance when inserting cards, immediately retract the card and repeat the
process.
Do not use excessive torque when tightening the fastening card screws.
NOTE: Form considerations of easy service and maintenance, the OPT9914 has two vertical
filters. By using two vertical filters, the xPFM-14 cables do not have to be disconnected during
filter removal. These filters are installed in a single slot at the right-most side of the platform.
The purpose of the air filters is to reduce the accumulation of dust and dirt carried by the cooling air
flowing through the platform on its internal components. The combination of dust and humidity produces a
capacitive/conductive layer between components installed on cards and modules. This may degrade
equipment performance or even cause malfunctions. Moreover, the insulating effect of a dust layer causes
components to operate at higher temperatures, so ultimately decreasing equipment reliability.
An air filter reduces dirt accumulation and thus prevents degradation of equipment reliability and
performance. However, filters do increase the resistance to airflow and should therefore carefully be
selected according to the actual operating conditions.
The suitable filters for the xFCM-14 are high density (45 PPI) foam filters, which also complies with NEBS
standards.
NOTE: The insertion of the air filter into the OPT9914 activates a switch that reports its
presence to the system management. If an air filter is not installed, a "filter missing" alarm is
generated and reported.
Filter maintenance intervals must strictly be observed. These are application-specific and depend on the
environmental conditions. Loaded filters must be handled by cleaning or replacing it. It is accepted for
electronic equipment design to recommend cleaning/replacing air filters every three months. The high
density air filter (45 PPI) may be blocked in a shorter time and should be maintained more frequently.
CAUTION: After maintaining an air filter carefully examine the wholeness of its material. If
holes or tears are detected, replace it with a new filter.
6. Insert the lower vertical filter, with the coding tab facing left, at the bottom of the slot.
7. Identify the coding tab on the vertical upper filter.
8. Insert the upper vertical filter, with the coding tab facing left, over the lower filter.
9. Insert the filters cover rotation pin into the slot.
10. Close the front cover and fasten it back with its captive screw.
3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Hold the xFCMV-14 two handles and insert the rear end of the card into the card guides.
5. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
6. Secure the card in place by tightening its two captive screws.
3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Hold the xFCMH-14 card handle and insert the rear end of the card into the card guides.
5. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
6. Secure the card in place by tightening its two captive screws.
CAUTION: For your safety and to comply with electromagnetic compatibility (EMC)
requirements, protect all unused slots with blank panels to prevent the escape of ventilation
from the fans through these openings.
CAUTION: xIO, xFM, and xRCP cards of OPT99xx platforms are equipped with two captive
screws. Opening a captive screw of any of these operating cards is automatically detected as
card extraction!
To return the card back to normal operation you must totally extract it, reinsert, and fasten
both captive screws.
3. Open the two screws fastening the NVM cover to the xRCP, and remove it.
4. Orient the NVM card against the dedicated slot on the xRCP and insert its rear end (the end with the
connector) in the card guides. Push the card in until it is locked in place.
NOTE: If the NVM lock is not properly fastened, there is no read/write access and the system
emits an NVM “Cardout” alarm.
5. Place the NVM cover on the slot, and fasten it with its two captive screws.
CAUTION: To prevent damage to the card, don't use excessive torque when tightening the
cards captive screws.
CAUTION: Don't press the card's captive screws while inserting or extracting the card. This
may damage the extractors irreversible.
CAUTION: Don't move the extractors if the captive screws are not fully released. It may cause
irreversible damage.
2. Simultaneously, pull both handles outwards until they stop (see the following figure).
3. Make sure that the handles are in their maximum open position.
4. Identify the corresponding slot in the OPT9914 into which the card has to be installed.
5. Insert the card into the slot and push the card's panel on both sides, till the extractors move slightly
inwards.
6. Simultaneously, push both handles inwards until they stop (see arrows near handles in the following
figure). Verify that the front of the card is flush with the front of the OPT9914 platform and the
extractors stop.
7. If you feel resistance while inserting the card, retract it and repeat the procedure.
8. Fasten the card with the two captive screws at the side of the handles . Do not use excessive torque
when tightening the screws.
CAUTION: Don't move the extractors if the captive screws are not fully released. It may cause
irreversible damage.
CAUTION: xIO, xFM, and xRCP cards of OPT99xx platforms are equipped with two captive
screws. Opening a captive screw of any of these operating cards is automatically detected as
card extraction!
To return the card back to normal operation you must totally extract it, reinsert, and fasten
both captive screws.
3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Record the hardware and software versions indicated on the card’s identification labels.
5. Follow the procedure described in to install the card.
CAUTION: For your safety and to comply with electromagnetic compatibility (EMC)
requirements, protect all unused slots with blank panels to prevent the escape of ventilation
from the fans through these openings.
3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Record the hardware and software versions indicated on the card’s identification labels.
5. Hold the xTAM handles at both sides and insert the rear end of the card into the card guides.
6. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
7. Secure the card in place by tightening its two captive screws.
CAUTION: For your safety and to comply with electromagnetic compatibility (EMC)
requirements, protect all unused slots with blank panels to prevent the escape of ventilation
from the fans through these openings.
3. Remove the card from its antistatic protection packaging and inspect visually to detect damage during
shipping. Report any problems.
4. Record the hardware and software versions indicated on the card’s identification labels.
5. Hold the xMIM handles at both sides and insert the rear end of the card into the card guides.
6. Push the card in until the panel at the front of the card is flush with the front of the OPT9914
platform. If resistance is felt before the card is flush, pull the card out and repeat the procedure.
7. Secure the card in place by tightening its two captive screws.
8. If a second card has to be installed in the platform, repeat Steps 1 to 7 for this card.
CAUTION:
When installing optical cards, make sure all optical transceiver (SFP/XFP/SFP+/QSFP+
etc..) slots are closed by protective caps. Do not remove the cover until an SFP/XFP is
inserted.
For your safety and to comply with EMC requirements and to prevent ventilation from
the fans escaping through these openings, protect all unused slots with blank panels.
CAUTION: xIO, xFM, and xRCP cards of OPT99xx platforms are equipped with two captive
screws. Opening a captive screw of any of these operating cards is automatically detected as
card extraction!
To return the card back to normal operation you must totally extract it, reinsert, and fasten
both captive screws.
4. Identify the assigned slot for installing the I/O card in accordance with the platform installation plan
and the following figure.
CAUTION: When inserting a card, make sure to carefully align it with the cage guide rails. If
you feel resistance during insertion, immediately retract the card and repeat the process.
Hold the card straight during insertion and extraction. Pull or push it slowly and carefully to
avoid touching components on adjacent cards.
CAUTION: All slots that are not in use must remain covered. If you have to replace a module
or card, remove the SFP/SFP+/QSFP+ first.
The figure also shows the three areas allocated for routing cables/fibers.
Note that the rack features six fastening comb strips (three on each side) that can be used for attaching
cables/fibers with appropriate cable ties. These strips have five holes to which separator brackets can be
attached. The flexibility this provides means that the spaces in the cable conduit can vary, as required. The
separator brackets are perforated; cables/fibers can be attached to the holes.
The following figure shows a cross-section view of the rack's side, including the cable conduit and fiber
channel. It also depicts the three areas for routing fibers and cables and the options recommended for
routing cables/fibers in the optical ETSI rack according to the specific installation requirements.
The following figure shows a cross-section view of the rack's side, including the cable conduit, fiber channel,
and the three areas. It illustrates the options recommended for routing cables/fibers according to the
specific installation requirements.
Figure 6-2: Cable routing options (each rack side)
Option A shows the routing of max. 900 fibers (Ø 2 mm) and max. 24 copper cables (Ø = 12 mm).
The space is used for:
Max. 400 fibers @ 2 mm in Area 1
NOTE: To facilitate power cable routing, it is recommended to start from the OPT9914
platform towards the PDU.
1. Connect the female 5W5 connector at the end of the power cable to the power connector of the
xPFM-14 A1 and fasten it with its two captive screws.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the connector.
2. Route the power cable to the right through the cable conduit at the side of the rack. Attach the cables
to the comb strip (at the inner side of the rack) with cable ties as required.
3. Pull the cable upward until the cable connector is positioned against the appropriate 5W5 connector
on the PDU.
4. Connect the connector at the end of the cable to the corresponding connector on the PDU and fasten
it with its two captive screws.
5. Repeat Step 1 to 4 for the other power cables to be connected to the corresponding A2, A3 and B1 to
B3 connectors.
6. Use cable ties as required to fasten the cable to the rack side rails.
CAUTION: Do not extract/insert a xPFM-14 card while the DC cables are connected to it.
NOTE: In this manual the generic name PDUxxAL refers to both PDU55AL and PDU77AL.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the card.
2. Bend the cable and route it to the right side of the rack. Attach the cable to the comb strip (at the
inner side of the rack) with cable ties as required.
3. Pull the cable upward until the cable connector is positioned against the appropriate Alarms
connector.
4. Proceed according to the cable type:
For cables to be connected to the PDUxxAL, continue to Step 5.
For cables to be connected to the customer alarms collecting facility, go directly to Step 7.
5. Pull the cable to the level of the SHELF alarm connectors on the PDUxxAL alarms board.
6. Connect the 36-pin male connector at the end of the cable to the corresponding SHELF (# 1, 2, 3)
connector, and fasten it with its two captive screws. This completes the installation of the alarm
cables for PDUxxAL.
CAUTION: Do not exert excessive tightening torque to secure the cable connector, as this may
damage the PDU.
7. Route the alarm cable with the open ends through the cable conduit to one of the rack top openings
towards the outside.
8. Use cable ties as required to fasten the cables to the rack side rails.
9. Connect the free ends of the cables according to the rack installation plan and the cable tags.
Before connecting electrical Ethernet cables to xIO and other cards, review the section Cable routing
options in optical ETSI rack.
NOTE: To support the auto-negotiation feature on electrical ports, use CAT5E SFTP 2-pair or
4-pair straight cable to connect 10/100BaseT ports, or CAT5E SFTP 4-pair straight cable to
connect 1000BaseT ports.
1. Based on the site cabling diagram, arrange the data cables in groups according to the designated xIO
cards, and route them inside the cable conduits at the right side of the rack to the appropriate
OPT9914 unit.
2. Depending on the location of the xIO card (upper or lower part of the platform), pass the cables
through the corresponding opening.
3. Pull each data cable up or down to the level of the corresponding data port.
4. Connect the RJ-45 connector at the end of each cable to the corresponding interface on the card, in
accordance with the rack installation plan.
5. Organize the cables connected to the card in bundles and fasten each bundle with Velcro strips.
Before installing the OPT9914 platform and cards, all optical fibers must be routed through the fiber
channels running along the front supports of optical ETSI rack. From the fiber channels, the fibers must be
routed near the OPT9914 platform you are installing. Before connecting optical fibers to xIO cards, review
the section Cable routing options in optical ETSI rack.
The OPT9914 includes a fiber management tray at the bottom of the xIO cards. This unit has two parts:
right and left. The basic rule for routing fibers from xIO cards is that fibers from the left side (xIO slots 00 to
06) of the platform are routed to the left part of the tray. Similarly, fibers from xIO cards at the right side
(xIO slots 07 to 13) are routed to the left part of the fiber management tray.
The following figure shows the location of the fiber management tray.
CAUTION: Make sure that all the optical connectors are closed at all times with the
appropriate protective caps or with the mating cable connector. Do not remove the protective
cap until an optical fiber is connected to the corresponding connector, and immediately install
a protective cap after a cable is disconnected.
The minimum bending radius of optical fibers is 35 mm. Sharp bending of fibers may degrade
optical transmission characteristics.
9. Organize the fibers connected to the cards in bundles, and fasten each bundle with Velcro strips.
10. Roll fiber spares at the other end around the spools in the fiber spooler, and route the other end of
the fibers through the fiber channels and the openings in the rack to the outside, as required.
NOTE: Personnel involved in the execution and supervision of commissioning tests must be
familiar with the applicable safety precautions and requirements.
3 Check the ODF, upper and lower fiber/cable guides installation and fiber connection
(if applicable).
4 Check the DDF installation and relevant cable connections (if applicable).
6 Check the DC power cable connections (main fuse to PDU, PDU fuse to OPT9914
platform).
9 Check the connection of relevant cables or fibers for all cards installed.
10 Provide DC supply voltage via the first DC source to the PDU (-40.5 V to -72 V).
11 Provide DC supply voltage via the second DC source to the PDU (-40.5 V to -72 V).
13 Check the proper operation of both PDU power sources by disconnecting one source
at a time.
14 Check the communications between the OPT9914 platform and the Telnet console
via the IMG Ethernet interface on the xMIM.
16 Check LED operation by pressing the LED-TEST pushbutton on the xTAM card.
Latency
NOTE: Measured latency is for both the forward and return paths. For a single path, the
latency is 50% of the measured value.
CAUTION: Prevent operating the OPT9914 platform without the air filter installed. Fans
operating without an air filter can draw in small particles of material that could cause damage
to the platform components.
Throughout the electronics equipment industry, the acceptable recommendation is to clean or replace air
filters approximately every 90 days. However, the cleaning intervals depend on the specific environmental
conditions. In dusty environments, more frequent cleaning is required. Note that foam filters, which are
used in OPT99xx series platforms, efficiently trap particles without showing face loading of contaminants,
and therefore visual inspection cannot be used to determine cleaning intervals.
CAUTION: Filter cleaning intervals must strictly be observed, as clogging by trapped particles
can severely impair equipment reliability and performance.
NOTE: Oily residues and moisture reduce cleaning efficiency of the above methods; in such
cases, clean the filter using method No. 4, or replace the filter.
3. Cold water rinse: Under normal service conditions, the foam media used in the filters require no oily
adhesives. Therefore, collected dust and dirt can be washed away using a standard hose nozzle with
plain water. Stand the filter until completely dry and free of moisture, and return to service.
4. Immersion in warm soapy water: Where stubborn airborne dirt is present, the filter may be dipped in
a solution of warm water and mild detergent. Then simply rinse in clear water, stand until completely
dry and free of moisture, and return to service.
The recommended method is No. 4, as it ensures thorough cleaning of all types of contaminants under any
reasonable service conditions.
NOTE: The air filters can be removed and reinstalled while the OPT9914 platform is in
operation.
Review the sections Installing the vertical air filters and Installing the horizontal air filter to understand
details about the filters location an installation.
CAUTION: Replace the filter only with a filter of the original type. Failure to do so can impair
equipment reliability and performance.
Clean the filters using the method selected by your organization (see Recommended Cleaning Methods).
6. Identify the coding tab on the vertical lower filter.
7. Insert the lower vertical filter, with the coding tab facing left, at the bottom of the slot.
8. Identify the coding tab on the vertical upper filter.
9. Insert the upper vertical filter, with the coding tab facing left, over the lower filter.
10. Insert the filters cover rotation pin into the slot.
11. Close the front cover and fasten it back with its captive screw.
CAUTION: Replace the filter only with a filter of the original type. Failure to do so can impair
equipment reliability and performance.
Clean the filters using the method selected by your organization (see Recommended cleaning methods).
4. Identify the coding tab on the horizontal filter.
5. Insert the horizontal filter, with the coding tab facing up, into the slot.
6. Assemble back the horizontal filter cover and fasten it with its two captive screws.
The following sections provide procedures for performing onsite troubleshooting for various trouble
categories. For each category, a troubleshooting table provides instructions for identifying the problem.
CAUTION: Before checking fiber break problems using an Optical Time-Domain Reflectometer
(OTDR), it is the user's responsibility to disconnect the receiver port. Failure to do so may
damage the receiver irreparably.
NOTE: An optical port with ALS capability turns off its transmitter when the corresponding
receive signal is lost. Turning the transmitter off may cause a chain reaction that turns the
optical signals off in a whole section of the network and generates a large number of alarms.
As a result, it may be difficult to identify the real cause of the problem, and you may need to
use the management station log records to identify the port.
Table 8-6: Troubleshooting procedures for xIO with electrical interface modules
No. Symptoms Probable cause Corrective actions
1 Green ACT. indicator is Defective indicator Press the LED TEST pushbutton on the xTAM and check that the indicator lights. If
off. not, replace the card/module.
Defective module 1. Remove the module and wait a minute before reinserting it. Make sure that
you fully insert the module in its slot.
If the ACT. indicator does not turn on after reinsertion, replace the module.
2 Red FAIL indicator does Defective module 1. Remove the module and wait a few minutes before reinserting it to reset.
not turn off after Make sure the ACT. indicator turns on after the module is reinserted.
software download The FAIL, ACT., and STBY indicators must light together while software is
(this occurs after downloaded to the module. Wait until the software download ends and
power-on and check that the FAIL indicator turns off.
resetting). If the FAIL indicator turns on again, replace the module.
When inserting cards and modules, make sure to align the card or module carefully with the platform guide
rails. If you feel resistance during insertion, immediately retract the card/module and repeat the process.
Hold the card/module straight during insertion and removal, and pull or push it slowly and carefully to
avoid touching components located on adjacent cards/modules.
Do not use excessive torque when tightening the fastening screws of cards and modules.
Visually inspect the card and the mating backplane connectors and make sure that there are no signs of
physical damage. In particular, check for bent connector pins.
Before replacing any card, module, NVM, or optical transceiver:
1. Check that the replacement component has not been physically damaged during shipment.
2. Remove the replacement component from its antistatic protection packaging and inspect visually to
detect damage during shipment. Report any problems.
3. Record the hardware and software versions as indicated on the component identification labels, and
make sure they are compatible with those of the component to be replaced.
After replacing a component:
4. Place it in its antistatic protection packaging and close it.
5. Attach a report to the package explaining the reason for the replacement, and identify the network
site, physical location, platform, and time of replacement.
CAUTION: Currently NVM replacement is supported on non-active xRCP cards only. You must
force switching to the other xRCP card before attempting to replace the NVM.
CAUTION: Before attempting to remove the card, monitor its NVM (orange) indicator.
Remove the card only after this indicator has been off for at least 2 minutes.
CAUTION: Before extracting or inserting the xRCP into the platform, release the extractor
handles by pressing the latches at the handle edges outward, and then pull/push both handles
simultaneously. Failure to do so may damage the card.
5. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to remove the card.
If necessary, transfer the NVM from the replaced xRCP card to its replacement (see Installing an NVM
module in the xRCP).
6. Insert the rear end of the replacement card into the corresponding card guides.
7. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to install the
replacement card.
3. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to remove the module.
4. Insert the rear end of the replacement module into the corresponding card guides.
5. Follow the procedure in Inserting/Extracting a card in the OPT9914 platform to install the
replacement xIO card.
CAUTION: To prevent the platform overheating, complete the replacement within four
minutes.
CAUTION: When removing the xFCM-14, be careful not to touch the internal fans which may
still be rotating.
3. Carefully remove the xFCM-14 by slowly pulling it out of the platform. Be aware that the internal fans
may still be rotating.
4. Insert the replacement xFCM-14 in the corresponding platform guides, and push it in carefully until
the xFCM-14 fully engages the mating internal connector of the OPT9914 platform. Make sure that
the xFCM-14 front panel is flush with the platform frame front edges. As the xFCM-14 is plugged into
its mating connector, the green ACTIVE indicator on its panel should turn on.
5. Fasten the xFCM-14 to the platform by its two captive screws.
The ALARMS connector can be connected in several configurations to the customer’s alarm collecting
facility. It can be connected directly to the customer’s distribution frame or via the RAP rack alarm panel to
the customer’s facility. Your local Network Solutions Division offers appropriate cables for each of the
configurations. These cables are described in the sections that follow.
The following table lists the pin assignment for the ALARM IN/OUT connector.
49 BUZZ_NO Buzzer relay, normally open contact Output Light blue/black dots
The following table lists the pin assignment for this connector.