NDR035EA (C861) S/N C861N02569G Parts Manual

PARTS MANUAL
NDR035EA
(C861)
S/N C861N02569G
This truck may contain certain non-production and/or special content. Every effort has been made
to reflect that in this manual, but the user is well advised to refer to the special content information
that pertains to this specific serial number truck. If so equipped, the special content information
will be located in the last chapter of this manual.
Yale Materials Handling Corporation C861N02569G

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 11/2008
Greenville, NC 27834-2011
MODEL NOMENCLATURE
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 CASTER, LOAD WHEEL AND BRAKE SYSTEM
6 HYDRAULIC SYSTEM
7 MAST-THREE STAGE
8 ATTACHMENTS AND HEADER HOSE GROUP
9 OPTIONS
10 FIELD CONVERSION KITS
11 NUMERICAL INDEX
12 USER SUPPORT INFORMATION
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AC MOTOR CONTROLLER ............................................................................................................................ 2-12
ADJUSTABLE BACKREST
SHEET 1 OF 2 ............................................................................................................................................ 1-14
SHEET 2 OF 2 ............................................................................................................................................ 1-16
ADJUSTABLE STEER WHEEL ASSEMBLY
→ PENDING PER ECN 10333417 ............................................................................................................ 4-12
PENDING PER ECN 10333417 → 12/2008 → .......................................................................................... 4-14
AFT TRAVEL CONTROL HANDLE ................................................................................................................. 2-10
AFT TRAVEL CONTROL HANDLE KIT .......................................................................................................... 10-3
ATTACHMENT CABLE
5.5 INCH ...................................................................................................................................................... 8-30
ATTACHMENT CABLE AND HOSES
6.9 INCH ...................................................................................................................................................... 8-34
ATTACHMENT HOSES
5.5 INCH ...................................................................................................................................................... 8-32
ATTACHMENT SELECTOR VALVE
DOUBLE REACH ........................................................................................................................................ 6-10
SINGLE REACH .......................................................................................................................................... 6-8
ATTACHMENT VALVE
WITH SIDESHIFT ....................................................................................................................................... 6-16
WITHOUT SIDESHIFT ................................................................................................................................ 6-14
ATTACHMENT VALVE ASSEMBLY ............................................................................................................... 6-12
ATTACHMENTS
DOUBLE REACH ........................................................................................................................................ 8-10
SINGLE REACH .......................................................................................................................................... 8-2
AUDIBLE ALARM ............................................................................................................................................ 9-12
AUXILIARY PUMP AND MOTOR ASSEMBLY ............................................................................................... 6-28
B
BAND KIT ........................................................................................................................................................ 10-2
BASE ARM ...................................................................................................................................................... 10-2
BATTERY CONNECTOR ................................................................................................................................ 2-14
BATTERY RETAINERS AND ROLLERS ........................................................................................................ 1-26
BATTERY STAND AND PULLER ................................................................................................................... 9-2
BRAKE ASSEMBLY ........................................................................................................................................ 5-2
C
CASTER ASSEMBLY
NON-STEERED .......................................................................................................................................... 5-16
NON-STEERED (7/2008 →) ...................................................................................................................... 5-20
STEERED ................................................................................................................................................... 5-8
STEERED (7/2008 →) ............................................................................................................................... 5-12
CONTACTOR .................................................................................................................................................. 2-16
"EE" ............................................................................................................................................................. 2-18
CONTROL HANDLE ASSEMBLY
FORWARD STANCE WITH PALM REST ................................................................................................... 2-8
FORWARD STANCE WITH REAR GRIP ................................................................................................... 2-6
SIDE STANCE ............................................................................................................................................ 2-4
C861 ©2009 Yale Materials Handling Corporation i

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
CONTROLLER FAN AND HORN .................................................................................................................... 2-2
COVERS AND PADS
FORWARD STANCE - SHEET 1 OF 2 ....................................................................................................... 1-8
SIDE STANCE ............................................................................................................................................ 1-12
D
DASH DISPLAY .............................................................................................................................................. 2-20
DECAL AND PLATE LOCATION
SHEET 1 OF 2 ............................................................................................................................................ 1-22
SHEET 2 OF 2 ............................................................................................................................................ 1-24
DRIP SHIELD .................................................................................................................................................. 8-40
F
FAN ASSEMBLY ............................................................................................................................................. 9-22
FIXED BACKREST
SHEET 1 OF 2 ............................................................................................................................................ 1-18
SHEET 2 OF 2 ............................................................................................................................................ 1-20
FIXED STEER WHEEL ASSEMBLY
→ PENDING PER ECN 10333417 ............................................................................................................ 4-8
PENDING PER ECN 10333417 → 12/2008 → .......................................................................................... 4-10
FLOOR PLATES
FREEZER OPTIONS .................................................................................................................................. 1-32
STANDARD ................................................................................................................................................. 1-30
FORK CAMERA ASSEMBLY
SHEET 1 OF 2 ............................................................................................................................................ 9-18
SHEET 2 OF 2 ............................................................................................................................................ 9-20
FORK CAMERA OPTION MODULE ASSEMBLY ........................................................................................... 9-16
FORK HEIGHT DISPLAY KIT ......................................................................................................................... 10-2
FORKS ............................................................................................................................................................ 8-38
FREE-LIFT
5.5 INCH ...................................................................................................................................................... 7-16
6.9 INCH ...................................................................................................................................................... 7-36
FREE-LIFT CYLINDER ASSEMBLY
5.5 INCH ...................................................................................................................................................... 7-18
6.9 INCH ...................................................................................................................................................... 7-40
FRONT FRAME ............................................................................................................................................... 8-20
FUSE BOARD ................................................................................................................................................. 2-22
G
GENERAL TRUCK .......................................................................................................................................... 1-2
H
HANDHELD HOLSTER AND 12V RECEPTACLE .......................................................................................... 9-10
HEADLIGHTS .................................................................................................................................................. 9-4
HEATER CONTROLS
→ S/N C861N01946E ................................................................................................................................ 1-34
S/N C861N01947E → ................................................................................................................................ 1-36
ii ©2009 Yale Materials Handling Corporation C861

GENERAL INFORMATION
DESCRIPTION PAGE
HEIGHT SENSOR
SHEET 1 OF 2 (→ PENDING PER ECN 84905-06) .................................................................................. 7-46
SHEET 1 OF 2 (PENDING PER ECN 84905-06 →) .................................................................................. 7-47
SHEET 2 OF 2 ............................................................................................................................................ 7-48
HEIGHT SENSOR KIT .................................................................................................................................... 10-2
HYDRAULIC ARRANGEMENT ....................................................................................................................... 6-2
HYDRAULIC HOSES
DOUBLE REACH ........................................................................................................................................ 6-6
SINGLE REACH .......................................................................................................................................... 6-4
HYDRAULIC TANK ASSEMBLY
→ S/N C861N02182F ................................................................................................................................ 6-30
S/N C861N02183F → ................................................................................................................................ 6-32
I
IMPACT SENSOR ........................................................................................................................................... 2-24
L
LASER MODULE ............................................................................................................................................ 10-2
LIFT MOTOR ................................................................................................................................................... 6-24
"EE" ............................................................................................................................................................. 6-26
LIFT PUMP ...................................................................................................................................................... 6-22
LIFT PUMP AND MOTOR ASSEMBLY .......................................................................................................... 6-18
LOAD BACKREST .......................................................................................................................................... 1-38
LOAD WEIGHT ON DISPLAY KIT .................................................................................................................. 10-2
LOAD WHEEL ASSEMBLY ............................................................................................................................. 5-4
LOAD WHEEL HANGER ................................................................................................................................. 10-3
M
MAIN LIFT
5.5 INCH ...................................................................................................................................................... 7-10
6.9 INCH ...................................................................................................................................................... 7-28
MAIN LIFT CYLINDER ASSEMBLY
5.5 INCH ...................................................................................................................................................... 7-12
6.9 INCH ...................................................................................................................................................... 7-32
MAIN WIRE HARNESS ................................................................................................................................... 2-26
MAST CONNECTION
5.5" HEAVY ................................................................................................................................................. 7-2
5.5" HEAVY ................................................................................................................................................. 8-26
6.9" .............................................................................................................................................................. 7-4
6.9" .............................................................................................................................................................. 8-28
MASTER DRIVE UNIT .................................................................................................................................... 3-2
MASTER DRIVE UNIT ASSEMBLY ................................................................................................................ 3-6
MASTER DRIVE UNIT COMPARTMENT DOOR ........................................................................................... 3-4
O
OPERATOR AND OVERHEAD GUARD ......................................................................................................... 1-6
OPERATOR COMPARTMENT LIGHT ............................................................................................................ 9-14
OPTIONS HARNESS ...................................................................................................................................... 9-6
C861 ©2009 Yale Materials Handling Corporation iii

GENERAL INFORMATION
DESCRIPTION PAGE
OUTER, INTERMEDIATE, AND INNER MAST
5.5 INCH ...................................................................................................................................................... 7-6
6.9 INCH ...................................................................................................................................................... 7-24
P
PUMP MOTOR MOUNTING ........................................................................................................................... 6-20
R
REACH CYLINDER ......................................................................................................................................... 8-24
REAR FRAME ................................................................................................................................................. 8-18
REAR LIGHT KIT ............................................................................................................................................ 10-2
S
SCISSOR ASSEMBLY
DOUBLE REACH ........................................................................................................................................ 8-12
SINGLE REACH .......................................................................................................................................... 8-4
SCISSORS
DOUBLE REACH ........................................................................................................................................ 8-14
SINGLE REACH .......................................................................................................................................... 8-6
SHEAVES
5.5 INCH ...................................................................................................................................................... 7-22
6.9 INCH ...................................................................................................................................................... 7-44
SHELF HEIGHT SELECTOR KIT ................................................................................................................... 10-2
SIDE SHIFT SEAL KIT
SPLASH GUARD KIT ...................................................................................................................................... 10-2
STANDARD CASTER WHEEL SUSPENSION ............................................................................................... 5-7
STEER CONTROLLER ................................................................................................................................... 4-4
STEER MOTOR .............................................................................................................................................. 4-2
STEER WHEEL ASSEMBLY MOUNTING
ADJUSTABLE AND FIXED ......................................................................................................................... 4-6
STEERED CASTER
MOTOR AND CONTROLLER ..................................................................................................................... 5-24
STEERED WHEEL SUSPENSION ................................................................................................................. 5-6
STROBE/WORKLIGHT COMBINATION ......................................................................................................... 9-26
T
TERMINAL CONNECTION ASSEMBLY ......................................................................................................... 9-24
TERMINAL MOUNTING .................................................................................................................................. 9-8
TILT SENSOR ................................................................................................................................................. 2-31
TRACTION MOTOR ........................................................................................................................................ 3-8
W
WIRE HARNESS
DOUBLE REACH ........................................................................................................................................ 8-16
HEADLIGHTS ............................................................................................................................................. 2-30
SINGLE REACH .......................................................................................................................................... 8-8
iv ©2009 Yale Materials Handling Corporation C861

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
C861 ©2009 Yale Materials Handling Corporation v

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
vi ©2009 Yale Materials Handling Corporation C861

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N A810N2639
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N A810N2640 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N1553 ↔ S/N A810N3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 11-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a parts page number in the
DESCRIPTION column (F7A56) Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Yale lift trucks.
C861 ©2009 Yale Materials Handling Corporation vii

GENERAL INFORMATION
SERIAL NUMBER SPECIFIC MANUALS
SERIAL NUMBER SPECIFIC INFORMATION SPECIAL PARTS INFORMATION (SPI)
This manual contains serial number specific parts NOTE: This lift truck may contain special content. Every
information. Every effort has been made to provide you effort has been made to reflect that information in this
a manual that reflects your fork lift truck as it was manual. The user is advised to refer to the special
manufactured. The serial number for your truck is content information that pertains to this specific serial
shown on the front cover of this manual. number truck.
Parts that are specific to your truck are identified in If your truck contains special content a Special Parts
bold lettering in the parts list. Parts that are not specific Information section is included as the last section of this
are in gray lettering. Entire figures that are not manual. Use the section table of contents to locate. This
applicable to your truck are completely grayed out, section contains parts lists and drawings for the special
these are also shown as grayed items in the Table of content added to the lift truck.
Contents. If an entire section was not applicable to your
truck it was not included in this publication. When possible a SPI icon ( ) will be placed in the parts
list denoting that the part number has been replaced by
Please note that it is possible that not all items specific a special equipment design part number. Please refer
to your truck will be shown in bold lettering. In this case to the SPI section for information on these parts. The
refer to the grayed items and the illustration for proper SPI icon in a table of contents is a quick reference
parts ordering. If a part still cannot be identified, please showing which figures are part of the SPI section.
consult your local dealer for Yale lift trucks.
Refer to the "How To Use The Illustrated Parts Manual"

section for the basic use and functionality of this
manual.
viii ©2009 Yale Materials Handling Corporation C861

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
C861 ©2009 Yale Materials Handling Corporation ix

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 524233348
Service Manual (Complete)..................................................................................................... 524233349
Parts Manual........................................................................................................................... 524233347
x ©2009 Yale Materials Handling Corporation C861

GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
8/1/06G112.............................3-8 G11370...................................4-2 G11449.................................9-10

8/1/06G113.............................3-4 G11372.................................9-20 G11451...................................9-8
G10969...................................9-2 G11375.................................1-16 G11453...................................9-6
G11243...................................5-4 G11378.................................1-24 G11455...................................9-4
G11277.................................9-26 G11395...................................7-6 G11458...................................7-4
G11278.................................8-38 G11396.................................7-24 G11458.................................8-28
G11284.................................1-38 G11397.................................7-10 G11459.................................8-26
G11286.................................1-14 G11398.................................7-28 G11459...................................7-2
G11288.................................4-12 G11399.................................7-12 G11461.................................8-12
G11290...................................4-8 G11400.................................7-32 G11463...................................6-6
G11296.................................9-22 G11401.................................7-16 G11465.................................8-10
G11300...................................1-6 G11402.................................7-36 G11467.................................8-16
G11305.................................1-26 G11403.................................7-18 G11469...................................8-4
G11307.................................1-22 G11404.................................7-40 G11471...................................6-4
G11309...................................3-2 G11405.................................7-22 G11473...................................8-2
G11311...................................5-2 G11406.................................7-44 G11475...................................8-8
G11313.................................2-20 G11407.................................8-30 G11487...................................1-8
G11315.................................1-30 G11408.................................8-32 G11488.................................1-10
G11317.................................1-12 G11409.................................8-34 G11493...................................2-4
G11319.................................6-30 G11410...................................4-4 G11506.................................1-18
G11321.................................6-28 G11412...................................3-6 G11507.................................1-20
G11326.................................2-14 G11414.................................7-46 G11508.................................5-24
G11328.................................6-24 G11416.................................9-16 G11509.................................8-20
G11331.................................2-26 G11418.................................7-48 G11511...................................8-6
G11335.................................6-22 G11420.................................6-26 G11512.................................8-14
G11337.................................6-16 G11423.................................6-18 G11513.................................8-24
G11339.................................6-14 G11425.................................6-20 G11549.................................6-10
G11342.................................9-18 G11427...................................6-2 G11604...................................2-2
G11344.................................1-32 G11429.................................9-14 G11705.................................9-24
G11351.................................2-24 G11433...................................4-6 G11725...................................5-6
G11353...................................5-8 G11434.................................1-34 G11728...................................5-7
G11358.................................5-16 G11436...................................1-2 G11910.................................1-36
G11361.................................2-22 G11438.................................2-31 G11913.................................8-40
G11362.................................2-18 G11440.................................6-12 G11924.................................8-18
G11364.................................2-16 G11442...................................6-8 G11927.................................7-47
G11368.................................2-12 G11447.................................9-12 G11935.................................4-14
C861 ©2009 Yale Materials Handling Corporation xi

GENERAL INFORMATION
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
G11936.................................4-10 G11974...................................2-8 G11991.................................5-12

G11963.................................6-32 G11975.................................2-10 P19345..................................2-30
G11973...................................2-6 G11990.................................5-20
xii ©2009 Yale Materials Handling Corporation C861

SECTION 1
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
ADJUSTABLE BACKREST
SHEET 1 OF 2 ............................................................................................................................................ 1-14
SHEET 2 OF 2 ............................................................................................................................................ 1-16
BATTERY RETAINERS AND ROLLERS ........................................................................................................ 1-26
COVERS AND PADS
SIDE STANCE ............................................................................................................................................ 1-12
SHEET 1 OF 2 ............................................................................................................................................ 1-22
SHEET 2 OF 2 ............................................................................................................................................ 1-24
FIXED BACKREST
SHEET 1 OF 2 ............................................................................................................................................ 1-18
SHEET 2 OF 2 ............................................................................................................................................ 1-20
FLOOR PLATES
FREEZER OPTIONS .................................................................................................................................. 1-32
STANDARD ................................................................................................................................................. 1-30
GENERAL TRUCK .......................................................................................................................................... 1-2
HEATER CONTROLS
→ S/N C861N01946E ................................................................................................................................ 1-34
S/N C861N01947E → ................................................................................................................................ 1-36
LOAD BACKREST .......................................................................................................................................... 1-38
OPERATOR AND OVERHEAD GUARD ......................................................................................................... 1-6
C861 ©2009 Yale Materials Handling Corporation 1-1

G11436 08-06
GENERAL TRUCK (FIGURE 1-1)
1-2 ©2009 Yale Materials Handling Corporation C861

08-06 G11436
GENERAL TRUCK
KEY:
A: 16.5 Inch Battery Compartment
B: 18.5 Inch Battery Compartment
C: 21.5 Inch Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 580066924 Wire Harness ................................................................................... 1 1 1
1 c 580090131 Wire Harness ..................................................................................... 1 1 1
2 580039900 Capscrew ......................................................................................... 2 2 2
3 580044859 Insert ................................................................................................. 2 2 2
4 312850034 Strap Clamp ..................................................................................... 4 4 4
5 580059829 Clamp ............................................................................................... 2 2 2
6 580073647 Controller (36V-300 Amp) (Standard) ............................................ 1 1 1
6 580067655 Controller ..................................................................................... 1 1 1
6 580073648 Controller (36V-400 Amp) (High Performance) ................................. 1 1 1
6 580067624 Controller ....................................................................................... 1 1 1
6 580073649 Controller (36V-400 Amp) (EE) ......................................................... 1 1 1
6 580067624 Controller ....................................................................................... 1 1 1
7 580048461 Power Cable (Aux Motor) (Positive) .............................................. 1 1 1
8 580059258 Power Cable (Aux Motor) (Negative) ............................................. 1 1 1
9 580083794 Fan (FG11604 [Page 2-2])............................................................... 1 1 1
9 580092140 Fan (Alternate Part) (FG11604 [Page 2-2])................................... 1 1 1
10 940600905 Washer ............................................................................................. 4 4 4
11 937100903 Nut .................................................................................................... 4 4 4
12 506726509 Stud .................................................................................................. 4 4 4
13 580050169 Nut (U-Type) ..................................................................................... 2 2 2
14 502566902 Washer .............................................................................................. 6 6 6
15 449001004 Capscrew ......................................................................................... 6 6 6
16 ..... Lift Pump/Motor Assembly ............................................................. 1 1 1
17 580074298 Pump and Motor (36V) .................................................................... 1 1 1
18 580056589 Clip .................................................................................................... 1 1 1
19 580047714 Capscrew ......................................................................................... 1 1 1
20 580027573 Nut (Flange) ..................................................................................... 1 1 1
21 a 504232234 Static Strap ...................................................................................... 1 1 1
21 b 580049229 Capscrew ......................................................................................... 1 1 1
21 b 504226242 Washer ............................................................................................. 2 2 2
21 b 504229298 Nut .................................................................................................... 1 1 1
b 580046103 Power Cable (Lift Motor) ("U" Terminal Cable) .................................. 1 .. ..
b 580046104 Power Cable (Lift Motor) ("V" Terminal Cable) .................................. 1 .. ..
b 580046105 Power Cable (Lift Motor) ("W" Terminal Cable) ................................. 1 .. ..
b 580046108 Power Cable (Lift Motor) ("U" Terminal Cable) .................................. .. 1 ..
b 580046109 Power Cable (Lift Motor) ("V" Terminal Cable) .................................. .. 1 ..
b 580046110 Power Cable (Lift Motor) ("W" Terminal Cable) ................................. .. 1 ..
b 580046111 Power Cable (Lift Motor) ("U" Termnal Cable) .............................. .. .. 1
b 580046113 Power Cable (Lift Motor) ("V" Terminal Cable) ............................. .. .. 1
b 580046114 Power Cable (Lift Motor) ("W" Terminal Cable) ............................ .. .. 1
b 580083452 Power Cable (Traction Motor) ("U" Terminal Cable) ......................... 1 .. ..
b 580046079 Power Cable (Traction Motor) ("V" Terminal Cable) .......................... 1 .. ..
b 580046080 Power Cable (Traction Motor) "W" Terminal Cable) .......................... 1 .. ..
b 580046081 Power Cable (Traction Motor) ("U" Terminal Cable) ......................... .. 1 ..
b 580046082 Power Cable (Traction Motor) ("V" Terminal Cable) .......................... .. 1 ..

G11436 08-06
GENERAL TRUCK
KEY:
A: 16.5 Inch Battery Compartment
B: 18.5 Inch Battery Compartment
C: 21.5 Inch Battery Compartment
QTY
b 580046084 Power Cable (Traction Motor) ("W" Terminal Cable) ......................... .. 1 ..
b 580046083 Power Cable (Traction Motor) ("U" Terminal Cable) .................... .. .. 1
b 580046099 Power Cable (Traction Motor) ("V" Terminal Cable) .................... .. .. 1
b 580046100 Power Cable (Traction Motor) ("W" Terminal Cable) ................... .. .. 1
FOOTNOTES:
a Cut strap to 15 inches c 10/2008 →
b Not Illustrated

08-06 G11436
NOTES

G11300 08-06
OPERATOR AND OVERHEAD GUARD (FIGURE 1-2)

08-06 G11300
OPERATOR AND OVERHEAD GUARD

1 e 580038046 Overhead Guard (16.5") ..................................................................................... 1
1 f 580086599 Overhead Guard (16.5") ..................................................................................... 1
1 e 580038049 Overhead Guard (18.5") ..................................................................................... 1
1 f 580086600 Overhead Guard (18.5") ..................................................................................... 1
1 e 580038051 Overhead Guard (21.5") ................................................................................... 1
1 f 580086601 Overhead Guard (21.5") ..................................................................................... 1
2 449022041 Lockwasher ....................................................................................................... 6
3 449001366 Capscrew ........................................................................................................... 6
4 c 580068599 Plug .................................................................................................................... 2
5 580030972 Capscrew ........................................................................................................... 2
6 932729903 Capscrew ........................................................................................................... 6
7 580003569 Washer ............................................................................................................... 6
8 a 580067383 Overhead Guard ................................................................................................ 1
9 d 580068600 Plug ..................................................................................................................... 1
10 d 580066163 Plug ..................................................................................................................... 1
11 b 580068601 Guard .................................................................................................................. 1
11 a 580068608 Guard ................................................................................................................. 1
12 580067343 Flange ................................................................................................................ 1
13 903828306 Clamp ................................................................................................................. 1
14 580059370 Spring ................................................................................................................ 2
15 580059590 Connector .......................................................................................................... 1
16 580073505 Clamp ................................................................................................................. 3
17 580049011 Capscrew ........................................................................................................... 3
FOOTNOTES:
a Used on 119" - 179" d Used on trucks without operator compartment
b Used on 94"- 95" lights
c Used on trucks without headlights e → PENDING PER ECN 10333410
f PENDING PER ECN 10333410 →

G11487 08-06
COVERS AND PADS (FIGURE 1-3)

FORWARD STANCE — SHEET 1 OF 2

08-06 G11487
COVERS AND PADS

FORWARD STANCE – SHEET 1 OF 2

1 580070576 Cover (16.5") ...................................................................................................... 1
1 580070577 Cover (18.5") ...................................................................................................... 1
1 580070572 Cover (21.5") ...................................................................................................... 1
2 580058788 Cover (LH) ......................................................................................................... 1
3 580058787 Cover (RH) ......................................................................................................... 1
4 580070573 Cover .................................................................................................................. 1
5 580051800 Nut ...................................................................................................................... 1
6 580070575 Cover .................................................................................................................. 1
7 580066855 Insert .................................................................................................................. 1
8 505970553 Capscrew ........................................................................................................... 20
9 449022018 Washer ............................................................................................................... 10
10 505970553 Capscrew ........................................................................................................... 20
11 580070578 Pad ..................................................................................................................... 1
12 580076896 Pad - Arm Rest ................................................................................................... 1

G11488 08-06

FORWARD STANCE — SHEET 2 OF 2

08-06 G11488
COVERS AND PADS

FORWARD STANCE – SHEET 2 OF 2

1 449022018 Washer ............................................................................................................... 10
2 505970553 Capscrew ........................................................................................................... 20
3 505970526 Nut ...................................................................................................................... 8
4 580029990 Washer ............................................................................................................... 8
5 580067607 Insert .................................................................................................................. 1
6 449021001 Washer ............................................................................................................... 1
7 449001091 Capscrew ............................................................................................................ 1
8 580058881 Plug .................................................................................................................... 1
9 ..... Pad - Arm Rest (Freezer) .................................................................................. 1
10 503608200 Spacer ................................................................................................................ 1
11 580030968 Capscrew ............................................................................................................ 1

G11317 08-06

SIDE STANCE

08-06 G11317
COVERS AND PADS

SIDE STANCE

1 580070503 Cover (16.5") ...................................................................................................... 1
1 580070504 Cover (18.5") ...................................................................................................... 1
1 580070505 Cover (21.5") ..................................................................................................... 1
2 580070506 Cover .................................................................................................................. 1
3 580070507 Cover .................................................................................................................. 1
4 580070508 Cover .................................................................................................................. 1
5 449022018 Washer ............................................................................................................... 10
6 505970553 Capscrew ........................................................................................................... 20
7 580066855 Insert .................................................................................................................. 1
8 505970526 Nut ...................................................................................................................... 10
9 580067607 Insert .................................................................................................................. 2
10 449021001 Washer ............................................................................................................... 2
11 449001091 Capscrew ............................................................................................................ 2
12 580029990 Washer ............................................................................................................... 9
13 580058787 Cover (RH) ......................................................................................................... 1
14 580058788 Cover (LH) ......................................................................................................... 1
15 580070509 Pad-Arm Rest .................................................................................................... 1
16 580049231 Capscrew ........................................................................................................... 1
17 580058881 Plug .................................................................................................................... 1

G11286 08-06
ADJUSTABLE BACKREST (FIGURE 1-6)

SHEET 1 OF 2

08-06 G11286
ADJUSTABLE BACKREST
SHEET 1 OF 2

1 524228178 Kit-Armrest (FG11375 [Page 1-16])................................................................... 1
2 580068256 Seat Rail (Backrest) ............................................................................................ 2
3 449021001 Washer ............................................................................................................... 5
4 150013843 Locknut ............................................................................................................... 4
5 580037180 Capscrew ............................................................................................................ 4
6 580068257 Washer ............................................................................................................... 1
7 449022017 Lockwasher ......................................................................................................... 1
8 931015901 Capscrew ............................................................................................................ 1
9 580068258 Bolt ...................................................................................................................... 1

G11375 08-06
ADJUSTABLE BACKREST (FIGURE 1-7)

SHEET 2 OF 2

08-06 G11375
ADJUSTABLE BACKREST
SHEET 2 OF 2

524228178 Kit-Armrest .......................................................................................................... 1
1 580071966 Support ........................................................................................................... 1
2 580071967 Support Plate .................................................................................................. 1
3 580059296 Gas Spring ..................................................................................................... 1
4 580071974 Rod End ......................................................................................................... 1
5 580045113 Screw ............................................................................................................. 2
6 015025600 Lockwasher .................................................................................................... 2
7 580071975 Lever .............................................................................................................. 1
8 580056991 Cable .............................................................................................................. 1
9 580068258 Bolt ................................................................................................................. 1
10 580071968 Kit-Armrest ..................................................................................................... 1
11 580071969 Cover (Upper Joystick) ................................................................................... 1
12 580071970 Cover (Lower Joystick) ................................................................................... 1
13 580071971 Cover (Front Display) ..................................................................................... 1
14 580071972 Cover (Back Display) ...................................................................................... 1
15 580071973 Cover (Control Handle Plug) .......................................................................... 1
16 580042375 Wire Harness .................................................................................................. 1
16 a 580075802 Resistor 120 Ohm 1/2 Watt ........................................................................ 1
17 449022021 Washer ........................................................................................................... 4
18 580001977 Screw ............................................................................................................. 4
19 580005884 Capscrew ....................................................................................................... 4
20 150013843 Locknut ........................................................................................................... 8
21 016103700 Washer ........................................................................................................... 4
22 059716300 Capscrew ....................................................................................................... 4
23 504232219 Grommet ........................................................................................................ 1
24 504785205 Fastener ......................................................................................................... 1
25 580026812 Clip ................................................................................................................. 1
26 580056613 Fastener ......................................................................................................... 1
27 580008011 Capscrew ....................................................................................................... 6
28 580003481 Plug ................................................................................................................ 3
29 580058658 Cover .............................................................................................................. 1
30 504070790 Strap Clamp ................................................................................................... AR
31 505167201 Clip ................................................................................................................. 1
32 258458900 Clip ................................................................................................................. 2
33 b 524178960 Control Handle ............................................................................................... 1
33 c 524306208 Control Handle ............................................................................................... 1
FOOTNOTES:
a Not Illustrated c S/N C861N01809E →
b → S/N C861N01808E

G11506 08-06
FIXED BACKREST (FIGURE 1-8)

SHEET 1 OF 2

08-06 G11506
FIXED BACKREST
SHEET 1 OF 2

1 524255480 Kit-Armrest ........................................................................................................ ..
2 580068256 Seat Rail (Backrest) .......................................................................................... 2
3 449021001 Washer ............................................................................................................... 4
4 150013843 Locknut .............................................................................................................. 4
5 580037180 Capscrew ........................................................................................................... 2
6 580068257 Washer ............................................................................................................... 1
7 449022017 Lockwasher ....................................................................................................... 1
8 931015901 Capscrew ........................................................................................................... 1
9 580068107 Stop Bar ............................................................................................................. 2
10 580030966 Capscrew ........................................................................................................... 2

G11507 08-06
FIXED BACKREST (FIGURE 1-9)

SHEET 2 OF 2

08-06 G11507
FIXED BACKREST
SHEET 2 OF 2

524255480 Kit-Armrest ........................................................................................................ 1
1 580071966 Support .......................................................................................................... 1
2 580071967 Support Plate ................................................................................................ 1
3 580071968 Kit-Armrest .................................................................................................... 1
4 580071969 Cover (Upper Joystick) ................................................................................ 1
5 580071970 Cover (Lower Joystick) ................................................................................ 1
6 580071971 Cover (Front Display) ................................................................................... 1
7 580071972 Cover (Back Display) ................................................................................... 1
8 580071973 Cover (Control Handle Plug) ....................................................................... 1
9 580042375 Wire Harness ................................................................................................ 1
10 449022021 Washer .......................................................................................................... 4
11 580001977 Screw ............................................................................................................. 4
12 580005884 Capscrew ...................................................................................................... 4
13 150013843 Locknut ......................................................................................................... 8
14 016103700 Washer .......................................................................................................... 4
15 059716300 Capscrew ...................................................................................................... 4
16 504785205 Fastener ........................................................................................................ 1
17 580026812 Clip ................................................................................................................. 1
18 580056613 Fastener ........................................................................................................ 1
19 580008011 Capscrew ...................................................................................................... 6
20 580003481 Plug ................................................................................................................ 3
21 504070790 Strap Clamp .................................................................................................. AR
22 505167201 Clip ................................................................................................................. 1
23 258458900 Clip ................................................................................................................. 2
24 a 524178960 Control Handle ............................................................................................... 1
24 b 524306208 Control Handle .............................................................................................. 1
24 c 524310066 Control Handle (Freezer) ................................................................................ 1
24 c 524306208 Control Handle ......................................................................................... 1
FOOTNOTES:
a → S/N C861N01808E c S/N C861N01947E →
b S/N C861N01819E ↔ S/N C861N01946E

G11307 08-06
DECAL AND PLATE LOCATION (FIGURE 1-10)

SHEET 1 OF 2

08-06 G11307

SHEET 1 OF 2

1 505977534 Rivet ................................................................................................................... 4
2 519996802 Information Case .............................................................................................. 1
3 519996803 Cover (Information Case) ................................................................................. 1
4 580026624 Label (Operator Warning) ................................................................................ 1
5 580024040 Label (Operator Warning) ................................................................................ 1
6 580034976 Label (Battery Notice) ....................................................................................... 1
7 500962500 Label (Fork Warning) ........................................................................................ 2
8 503544200 Label (Yale) ........................................................................................................ 1
9 524162256 Label (Patents and Trademarks) ..................................................................... 1
10 506839500 Plate ................................................................................................................... 2
11 519440800 Label (Pinch Warning) ...................................................................................... 2
12 524232370 Label .................................................................................................................. 2
13 524242405 Kit-Label ............................................................................................................ 1
13 b 524241350 Label (Left Hand) .......................................................................................... 1
13 b 524241464 Label (Right Hand) ....................................................................................... 1
14 580074576 Label (Overhead Guard) ..................................................................................... 1
15 524146559 U.L. Plate ............................................................................................................ 1
15 524135489 U.L. Plate ............................................................................................................ 1
16 504575235 Label (UL Type EE) ............................................................................................ 2
17 580014880 Label (Snowflake) ............................................................................................... 1
18 b. . . . . Frame (16.5" Side Stance) ............................................................................... 1
18 b. . . . . Frame (16.5" Forward Stance) ......................................................................... 1
a 524242405 Kit-Label ............................................................................................................ 1
a 580084553 Label (Freezer/Artic) ........................................................................................... 1
a 580084552 Label (Cold Storage) ........................................................................................... 1
FOOTNOTES:
a Not Illustrated b Not Serviced Separately

G11378 08-06
DECAL AND PLATE LOCATION (FIGURE 1-11)

SHEET 2 OF 2

08-06 G11378

SHEET 2 OF 2

1 504231220 Rivet ................................................................................................................... 4
2 580008064 Nameplate (Plastic Plate) ................................................................................. 1
3 580059156 Label (Non-Powered Lowering) ....................................................................... 1
4 a. . . . . Nameplate (High Lift) ........................................................................................ 1
5 580069216 Label (Hydraulic Function) (Directional and Hydraulic Sidestance) ............ 1
6 b 580076738 Instruction Label ................................................................................................. 1
6 c 580059237 Label (Control Multi-Function) ............................................................................ 1
FOOTNOTES:
a Contact your dealer c 12/2008 →
b → 11/2008

G11305 08-06
BATTERY RETAINERS AND ROLLERS (FIGURE 1-12)

08-06 G11305
BATTERY RETAINERS AND ROLLERS

1 580069508 Retainer ............................................................................................................. 1
2 932200902 Capscrew ........................................................................................................... 2
3 ch 580069509 Spacer ................................................................................................................ 14
4 dg 520039885 Washer ............................................................................................................... 6
5 bf 504732200 Bumper .............................................................................................................. 4
6 449022016 Lockwasher ....................................................................................................... 4
7 m 931013906 Capscrew ............................................................................................................ 2
7 kq 931013907 Capscrew ........................................................................................................... 2
7 jp 931013908 Capscrew ............................................................................................................ 2
7 o 931013910 Capscrew ............................................................................................................ 2
7 n 931013912 Capscrew ........................................................................................................... 2
7 l 931013914 Capscrew ............................................................................................................ 2
7 i 931013916 Capscrew ............................................................................................................ 2
8 580039089 Roller (16.5") ....................................................................................................... 5
8 580039090 Roller (18.5") ....................................................................................................... 5
8 580039091 Roller (21.5") ..................................................................................................... 5
9 580069512 Retainer (RH) (16.5") .......................................................................................... 1
9 580067607 Insert .............................................................................................................. 2
9 580069514 Retainer (RH) (18.5") .......................................................................................... 1
9 580067607 Insert .............................................................................................................. 2
9 580069516 Retainer (RH) (21.5") ......................................................................................... 1
9 580067607 Insert .............................................................................................................. 2
10 580069513 Retainer (LH) (16.5") .......................................................................................... 2
10 580067607 Insert .............................................................................................................. 2
10 580069515 Retainer (LH) (18.5") .......................................................................................... 2
10 580067607 Insert .............................................................................................................. 2
10 580069517 Retainer (LH) (21.5") ......................................................................................... 2
10 580067607 Insert .............................................................................................................. 2
11 a 524227703 Door (RH) (16.5") ................................................................................................ 1
11 a 524227704 Door (RH) (18.5") ................................................................................................ 1
11 a 524227705 Door (RH) (21.5") ................................................................................................ 1
12 a 524227699 Door (LH) (16.5") ................................................................................................ 1
12 a 524227700 Door (LH) (18.5") ................................................................................................ 1
12 a 524227701 Door (LH) (21.5") ................................................................................................ 1
13 027278300 Padlock ............................................................................................................... 2
14 e 580067607 Insert .................................................................................................................. 2
FOOTNOTES:
a EE Only 37.25"; quantity 4 for 36.5" and 36.75"; quantity 5
b Left Retainer: quantity 1 for 35.75" - 37.75" for 35.75" - 36.25"
c Left Retainer: quantity 1 for 36" and 36.5"; quantity i Used on 35.75" - 36.25" right side battery retainer
2 for 35.75"
d Left Retainer: quantity 1 for 36.25", 37" and 37.5"
e Not Illustrated
f Right Retainer: quantity 1 for 35.75" - 39"
g Right Retainer: quantity 1 for 36", 36.25", 36.75",
37.25", 37.5", 38.25" and 39"; quantity 2 for 37" and
38.5"; quantity 3 for 38"
h Right Retainer: quantity 1 for 38.5" and 38.75";
quantity 2 for 37.5" - 38.25"; quantity 3 for 37" and

G11305 08-06
j Used on 35.75", 36" and 36.5" left side battery n Used on 37.25" and 38" right side battery retainer
retainer o Used on 37.5", 37.75", 38.25" and 38.5" right side
k Used on 36.25", 37" and 37.5" left side battery battery retainer
retainer p Used on 38.75" right side battery retainer
l Used on 36.5" - 37" right side battery retainer q Used on 39" right side battery retainer
m Used on 36.75", 37.25" and 37.75" left side battery
retainer

08-06 G11305
NOTES

G11315 08-06
FLOOR PLATES (FIGURE 1-13)

STANDARD

08-06 G11315
FLOOR PLATES
STANDARD

1 580052044 Floormat (Forward Stance) ................................................................................. 1
1 580037754 Floormat (Side Stance) ..................................................................................... 1
2 580052041 Floorplate (Forward Stance) ............................................................................... 1
2 580041345 Floorplate (Side Stance) ................................................................................... 1
3 580017831 Isolator ............................................................................................................... 4
4 580030966 Capscrew ........................................................................................................... 12
5 580080168 Bracket ............................................................................................................... 8
6 580044860 Insert .................................................................................................................. 8
7 580040860 Switch ................................................................................................................ 1
8 500226901 Clamp ................................................................................................................. 1
9 580058593 Switch ................................................................................................................ 1
10 065619300 Lockwasher ....................................................................................................... 4
11 580070776 Capscrew ........................................................................................................... 4
12 580045113 Screw ................................................................................................................. 2
524318982 Splash Guard Kit ................................................................................................. 1

G11344 08-06
FLOOR PLATES (FIGURE 1-14)

FREEZER OPTIONS

08-06 G11344
FLOOR PLATES
FREEZER OPTIONS

1 580069304 Bracket ................................................................................................................ 1
2 580045113 Screw .................................................................................................................. 2
3 580069447 Floorplate (Sidestance) ....................................................................................... 1
3 580069448 Floorplate (Fore/Aft Stance) ............................................................................... 1
4 580069445 Plate (Sidestance) .............................................................................................. 1
4 580069446 Plate (Fore/Aft Stance) ....................................................................................... 1
5 580000529 Capscrew ............................................................................................................ 4
6 580040860 Switch ................................................................................................................. 1
7 934204901 Capscrew ............................................................................................................ 2
8 580058593 Switch ................................................................................................................. 1
9 449021001 Washer ............................................................................................................... 2
10 449015098 Nut ...................................................................................................................... 2
11 580069303 Bracket ................................................................................................................ 1
12 580080168 Bracket ................................................................................................................ 1
13 580030966 Capscrew ............................................................................................................ 8
14 580017831 Isolator ................................................................................................................ 4
15 065619300 Lockwasher ......................................................................................................... 4
16 580070776 Capscrew ............................................................................................................ 4
17 500226901 Clamp ................................................................................................................. 2
18 520082886 Clamp ................................................................................................................. 1
19 580069637 Heater (36 Volt) .................................................................................................. 1
20 580069641 Thermostat .......................................................................................................... 1
21 580044860 Insert ................................................................................................................... 8
22 449001083 Capscrew ............................................................................................................ 2
23 940004903 Washer ............................................................................................................... 2
24 580003615 Nut ...................................................................................................................... 2

G11434 08-06
HEATER CONTROLS (FIGURE 1-15)

(→ S/N C861N01946E)

08-06 G11434
HEATER CONTROLS
(→ S/N C861N01946E)

1 449015135 Nut ...................................................................................................................... 3
2 449021003 Washer ............................................................................................................... 3
3 449001412 Capscrew ............................................................................................................ 1
4 580069307 Bracket ................................................................................................................ 1
5 449001083 Capscrew ............................................................................................................ 2
6 940004903 Washer ............................................................................................................... 2
7 580003615 Nut ...................................................................................................................... 2
8 580069640 Thermostat .......................................................................................................... 1
9 580000418 Clamp ................................................................................................................. 1
10 580039438 Capscrew ............................................................................................................ 1
11 580066855 Insert ................................................................................................................... 1
12 580057257 Controller ............................................................................................................ 1
13 580003616 Capscrew ............................................................................................................ 12
14 940600905 Washer ............................................................................................................... 12
15 580074315 Stand Off ............................................................................................................. 6
16 580067607 Insert ................................................................................................................... 3
17 580047714 Capscrew ............................................................................................................ 3
18 580074272 Bracket ................................................................................................................ 1
19 580069383 Wire Harness ...................................................................................................... 1
a 580081202 Shield .................................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11910 08-06
HEATER CONTROLS (FIGURE 1-16)

(S/N C861N01947E →)

08-06 G11910
HEATER CONTROLS
(S/N C861N01947E →)

1 449015135 Nut ...................................................................................................................... 3
2 449021003 Washer ............................................................................................................... 3
3 449001412 Capscrew ............................................................................................................ 1
4 580069307 Bracket ................................................................................................................ 1
5 449001083 Capscrew ............................................................................................................ 2
6 940004903 Washer ............................................................................................................... 2
7 580003615 Nut ...................................................................................................................... 2
8 580069640 Thermostat .......................................................................................................... 1
9 580000418 Clamp ................................................................................................................. 1
10 580039438 Capscrew ............................................................................................................ 1
11 580066855 Insert ................................................................................................................... 1
12 580057257 Controller ............................................................................................................ 1
13 580003616 Capscrew ............................................................................................................ 6
14 940600905 Washer ............................................................................................................... 6
15 580069383 Wire Harness ...................................................................................................... 1
16 580067607 Insert ................................................................................................................... 3
17 580047714 Capscrew ............................................................................................................ 3
18 580087783 Bracket ................................................................................................................ 1

G11284 08-06
LOAD BACKREST (FIGURE 1-17)

08-06 G11284
LOAD BACKREST
1 524179300 Load Backrest (36 in.) ...................................................................................... 1
1 524143078 Load Backrest (48 in.) ......................................................................................... 1
2 449021010 Washer ............................................................................................................... 4
3 449022017 Lockwasher ....................................................................................................... 4
4 449001007 Capscrew ........................................................................................................... 4

G11284 08-06
NOTES

SECTION 2
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
AC MOTOR CONTROLLER ............................................................................................................................ 2-12

AFT TRAVEL CONTROL HANDLE ................................................................................................................. 2-10
BATTERY CONNECTOR ................................................................................................................................ 2-14
CONTACTOR .................................................................................................................................................. 2-16
"EE" ............................................................................................................................................................. 2-18
FORWARD STANCE WITH PALM REST ................................................................................................... 2-8
FORWARD STANCE WITH REAR GRIP ................................................................................................... 2-6
SIDE STANCE ............................................................................................................................................ 2-4
CONTROLLER FAN AND HORN .................................................................................................................... 2-2
DASH DISPLAY .............................................................................................................................................. 2-20
FUSE BOARD ................................................................................................................................................. 2-22
IMPACT SENSOR ........................................................................................................................................... 2-24
MAIN WIRE HARNESS ................................................................................................................................... 2-26
TILT SENSOR ................................................................................................................................................. 2-31
WIRE HARNESS
HEADLIGHTS ............................................................................................................................................. 2-30

G11604 03-07
CONTROLLER FAN AND HORN (FIGURE 2-1)

03-07 G11604
CONTROLLER FAN AND HORN

1 580083794 Fan ...................................................................................................................... 1
1 580092140 Fan (Alternate Part) .......................................................................................... 1
2 580066855 Insert .................................................................................................................. 2
3 580039438 Capscrew ........................................................................................................... 4
4 520044834 Clamp ................................................................................................................. 1
5 580041254 Horn ................................................................................................................... 1
6 940600905 Washer ............................................................................................................... 4
7 937100903 Nut ...................................................................................................................... 4
8 506726509 Stud .................................................................................................................... 4
a 513437804 Terminal Splice ................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11493 08-06
CONTROL HANDLE ASSEMBLY (FIGURE 2-2)

SIDE STANCE

08-06 G11493

SIDE STANCE

a 524178960 Control Handle .................................................................................................... 1
b 524306208 Control Handle .................................................................................................. 1
c 524310066 Control Handle (Freezer) .................................................................................... 1
1 580041410 Housing (Top) ................................................................................................... 1
2 580041413 Housing (Bottom) ............................................................................................. 1
3 580074008 Printed Circuit Board ........................................................................................ 1
4 524168270 Button ................................................................................................................ 1
5 580035436 Button (Horn) .................................................................................................... 1
6 580070850 Boot .................................................................................................................... 1
7 580056807 Clamp ................................................................................................................. 1
8 524207775 Cover .................................................................................................................. 1
9 580035436 Button (Extend/Retract) ................................................................................... 2
FOOTNOTES:
a → S/N C861N01808E c S/N C861N01947E →
b S/N C861N01809E ↔ S/N C861N01946E

G11973 10-08

FORWARD STANCE WITH REAR GRIP

10-08 G11973

FORWARD STANCE WITH REAR GRIP

580076828 Control Handle (Forward Stance) (Assembly)(Std.) ........................................... 1
580087782 Control Handle (Assembly) (Freezer) ................................................................. 1
1 580086465 Control Handle (Std.) ...................................................................................... 1
1 580087528 Control Handle (Freezer) ................................................................................ 1
2 580070850 Boot ............................................................................................................ 1
3 580074017 Switch ......................................................................................................... 2
4 580074013 Button (Left Blue) ....................................................................................... 1
5 580074011 Button (Upper Gray) ................................................................................... 1
6 580074014 Button (Right Blue) ..................................................................................... 1
7 580074012 Button (Lower Gray) ................................................................................... 1
8 580074015 Horn (Switch Assembly) ............................................................................. 1
a 580093715 Printed Circuit Board .................................................................................. 1
9 580074009 Housing (Top Half) ..................................................................................... 1
10 b 580074010 Housing (Bottom Half) ................................................................................ 1
11 580076894 Grip (Lower) ................................................................................................... 1
12 580076895 Grip (Upper) ................................................................................................... 1
13 580076831 Switch Assembly(Horn) .................................................................................. 1
14 940004903 Washer ........................................................................................................... 2
15 932726906 Capscrew ....................................................................................................... 2
a 580076832 Clamp ............................................................................................................. 1
FOOTNOTES:
a Not Illustrated b Part Not Available For Freezer Application

G11974 10-08

FORWARD STANCE WITH PALM REST

10-08 G11974

FORWARD STANCE WITH PALM REST

580089117 Control Handle Assembly ................................................................................... 1
580089163 Control Handle Assembly(Freezer) .................................................................... 1
1 a 580074010 Housing (Bottom Half) ........................................................................................ 1
2 580074017 Switch ................................................................................................................. 2
3 580093715 Printed Circuit Board ........................................................................................... 1
4 580074013 Button (Left Blue) ................................................................................................ 1
5 580074011 Button (Upper Gray) ........................................................................................... 1
6 580074014 Button (Right Blue) ............................................................................................. 1
7 580074012 Button (Lower Gray) ........................................................................................... 1
8 580074009 Housing (Top Half) .............................................................................................. 1
9 580074015 Horn (Switch Assembly) ..................................................................................... 1
10 580090588 Kit-Handle (Handrest) ..................................................................................... 1
11 580096889 Hardware Kit ................................................................................................... 1
12 580070850 Boot .................................................................................................................... 1
FOOTNOTES:
a Part Not Available For Freezer Application

G11975 10-08
AFT TRAVEL CONTROL HANDLE (FIGURE 2-5)

10-08 G11975
AFT TRAVEL CONTROL HANDLE

580090470 Handle Grip Assembly ........................................................................................ 1
580089164 Handle Grip Assembly(Freezer) ......................................................................... 1
1 580047721 Grip (Upper) ................................................................................................... 1
2 580056939 Grip (Lower) ................................................................................................... 1
3 449001412 Capscrew ....................................................................................................... 2
4 449022018 Washer ........................................................................................................... 3
5 580056940 Switch (Horn) .................................................................................................. 1
6 504060717 Screw ............................................................................................................. 3
7 520051896 Capscrew ....................................................................................................... 1
a 580042221 Connector (Harness) ...................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11368 08-06
AC MOTOR CONTROLLER (FIGURE 2-6)

08-06 G11368
AC MOTOR CONTROLLER
KEY:
A: Standard
B: High Performance
C: EE
QTY
1 580067655 Controller (300 AMP) ....................................................................... 1 .. ..
1 580067625 Controller (550 AMP Pump) ............................................................ 1 .. ..
1 580067624 Controller 400 AMP) .......................................................................... .. 1 2
1 580033609 Controller 675 AMP Pump) ............................................................... .. 1 ..
2 580037264 Buss Bar (Negative) .......................................................................... 1 1 ..
2 580071237 Buss Bar (Negative) ........................................................................ .. .. 1
3 580037265 Buss Bar (Positive) ............................................................................ 1 1 ..
3 580071238 Buss Bar (Positive) ......................................................................... .. .. 1
4 580038073 Vent ................................................................................................... 1 1 1
5 277043800 Contactor (FG11364 [Page 2-16]).................................................. 1 1 ..
5 580062885 Contactor ........................................................................................... .. .. 1
6 580071232 Plate .................................................................................................. 1 1 1
7 580071233 Bracket ............................................................................................. 1 1 1
8 580039900 Capscrew ......................................................................................... 8 8 8
9 580071234 Jumper ............................................................................................. 2 2 2
10 580071235 Plate .................................................................................................. 1 1 1
11 505970541 Rivet .................................................................................................. 6 6 6
12 449021002 Washer ............................................................................................. 4 4 2
13 449022021 Washer ............................................................................................. 4 4 2
14 580038834 Capscrew ......................................................................................... 4 4 2
15 580047714 Capscrew ......................................................................................... 12 12 12
16 016105900 Washer ............................................................................................. 2 2 2
17 580078104 Shield ................................................................................................ 1 1 ..

G11326 08-06
BATTERY CONNECTOR (FIGURE 2-7)

08-06 G11326
BATTERY CONNECTOR
1 580070795 Battery Connector ............................................................................................ 1
2 449021003 Washer ............................................................................................................... 2
3 449022018 Washer ............................................................................................................... 2
4 449015002 Nut ...................................................................................................................... 2
5 580058889 Bracket ............................................................................................................... 1
6 580066491 Capscrew ........................................................................................................... 2
7 502382901 Nut ...................................................................................................................... 2
8 449001121 Capscrew ........................................................................................................... 2
9 016103500 Washer ............................................................................................................... 2
10 015026000 Lockwasher ....................................................................................................... 2
11 580058949 Bracket ............................................................................................................... 1

G11364 08-06
CONTACTOR (FIGURE 2-8)

08-06 G11364
CONTACTOR
277043800 Contactor ........................................................................................................... 1
1 519739813 Screw ............................................................................................................. 2
2 519739814 Cover ............................................................................................................. 1
3 519739877 Contact (Fixed) ............................................................................................. 2
4 580060255 Contact .......................................................................................................... 1
5 296321383 Spring ............................................................................................................ 1
6 519739816 Base ............................................................................................................... 1
7 580060256 Plunger .......................................................................................................... 1
8 580026571 Coil and Frame ............................................................................................. 1
9 519739878 End Cap ......................................................................................................... 1

G11362 08-06
CONTACTOR (FIGURE 2-9)

"EE"

08-06 G11362
CONTACTOR
"EE"

580062885 Contactor ............................................................................................................ 1
1 519739877 Contact (Fixed) ............................................................................................... 2
2 296321382 Contact (Moving) ............................................................................................ 1
3 519739814 Cover .............................................................................................................. 1
4 519739813 Screw ............................................................................................................. 2
5 296321383 Spring ............................................................................................................. 1
6 580026567 Coil and Frame ............................................................................................... 1
7 520371804 Insulator .......................................................................................................... 2
8 520371805 Shroud ............................................................................................................ 1
9 520372806 Screw ............................................................................................................. 2
10 519739816 Base ............................................................................................................... 1

G11313 08-06
DASH DISPLAY (FIGURE 2-10)

08-06 G11313
DASH DISPLAY
1 504240838 Ignition Switch .................................................................................................. 1
1 580071163 Switch ................................................................................................................. 1
2 b 580048312 Switch ................................................................................................................. 1
2 c 580087497 Switch ................................................................................................................ 1
2 580086127 Block ............................................................................................................... 1
3 580058444 Dash Display (Standard) .................................................................................. 1
3 580058445 Dash Display (Premium) ..................................................................................... 1
3 580069748 Dash Display (Premium Freezer) ....................................................................... 1
4 580071164 Bracket Wldmt .................................................................................................... 1
5 580059343 Label (Forward Stance) ...................................................................................... 1
6 449021001 Washer ............................................................................................................... 3
7 449001013 Capscrew ........................................................................................................... 3
8 580067607 Insert .................................................................................................................. 3
9 580049283 Wire Harness ...................................................................................................... 1
9 a 580075802 Resistor 120 Ohm 1/2 Watt ............................................................................ 1
10 449007035 Screw ................................................................................................................. 2
11 449022022 Lockwasher ....................................................................................................... 2
12 937100902 Nut ...................................................................................................................... 2
13 580056077 Switch (Operator Light) ....................................................................................... 1
14 580056076 Switch (Work Light) .......................................................................................... 1
FOOTNOTES:
a Not Illustrated c S/N C861N01903E →
b → S/N C861N01902E

G11361 08-06
FUSE BOARD (FIGURE 2-11)

08-06 G11361
FUSE BOARD
a 580072625 Fuse Board 36 Volt ........................................................................................... 1
a 580094393 Fuse Board 36 Volt (Alternate Part) .................................................................... 1
1 580079710 Screw ............................................................................................................. 2
2 b 580079709 Cover .............................................................................................................. 1
2 c 580089862 Cover (Alternate Part) .................................................................................. 1
3 b 580025568 Fuse (7.5 Amp) ............................................................................................... 1
3 c 580089458 Diode (Alternate Part) .................................................................................. 1
4 580079892 Fuse (10 Amp) ............................................................................................... 4
5 580074315 Stand Off ....................................................................................................... 4
6 940400905 Washer .......................................................................................................... 4
7 580076714 Capscrew ........................................................................................................... 4
8 580079706 Screw ............................................................................................................. 2
FOOTNOTES:
a w/12V and 24V Regulators c S/N C861N02073F →
b → S/N C861N02072F

G11351 08-06
IMPACT SENSOR (FIGURE 2-12)

1 580069458 Sensor ................................................................................................................ 1
2 580032377 Capscrew ............................................................................................................ 2
3 580070746 Wire Harness ...................................................................................................... 1
4 940600908 Washer ............................................................................................................... 2

08-06 G11351
NOTES

G11331 08-06
MAIN WIRE HARNESS (FIGURE 2-13)

08-06 G11331
MAIN WIRE HARNESS

580066924 Wire Harness ..................................................................................................... 1
a 580090131 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly Hydraulic Fluid Sensor ........................................... 1
1 580021087 Connector ................................................................................................. 1
1 580021088 Connector ................................................................................................. 1
1 505968568 Terminal (Socket) ..................................................................................... 2
2 ..... Connector Assembly Optional Equipment ................................................ 1
2 580042219 Connector ................................................................................................. 1
2 580042220 Connector ................................................................................................. 1
2 580041195 Terminal .................................................................................................... 7
2 580019119 Plug ........................................................................................................... 1
3 ..... Connector Assembly Freelift Lowering Sensor ........................................ 1
3 580022891 Connector ................................................................................................. 1
3 580022892 Connector ................................................................................................. 1
3 580039513 Terminal .................................................................................................... 3
4 ..... Connector Assembly Controller Fan .......................................................... 1
4 580056006 Connector ................................................................................................. 1
4 580056004 Connector ................................................................................................. 1
4 580041195 Terminal .................................................................................................... 2
5 ..... Connector Assembly Horn .......................................................................... 1
5 580019245 Connector ................................................................................................. 1
5 580019246 Connector ................................................................................................. 1
5 580039513 Terminal .................................................................................................... 2
6 ..... Connector Assembly Audible Alarm .......................................................... 1
6 580019245 Connector ................................................................................................. 1
6 580019246 Connector ................................................................................................. 1
6 580039513 Terminal .................................................................................................... 2
7 580034552 Connector 12 Volt Access ........................................................................... 2
8 ..... Connector Assembly PC Service Acess .................................................... 1
8 580051703 Connector ................................................................................................. 1
8 580039194 Connector ................................................................................................... 1
8 580062388 Terminal .................................................................................................... 3
9 580051704 Dust Cap ........................................................................................................ 1
10 504059730 Terminal ........................................................................................................ 4
11 580066350 E-Ring ............................................................................................................ 1
12 ..... Connector Assembly Pump Motor Encoder .............................................. 1
12 580035032 Connector ................................................................................................. 1
12 580035034 Terminal .................................................................................................... 4
12 580040456 Wire Seal ................................................................................................... 4
13 ..... Connector Assembly Traction Controller .................................................. 1
13 520202602 Connector ................................................................................................. 1
13 520202601 Connector ................................................................................................. 16
13 520202604 Plug ........................................................................................................... 7
14 ..... Connector Assembly Pump Controller ...................................................... 1
14 520202602 Connector ................................................................................................. 1
14 520202601 Connector ................................................................................................. 14
14 520202604 Plug ........................................................................................................... 9
15 ..... Connector Assembly Pump Motor Encoder .............................................. 1
15 580035031 Connector (2 Way) ................................................................................... 1
15 580035034 Terminal .................................................................................................... 2
15 580040456 Wire Seal ................................................................................................... 2

G11331 08-06
MAIN WIRE HARNESS

16 317222556 Terminal ........................................................................................................ 2
17 580035779 E-Ring ............................................................................................................ 2
18 ..... Connector Assembly IFB ............................................................................. 1
18 505968588 Connector ................................................................................................. 1
18 505968536 Connector ................................................................................................. 1
18 505968568 Terminal (Socket) ..................................................................................... 9
18 505968566 Plug ........................................................................................................... 3
19 580066349 E-Ring ............................................................................................................ 1
20 ..... Connector Assembly Dash Harness .......................................................... 1
20 505972544 Connector ................................................................................................. 1
20 505972589 Connector ................................................................................................. 1
20 505968514 Terminal (Pin) ........................................................................................... 5
20 580038290 Terminal .................................................................................................... 6
21 ..... Connector Assembly Aft Handle ................................................................ 1
21 580042219 Connector .......................................................................................................... 1
21 580042220 Connector ................................................................................................. 1
21 580041195 Terminal .................................................................................................... 5
21 580019119 Plug ........................................................................................................... 3
22 ..... Connector Assembly Operator Sensoing Switch ..................................... 1
22 580019245 Connector ................................................................................................. 1
22 580019246 Connector ................................................................................................. 1
22 580039513 Terminal .................................................................................................... 2
23 ..... Connector Assembly Foot Switch .............................................................. 1
23 580022891 Connector ................................................................................................. 1
23 580022892 Connector ................................................................................................. 1
23 580039513 Terminal .................................................................................................... 2
23 580019119 Plug ........................................................................................................... 1
24 580063614 E-Ring ............................................................................................................ 1
25 ..... Connector Assembly Controller Fan .......................................................... 1
25 580056006 Connector ................................................................................................. 1
25 580056004 Connector ................................................................................................. 1
25 580041195 Terminal .................................................................................................... 2
26 580063615 E-Ring ............................................................................................................ 1
27 ..... Connector Assembly Auxiliary Motor ........................................................ 1
27 580019245 Connector ................................................................................................. 1
27 580019246 Connector ................................................................................................. 1
27 580039513 Terminal .................................................................................................... 2
28 ..... Connector Assembly Master Controller ..................................................... 1
28 580035033 Connector ................................................................................................. 1
28 580062119 Wire Seal .................................................................................................... 19
28 524142576 Contact ....................................................................................................... 4
29 ..... Connector Assembly Visual Alarm ............................................................. 1
29 520529603 Connector ................................................................................................... 1
29 520529604 Socket ....................................................................................................... 4
30 ..... Connector Assembly Steering Controller .................................................. 1
30 520202602 Connector ................................................................................................. 1
30 520202601 Connector ................................................................................................. 16
30 520202604 Plug ........................................................................................................... 7
31 ..... Connector Assembly Caster Steering Motor ............................................. 1
31 580039490 Connector ................................................................................................. 1
31 580039491 Connector ................................................................................................. 1

08-06 G11331
MAIN WIRE HARNESS

31 580041195 Terminal .................................................................................................... 6
32 ..... Connector Assembly Traction Motor Temp Sensor ................................. 1
32 580035031 Connector (2 Way) ................................................................................... 1
32 580035034 Terminal .................................................................................................... 2
32 580040456 Wire Seal ................................................................................................... 2
33 ..... Connector Assembly MDU Steer Motor ..................................................... 1
33 580039499 Connector ................................................................................................. 1
33 580039500 Connector ................................................................................................. 1
33 580019107 Terminal (Socket) ..................................................................................... 6
34 ..... Connector Assembly Traction Motor Encoder .......................................... 1
34 580035032 Connector ................................................................................................. 1
34 580035034 Terminal .................................................................................................... 4
34 580040456 Wire Seal ................................................................................................... 4
35 ..... Connector Assembly Brake ........................................................................ 1
35 580019245 Connector ................................................................................................. 1
35 580019246 Connector ................................................................................................. 1
35 580039513 Terminal .................................................................................................... 2
36 ..... Connector Assembly Mast Height Encoder ............................................... 1
36 580039499 Connector ................................................................................................. 1
36 580039500 Connector ................................................................................................. 1
36 580039513 Terminal .................................................................................................... 5
36 580019119 Plug ........................................................................................................... 1
37 ..... Connector Assembly MDU Proximity Switch ............................................ 1
37 580022891 Connector ................................................................................................. 1
37 580022892 Connector ................................................................................................. 1
37 580039513 Terminal .................................................................................................... 3
38 ..... Connector Assembly Pump Pressure Transducer ................................... 1
38 580063697 Connector ................................................................................................. 1
38 580063751 Connector (Secondary Lock) .................................................................. 1
38 580044852 Terminal (Socket) ..................................................................................... 3
38 580044854 Seal ............................................................................................................ 3
39 ..... Connector Assembly Load Hold Coil ......................................................... 1
39 580021087 Connector ................................................................................................. 1
39 580021088 Connector ................................................................................................. 1
39 505968568 Terminal (Socket) ..................................................................................... 2
40 ..... Connector Assembly Steering Unit ............................................................ 1
40 580042221 Connector ................................................................................................. 1
40 580042222 Connector ................................................................................................. 1
40 580039513 Terminal .................................................................................................... 8
141 580067797 Strap Clamp .................................................................................................. 6
142 580067798 Strap Clamp ....................................................................................................... 5
FOOTNOTES:
a 10/2008 →

P19345 09-07
WIRE HARNESS (FIGURE 2-14)

HEADLIGHTS

580055118 Wire Harness ..................................................................................................... 1
1 505968501 Connector ..................................................................................................... 2
2 505968535 Connector ..................................................................................................... 2
3 505968568 Terminal (Socket) ......................................................................................... 4
4 952405901 Terminal ........................................................................................................ 2
5 952408904 Sleeve ............................................................................................................ 2
6 505968538 Braiding ......................................................................................................... AR

08-06 G11438
TILT SENSOR (FIGURE 2-15)

1 449015112 Locknut ............................................................................................................... 2
2 580073132 Sensor (Tilt) ........................................................................................................ 1
3 580062393 Grommet ........................................................................................................ 2
4 580022894 Connector ....................................................................................................... 1
5 520038872 Connector ....................................................................................................... 1
6 505968514 Terminal (Pin) ................................................................................................. 3
7 580059715 Bracket With Sideshift ......................................................................................... 1
7 580082807 Bracket Without Sideshift .................................................................................... 1
8 580047714 Capscrew ............................................................................................................ 2
9 449007045 Screw .................................................................................................................. 2

G11438 08-06
NOTES

SECTION 3
3 DRIVE UNIT
CONTENTS
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
MASTER DRIVE UNIT .................................................................................................................................... 3-2

MASTER DRIVE UNIT ASSEMBLY ................................................................................................................ 3-6
MASTER DRIVE UNIT COMPARTMENT DOOR ........................................................................................... 3-4
TRACTION MOTOR ........................................................................................................................................ 3-8

G11309 08-06
MASTER DRIVE UNIT (FIGURE 3-1)

08-06 G11309
MASTER DRIVE UNIT

580049073 Master Drive Unit .............................................................................................. 1
1 580064509 Kit-Gear and Pinion ...................................................................................... 1
1 580064502 Wheel Shaft ............................................................................................... 1
2 580029691 Bevel Gear ................................................................................................ 1
3 580029600 Wheel Stud ................................................................................................ 5
4 580029688 Bearing ...................................................................................................... 1
5 580029683 Bearing ...................................................................................................... 1
6 580054905 Bearing Set ................................................................................................ 1
7 580029692 Bearing Set ............................................................................................... 1
8 580029689 Seal ............................................................................................................ 1
9 580064503 Retaining Ring .......................................................................................... 1
10 580029687 Bushing ...................................................................................................... 1
11 580029685 Shim .......................................................................................................... 1
12 580029682 Shim .......................................................................................................... 1
13 580029693 Shim .......................................................................................................... 1
14 580029694 Shim .......................................................................................................... 1
15 580064397 Kit-Bearing .................................................................................................... 1
15 580029626 Bearing ...................................................................................................... 1
16 580029627 Screw ......................................................................................................... 12
17 580064492 Kit-Housing ..................................................................................................... 1
17 580029620 Sealing Ring ............................................................................................... 2
17 580017695 Sealing Ring (Alternate Part) ..................................................................... 2
18 580029680 Cover .......................................................................................................... 1
19 580052334 Cover .......................................................................................................... 1
20 580029601 Protector ..................................................................................................... 1
21 580029681 O-Ring ........................................................................................................ 1
22 580064389 Cap ............................................................................................................. 1
23 580029614 Seal ............................................................................................................ 1
24 580029609 Retaining Ring ............................................................................................ 1
25 580064390 Valve .......................................................................................................... 1
26 580052331 Capscrew ................................................................................................... 8
27 580029619 Capscrew ................................................................................................... 10
28 580029621 Plug ............................................................................................................ 1
29 519244811 Plug ............................................................................................................ 1
30 580052335 Pin .............................................................................................................. 8
31 580052383 Housing ...................................................................................................... 1
32 580064493 Gear ............................................................................................................... 1
32 580064497 Pinion ............................................................................................................ 1
33 580064498 Gear ........................................................................................................... 1
34 580064393 Ball Bearing ................................................................................................ 2
35 580054897 Cap ............................................................................................................ 1
36 519767804 Nut ............................................................................................................. 1
37 580052343 Kit-Gear ......................................................................................................... 1
37 580029628 Gear ........................................................................................................... 1
38 580029629 Pinion ........................................................................................................ 1
39 580029630 Stop ............................................................................................................... 1
40 580029631 Capscrew ...................................................................................................... 1
41 580029632 Steering Limiter ............................................................................................ 1

8/1/06G113 08-06
MASTER DRIVE UNIT COMPARTMENT DOOR (FIGURE 3-2)

08-06 8/1/06G113
MASTER DRIVE UNIT COMPARTMENT DOOR

1 580068947 Door ................................................................................................................... 1
2 580050165 Screw .................................................................................................................. 2
2 580091355 Screw (Alternate Part) ...................................................................................... 1
3 015914700 Snap Ring .......................................................................................................... 2
4 580050169 Nut (U-Type) ...................................................................................................... 2
a 580050166 Bracket ............................................................................................................... 1
a 580050167 Capscrew ........................................................................................................... 1
a 501067207 Spring ................................................................................................................ 1
FOOTNOTES:
a Not Illustrated

G11412 08-06
MASTER DRIVE UNIT ASSEMBLY (FIGURE 3-3)

08-06 G11412
MASTER DRIVE UNIT ASSEMBLY

1 580078353 Wheel Assy (13" Diamond X Grove Poly) .......................................................... 1
1 580078352 Cushion Tire ................................................................................................... 1
1 580006425 Wheel Assy (13" Poly) ...................................................................................... 1
1 504804770 Wheel ............................................................................................................. 1
1 580006428 Cushion Tire (Solid Contoured) .............................................................. 1
1 a 580006426 Wheel Assy (13.5X5.5 Poly Siped) ..................................................................... 1
1 a 580006429 Cushion Tire (Poly Siped) .............................................................................. 1
1 b 580087925 Wheel And Tire ................................................................................................... 1
1 b 580087923 Cushion Tire ................................................................................................... 1
2 900126308 Wheel Nut .......................................................................................................... 7
3 580049073 Master Drive Unit .............................................................................................. 1
4 580056802 Traction Motor ................................................................................................... 1
4 580056803 Traction Motor (High Performance) .................................................................... 1
5 449022017 Lockwasher ....................................................................................................... 6
6 449001049 Capscrew ............................................................................................................ 6
7 449001004 Capscrew ........................................................................................................... 6
8 449022017 Lockwasher ....................................................................................................... 6
9 ..... Capscrew ........................................................................................................... 2
10 ..... Locknut .............................................................................................................. 2
11 ..... Screw ................................................................................................................. 3
12 ..... Seal Plate ........................................................................................................... 1
13 ..... Housing Band ................................................................................................... 2
14 ..... Motor Nameplate Label .................................................................................... 1
580060916 Kit-Motor Band (Includes Items 9-14) ................................................................. 1
FOOTNOTES:
a → S/N C861N02090F b S/N C861N02091F →

8/1/06G112 08-06
TRACTION MOTOR (FIGURE 3-4)

08-06 8/1/06G112
TRACTION MOTOR
580056802 Traction Motor ................................................................................................... 1
580056803 Traction Motor (High Performance) .................................................................... 1
1 580062288 Seal ................................................................................................................ 1
2 580062293 Capscrew ...................................................................................................... 8
3 449022016 Lockwasher ................................................................................................... 8
4 449021001 Washer .......................................................................................................... 8
5 580062284 End Head (Drive Side End) .......................................................................... 1
6 580047496 Nut ................................................................................................................. 8
7 449022017 Lockwasher ................................................................................................... 6
8 449001004 Capscrew ...................................................................................................... 6
9 580062291 Bracket .......................................................................................................... 1
10 580062303 Bolt ................................................................................................................ 3
11 580062305 Washer .......................................................................................................... 3
12 580062294 Capscrew ...................................................................................................... 5
13 580062299 Lockwasher ................................................................................................... 5
14 580062286 Lockplate ....................................................................................................... 1
15 580062287 Ring ............................................................................................................... 1
16 580047522 Bearing with Sensor ..................................................................................... 1
17 580062290 Seal (6mm) .................................................................................................... 3
18 580062298 Lockwasher ................................................................................................... 3
19 580062295 Screw ............................................................................................................. 3
20 580062283 End Head (Non-Drive Side End) .................................................................. 1
21 580062280 Woodruff Key ................................................................................................ 1
22 580062309 Contact .......................................................................................................... 2
23 580062308 Wire Seal ....................................................................................................... 2
24 580062306 Seal ................................................................................................................ 1
25 580047509 Bracket .......................................................................................................... 1
26 580062386 Stator ............................................................................................................. 1
26 580062281 Stator (High Performance) ............................................................................. 1
27 580062387 Rotor .............................................................................................................. 1
27 580062285 Rotor (High Performance) .............................................................................. 1
a 580047507 Rubber Mount ............................................................................................... 1
a 580047506 Nut ................................................................................................................. 3
a 580077888 Kit-Terminal .................................................................................................. 3
a 580062300 Tube ............................................................................................................... 1
a 580062301 Sleeve ............................................................................................................ 1
a 580062302 Cable .............................................................................................................. 2
FOOTNOTES:
a Not Illustrated

8/1/06G112 08-06
NOTES

SECTION 4
4 STEERING SYSTEM
CONTENTS
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE

→ PENDING PER ECN 10333417 ............................................................................................................ 4-12
PENDING PER ECN 10333417 → 12/2008 → .......................................................................................... 4-14
→ PENDING PER ECN 10333417 ............................................................................................................ 4-8
PENDING PER ECN 10333417 → 12/2008 → .......................................................................................... 4-10
STEER CONTROLLER ................................................................................................................................... 4-4
STEER MOTOR .............................................................................................................................................. 4-2
ADJUSTABLE AND FIXED ......................................................................................................................... 4-6

G11370 08-06
STEER MOTOR (FIGURE 4-1)

08-06 G11370
STEER MOTOR
1 580071944 Steering Control Unit (36 Volt) ............................................................................ 1
1 580094782 Steer Unit Actuator (Alternate Part) .................................................................... 1
2 580039490 Connector ....................................................................................................... 1
3 580039491 Connector ....................................................................................................... 1
4 580039516 Terminal ......................................................................................................... 1
5 449001013 Capscrew ............................................................................................................ 2
6 449022016 Lockwasher ......................................................................................................... 9
7 520015800 Washer ............................................................................................................... 1
8 580049231 Capscrew ............................................................................................................ 4
9 580084187 Plate .................................................................................................................... 1
10 580084188 Plate .................................................................................................................... 1
11 580085581 Sensor ................................................................................................................ 1
12 580039900 Capscrew ............................................................................................................ 3
a 580044860 Insert ................................................................................................................... 3
FOOTNOTES:
a Not Illustrated

G11410 08-06
STEER CONTROLLER (FIGURE 4-2)

08-06 G11410
STEER CONTROLLER
1 580052350 Bracket ................................................................................................................ 1
2 506726504 Stud .................................................................................................................... 7
3 580056810 Controller ............................................................................................................ 1
3 580086161 Controller (Alternate Part) ................................................................................... 1
4 449022018 Washer ............................................................................................................... 9
5 449015002 Nut ...................................................................................................................... 3
6 580056809 Steering Control Unit .......................................................................................... 1
7 580056656 Nut ...................................................................................................................... 4
8 580051800 Nut ...................................................................................................................... 2
9 449001412 Capscrew ............................................................................................................ 2
10 449022018 Washer ............................................................................................................... 3
11 449001160 Capscrew ............................................................................................................ 3
a 501746202 Relay (24 Volt) .................................................................................................... 1
a 930102902 Capscrew ............................................................................................................ 1
a 449015112 Locknut ............................................................................................................... 1
FOOTNOTES:
a Not illustrated

G11433 05-08
STEER WHEEL ASSEMBLY MOUNTING (FIGURE 4-3)

ADJUSTABLE AND FIXED

05-08 G11433

ADJUSTABLE AND FIXED

1 ..... Steer Assembly ................................................................................................... 1
2 580027573 Nut (Flange) ........................................................................................................ 1
3 580044860 Insert ................................................................................................................... 3
4 580030966 Capscrew ............................................................................................................ 4
5 580068096 Clamp ................................................................................................................. 3
6 449022019 Lockwasher ......................................................................................................... 3
7 449001084 Capscrew ............................................................................................................ 3
8 580030966 Capscrew ............................................................................................................ 1
9 580056589 Clip ...................................................................................................................... 1
10 580027573 Nut (Flange) ........................................................................................................ 1
11 580030966 Capscrew ............................................................................................................ 4

G11290 08-06
FIXED STEER WHEEL ASSEMBLY (FIGURE 4-4)

(→ PENDING PER ECN 10333417)

08-06 G11290


524255234 Steering Assy (Side Stance) ............................................................................ 1
524255235 Steering Assy (Forward Stance) ......................................................................... 1
1 580067659 Bracket (Side Stance) .................................................................................. 1
1 580067662 Bracket (Forward Stance) .............................................................................. 1
2 580027573 Nut (Flange) ....................................................................................................... 1
2 580030966 Capscrew ........................................................................................................... 4
3 524230867 Handle ........................................................................................................... 1
4 524188755 Cover ............................................................................................................. 1
5 504229298 Nut ................................................................................................................. 1
6 449021001 Washer .......................................................................................................... 1
7 580067736 Woodruff Key ................................................................................................ 1
8 580067734 Pad ................................................................................................................. 1
9 580041355 Steering Control Unit ................................................................................... 1
10 449022016 Lockwasher ................................................................................................... 4
11 501729905 Capscrew ...................................................................................................... 4
12 580017101 Washer .......................................................................................................... 4
13 449022018 Washer .......................................................................................................... 8
14 449001170 Capscrew ...................................................................................................... 4
15 449001121 Capscrew ...................................................................................................... 4
16 580067697 Spacer ........................................................................................................... 2
17 580067696 Plate ............................................................................................................... 1
18 580058078 Knob .............................................................................................................. 1
19 504574255 Snap Ring ...................................................................................................... 1
20 504226242 Washer ............................................................................................................... 4
21 580068599 Plug ................................................................................................................ 1

G11936 05-08
FIXED STEER WHEEL ASSEMBLY (FIGURE 4-5)

(PENDING PER ECN 10333417 →) (12/2008 →)

05-08 G11936

(PENDING PER ECN 10333417 →) (12/2008 →)

524255234 Steering Assy (Side Stance) ............................................................................ 1
a 524255235 Steering Assy (Fore/Aft Stance) ......................................................................... 1
1 580058078 Knob .............................................................................................................. 1
2 580089714 Cover Plate ..................................................................................................... 1
3 524317730 Label ............................................................................................................... 1
4 504229298 Nut ................................................................................................................. 1
5 449021001 Washer .......................................................................................................... 1
6 524318147 Steering Tiller ................................................................................................. 1
7 580067734 Pad ................................................................................................................. 1
8 580089768 Steering Control Unit ...................................................................................... 1
9 449022016 Lockwasher ................................................................................................... 4
10 501729905 Capscrew ...................................................................................................... 4
11 580017101 Washer .......................................................................................................... 4
12 449022018 Washer .......................................................................................................... 7
13 449001170 Capscrew ...................................................................................................... 4
14 449001121 Capscrew ...................................................................................................... 3
15 504226242 Washer .......................................................................................................... 3
16 580076732 Bracket (Side Stance) .................................................................................... 1
16 a 580077193 Bracket (Fore/Aft Stance) ............................................................................... 1
17 580079187 Spacer ............................................................................................................ 1
18 580079188 Bracket ........................................................................................................... 1
19 580068599 Plug ................................................................................................................ 1
20 504574255 Snap Ring ...................................................................................................... 1
FOOTNOTES:
a Illustrated

G11288 08-06
ADJUSTABLE STEER WHEEL ASSEMBLY (FIGURE 4-6)


08-06 G11288


524228179 Steering Assy (Side Stance) ............................................................................... 1
524228180 Steering Assy (Forward Stance) ......................................................................... 1
1 524188755 Cover .............................................................................................................. 1
2 504229298 Nut .................................................................................................................. 1
3 449021001 Washer ........................................................................................................... 1
4 580067736 Woodruff Key .................................................................................................. 1
5 524230867 Handle ............................................................................................................ 1
7 449022016 Lockwasher .................................................................................................... 10
8 501729905 Capscrew ....................................................................................................... 4
9 580056717 Outer Race ..................................................................................................... 1
10 580051662 Inner Race ...................................................................................................... 1
11 580051661 Outer Race ..................................................................................................... 1
12 580077237 Plate ............................................................................................................... 1
13 580077193 Bracket (Forward Stance) .............................................................................. 1
14 505970500 Nut .................................................................................................................. 4
15 580056735 Spacer ............................................................................................................ 2
16 449001056 Capscrew ....................................................................................................... 2
17 504226242 Washer ............................................................................................................... 3
18 449001121 Capscrew ............................................................................................................ 3
19 449001170 Capscrew ....................................................................................................... 2
20 580017101 Washer ........................................................................................................... 2
21 449021003 Washer ........................................................................................................... 4
22 449022018 Washer ........................................................................................................... 11
23 449001272 Capscrew ....................................................................................................... 4
24 501850901 Snap Ring ....................................................................................................... 2
25 580057777 Bushing .......................................................................................................... 1
26 580056681 Plunger ........................................................................................................... 1
27 580067734 Pad ................................................................................................................. 1
28 580057765 Pull Knob ........................................................................................................ 1
29 580058078 Knob ............................................................................................................... 1
30 504574255 Snap Ring ....................................................................................................... 1

G11935 05-08
ADJUSTABLE STEER WHEEL ASSEMBLY (FIGURE 4-7)

(PENDING PER ECN 10333417 →) (12/2008 →)

05-08 G11935

(PENDING PER ECN 10333417 →) (12/2008 →)

524228179 Steering Assy (Side Stance) ............................................................................... 1
a 524228180 Steering Assy (Fore/Aft Stance) ......................................................................... 1
1 580058078 Knob ............................................................................................................... 1
1 504574255 Snap Ring ....................................................................................................... 1
2 580089714 Cover Plate ..................................................................................................... 1
3 524317730 Label ............................................................................................................... 1
4 504229298 Nut .................................................................................................................. 1
5 449021001 Washer ........................................................................................................... 1
6 524318147 Steering Tiller ................................................................................................. 1
8 449022016 Lockwasher .................................................................................................... 4
9 501729905 Capscrew ....................................................................................................... 4
10 580056717 Outer Race ..................................................................................................... 1
11 580051661 Outer Race ..................................................................................................... 1
12 580077237 Plate ............................................................................................................... 1
13 a 580077193 Bracket (Fore/Aft Stance) ............................................................................... 1
14 449001056 Capscrew ....................................................................................................... 2
15 449022018 Washer ........................................................................................................... 11
16 580017101 Washer ........................................................................................................... 4
17 505970500 Nut .................................................................................................................. 4
18 580056735 Spacer ............................................................................................................ 2
19 504226242 Washer ........................................................................................................... 3
20 449001121 Capscrew ....................................................................................................... 3
21 449001170 Capscrew ....................................................................................................... 2
22 580051662 Inner Race ...................................................................................................... 1
23 449001272 Capscrew ....................................................................................................... 4
24 449021003 Washer ........................................................................................................... 4
25 501850901 Snap Ring ....................................................................................................... 2
26 580057777 Bushing .......................................................................................................... 1
27 580056681 Plunger ........................................................................................................... 1
28 580067734 Pad ................................................................................................................. 1
29 580057765 Pull Knob ........................................................................................................ 1
FOOTNOTES:
a Illustrated

G11935 05-08
NOTES

SECTION 5
5 CASTER, LOAD WHEEL AND BRAKE SYSTEM

CONTENTS
SECTION 5
CASTER, LOAD WHEEL AND BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE ASSEMBLY ........................................................................................................................................ 5-2

CASTER ASSEMBLY
NON-STEERED .......................................................................................................................................... 5-16
NON-STEERED (7/2008 →) ...................................................................................................................... 5-20
STEERED ................................................................................................................................................... 5-8
STEERED (7/2008 →) ............................................................................................................................... 5-12
LOAD WHEEL ASSEMBLY ............................................................................................................................. 5-4
STANDARD CASTER WHEEL SUSPENSION ............................................................................................... 5-7
STEERED CASTER
MOTOR AND CONTROLLER ..................................................................................................................... 5-24
STEERED WHEEL SUSPENSION ................................................................................................................. 5-6

G11311 08-06
BRAKE ASSEMBLY (FIGURE 5-1)

1 a 580079185 Brake Assembly .................................................................................................. 1
1 b 580093453 Brake Assy .......................................................................................................... 1
2 580027677 Capscrew ............................................................................................................ 4
3 940600907 Washer ............................................................................................................... 4
4 449021003 Washer ............................................................................................................... 4
5 015914900 Snap Ring ........................................................................................................... 1
FOOTNOTES:
a → PENDING PER ECN 10333426 b PENDING PER ECN 10333426 →

08-06 G11311
NOTES

G11243 08-06
LOAD WHEEL ASSEMBLY (FIGURE 5-2)

08-06 G11243
LOAD WHEEL ASSEMBLY

KEY:
A: 5 x 3 Standard
B: 5 x 4 Standard
C: 5 x 3 Lubed
D: 5 x 4 Lubed
E: 6 x 4 Lubed
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 520083941 Grease Fitting ................................................................. .. .. 4 4 4
2 504449776 Capscrew (Axle-Bolt) ....................................................... 4 .. .. .. ..
2 505035200 Capscrew (Axle-Bolt) ....................................................... .. 4 .. .. ..
2 520083940 Capscrew (Axle-Bolt) ....................................................... .. .. 4 .. ..
2 585062400 Capscrew (Axle-Bolt) ..................................................... .. .. .. 4 4
3 504450702 Bracket ............................................................................. 4 4 4 4 ..
3 580067771 Bracket ............................................................................ .. .. .. .. 4
4 504952202 Sleeve .............................................................................. 4 .. .. .. ..
4 504952201 Sleeve .............................................................................. .. 4 .. .. ..
4 580008292 Sleeve .............................................................................. .. .. 4 .. ..
4 585070200 Sleeve .............................................................................. .. .. .. 4 ..
4 580057066 Sleeve .............................................................................. .. .. .. .. 4
5 015120200 Ball Bearing ...................................................................... 2 2 .. .. ..
5 024513300 Bearing ............................................................................. .. .. 2 2 ..
5 580067897 Ball Bearing .................................................................... .. .. .. .. 2
6 580046742 Load Wheel ...................................................................... 1 .. 1 .. ..
6 580070396 Load Wheel ...................................................................... .. 1 .. 1 ..
6 580070397 Load Wheel ..................................................................... .. .. .. .. 1
7 016110300 Washer ............................................................................ 8 8 8 8 ..
7 502398908 Washer ............................................................................ .. .. .. .. 8
8 504449732 Nut ................................................................................... 4 4 4 4 4
9 524310024 Base Arm Wldmt (5X4) (Bolt-On Hanger) ........................ .. 1 .. 1 ..
9 524310023 Base Arm Wldmt (6X4) (Bolt-On Hanger) ........................ .. .. .. .. 1
9 ab 580086276 Hanger (RH Tapered) ...................................................... .. 1 .. 1 ..
9 ab 580086277 Hanger (LH Tapered) ....................................................... .. 1 .. 1 ..
9 ab 580086278 Hanger (RH Tapered) ...................................................... 1 .. 1 .. ..
9 ab 580086279 Hanger (LH Tapered) ....................................................... 1 .. 1 .. ..
9 ab 580086280 Hanger (RH Blunt) ............................................................ .. 1 .. 1 ..
9 ab 580086281 Hanger (LH Blunt) ............................................................ .. 1 .. 1 ..
9 ab 580086282 Hanger (RH Blunt) ............................................................ 1 .. 1 .. ..
9 ab 580086283 Hanger (LH Blunt) ............................................................ 1 .. 1 .. ..
FOOTNOTES:
a "Always contact Yale Company Contact b Weld-on Hanger
Management for approval and specification
requirements before welding repairs are
performed."

G11725 10-07
STEERED WHEEL SUSPENSION (FIGURE 5-3)

1 502565902 Capscrew ............................................................................................................ 2
2 449022041 Lockwasher ......................................................................................................... 2
3 449021019 Washer ............................................................................................................... 2
4 580040179 Shim .................................................................................................................... 5
5 c 580048443 Wheel Assy (Steered) (14.5" and 16.5" Battery Compartment) (FG11353 [Page
5-8])..................................................................................................................... 1
5 e 580093972 Wheel Assy (Steered) (14.5" and 16.5" Battery Compartment) (FG11353 [Page
5-8])..................................................................................................................... 1
5 c 580048448 Wheel Assy (Steered) (18.5" and 21.5" Battery Compartment) (FG11353 [Page
5-8])..................................................................................................................... 1
5 e 580093477 Wheel Assy (Steered) (18.5" and 21.5" Battery Compartment) (FG11353 [Page
5-8])..................................................................................................................... 1
ab 502565901 Capscrew ............................................................................................................ 1
ad 931017907 Capscrew ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated d PENDING PER ECN 10321809 →
b → PENDING PER ECN 10321809 e PENDING PER ECN 10333425 →
c → PENDING PER ECN 10333425

10-07 G11728
STANDARD CASTER WHEEL SUSPENSION (FIGURE 5-4)

1 a 502565901 Capscrew ............................................................................................................ 1
1 c 931017907 Capscrew ............................................................................................................ 1
2 449022041 Lockwasher ......................................................................................................... 3
3 502565902 Capscrew ............................................................................................................ 2
4 449021019 Washer ............................................................................................................... 3
5 580040179 Shim .................................................................................................................... 5
6 b 580048442 Wheel Assy (Non-Steered) (18.5" and 21.5" Battery Compartment) (FG11358
[Page 5-16])......................................................................................................... 1
6 d 580093473 Wheel Assy (Non-Steered) (18.5" and 21.5" Battery Compartment) (FG11358
[Page 5-16])......................................................................................................... 1
6 b 580048447 Wheel Assy (Non-Steered) (14.5" and 16.5" Battery Compartment) (FG11358
[Page 5-16])......................................................................................................... 1
6 d 580093474 Wheel Assy (Non-Steered) (14.5" and 16.5" Battery Compartment) (FG11358
[Page 5-16])......................................................................................................... 1
FOOTNOTES:
a → PENDING PER ECN 10321809 c PENDING PER ECN 10321809 →
b → PENDING PER ECN 10333425 d PENDING PER ECN 10333425 →

G11353 08-06
CASTER ASSEMBLY (FIGURE 5-5)

STEERED

08-06 G11353
CASTER ASSEMBLY
STEERED
KEY:
A: 18.5" and 21.5" Battery Compatment
B: 14.5" and 16.0" Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
b 580048448 Wheel Assy (Steered) ................................................................................ 1 ..
b 580048443 Wheel Assy (Steered) ................................................................................ .. 1
1 580062887 Support .................................................................................................. 1 1
1 580062888 Bracket .............................................................................................. 1 1
2 580062889 Bushing ............................................................................................. 2 2
3 580062891 Fitting ................................................................................................. 2 2
4 580062892 Screw ................................................................................................ 2 2
5 580062893 Nut ..................................................................................................... 2 2
6 ..... Belleville Spring Assembly ..................................................................... 1 1
6 580044561 Rod .................................................................................................... 1 1
7 449001058 Capscrew .......................................................................................... 1 1
8 449022017 Lockwasher ....................................................................................... 1 1
9 580047790 Retainer ............................................................................................. 1 1
10 580040813 Bearing Assembly (Complete) ........................................................... 1 1
11 580078526 Washer .............................................................................................. 3 2
12 580067854 Spring Washer (Spring Pack) ............................................................ 16 16
13 580040769 Bushing ............................................................................................. 1 1
14 015631300 Grease Fitting .................................................................................... 1 1
15 580062897 Housing .................................................................................................. 1 1
15 580079270 Housing ............................................................................................. 1 1
16 580062889 Bushing ............................................................................................. 2 1
17 580062900 Bearing .............................................................................................. 1 1
18 580062980 Clip .................................................................................................... 1 1
19 580062891 Fitting ................................................................................................. 1 1
20 580079268 Caster .................................................................................................... 1 1
20 580062902 Fork ................................................................................................... 1 1
21 580062903 Axle ................................................................................................... 1 1
22 580062904 Pin ..................................................................................................... 1 1
23 580062905 Bushing ............................................................................................. 2 2
24 580062906 Clip .................................................................................................... 2 2
25 580062907 Washer .............................................................................................. 2 2
26 580062908 Nut ..................................................................................................... 2 2
27 580062909 Washer .............................................................................................. 2 2
28 580062911 Cap .................................................................................................... 2 2
29 580062912 Wheel ..................................................................................................... 2 2
29 580062913 Wheel ................................................................................................ 1 1
30 524163225 Bearing .............................................................................................. 1 1
31 580062915 Clip .................................................................................................... 1 1
32 580079452 Link ........................................................................................................ 4 4
33 580062917 Pin .......................................................................................................... 4 4
34 580062918 Rivet ....................................................................................................... 8 8
35 580041273 Pin .......................................................................................................... 1 1
36 524148451 Lockwasher ............................................................................................ 1 1
37 580062926 Screw ..................................................................................................... 1 1
38 580041061 Gear ....................................................................................................... 1 1

G11353 08-06
CASTER ASSEMBLY
STEERED
KEY:
A: 18.5" and 21.5" Battery Compatment
QTY
39 580062928 Key ......................................................................................................... 1 1
40 580062929 Nut ......................................................................................................... 1 1
41 580062930 Washer .................................................................................................. 1 1
42 580047936 Pin .......................................................................................................... 1 1
43 449021003 Washer .................................................................................................. 1 1
44 520045049 Capscrew ............................................................................................... 1 1
45 580041292 Wear Strip .............................................................................................. 2 2
46 580040165 Block ...................................................................................................... 2 2
47 940600907 Washer .................................................................................................. 2 2
48 580062937 Screw ..................................................................................................... 2 2
a 580062922 Lockwasher ............................................................................................ 1 1
a 580062923 Screw ..................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated b → PENDING PER ECN 10333425

08-06 G11353
NOTES

G11991 12-08

STEERED (7/2008 →)

12-08 G11991
CASTER ASSEMBLY
STEERED (7/2008 →)

a 580093972 Wheel Assy (Steered) ......................................................................................... 1
b 580093477 Wheel Assy (Steered) ......................................................................................... 1
1 580042287 Bracket (Upper Support) ................................................................................ 1
2 580040813 Bearing Assembly (Complete) ................................................................... 1
3 311323023 Capscrew ................................................................................................... 2
4 449015011 Nut .............................................................................................................. 2
5 580067784 Bushing ...................................................................................................... 4
6 580079452 Link ................................................................................................................. 4
7 580094683 Pin .................................................................................................................. 4
8 ..... Wheel Assy (Lower) ....................................................................................... 1
9 580079268 Caster (Wheel) ........................................................................................... 1
10 580062986 Fork ........................................................................................................ 1
11 580062903 Axle ........................................................................................................ 1
12 580062906 Clip ......................................................................................................... 2
13 580062987 Pin .......................................................................................................... 1
14 580062905 Bushing .................................................................................................. 2
15 580062907 Washer .................................................................................................. 2
16 580062909 Washer .................................................................................................. 2
17 580062908 Nut ......................................................................................................... 2
18 580062911 Cap ........................................................................................................ 2
19 580062912 Wheel Assembly (Includes Items 19-21) ............................................... 1
19 580062913 Wheel ..................................................................................................... 1
20 524163225 Bearing .................................................................................................. 1
21 580062915 Clip ......................................................................................................... 1
22 580009185 Bearing Set ................................................................................................ 1
23 580079270 Housing (Lower Support) ........................................................................... 1
24 580093656 Shim ........................................................................................................... 2
25 580040165 Block (Bearing) ........................................................................................... 2
26 932200905 Capscrew ................................................................................................... 2
27 940600907 Washer ....................................................................................................... 2
28 580031645 Snap Ring .................................................................................................. 1
29 580041061 Gear ........................................................................................................... 1
30 905974100 Lockwasher ................................................................................................ 1
31 940800902 Nut .............................................................................................................. 1
32 580067784 Bushing ...................................................................................................... 4
33 580019715 Key ................................................................................................................. 1
34 580047936 Pin .................................................................................................................. 1
35 449021003 Washer ........................................................................................................... 1
36 520045049 Capscrew ....................................................................................................... 1
37 580041273 Pin .................................................................................................................. 1
38 449022016 Lockwasher .................................................................................................... 1
39 449001014 Screw ............................................................................................................. 1
40 585096802 Pin .................................................................................................................. 8
a 580093469 Spring Assembly ............................................................................................ 1
b 580093467 Spring Assembly ............................................................................................ 1
41 580044561 Rod ............................................................................................................. 1
42 580040769 Bushing ...................................................................................................... 1
43 015631300 Grease Fitting ............................................................................................. 1
44 016111400 Washer ....................................................................................................... 2

G11991 12-08
CASTER ASSEMBLY
STEERED (7/2008 →)

45 580047790 Retainer ...................................................................................................... 1
46 580040813 Bearing Assembly (Complete) ................................................................... 1
47 449022017 Lockwasher ................................................................................................ 1
48 449001058 Capscrew ................................................................................................... 1
49 a 580093465 Spring (Elastomer) ..................................................................................... 1
49 b 580093464 Spring (Elastomer) ..................................................................................... 1
FOOTNOTES:
a 14.5" and 16.5" Battery Compartment b 18.5" and 21.5" Battery Compartment

12-08 G11991
NOTES

G11358 08-06

NON-STEERED

08-06 G11358
CASTER ASSEMBLY
NON-STEERED
KEY:
A: 14.5" and 16.5" Battery Compartment
NOTE: This parts list contains multiple truck configurations, refer to the KEY to choose the correct QTY column
for your truck.
QTY
a 580048447 Wheel Assy (Non-Steered) ........................................................................ 1 ..
a 580048442 Wheel Assy (Non-Steered) ........................................................................ .. 1
580042287 Bracket .................................................................................................. 1 1
1 ..... Bracket ............................................................................................. 1 1
2 580067784 Bushing ............................................................................................ 4 4
3 580040813 Bearing Assembly (Complete) ....................................................... 1 1
4 311323023 Capscrew ......................................................................................... 2 2
5 449015011 Nut .................................................................................................... 2 2
6 ..... Spring ................................................................................................... 1 ..
6 580067853 Disk ........................................................................................................ .. 1
6 580044561 Rod ................................................................................................... 1 1
7 580040769 Bushing ............................................................................................ 1 1
8 015631300 Grease Fitting .................................................................................. 1 1
9 580067854 Spring Washer (Spring Pack) ............................................................ 16 16
10 580078526 Washer .............................................................................................. 2 3
11 580040813 Bearing Assembly (Complete) ....................................................... 1 1
12 580047790 Retainer ............................................................................................ 1 1
13 449022017 Lockwasher ...................................................................................... 1 1
14 449001058 Capscrew ......................................................................................... 1 1
15 580079452 Link ................................................................................................... 4 4
16 580062918 Rivet .................................................................................................. 8 5
17 580062917 Pin ..................................................................................................... 4 4
18 580078518 Wheel Assy ........................................................................................... 1 1
18 580062984 Housing ............................................................................................. 1 1
19 580062889 Bushing ............................................................................................. 2 2
20 580062891 Fitting ................................................................................................. 2 2
21 580062900 Bearing .............................................................................................. 1 1
22 580062926 Screw ................................................................................................ 1 1
23 580041292 Wear Strip ......................................................................................... 2 2
24 449021003 Washer ............................................................................................. 2 2
25 449015135 Nut ..................................................................................................... 2 2
26 580062980 Clip .................................................................................................... 1 1
27 580009185 Bearing Set ...................................................................................... 1 1
28 580046385 Spacer ............................................................................................... 1 1
28 580063006 Spacer (Alternate Part) ................................................................... 1 1
29 905974100 Lockwasher ...................................................................................... 1 1
30 940800902 Nut .................................................................................................... 1 1
31 580078517 Caster Wheel ........................................................................................ 1 1
31 580062986 Fork ................................................................................................... 1 1
32 580062903 Axle ................................................................................................... 1 1
33 580062987 Pin ..................................................................................................... 1 1
34 580062905 Bushing ............................................................................................. 2 2
35 580062906 Clip .................................................................................................... 2 2

G11358 08-06
CASTER ASSEMBLY
NON-STEERED
KEY:
A: 14.5" and 16.5" Battery Compartment
for your truck.
QTY
36 580062907 Washer .............................................................................................. 2 2
37 580062909 Washer .............................................................................................. 2 2
38 580062908 Nut ..................................................................................................... 2 2
39 580062911 Cap .................................................................................................... 2 2
40 580062912 Wheel ..................................................................................................... 2 2
41 524163225 Bearing .............................................................................................. 1 1
42 580062915 Clip .................................................................................................... 1 1
43 580041273 Pin .............................................................................................................. 1 1
44 449001014 Screw ......................................................................................................... 1 1
45 449022016 Lockwasher .............................................................................................. 1 1
FOOTNOTES:
a → PENDING PER ECN 10333425

08-06 G11358
NOTES

G11990 12-08

NON-STEERED (7/2008 →)

12-08 G11990
CASTER ASSEMBLY

a 580093474 Wheel Assy (Non-Steered) ................................................................................. 1
b 580093473 Wheel Assy (Non-Steered) ............................................................................... 1
1 580042287 Bracket (Upper Support) .............................................................................. 1
2 580040813 Bearing Assembly (Complete) ................................................................ 1
3 311323023 Capscrew .................................................................................................. 2
4 449015011 Nut ............................................................................................................. 2
5 580067784 Bushing ..................................................................................................... 4
6 580079452 Link ................................................................................................................ 4
7 580094683 Pin .................................................................................................................. 4
8 580078518 Wheel Assy ................................................................................................... 1
9 580078517 Caster Wheel ............................................................................................ 1
10 580062986 Fork ........................................................................................................ 1
11 580062903 Axle ........................................................................................................ 1
12 580062906 Clip ......................................................................................................... 2
13 580062987 Pin .......................................................................................................... 1
14 580062905 Bushing .................................................................................................. 2
15 580062907 Washer .................................................................................................. 2
16 580062909 Washer .................................................................................................. 2
17 580062908 Nut ......................................................................................................... 2
18 580062911 Cap ........................................................................................................ 2
19 580062912 Wheel Assembly (Includes Items 19-21) ............................................... 1
19 580062913 Wheel ..................................................................................................... 1
20 524163225 Bearing .................................................................................................. 1
21 580062915 Clip ......................................................................................................... 1
22 580009185 Bearing Set ............................................................................................... 1
23 580044555 Housing (Lower Support) ........................................................................ 1
24 580093656 Shim .......................................................................................................... 2
25 580040165 Block (Bearing) ......................................................................................... 2
26 932200905 Capscrew .................................................................................................. 2
27 940600907 Washer ...................................................................................................... 2
28 580031645 Snap Ring ................................................................................................. 1
29 580063006 Spacer ....................................................................................................... 1
30 905974100 Lockwasher .............................................................................................. 1
31 940800902 Nut ............................................................................................................. 1
32 580067784 Bushing ..................................................................................................... 4
33 580041273 Pin .................................................................................................................. 1
34 449022016 Lockwasher ................................................................................................... 1
35 449001014 Screw ............................................................................................................. 1
36 585096802 Pin .................................................................................................................. 8
a 580093469 Spring Assembly ............................................................................................ 1
b 580093467 Spring Assembly .......................................................................................... 1
37 580044561 Rod ............................................................................................................ 1
38 580040769 Bushing ..................................................................................................... 1
39 015631300 Grease Fitting ........................................................................................... 1
40 016111400 Washer ...................................................................................................... 2
41 580047790 Retainer ..................................................................................................... 1
42 580040813 Bearing Assembly (Complete) ................................................................ 1
43 449022017 Lockwasher .............................................................................................. 1
44 449001058 Capscrew .................................................................................................. 1

G11990 12-08
CASTER ASSEMBLY

45 a 580093465 Spring (Elastomer) ..................................................................................... 1
45 b 580093464 Spring (Elastomer) ................................................................................... 1
FOOTNOTES:
a 14.5" and 16.5" Battery Compartment b 18.5" and 21.5" Battery Compartment

12-08 G11990
NOTES

G11508 08-06
STEERED CASTER (FIGURE 5-9)

MOTOR AND CONTROLLER

08-06 G11508
STEERED CASTER
MOTOR AND CONTROLLER

1 580071944 Steering Control Unit (36 Volt) ............................................................................ 1
1 580094782 Steer Unit Actuator (Alternate Part) .................................................................... 1
a 580039490 Connector ....................................................................................................... 1
a 580039491 Connector ....................................................................................................... 1
2 580040120 Clip ...................................................................................................................... 5
3 580070799 Bracket ................................................................................................................ 1
4 520015800 Washer ............................................................................................................... 1
5 449022016 Lockwasher ......................................................................................................... 9
6 449001013 Capscrew ............................................................................................................ 1
7 580070800 Bracket ................................................................................................................ 1
8 449001272 Capscrew ............................................................................................................ 2
9 449021003 Washer ............................................................................................................... 2
10 449015135 Nut ...................................................................................................................... 2
11 449022018 Washer ............................................................................................................... 4
12 932200907 Capscrew ............................................................................................................ 4
13 580054398 Bracket ................................................................................................................ 1
14 580038860 Isolator ................................................................................................................ 4
15 520039885 Washer ............................................................................................................... 4
16 449001050 Capscrew ............................................................................................................ 4
17 580056809 Steering Control Unit .......................................................................................... 1
18 580026809 Clip ...................................................................................................................... 4
19 580041053 Gear .................................................................................................................... 1
20 580085742 Sensor (Proximity) .............................................................................................. 1
21 505965599 Clamp ................................................................................................................. 1
22 449001134 Capscrew ............................................................................................................ 4
23 580044860 Insert ................................................................................................................... 4
24 580039900 Capscrew ............................................................................................................ 5
25 580058254 Wire Harness ...................................................................................................... 1
26 580061721 Power Cable (Positive) ....................................................................................... 1
27 580061725 Power Cable (Negative) ...................................................................................... 1
28 312850034 Strap Clamp ........................................................................................................ 1
a 580056613 Fastener .............................................................................................................. 2
FOOTNOTES:
a Not Illustrated

G11508 08-06
NOTES

SECTION 6
6 HYDRAULIC SYSTEM
CONTENTS
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE

DOUBLE REACH ........................................................................................................................................ 6-10
SINGLE REACH .......................................................................................................................................... 6-8
ATTACHMENT VALVE
WITH SIDESHIFT ....................................................................................................................................... 6-16
WITHOUT SIDESHIFT ................................................................................................................................ 6-14
ATTACHMENT VALVE ASSEMBLY ............................................................................................................... 6-12
AUXILIARY PUMP AND MOTOR ASSEMBLY ............................................................................................... 6-28
HYDRAULIC ARRANGEMENT ....................................................................................................................... 6-2
HYDRAULIC HOSES
DOUBLE REACH ........................................................................................................................................ 6-6
SINGLE REACH .......................................................................................................................................... 6-4
→ S/N C861N02182F ................................................................................................................................ 6-30
S/N C861N02183F → ................................................................................................................................ 6-32
LIFT MOTOR ................................................................................................................................................... 6-24
"EE" ............................................................................................................................................................. 6-26
LIFT PUMP ...................................................................................................................................................... 6-22
LIFT PUMP AND MOTOR ASSEMBLY .......................................................................................................... 6-18
PUMP MOTOR MOUNTING ........................................................................................................................... 6-20

G11427 08-06
HYDRAULIC ARRANGEMENT (FIGURE 6-1)

08-06 G11427
HYDRAULIC ARRANGEMENT
1 504229298 Nut ...................................................................................................................... 5
2 580041335 Isolator ............................................................................................................... 2
3 580041337 Pressure Plate ................................................................................................... 1
4 580036662 Capscrew ........................................................................................................... 4
5 580041334 Bracket ............................................................................................................... 1
6 580039404 Fitting ................................................................................................................. 1
7 580073140 Locknut ............................................................................................................... AR
8 520039885 Washer ............................................................................................................... 7
9 580067607 Insert .................................................................................................................. 1
10 449022016 Lockwasher ....................................................................................................... 1
11 449001028 Capscrew ........................................................................................................... 1
12 580038860 Isolator ............................................................................................................... 1
13 580052346 Hose ................................................................................................................... 1
14 504240234 Clamp ................................................................................................................. 1
15 504229298 Nut ...................................................................................................................... 5
16 506726507 Stud .................................................................................................................... 1
17 520039885 Washer ............................................................................................................... 7
18 449015098 Nut ...................................................................................................................... 3
19 506726508 Stud .................................................................................................................... 3
20 580042126 Hose ................................................................................................................... 1
20 580042127 Hose ................................................................................................................... 1
20 580042128 Hose ................................................................................................................... 1
20 580042129 Hose ................................................................................................................... 1
21 580011537 Hose ................................................................................................................... 1
22 062159500 Clamp ................................................................................................................. 2
23 580039404 Fitting ................................................................................................................. 1
24 580041334 Bracket ............................................................................................................... 1
25 580039401 Fitting ................................................................................................................. 2

G11471 08-06
HYDRAULIC HOSES (FIGURE 6-2)

SINGLE REACH

08-06 G11471
HYDRAULIC HOSES
SINGLE REACH

1 580060471 Selector Valve ..................................................................................................... 1
1 b 580091726 Hydraulic Control Valve ...................................................................................... 1
2 580058175 Hose Assy ........................................................................................................... 2
3 580060314 Reach Cylinder (RH) ........................................................................................... 1
3 580090675 Reach Cylinder (RH)(Alternate Part) (FG11513 [Page 8-24])........................... 1
4 580058174 Hose Assy ........................................................................................................... 2
5 580049074 Tube .................................................................................................................... 1
6 580049772 Tube .................................................................................................................... 1
7 580060313 Reach Cylinder (LH) ........................................................................................... 1
7 580090674 Reach Cylinder (LH)(Alternate Part) (FG11513 [Page 8-24])............................ 1
8 580019860 Fitting .................................................................................................................. 4
9 580058177 Hose Assy ........................................................................................................... 1
10 580058178 Hose Assy ........................................................................................................... 1
11 312850034 Strap Clamp ........................................................................................................ 5
12 449021003 Washer ............................................................................................................... 4
13 518791613 Capscrew ............................................................................................................ 4
14 580019860 Fitting (Elbow) ..................................................................................................... 6
a 580019809 Fitting (Straight) .................................................................................................. 2
FOOTNOTES:
a Not illustrated b PENDING PER ECN 10333432 →

G11463 08-06
HYDRAULIC HOSES (FIGURE 6-3)

DOUBLE REACH

08-06 G11463
HYDRAULIC HOSES
DOUBLE REACH

1 580060471 Selector Valve ..................................................................................................... 1
1 b 580091726 Hydraulic Control Valve ...................................................................................... 1
2 580058175 Hose Assy ........................................................................................................... 2
3 580060314 Reach Cylinder (RH) ........................................................................................... 1
3 580090675 Reach Cylinder (RH)(Alternate Part) (FG11513 [Page 8-24])........................... 1
4 580058174 Hose Assy ........................................................................................................... 2
5 580049074 Tube .................................................................................................................... 1
6 580049772 Tube .................................................................................................................... 1
7 580060313 Reach Cylinder (LH) ........................................................................................... 1
7 580090674 Reach Cylinder (LH)(Alternate Part) (FG11513 [Page 8-24])............................ 1
8 580019860 Fitting .................................................................................................................. 4
9 580058181 Hose Assy ........................................................................................................... 1
10 580058180 Hose Assy ........................................................................................................... 1
11 580019860 Fitting (Elbow) ..................................................................................................... 6
a 580019809 Fitting (Straight) .................................................................................................. 2
FOOTNOTES:
a Not illustrated b PENDING PER ECN 10333432 →

G11442 08-06
ATTACHMENT SELECTOR VALVE (FIGURE 6-4)

SINGLE REACH

08-06 G11442

SINGLE REACH

580060471 Selector Valve ..................................................................................................... 1
b 580091726 Hydraulic Control Valve ...................................................................................... 1
1 524241182 Solenoid ......................................................................................................... 1
2 507303503 Cartridge Valve ............................................................................................... 1
3 580025670 Relief Valve (Auxiliary) ................................................................................... 1
4 524241178 Coil ................................................................................................................. 3
5 524241181 Hydraulic Control Valve .................................................................................. 1
a 524241179 Plug ................................................................................................................ 2
FOOTNOTES:
a Not Illustrated b PENDING PER ECN 10333432 →

G11549 08-06
ATTACHMENT SELECTOR VALVE (FIGURE 6-5)

DOUBLE REACH

08-06 G11549

DOUBLE REACH

580074048 Selector Valve ................................................................................................... 1
1 524241182 Solenoid ........................................................................................................ 1
2 580083502 Kit-Seal ...................................................................................................... 1
2 507303503 Cartridge Valve ............................................................................................. 1
3 580083498 Hydraulic Control Valve ............................................................................... 2
3 580083500 Kit-Seal ...................................................................................................... 1
4 580067863 Check Valve .................................................................................................. 2
5 524241178 Coil ................................................................................................................. 3
6 580083499 Hydraulic Control Valve ............................................................................... 1
6 580083500 Kit-Seal ...................................................................................................... 1

G11440 08-06
ATTACHMENT VALVE ASSEMBLY (FIGURE 6-6)

08-06 G11440
ATTACHMENT VALVE ASSEMBLY

1 580042309 Valve Block (With Sideshift) (FG11337 [Page 6-16]).................................... 1
1 580042310 Valve Block (Without Sideshift) (FG11339 [Page 6-14])................................... 1
2 a 580019806 Fitting ................................................................................................................. 4
3 580058358 Hose Assy ......................................................................................................... 1
4 580058359 Hose Assy ......................................................................................................... 1
5 580058360 Hose Assy ......................................................................................................... 1
6 580058361 Hose Assy ......................................................................................................... 1
7 580073756 Plate ................................................................................................................... 1
8 580042327 Module (Remote CAN) ...................................................................................... 1
9 580027573 Nut (Flange) ....................................................................................................... 2
10 014862000 Screw ................................................................................................................. 2
11 640112901 Locknut .............................................................................................................. 2
12 580056589 Clip ..................................................................................................................... 1
13 016103200 Washer ............................................................................................................... 4
14 b 580019860 Fitting ................................................................................................................. 5
FOOTNOTES:
a Quantity 2 for without Sideshift b Quantity 3 for without Sideshift

G11339 08-06
ATTACHMENT VALVE (FIGURE 6-7)

WITHOUT SIDESHIFT

580042310 Valve Block ......................................................................................................... 1
1 524148333 Valve (Counterbalance) .................................................................................. 1
2 524148342 Plug ................................................................................................................ 1
3 524148336 Solenoid ......................................................................................................... 1
3 507303503 Cartridge Valve (Alternate Part) ..................................................................... 1
3 052645300 O-Ring ........................................................................................................ 1
4 524241178 Coil ................................................................................................................. 1
5 524241179 Plug ................................................................................................................ 2
6 580019805 Fitting .............................................................................................................. 1
7 580019860 Fitting .............................................................................................................. 3

08-06 G11339
NOTES

G11337 08-06
ATTACHMENT VALVE (FIGURE 6-8)

WITH SIDESHIFT

08-06 G11337
ATTACHMENT VALVE
WITH SIDESHIFT

580042309 Valve Block ........................................................................................................ 1
1 524148333 Valve (Counterbalance) ............................................................................... 1
2 052645300 O-Ring ....................................................................................................... 2
2 524148336 Solenoid ......................................................................................................... 2
2 507303503 Cartridge Valve (Alternate Part) .................................................................. 2
3 524241178 Coil ................................................................................................................. 2
4 580019805 Fitting ............................................................................................................ 1
5 580019860 Fitting ............................................................................................................ 5

G11423 08-06
LIFT PUMP AND MOTOR ASSEMBLY (FIGURE 6-9)

08-06 G11423
LIFT PUMP AND MOTOR ASSEMBLY

1 ..... Lift Pump (FG11335 [Page 6-22])................................................................... 1
2 ..... Lift Motor (FG11328 [Page 6-24], FG11420 [Page 6-26])............................. 1
3 580047714 Capscrew ........................................................................................................... 1
4 449001069 Capscrew ........................................................................................................... 2
5 520039885 Washer ............................................................................................................... 2
6 449015036 Locknut .............................................................................................................. 2
7 203331400 Clamp (Split Half) .............................................................................................. 2
8 505062200 Isolator ............................................................................................................... 2
9 580052346 Hose ................................................................................................................... 1
10 062159700 Clamp ................................................................................................................. 2
11 580040845 Hose ................................................................................................................... 1
12 502056904 Clamp (Hose) ..................................................................................................... 2
13 580064733 Sensor (Load Sensing) ....................................................................................... 1
14 449001023 Capscrew ........................................................................................................... 4
15 449022013 Lockwasher ....................................................................................................... 4
16 ..... Hydraulic Tank (FG11963 [Page 6-32]).......................................................... 1
17 580042131 Hose (16.5") ........................................................................................................ 1
17 580042132 Hose (18.5") ........................................................................................................ 1
17 580042133 Hose (21.5") ....................................................................................................... 1
18 580041337 Pressure Plate ................................................................................................... 1
19 580042127 Hose (16.5") ........................................................................................................ 1
19 580042128 Hose (18.5") ........................................................................................................ 1
19 580042129 Hose (21.5") ....................................................................................................... 1
20 580067676 Locknut ............................................................................................................... AR
21 580042122 Hose (16.5" and 21.5") ...................................................................................... 1
21 580042124 Hose (18.5") ........................................................................................................ 1
22 518795640 Clamp ................................................................................................................. 1
23 012827000 O-Ring ................................................................................................................ 1

G11425 08-06
PUMP MOTOR MOUNTING (FIGURE 6-10)

08-06 G11425
PUMP MOTOR MOUNTING

1 b 580037179 Capscrew ........................................................................................................... 1
2 b 580077979 Shield ................................................................................................................. 1
3 580030970 Capscrew ........................................................................................................... 2
4 580073137 Bracket ............................................................................................................... 1
5 580053800 Bracket ............................................................................................................... 1
5 a 580073188 Bracket ................................................................................................................ 1
6 580047714 Capscrew ........................................................................................................... 2
FOOTNOTES:
a EE Motor Only b Not Used with EE Motor

G11335 08-06
LIFT PUMP (FIGURE 6-11)

08-06 G11335
LIFT PUMP
580039150 Lift Pump ("EE") .................................................................................................. 1
580039151 Lift Pump (Standard) ........................................................................................ 1
580039152 Lift Pump (High Performance) ............................................................................ 1
1 b 580024690 Solenoid Valve ............................................................................................... 1
1 580079959 Coil ............................................................................................................ 1
1 e 524148338 Solenoid Valve .............................................................................................. 1
1 580079959 Coil ............................................................................................................ 1
2 580063499 Relief Valve ................................................................................................... 1
3 580063500 Connector ..................................................................................................... 1
4 580063501 O-Ring ........................................................................................................... 1
5 580063502 Disk ................................................................................................................ 1
6 580063503 Valve .............................................................................................................. 2
7 580063504 Connector ..................................................................................................... 1
8 580063505 O-Ring ........................................................................................................... 1
9 580063506 Disk ................................................................................................................ 1
10 580063528 Knob .............................................................................................................. 1
11 580063507 Nut ................................................................................................................. 1
12 580063508 Spindle .......................................................................................................... 1
13 580063509 O-Ring ........................................................................................................... 1
14 580063511 Plug ................................................................................................................ 1
15 580063512 O-Ring ........................................................................................................... 1
16 580063513 Coupling ........................................................................................................ 1
17 580063515 Valve .............................................................................................................. 1
18 580063516 O-Ring ........................................................................................................... 1
19 580063518 Valve .............................................................................................................. 1
20 580063519 Valve .............................................................................................................. 1
21 580064733 Sensor (Load Sensing) ................................................................................... 1
a 519244838 Lockwasher Pump Mounting Hardware ..................................................... 2
ac 580071224 Capscrew Pump Mounting Hardware ......................................................... 2
ad 580078654 Capscrew Pump Mounting Hardware ............................................................. 2
FOOTNOTES:
a Not Illustrated d Used On High Performance
b Used on "EE" e Used on Standard and High Performance
c Used On "EE" and Standard

G11328 08-06
LIFT MOTOR (FIGURE 6-12)

08-06 G11328
LIFT MOTOR
KEY:
A: 36V High Performance
B: 36V
for your truck.
QTY
580050172 Motor .......................................................................................................... 1 ..
580050170 Motor ......................................................................................................... .. 1
1 580059806 Stator ..................................................................................................... 1 ..
1 580059792 Stator .................................................................................................... .. 1
2 580051554 Terminal ................................................................................................ 1 1
3 580059773 Screw .................................................................................................... 3 3
4 580059746 Nut ......................................................................................................... 3 3
5 520042832 Washer .................................................................................................. 6 6
6 580023385 Screw .................................................................................................... 4 4
7 580059793 Plate ...................................................................................................... 4 4
8 504057753 Disk ....................................................................................................... 2 2
9 449015044 Nut ......................................................................................................... 3 3
10 580059753 Ring ....................................................................................................... 1 1
11 580059795 Plate ...................................................................................................... 1 1
12 580010749 Ball Bearing .......................................................................................... 1 1
13 580059796 Kit-Drive End (Commutator End) ....................................................... 1 1
14 580031585 Bearing with Sensor ............................................................................ 1 1
15 580011128 Spherical Washer ................................................................................. 1 1
16 580031494 O-Ring ................................................................................................... 1 1
17 580059760 Sensor ................................................................................................... 1 1
18 580059808 Rotor ...................................................................................................... 1 ..
18 580059797 Rotor ..................................................................................................... .. 1
19 580059762 Connector ............................................................................................. 1 1
20 580059763 Terminal ................................................................................................ 6 6
21 580059764 Plug ....................................................................................................... 6 6
22 580059765 Connector ............................................................................................. 1 1
23 580060663 Bolt ......................................................................................................... 4 ..
23 580059759 Bolt ........................................................................................................ .. 4

G11420 08-06
LIFT MOTOR (FIGURE 6-13)

"EE"

08-06 G11420
LIFT MOTOR
"EE"

580050840 Motor ................................................................................................................... 1
1 580059742 Stator .............................................................................................................. 1
2 580059745 Screw ............................................................................................................. 3
3 580059746 Nut .................................................................................................................. 3
4 520042832 Washer ........................................................................................................... 6
5 449015044 Nut .................................................................................................................. 3
6 580059750 Base ............................................................................................................... 1
7 580059751 Plate ............................................................................................................... 1
8 580010749 Ball Bearing .................................................................................................... 1
9 580059753 Ring ................................................................................................................ 1
10 580059754 Kit-Drive End .................................................................................................. 1
11 580011128 Spherical Washer ........................................................................................... 1
12 580031494 O-Ring ............................................................................................................ 1
13 580059759 Bolt ................................................................................................................. 4
14 580059760 Sensor ............................................................................................................ 1
15 580059761 Rotor ............................................................................................................... 1
16 580059762 Connector ....................................................................................................... 1
17 580059763 Terminal ......................................................................................................... 6
18 580059764 Plug ................................................................................................................ 2
19 580059765 Connector ....................................................................................................... 1
20 580059767 Seal ................................................................................................................ 6
21 580031585 Bearing with Sensor ....................................................................................... 1
22 580060661 Terminal ......................................................................................................... 1
23 580060664 Tube ............................................................................................................... 2
24 580060662 Plug ................................................................................................................ 12

G11321 08-06
AUXILIARY PUMP AND MOTOR ASSEMBLY (FIGURE 6-14)

08-06 G11321
AUXILIARY PUMP AND MOTOR ASSEMBLY

1 580057283 Pump and Motor (36V) ...................................................................................... 1
1 a 580094681 Pump And Motor (36V) ....................................................................................... 1
1 580042005 Motor ............................................................................................................. 1
1 580042006 Gear Pump .................................................................................................... 1
1 a 580093684 Hydraulic Pump .............................................................................................. 1
1 580061129 Coupling ........................................................................................................ 1
1 580061635 Screw ............................................................................................................. 1
2 580041176 Bracket ............................................................................................................... 1
3 580038860 Isolator ............................................................................................................... 3
4 449022021 Washer ............................................................................................................... 2
5 449001410 Capscrew ........................................................................................................... 2
6 580011625 Fitting ................................................................................................................. 1
7 580055804 Fitting ................................................................................................................. 1
8 449022016 Lockwasher ....................................................................................................... 2
9 449001013 Capscrew ........................................................................................................... 2
FOOTNOTES:
a PENDING PER ECN 10333402 →

G11319 08-06
HYDRAULIC TANK ASSEMBLY (FIGURE 6-15)

(→ S/N C861N02182F)

08-06 G11319

(→ S/N C861N02182F)
KEY:
A: 16.5 Inch and 18.5 Inch
B: 21.5 Inch
QTY
..... Hydraulic Tank Assembly ........................................................................... 1 ..
..... Hydraulic Tank Assembly ........................................................................... .. 1
1 580083739 Hydraulic Tank ....................................................................................... 1 ..
1 580083740 Hydraulic Tank ....................................................................................... .. 1
2 524144698 Breather ................................................................................................. 1 1
2 449007041 Screw ................................................................................................ 3 3
3 580064960 Wire Harness ......................................................................................... 1 1
3 504450739 E-Ring ............................................................................................... 1 1
3 ..... Wire (16 gauge)(Green) .................................................................... 1 1
4 449001014 Screw ..................................................................................................... 2 2
5 449022016 Lockwasher ............................................................................................ 2 2
6 502566901 Washer .................................................................................................. 2 2
7 524143330 Hydraulic Filter Assembly ...................................................................... 1 1
7 524148312 Filter Element .................................................................................... 1 1
8 580074809 Gasket ................................................................................................... 1 1
9 580007995 Fitting (Filter Housing) ........................................................................... 1 1
9 052645700 O-Ring ............................................................................................... 1 1
10 504353200 Cushion .................................................................................................. 1 1
11 580044776 Rivet ....................................................................................................... 1 1
12 502056906 Clamp .................................................................................................... 2 2
13 580044777 Hose ...................................................................................................... 1 1
14 504070790 Strap Clamp ........................................................................................... 1 1
15 030252011 Fitting (Drain) ......................................................................................... 1 1
15 052645200 O-Ring ............................................................................................... 1 1
16 580019385 Fitting (Main Supply) .............................................................................. 1 1
16 052645900 O-Ring ............................................................................................... 1 1
17 316448038 Fitting (Auxiliary Supply) ........................................................................ 1 1
17 052645300 O-Ring ............................................................................................... 1 1
18 580067558 Switch .................................................................................................... 1 ..
18 580067559 Switch .................................................................................................... .. 1
19 580019865 Fitting (Auxiliary Return) ........................................................................ 1 1

G11963 07-08
HYDRAULIC TANK ASSEMBLY (FIGURE 6-16)

(S/N C861N02183F →)

07-08 G11963

(S/N C861N02183F →)
KEY:
A: 16.5 Inch and 18.5 Inch
B: 21.5 Inch
QTY
..... Hydraulic Tank Assembly ........................................................................... 1 ..
..... Hydraulic Tank Assembly ........................................................................... .. 1
1 580087415 Hydraulic Tank ....................................................................................... 1 ..
1 580087416 Hydraulic Tank ....................................................................................... .. 1
2 524144698 Breather ................................................................................................. 1 1
2 449007041 Screw ................................................................................................ 3 3
3 580064960 Wire Harness ......................................................................................... 1 1
3 504450739 E-Ring ............................................................................................... 1 1
3 ..... Wire (16 gauge)(Green) .................................................................... 1 1
4 449001014 Screw ..................................................................................................... 2 2
5 449022016 Lockwasher ............................................................................................ 2 2
6 502566901 Washer .................................................................................................. 2 2
7 524143330 Hydraulic Filter Assembly ...................................................................... 1 1
7 524148312 Filter Element .................................................................................... 1 1
8 580074809 Gasket ................................................................................................... 1 1
9 580007995 Fitting (Filter Housing) ........................................................................... 1 1
9 052645700 O-Ring ............................................................................................... 1 1
10 504353200 Cushion .................................................................................................. 1 1
11 580044776 Rivet ....................................................................................................... 1 1
12 502056906 Clamp .................................................................................................... 2 2
13 580044777 Hose ...................................................................................................... 1 1
14 504070790 Strap Clamp ........................................................................................... 1 1
15 030252011 Fitting (Drain) ......................................................................................... 1 1
15 052645200 O-Ring ............................................................................................... 1 1
16 580019385 Fitting (Main Supply) .............................................................................. 1 1
16 052645900 O-Ring ............................................................................................... 1 1
17 316448038 Fitting (Auxiliary Supply) ........................................................................ 1 1
17 052645300 O-Ring ............................................................................................... 1 1
18 580019865 Fitting (Auxiliary Return) ........................................................................ 1 1

G11963 07-08
NOTES

SECTION 7
7 MAST-THREE STAGE
CONTENTS
SECTION 7
MAST-THREE STAGE
DESCRIPTION PAGE
FREE-LIFT
5.5 INCH ...................................................................................................................................................... 7-16
6.9 INCH ...................................................................................................................................................... 7-36
5.5 INCH ...................................................................................................................................................... 7-18
6.9 INCH ...................................................................................................................................................... 7-40
HEIGHT SENSOR
SHEET 1 OF 2 (→ PENDING PER ECN 84905-06) .................................................................................. 7-46
SHEET 1 OF 2 (PENDING PER ECN 84905-06 →) .................................................................................. 7-47
SHEET 2 OF 2 ............................................................................................................................................ 7-48
MAIN LIFT
5.5 INCH ...................................................................................................................................................... 7-10
6.9 INCH ...................................................................................................................................................... 7-28
5.5 INCH ...................................................................................................................................................... 7-12
6.9 INCH ...................................................................................................................................................... 7-32
MAST CONNECTION
5.5" HEAVY ................................................................................................................................................. 7-2
6.9" .............................................................................................................................................................. 7-4
5.5 INCH ...................................................................................................................................................... 7-6
6.9 INCH ...................................................................................................................................................... 7-24
SHEAVES
5.5 INCH ...................................................................................................................................................... 7-22
6.9 INCH ...................................................................................................................................................... 7-44

G11459 08-06
MAST CONNECTION (FIGURE 7-1)

5.5" HEAVY

08-06 G11459
MAST CONNECTION
5.5" HEAVY

1 580043652 Bracket ............................................................................................................... 1
2 580040917 Plate ................................................................................................................... 2
3 931017915 Capscrew ........................................................................................................... 4
4 502566903 Washer ............................................................................................................... 4
5 503068200 Shim ................................................................................................................... 2
6 580058865 Hose Assy ........................................................................................................... 1
7 580038076 Switch ................................................................................................................ 1
8 580030966 Capscrew ........................................................................................................... 2
9 449021001 Washer ............................................................................................................... 2
10 449015014 Nut ...................................................................................................................... 2
11 058889000 Washer ............................................................................................................... 4
12 449001393 Capscrew ........................................................................................................... 4

G11458 08-06

6.9"

08-06 G11458
MAST CONNECTION
6.9"

1 580040917 Plate ................................................................................................................... 2
2 502566903 Washer ............................................................................................................... 4
3 503068200 Shim ................................................................................................................... 2
4 931017915 Capscrew ........................................................................................................... 4
5 580074622 Switch ................................................................................................................ 1
6 580058866 Hose (6.9" Standard) .......................................................................................... 1
6 580058867 Hose (6.9" Tall) .................................................................................................. 1
7 058889000 Washer ............................................................................................................... 4
8 449001393 Capscrew ........................................................................................................... 4
9 580038076 Switch ................................................................................................................ 1
10 449015014 Nut ...................................................................................................................... 2
11 449021001 Washer ............................................................................................................... 2
12 580043652 Bracket ............................................................................................................... 1
13 580030966 Capscrew ........................................................................................................... 2
a 312850034 Strap Clamp ....................................................................................................... 4
FOOTNOTES:
a Not Illustrated

G11395 08-06
OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 7-3)

5.5 INCH

08-06 G11395

5.5 INCH
B701
LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5960 mm 6071 mm 6223 mm
ITEM 1 2 3 4 (212.0 in.) (234.6 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5960 6071 6223
Mast Assy 580071267 580071268 580071269 580071270
1 Outer Mast 580071274 580071275 580071276 580071277
2 Intermediate Mast 580071282 580071284 580071285 580071286
3 Inner Mast 580071290 580071291 580071292 580071293
B701

DESCRIPTION 6756 mm 7061 mm 7442 mm
ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
Group Number 6756 7061 7442
Mast Assy 580071271 580071272 580071273
1 Outer Mast 580071278 580071279 580071280
2 Intermediate Mast 580071288 580071287 580071289
3 Inner Mast 580071294 580071295 580071296

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Intermediate Mast ........................................................................................... 1
3 a. . . . . Inner Mast ...................................................................................................... 1
4 932119907 Setscrew ............................................................................................................. 6
5 507033500 Load Roller ......................................................................................................... 6
6 500186906 Snap Ring ........................................................................................................... 6
7 504562100 Wear Plug ........................................................................................................... 8
8 031129200 Pin ....................................................................................................................... 2
9 500303502 Shim .................................................................................................................... 1
10 500302502 Wear Plate .......................................................................................................... 1
11 580047256 Nut ...................................................................................................................... 6
12 580049010 Capscrew ............................................................................................................ 4
13 500303501 Shim .................................................................................................................... 1
14 500302501 Wear Plate .......................................................................................................... 1
15 502314100 Shim .................................................................................................................... 2
16 502313100 Wear Plate .......................................................................................................... 2
17 580042312 Load Roller (Tapered) ......................................................................................... 2
18 504233232 Shim (0.020 in.) .................................................................................................. 2
19 503067200 Plate .................................................................................................................... 2
20 503068200 Shim .................................................................................................................... 4
21 502566903 Washer ............................................................................................................... 4

G11395 08-06

5.5 INCH

22 931017915 Capscrew ............................................................................................................ 4
FOOTNOTES:
a Refer to Table

08-06 G11395
NOTES

G11397 08-06
MAIN LIFT (FIGURE 7-4)

5.5 INCH

08-06 G11397
MAIN LIFT
5.5 INCH
B701

ITEM 1 2 3 4 (212.0 in.) (234.6 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5960 6071 6223
15 Hose Assy 580071253 580071254 580071255 580071256
16 Chain 902977430 902977462 902977436 902977438
B701

ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
15 Hose Assy 580071257 580071258 580071259
16 Chain 902977444 902977493 902977469

1 500227905 Snap Ring ........................................................................................................... 2
2 520005802 Back-Up Ring ...................................................................................................... 2
3 504049202 Washer ............................................................................................................... 2
4 ..... Lift Cylinder Assembly ........................................................................................ 2
5 031129200 Pin ....................................................................................................................... 1
6 015415900 Cotter Pin ............................................................................................................ 2
7 580033718 Pin ....................................................................................................................... 2
8 580043659 Hyd Velocity Fuse ............................................................................................... 2
9 580046658 Clamp ................................................................................................................. 3
10 580049231 Capscrew ............................................................................................................ 3
11 580071928 Hose Assy ........................................................................................................... 1
12 580049231 Capscrew ............................................................................................................ 8
13 580071927 Bracket ................................................................................................................ 1
14 580071929 Bracket ................................................................................................................ 2
15 a. . . . . Hose Assy ........................................................................................................... 1
16 a. . . . . Chain .................................................................................................................. 1
17 015416200 Cotter Pin ............................................................................................................ 4
18 519686300 Pin ....................................................................................................................... 2
19 505590500 Chain Anchor ...................................................................................................... 2
20 449015011 Nut ...................................................................................................................... 4
FOOTNOTES:
a Refer to Table

G11399 08-06
MAIN LIFT CYLINDER ASSEMBLY (FIGURE 7-5)

5.5 INCH

08-06 G11399

5.5 INCH
B701

1 2 3 4 (212.0 in.) (234.6 in.) (239.0 in.) (245.0 in.)
ITEM Mast B701 B701 B701 B701
Group Number 5385 5960 6071 6223
Cylinder
8606758 8606762 8606767 8606769
Group Number
Cylinder Assy 580043897 580043898 580043899 580043900
1 Tube Wldmt- 507453558 507453562 507453567 507453569
Cylinder
2 Cylinder Rod 507450558 507450562 507450567 507450569
3 Spacer ---- 506080509 506080532 506080533
B701

1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
ITEM Mast B701 B701 B701
Cylinder
8606776 8606780 8606785
Group Number
Cylinder Assy 580043901 580043902 580043903
1 Tube Wldmt- 507453529 507453534 507453539
Cylinder
2 Cylinder Rod 507450502 507450507 507450512
3 Spacer 506080535 506080537 506080538

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 b. . . . . Spacer ............................................................................................................ 1
4 520045346 Rod Wiper ...................................................................................................... 1
5 504232217 Back-Up Ring ................................................................................................. 1
6 504804789 Seal ................................................................................................................ 1
7 580042597 Cylinder Assy ................................................................................................. 1
8 502011911 Back-Up Ring ................................................................................................. 1
9 012823300 O-Ring ............................................................................................................ 1
10 504017206 Wear Ring ...................................................................................................... 1
11 502895205 Piston Ring ..................................................................................................... 1
12 501753914 Screw ............................................................................................................. 1
13 502687901 Sealing Ring ................................................................................................... 1
580042613 Kit-Seal (Includes Items 4-6, 8-10, 13, 15) ..................................................... 1

G11399 08-06

5.5 INCH

15 a 580000824 Sleeve ........................................................................................................ 1
FOOTNOTES:
a Not Illustrated b Refer to Table

08-06 G11399
NOTES

G11401 08-06
FREE-LIFT (FIGURE 7-6)

5.5 INCH

08-06 G11401
FREE-LIFT
5.5 INCH
B701

ITEM 1 2 3 4 (212.0 in.) (234.6 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5960 6071 6223
21 Chain 504064760 504075785 900002253 504064794
B701

ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
21 Chain 504064764 504064703 518791631

1 580072264 Capscrew ............................................................................................................ 4
2 580043673 Hyd Velocity Fuse ............................................................................................... 1
3 580037682 Bracket ................................................................................................................ 1
4 909882405 Nut ...................................................................................................................... 4
5 449021010 Washer ............................................................................................................... 6
6 580037681 Capscrew ............................................................................................................ 2
7 580017054 Clamp ................................................................................................................. 1
8 ..... Free-Lift Cylinder Assembly ................................................................................ 1
9 500227907 Snap Ring ........................................................................................................... 1
10 580016811 Crosshead .......................................................................................................... 1
11 449029011 Snap Ring ........................................................................................................... 2
12 524169342 Chain Sheave ..................................................................................................... 2
13 580016813 Guard .................................................................................................................. 2
14 580006788 Screw .................................................................................................................. 4
15 449021001 Washer ............................................................................................................... 2
16 449022016 Lockwasher ......................................................................................................... 2
17 580032377 Capscrew ............................................................................................................ 2
18 507163500 Sheave ................................................................................................................ 2
19 507163500 Sheave ................................................................................................................ 1
20 580016814 Sheave ................................................................................................................ 1
21 a. . . . . Chain .................................................................................................................. 2
22 518801644 Chain Anchor ...................................................................................................... 2
23 580033718 Pin ....................................................................................................................... 2
24 502566903 Washer ............................................................................................................... 2
25 015003800 Locknut ............................................................................................................... 2
26 519686300 Pin ....................................................................................................................... 2
FOOTNOTES:
a Refer to Table

G11403 08-06
FREE-LIFT CYLINDER ASSEMBLY (FIGURE 7-7)

5.5 INCH

08-06 G11403

5.5 INCH
B701

1 2 3 4 (212.0 in.) (234.6 in.) (239.0 in.) (245.0 in.)
ITEM Mast B701 B701 B701 B701
Group Number 5385 5960 6071 6223
Cylinder
8605913 8605919 8605925 8605928
Group Number
Cylinder Assy 580027348 580067576 580027349 580022342
1 Tube Wldmt- 520668613 520668619 520668625 520668628
Cylinder
2 Cylinder Rod 518941656 518941662 518941667 518941670
B701

1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
ITEM Mast B701 B701 B701
Cylinder
8605937 8605942 8605948
Group Number
Cylinder Assy 580027536 580071559 580071558
1 Tube Wldmt- 520668637 520668642 520668648
Cylinder
2 Cylinder Rod 518941679 518941684 518941690

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
4 502787903 Rod Seal ......................................................................................................... 1
5 518938600 Gland .............................................................................................................. 1
6 502011929 Back-Up Ring ................................................................................................. 1
7 015493500 O-Ring ............................................................................................................ 1
8 504450756 Back-Up Ring ................................................................................................. 1
9 504450754 Rod Seal ......................................................................................................... 1
10 504450757 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1

G11403 08-06

5.5 INCH

17 505136047 Kit-Seal (Includes Items 3-4, 6-10, 16, 18) ..................................................... 1
18 a 504232230 O-Ring ........................................................................................................ 1
FOOTNOTES:

08-06 G11403
NOTES

G11405 08-06
SHEAVES (FIGURE 7-8)

5.5 INCH

08-06 G11405
SHEAVES
5.5 INCH

1 580047714 Capscrew ........................................................................................................... 2
2 640154908 Screw .................................................................................................................. 1
3 580072264 Capscrew ........................................................................................................... 4
4 580023124 Hose Sheave ...................................................................................................... 1
5 504070711 Bushing ............................................................................................................... 1
6 580072029 Stubshaft ............................................................................................................. 1
7 524169341 Chain Sheave .................................................................................................... 2
8 015916300 Snap Ring .......................................................................................................... 2
9 580007403 Capscrew ............................................................................................................ 1
10 900012211 Lockwasher ......................................................................................................... 1
11 580067743 Stubshaft ............................................................................................................. 1
12 520045154 Bushing ............................................................................................................... 1
13 580067742 Sheave ................................................................................................................ 1
14 580049387 Capscrew ........................................................................................................... 2
15 054585400 Snap Ring .......................................................................................................... 1
16 507162500 Sheave ............................................................................................................... 1
17 580071941 Stubshaft ........................................................................................................... 1

G11396 08-06
OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 7-9)

6.9 INCH

08-06 G11396

6.9 INCH
C585

DESCRIPTION 10185 mm 10719 mm
ITEM 1 2 3 4 (401.0 in.) (422.0 in.)
Mast C585 C585
Group Number 10185 10719
Mast Assy 580071391 580071392
1 Outer Mast 580071394 580071395
2 Intermediate Mast 580071397 580071398
3 Inner Mast 580071400 580071401
D570

ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.)
Mast D570 D570 D570 D570
Group Number 6909 7290 7671 8128
Mast Assy 580071357 580071358 580071359 580071360
1 Outer Mast 580071361 580071362 580071363 580071364
2 Intermediate Mast 580071365 580071366 580071367 580071368
3 Inner Mast 580071369 580071370 580071371 580071372
D570

ITEM 1 2 3 4 (332.0 in.) (341.0 in.) (368.0 in.) (389.0 in.)
Mast D570 D570 D570 D570
Group Number 8433 8661 9347 9881
Mast Assy 580071376 580071377 580071378 580087178
1 Outer Mast 580071379 580071380 580071381 580087169
2 Intermediate Mast 580071382 580071383 580071384 ----
3 Inner Mast 580071385 580071386 580071387 580086738
580086737

a. . . . . Mast Assy .......................................................................................................... 1
1 a. . . . . Outer Mast ..................................................................................................... 1
2 a. . . . . Intermediate Mast ......................................................................................... 1
3 a. . . . . Inner Mast ..................................................................................................... 1
4 932120906 Setscrew ............................................................................................................ 8
5 937501910 Nut ...................................................................................................................... 8
6 907595300 Load Roller ........................................................................................................ 8

G11396 08-06

6.9 INCH

7 449029027 Snap Ring .......................................................................................................... 8
8 503185100 Wear Plug .......................................................................................................... 8
9 031129200 Pin ...................................................................................................................... 2
10 502314100 Shim ................................................................................................................... 4
11 502313100 Wear Plate ......................................................................................................... 4
12 580049010 Capscrew ........................................................................................................... 4
13 580022963 Capscrew ........................................................................................................... 1
14 504353200 Cushion ............................................................................................................. 8
15 580040917 Plate ................................................................................................................... 2
16 503068200 Shim ................................................................................................................... 4
17 502566903 Washer ............................................................................................................... 4
18 931017915 Capscrew ........................................................................................................... 4
19 500303502 Shim ................................................................................................................... 2
20 500302502 Wear Plate ......................................................................................................... 1
21 500303501 Shim ................................................................................................................... 2
22 500302501 Wear Plate ......................................................................................................... 1
FOOTNOTES:
a Refer to Table

08-06 G11396
NOTES

G11398 08-06
MAIN LIFT (FIGURE 7-10)

6.9 INCH

08-06 G11398
MAIN LIFT
6.9 INCH
C585

ITEM 1 2 3 4 (401.0 in.) (422.0 in.)
Mast C585 C585
1 Chain 902977484 902977490
14 Hose Assy 580059089 580059090
16 Hose Assy 580059079 580059080
D570

ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.)
Mast D570 D570 D570 D570
Group Number 6909 7290 7671 8128
1 Chain 902977462 902977436 902977440 902977444
14 Hose Assy 580059082 580059083 580059084 580059085
16 Hose Assy 580059072 580059073 580059074 580059075
D570

ITEM 1 2 3 4 (332.0 in.) (341.0 in.) (368.0 in.) (389.0 in.)
Mast D570 D570 D570 D570
Group Number 8433 8661 9347 9881
1 Chain 902977493 902977467 902977474 902977481
14 Hose Assy 580059086 580059087 580059088 580086760
16 Hose Assy 580059076 580059077 580059078 580086750

1 a. . . . . Chain .................................................................................................................. 2
2 503151200 Retainer ............................................................................................................. 2
3 500227905 Snap Ring .......................................................................................................... 2
4 520005802 Back-Up Ring .................................................................................................... 2
5 504049202 Washer ............................................................................................................... 2
6 580046451 Capscrew ........................................................................................................... 2
7 ..... Lift Cylinder Assembly ..................................................................................... 2
8 580071927 Bracket ............................................................................................................... 2
9 580047714 Capscrew ........................................................................................................... 4
10 580059092 Hose Assy 8433 mm - 8661 mm ........................................................................ 1
10 580059093 Hose Assy 9347 mm to 10719 mm .................................................................. 1
11 580030966 Capscrew ........................................................................................................... 1

G11398 08-06
MAIN LIFT
6.9 INCH

12 580046658 Clamp ................................................................................................................. 1
13 580043659 Hyd Velocity Fuse ............................................................................................. 2
14 a. . . . . Hose Assy ......................................................................................................... 1
15 580077932 Bracket ............................................................................................................... 2
16 a. . . . . Hose Assy ......................................................................................................... 1
17 580039404 Fitting ................................................................................................................. 1
18 580047714 Capscrew ........................................................................................................... 2
19 449015011 Nut ...................................................................................................................... 4
20 015416200 Cotter Pin ........................................................................................................... 2
21 505590500 Chain Anchor .................................................................................................... 2
22 519686300 Pin ...................................................................................................................... 2
23 503837200 Shim ................................................................................................................... 4
24 504353200 Cushion ............................................................................................................. 2
25 312850032 Strap Clamp ....................................................................................................... 6
26 580043673 Hyd Velocity Fuse ............................................................................................. 1
27 580072259 Hose Clamp ....................................................................................................... 6
FOOTNOTES:
a Refer to Table

08-06 G11398
NOTES

G11400 08-06
MAIN LIFT CYLINDER ASSEMBLY (FIGURE 7-11)

6.9 INCH

08-06 G11400

6.9 INCH
C585

1 2 3 4 (401.0 in.) (422.0 in.)
ITEM Mast C585 C585
Cylinder
8606744 8606751
Group Number
Cylinder Assy 580072256 580042602
3 Spacer 506080541 506080528
4 Cylinder Rod 507450544 507450551
13 Tube Wldmt- 507453523 507453551
Cylinder
D570

1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.)
ITEM Mast D570 D570 D570 D570
Group Number 6909 7290 7671 8128
Cylinder
8606701 8606706 8606711 8606717
Group Number
Cylinder Assy 580042595 580042596 580042597 580042598
3 Spacer 520045253 506080526 506080543 506080527
4 Cylinder Rod 507450501 507450506 507450511 507450517
13 Tube Wldmt- 507453528 507453533 507453538 507453501
Cylinder
D570

1 2 3 4 (332.0 in.) (341.0 in.) (368.0 in.) (389.0 in.)
Group Number 8433 8661 9347 9881
Cylinder
8606721 8606724 8606733 8606740
Group Number
Cylinder Assy 580042599 580042600 580042601 580086909
3 Spacer 506080541 506080541 506080543 506080541
4 Cylinder Rod 507450521 507450524 507450533 507450540
13 Tube Wldmt- 507453544 507453508 507453512 507453520
Cylinder

G11400 08-06

6.9 INCH

b. . . . . Cylinder Assy .................................................................................................... 1
1 580043673 Hyd Velocity Fuse ........................................................................................ 1
2 504017206 Wear Ring ...................................................................................................... 1
3 b. . . . . Spacer ........................................................................................................... 1
4 b. . . . . Cylinder Rod ................................................................................................. 1
5 012823300 O-Ring ........................................................................................................... 1
6 502011911 Back-Up Ring ................................................................................................ 1
7 504804789 Seal ................................................................................................................ 1
8 504232217 Back-Up Ring ................................................................................................ 1
9 520045346 Rod Wiper ..................................................................................................... 1
10 580042591 Gland ............................................................................................................. 1
11 502687901 Sealing Ring .................................................................................................. 1
12 501753914 Screw ............................................................................................................. 1
13 b. . . . . Tube Wldmt-Cylinder ................................................................................... 1
14 580042613 Kit-Seal (Includes Items 5-9, 11, 15-16) ......................................................... 1
15 a 504017206 Wear Ring ................................................................................................. 1
16 a 580000824 Sleeve ........................................................................................................ 1
FOOTNOTES:

08-06 G11400
NOTES

G11402 08-06
FREE-LIFT (FIGURE 7-12)

6.9 INCH

08-06 G11402
FREE-LIFT
6.9 INCH
C585

ITEM 1 2 3 4 (401.0 in.) (422.0 in.)
Mast C585 C585
4 Chain 902977419 902977430
D570

ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.)
Mast D570 D570 D570 D570
Group Number 6909 7290 7671 8128
4 Chain 902977405 902977408 902977410 902977426
D570

ITEM 1 2 3 4 (332.0 in.) (341.0 in.) (368.0 in.) (389.0 in.)
Mast D570 D570 D570 D570
Group Number 8433 8661 9347 9881
4 Chain 902977412 902977413 902977416 902977428

1 ..... Free-Lift Cylinder Assembly ............................................................................ 1
2 015003300 Locknut .............................................................................................................. 2
3 505582500 Clamp ................................................................................................................. 1
4 a. . . . . Chain .................................................................................................................. 1
5 449015011 Nut ...................................................................................................................... 4
6 519686300 Pin ...................................................................................................................... 2
7 015416200 Cotter Pin ........................................................................................................... 2
8 505590500 Chain Anchor .................................................................................................... 2
9 580016811 Crosshead ......................................................................................................... 1
10 500227907 Snap Ring .......................................................................................................... 1
11 524169342 Chain Sheave .................................................................................................... 2
12 449029011 Snap Ring .......................................................................................................... 2
13 580006788 Screw ................................................................................................................. 4
14 580032377 Capscrew ........................................................................................................... 2
15 449022016 Lockwasher ....................................................................................................... 2
16 449021001 Washer ............................................................................................................... 2
17 580016813 Guard ................................................................................................................. 1
18 507163500 Sheave ............................................................................................................... 2
19 507162500 Sheave ............................................................................................................... 1
20 580016814 Sheave ............................................................................................................... 1

G11402 08-06
FREE-LIFT
6.9 INCH

21 502566903 Washer ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

08-06 G11402
NOTES

G11404 08-06
FREE-LIFT CYLINDER ASSEMBLY (FIGURE 7-13)

6.9 INCH

08-06 G11404

6.9 INCH
C585

1 2 3 4 (401.0 in.) (422.0 in.)
ITEM Mast C585 C585
Cylinder
8606844 8606851
Group Number
Cylinder Assy 580064951 580042775
3 Cylinder Rod 507452544 507452551
11 Tube Wldmt- 520670620 520670627
Cylinder
D570

1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.)
Group Number 6909 7290 7671 8128
Cylinder
8606801 8606806 8606811 8606817
Group Number
Cylinder Assy 580042768 580042769 580042770 580042771
3 Cylinder Rod 507452501 507452506 507452511 507452517
11 Tube Wldmt- 520670634 520670639 520670644 520670650
Cylinder
D570

1 2 3 4 (332.0 in.) (341.0 in.) (368.0 in.) (389.0 in.)
Group Number 8433 8661 9347 9881
Cylinder
8606821 8606824 8606833 8606840
Group Number
Cylinder Assy 580042772 580042773 580042774 580086921
3 Cylinder Rod 507452521 507452524 507452533 507452540
11 Tube Wldmt- 520670654 520670657 520670609 520670616
Cylinder

b. . . . . Cylinder Assy .................................................................................................... 1
1 580002659 Wear Ring ...................................................................................................... 1

G11404 08-06

6.9 INCH

2 502895208 Piston Ring ................................................................................................... 1
3 b. . . . . Cylinder Rod ................................................................................................. 1
4 502011910 Back-Up Ring ................................................................................................ 1
5 015492400 O-Ring ........................................................................................................... 1
6 580042749 Seal ................................................................................................................ 1
7 580042747 Rod Wiper ..................................................................................................... 1
8 580042766 Gland ............................................................................................................. 1
9 580072257 Capscrew ...................................................................................................... 1
10 504242236 Seal ................................................................................................................ 1
11 b. . . . . Tube Wldmt-Cylinder ................................................................................... 1
12 580042767 Kit-Cylinder Seal (Includes Items 1, 4-7, 10, 13-14) ....................................... 1
13 a 507444572 Sleeve ........................................................................................................ 1
14 a 502687901 Sealing Ring ............................................................................................. 1
FOOTNOTES:

08-06 G11404
NOTES

G11406 08-06
SHEAVES (FIGURE 7-14)

6.9 INCH

08-06 G11406
SHEAVES
6.9 INCH

1 500227907 Snap Ring .......................................................................................................... 1
2 504489500 Hose Sheave ..................................................................................................... 1
3 580072258 Hose Guide ........................................................................................................ 1
4 580047714 Capscrew ........................................................................................................... 2
5 524169341 Chain Sheave .................................................................................................... 2
6 015916300 Snap Ring .......................................................................................................... 2
7 504488500 Hose Sheave ..................................................................................................... 2
8 064569600 Washer ............................................................................................................... 1
9 015915300 Snap Ring .......................................................................................................... 1
10 580072264 Capscrew ........................................................................................................... 1
11 054585400 Snap Ring .......................................................................................................... 1
12 507162500 Sheave ............................................................................................................... 1
13 580071941 Stubshaft ........................................................................................................... 1

G11414 08-06
HEIGHT SENSOR (FIGURE 7-15)

SHEET 1 OF 2 (→ PENDING PER ECN 84905-06)

580060866 Sensor ................................................................................................................ 1
1 580053021 Plate ............................................................................................................... 1
2 580061316 Pulley .............................................................................................................. 1
3 580053019 Pulley .............................................................................................................. 1
4 580062992 Encoder .......................................................................................................... 1
5 580063009 Pin .................................................................................................................. 1
6 580061205 Plate ............................................................................................................... 1
7 580061385 Bearing ........................................................................................................... 4
8 580061204 Spacer ............................................................................................................ 1
9 580063008 Spacer ............................................................................................................ 1
10 449022018 Washer ........................................................................................................... 1
11 449001272 Capscrew ....................................................................................................... 1
12 504152200 Snap Ring ....................................................................................................... 2
13 580072820 Setscrew ......................................................................................................... 2
14 580072821 Snap Ring ....................................................................................................... 1

03-08 G11927

SHEET 1 OF 2 (PENDING PER ECN 84905-06 →)

580060866 Sensor ................................................................................................................ 1
1 580053021 Plate ............................................................................................................... 1
2 580061316 Pulley .............................................................................................................. 1
3 580053019 Pulley .............................................................................................................. 1
4 580062992 Encoder .......................................................................................................... 1
5 580063009 Pin .................................................................................................................. 1
6 580011845 Bracket ........................................................................................................... 1
7 580061385 Bearing ........................................................................................................... 4
8 937100905 Nut .................................................................................................................. 1
9 580063008 Spacer ............................................................................................................ 1
10 580011895 Grommet ........................................................................................................ 1
11 449001272 Capscrew ....................................................................................................... 1
12 504152200 Snap Ring ....................................................................................................... 2
13 580072820 Setscrew ......................................................................................................... 2
14 580072821 Snap Ring ....................................................................................................... 1

G11418 08-06

SHEET 2 OF 2

08-06 G11418
HEIGHT SENSOR
SHEET 2 OF 2
KEY:
A: 5.5 Inch Heavy
B: 6.9 Inch
QTY
1 580060866 Sensor ........................................................................................................ 1 1
2 580086202 Plate ........................................................................................................... 2 2
3 580086205 Plate ........................................................................................................... 2 2
4 580061792 Capscrew ................................................................................................... 8 8
5 312850032 Strap Clamp ............................................................................................... 2 2
6 580063524 Cable (95") ................................................................................................. 1 ..
6 580063525 Cable (101") ............................................................................................... 1 ..
6 580063526 Cable (107") ............................................................................................... 1 ..
6 580063527 Cable (110") ............................................................................................... 1 ..
6 580063529 Cable (119") ............................................................................................... 1 1
6 580063530 Cable (125") ............................................................................................... 1 1
6 580063531 Cable (131") ............................................................................................... 1 1
6 580063532 Cable (138") ............................................................................................... .. 1
6 580063533 Cable (143") ............................................................................................... .. 1
6 580063534 Cable (146") ............................................................................................... .. 1
6 580063535 Cable (157") ............................................................................................... .. 1
6 580063536 Cable (170") ............................................................................................... .. 1
6 580063537 Cable (179") ............................................................................................... .. 1
6 580063539 Cable (186") ............................................................................................... .. 1
7 580063729 Timing Belt (95/212) ................................................................................... 1 ..
7 580063730 Timing Belt (101/224) ................................................................................. 1 ..
7 580063731 Timing Belt (107/242) ................................................................................. 1 ..
7 580063732 Timing Belt (110/245) ................................................................................. 1 ..
7 a 580063733 Timing Belt (119/266) ................................................................................. 1 1
7 b 580063734 Timing Belt (125/278) ................................................................................. 1 1
7 c 580063735 Timing Belt (131/293) ................................................................................. 1 1
7 580063736 Timing Belt (138/320) ................................................................................. .. 1
7 580063737 Timing Belt (143/332) ................................................................................. .. 1
7 580063738 Timing Belt (146/341) ................................................................................. .. 1
7 580063739 Timing Belt (157/368) ................................................................................. .. 1
7 580063740 Timing Belt (170/401) ................................................................................. .. 1
7 580063741 Timing Belt (179/422) ................................................................................. .. 1
7 580063742 Timing Belt (186/440) ................................................................................. .. 1
d 903828303 Clamp ......................................................................................................... 2 2
FOOTNOTES:
a 119/272 for 6.9" Mast c 131/302 for 6.9" Mast
b 125/287 for 6.9" Mast d Not Illustrated

G11418 08-06
NOTES

SECTION 8
8 ATTACHMENTS AND HEADER HOSE GROUP

CONTENTS
SECTION 8
ATTACHMENTS AND HEADER HOSE GROUP
DESCRIPTION PAGE
ATTACHMENT CABLE
5.5 INCH ...................................................................................................................................................... 8-30
6.9 INCH ...................................................................................................................................................... 8-34
ATTACHMENT HOSES
5.5 INCH ...................................................................................................................................................... 8-32
ATTACHMENTS
DOUBLE REACH ........................................................................................................................................ 8-10
SINGLE REACH .......................................................................................................................................... 8-2
DRIP SHIELD .................................................................................................................................................. 8-40
FORKS ............................................................................................................................................................ 8-38
FRONT FRAME ............................................................................................................................................... 8-20
MAST CONNECTION
5.5" HEAVY ................................................................................................................................................. 8-26
6.9" .............................................................................................................................................................. 8-28
REACH CYLINDER ......................................................................................................................................... 8-24
REAR FRAME ................................................................................................................................................. 8-18
SCISSOR ASSEMBLY
DOUBLE REACH ........................................................................................................................................ 8-12
SINGLE REACH .......................................................................................................................................... 8-4
SCISSORS
DOUBLE REACH ........................................................................................................................................ 8-14
SINGLE REACH .......................................................................................................................................... 8-6
WIRE HARNESS
DOUBLE REACH ........................................................................................................................................ 8-16
SINGLE REACH .......................................................................................................................................... 8-8

G11473 08-06
ATTACHMENTS (FIGURE 8-1)

SINGLE REACH

08-06 G11473
ATTACHMENTS
SINGLE REACH

1 ..... Front Frame (w/sideshift) .................................................................................... 1
2 ..... Scissors .............................................................................................................. 1
3 580074652 Shield .................................................................................................................. 1
4 ..... Rear Frame ......................................................................................................... 1
5 580036662 Capscrew ............................................................................................................ 5
6 580047714 Capscrew ............................................................................................................ 6
7 900014292 Capscrew ............................................................................................................ 2
8 580077867 Bracket ................................................................................................................ 2
9 520039885 Washer ............................................................................................................... AR
10 504732200 Bumper ............................................................................................................... 2
11 931013904 Capscrew ............................................................................................................ 2

G11469 08-06
SCISSOR ASSEMBLY (FIGURE 8-2)

SINGLE REACH

08-06 G11469
SCISSOR ASSEMBLY
SINGLE REACH

1 932107911 Capscrew ............................................................................................................ 2
2 580022515 Pin ....................................................................................................................... 2
3 505970500 Nut ...................................................................................................................... 4
4 505977590 Screw .................................................................................................................. 4
5 580074607 Hose Guard ........................................................................................................ 1
6 505970573 Nut ...................................................................................................................... 2
7 502889200 Pin ....................................................................................................................... 2
8 580011872 Capscrew ............................................................................................................ 2
9 a 580074649 Rod End .............................................................................................................. 2
9 b 580086987 Rod End .............................................................................................................. 2
10 a 580036662 Capscrew ............................................................................................................ 2
10 b 580050167 Capscrew ............................................................................................................ 2
FOOTNOTES:
a → S/N C861N02521G b S/N C861N02522G →

G11511 08-06
SCISSORS (FIGURE 8-3)

SINGLE REACH

08-06 G11511
SCISSORS
SINGLE REACH

1 449001241 Capscrew ............................................................................................................ 6
1 580096477 Bolt (Alternate Part) .......................................................................................... 6
2 580077871 Washer ............................................................................................................... 6
3 580077872 Cap ..................................................................................................................... 2
4 449029009 Snap Ring .......................................................................................................... 2
5 580077873 Arm ..................................................................................................................... 1
6 580077874 Arm ..................................................................................................................... 1
7 507033500 Load Roller ........................................................................................................ 2
8 504562100 Wear Plug .......................................................................................................... 2
9 015628700 Grease Fitting .................................................................................................... 6
10 503229200 Bearing (Spherical) ........................................................................................... 2
11 580009185 Bearing Set ........................................................................................................ 2
12 932119907 Setscrew ............................................................................................................ 2
13 580047256 Nut ...................................................................................................................... 2
14 502882200 Bearing .............................................................................................................. 2
15 580077875 Arm ..................................................................................................................... 1
16 580016608 Bushing ............................................................................................................. 2
17 580077876 Bushing ............................................................................................................. 2
18 580074656 Shaft ................................................................................................................... 2
19 580011872 Capscrew ........................................................................................................... 2
20 580022515 Pin ...................................................................................................................... 2
21 502889200 Pin ...................................................................................................................... 2
22 505970500 Nut ...................................................................................................................... 4
23 580019860 Fitting ................................................................................................................. 4
24 932107911 Capscrew ........................................................................................................... 2
25 580060314 Reach Cylinder (RH) ......................................................................................... 1
25 c 580090675 Reach Cylinder (RH) ........................................................................................... 1
26 580060313 Reach Cylinder (LH) ......................................................................................... 1
26 c 580090674 Reach Cylinder (LH) ........................................................................................... 1
27 580083738 Sensor ................................................................................................................ 1
27 580083737 Plate ................................................................................................................... 1
28 932116903 Setscrew ............................................................................................................ 2
30 580074658 Plate ................................................................................................................... 1
31 518805626 Capscrew ........................................................................................................... 1
32 900014292 Capscrew ........................................................................................................... 2
33 580077867 Bracket ............................................................................................................... 2
34 a 580074649 Rod End .............................................................................................................. 2
34 b 580086987 Rod End ............................................................................................................. 2
FOOTNOTES:
b PENDING PER ECN 10333406 →

G11475 08-06

SINGLE REACH

08-06 G11475
WIRE HARNESS
SINGLE REACH

1 580059600 Wire Harness ...................................................................................................... 1
2 580047714 Capscrew ............................................................................................................ 6
3 580058178 Hose Assy ........................................................................................................... 1
4 580058177 Hose Assy ........................................................................................................... 1
5 580074659 Bracket ................................................................................................................ 1
6 312850042 Strap Clamp ........................................................................................................ 1
7 501904909 Rivet .................................................................................................................... 2
7 580056613 Fastener (Alternate Part) .................................................................................... 3
8 580026812 Clip ...................................................................................................................... 3
9 501921903 Hose Clamp ........................................................................................................ 1
10 449021003 Washer ............................................................................................................... 1
11 518791613 Capscrew ............................................................................................................ 1
12 312850034 Strap Clamp ........................................................................................................ 5
13 500412906 Clamp ................................................................................................................. 2
14 580047714 Capscrew ............................................................................................................ 6
a 580000749 Clamp ................................................................................................................. 1
a 580037180 Capscrew ............................................................................................................ 1
a 580094640 Cable Assy .......................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11465 08-06
ATTACHMENTS (FIGURE 8-5)

DOUBLE REACH

08-06 G11465
ATTACHMENTS
DOUBLE REACH

1 ..... Front Frame ........................................................................................................ 1
2 ..... Scissors .............................................................................................................. 1
3 580074652 Shield .................................................................................................................. 1
4 ..... Rear Frame ......................................................................................................... 1
5 580036662 Capscrew ............................................................................................................ 5
6 580047714 Capscrew ............................................................................................................ 6
7 900014292 Capscrew ............................................................................................................ 2
8 580077867 Bracket ................................................................................................................ 2

G11461 08-06
SCISSOR ASSEMBLY (FIGURE 8-6)

DOUBLE REACH

08-06 G11461
SCISSOR ASSEMBLY
DOUBLE REACH

1 932107911 Capscrew ........................................................................................................... 2
2 580022515 Pin ...................................................................................................................... 2
3 505970500 Nut ...................................................................................................................... 4
4 580074647 Block .................................................................................................................. 2
5 580049331 Capscrew ........................................................................................................... 4
6 518805626 Capscrew ........................................................................................................... 4
7 580074645 Shim ................................................................................................................... AR
8 580074646 Stop .................................................................................................................... 2
9 505977590 Screw ................................................................................................................. 4
10 506395532 Capscrew ........................................................................................................... 2
11 580075562 Clip ..................................................................................................................... 2
12 940400906 Washer ............................................................................................................... 2
13 505970573 Nut ...................................................................................................................... 2
14 520039885 Washer ............................................................................................................... AR
15 504732200 Bumper .............................................................................................................. 2
16 931013904 Capscrew ............................................................................................................ 2
17 580074615 Hose Guide ........................................................................................................ 1
18 502889200 Pin ...................................................................................................................... 2
19 580011872 Capscrew ........................................................................................................... 2
20 a 580074649 Rod End .............................................................................................................. 2
20 b 580086987 Rod End ............................................................................................................. 2
21 a 580036662 Capscrew ........................................................................................................... 2
21 b 580050167 Capscrew ........................................................................................................... 2
FOOTNOTES:
a → S/N C861N02521G b S/N C861N02522G →

G11512 08-06
SCISSORS (FIGURE 8-7)

DOUBLE REACH

08-06 G11512
SCISSORS
DOUBLE REACH

1 449001241 Capscrew ............................................................................................................ 12
1 580096477 Bolt (Alternate Part) .......................................................................................... 12
2 580077871 Washer ............................................................................................................... 12
3 580077872 Cap ..................................................................................................................... 4
4 580077867 Bracket ............................................................................................................... 2
5 900014292 Capscrew ........................................................................................................... 2
6 580009185 Bearing Set ........................................................................................................ 4
7 580077877 Thrust Washer ................................................................................................... 4
8 015423900 Cotter Pin ........................................................................................................... 4
9 015628700 Grease Fitting .................................................................................................... 10
10 580016608 Bushing ............................................................................................................. 2
11 504562100 Wear Plug .......................................................................................................... 2
12 507033500 Load Roller ........................................................................................................ 2
13 449029009 Snap Ring .......................................................................................................... 2
14 580077878 Cap ..................................................................................................................... 4
15 502882200 Bearing .............................................................................................................. 2
16 932119907 Setscrew ............................................................................................................ 2
17 580047256 Nut ...................................................................................................................... 2
18 580026909 Bushing ............................................................................................................. 4
19 580083738 Sensor ................................................................................................................ 1
20 518805626 Capscrew ........................................................................................................... 1
21 502889200 Pin ...................................................................................................................... 2
22 505970500 Nut ...................................................................................................................... 2
23 580011872 Capscrew ........................................................................................................... 2
24 a 580074649 Rod End .............................................................................................................. 2
24 b 580086987 Rod End ............................................................................................................. 2
25 580074658 Plate ................................................................................................................... 1
26 580060314 Reach Cylinder (RH) ......................................................................................... 1
26 c 580090675 Reach Cylinder (RH) ........................................................................................... 1
27 580060313 Reach Cylinder (LH) ......................................................................................... 1
27 c 580090674 Reach Cylinder (LH) ........................................................................................... 1
28 580019860 Fitting ................................................................................................................. 4
29 580077879 Arm ..................................................................................................................... 2
30 580022515 Pin ...................................................................................................................... 2
31 505970500 Nut ...................................................................................................................... 2
32 932107911 Capscrew ........................................................................................................... 4
33 580077883 Nut ...................................................................................................................... 1
34 580077884 Arm ..................................................................................................................... 1
35 580077885 Arm ..................................................................................................................... 1
36 580077880 Arm (Front) ........................................................................................................ 1
37 580077881 Arm ..................................................................................................................... 1
38 580077882 Arm (Rear) ......................................................................................................... 1
39 580074656 Shaft ................................................................................................................... 2
40 580077876 Bushing ............................................................................................................. 2
41 503229200 Bearing (Spherical) ........................................................................................... 2
FOOTNOTES:
b PENDING PER ECN 10333406 →

G11467 08-06

DOUBLE REACH

08-06 G11467
WIRE HARNESS
DOUBLE REACH

1 580059601 Wire Harness ..................................................................................................... 1
2 580058180 Hose Assy ......................................................................................................... 1
3 580058181 Hose Assy ......................................................................................................... 1
4 580047714 Capscrew ........................................................................................................... 6
5 580074659 Bracket ............................................................................................................... 1
6 312850042 Strap Clamp ....................................................................................................... 2
7 501904909 Rivet .................................................................................................................... 2
7 580056613 Fastener (Alternate Part) .................................................................................. 3
8 580026812 Clip ..................................................................................................................... 3
9 501921903 Hose Clamp ....................................................................................................... 1
10 449021003 Washer ............................................................................................................... 1
11 518791613 Capscrew ........................................................................................................... 1
12 312850032 Strap Clamp ....................................................................................................... 4
13 500412906 Clamp ................................................................................................................. 2
14 580047714 Capscrew ........................................................................................................... 6
a 580000749 Clamp ................................................................................................................. 1
a 580037180 Capscrew ........................................................................................................... 1
a 580094640 Cable Assy .......................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11924 03-08
REAR FRAME (FIGURE 8-9)

03-08 G11924
REAR FRAME
1 580077868 Frame Wldmt (5.5 Inch Mast) ............................................................................. 1
2 580091745 Plate ............................................................................................................... 1
3 580091746 Plate ............................................................................................................... 1
4 449001296 Capscrew ............................................................................................................ 4
5 a 909086104 Shim (0.125 in.) .................................................................................................. 8
6 a 907806300 Side Roller .......................................................................................................... 2
7 504233232 Shim (0.020 in.) .................................................................................................. 10
8 580042312 Load Roller (Tapered) ......................................................................................... 6
9 015916300 Snap Ring ........................................................................................................... 6
10 909086102 Shim (0.030 in.) .................................................................................................. 8
11 580049387 Capscrew ............................................................................................................ 4
12 580077870 Block ................................................................................................................... 2
13 449022017 Lockwasher ......................................................................................................... 4
FOOTNOTES:
a Used on 6.9 " mast only

G11509 08-06
FRONT FRAME (FIGURE 8-10)

08-06 G11509
FRONT FRAME
KEY:
A: Single Reach with Side-shift
B: Double Reach with Side-shift
C: Single Reach without Side-shift
QTY
580073907 Side-Shift Carriage (Single Reach) ................................................... 1 .. ..
580073908 Frame (Double Reach) .................................................................... .. 1 ..
580073909 Frame (Single Reach) ....................................................................... .. .. 1
1 580060102 Pad ................................................................................................ 1 1 ..
2 580024564 Pad ................................................................................................ 1 1 ..
3 580024565 Pad ................................................................................................ 1 1 ..
4 580024555 Washer ......................................................................................... 2 2 2
5 580024551 Washer ......................................................................................... 2 2 2
6 580024550 Screw ............................................................................................ 2 2 2
7 580024561 Pin ................................................................................................. 2 2 2
8 580024554 Bushing ........................................................................................ 2 2 2
9 580024556 Hook ............................................................................................. 2 2 2
10 580024546 Screw ............................................................................................ 4 4 4
11 580024568 Rod ............................................................................................... 2 2 ..
12 580024573 Snap Ring .................................................................................... 2 2 ..
13 580024569 Bushing ........................................................................................ 2 2 ..
14 580060103 Pad ................................................................................................ 1 1 ..
15 580024547 Nut ................................................................................................ 2 2 2
16 580060111 Frame ........................................................................................... 1 1 ..
16 580060113 Frame ............................................................................................ .. .. 1
17 580024544 Screw ............................................................................................ 1 1 1
18 580024570 Hook ............................................................................................. 2 2 ..
19 580024548 Screw ............................................................................................ 4 4 ..
20 580024545 Screw ............................................................................................ 2 2 2
21 580024543 Bushing ........................................................................................ 2 2 2
22 580024571 Cylinder Assy .............................................................................. 1 1 1
23 580033680 Housing ................................................................................... 1 1 1
24 580033883 Cylinder Rod ........................................................................... 2 2 2
25 580032383 Bushing ................................................................................... 2 2 2
580033681 Kit-Seal (Tilt Cylinder) ............................................................ 1 1 1
26 ..... Wear Ring ............................................................................ 2 2 2
27 ..... O-Ring .................................................................................. 2 2 2
28 ..... Back-Up Ring ...................................................................... 2 2 2
29 ..... Seal ...................................................................................... 2 2 2
30 ..... Wiper .................................................................................... 2 2 2
31 580032452 Lockring ................................................................................... 2 2 2
32 504756901 Capscrew (Sideshift Limiter) ............................................................. 2 2 2
33 580023311 Stop (Sideshift Limiter) ...................................................................... 2 2 2
34 580024552 Seal ................................................................................................... 1 1 1
35 580024572 Rod Wiper ......................................................................................... 1 1 1
a 580060108 Kit-Seal (Shifting) ............................................................................ 1 1 ..
a 580073757 Hydraulic Control Valve (FG11337 [Page 6-16]).......................... 1 1 ..
a 580073758 Hydraulic Control Valve (FG11339 [Page 6-14]).............................. .. .. 1

G11509 08-06
FOOTNOTES:
a Not Illustrated

08-06 G11509
NOTES

G11513 08-06
REACH CYLINDER (FIGURE 8-11)

08-06 G11513
REACH CYLINDER
580060313 Reach Cylinder (LH) ......................................................................................... 1
580090674 Reach Cylinder (LH)(Alternate Part) (FG11463 [Page 6-6], FG11471 [Page
6-4])..................................................................................................................... 1
580060314 Reach Cylinder (RH) ......................................................................................... 1
580090675 Reach Cylinder (RH)(Alternate Part) (FG11463 [Page 6-6], FG11471 [Page
6-4])..................................................................................................................... 1
1 507444586 Tube Wldmt-Cylinder (LH) ........................................................................... 1
1 507444587 Tube Wldmt-Cylinder (RH) ........................................................................... 1
2 517085603 Cylinder Rod ................................................................................................. 1
3 500381501 Rod Wiper ..................................................................................................... 1
4 507444589 Gland ............................................................................................................. 1
5 580022500 Rod Seal ........................................................................................................ 1
6 012825700 O-Ring ........................................................................................................... 2
7 502011927 Back-Up Ring ................................................................................................ 1
8 507444590 Piston ............................................................................................................ 1
9 504020510 Seal ................................................................................................................ 1
10 502637901 Locknut ......................................................................................................... 1
507444591 Kit-Seal (Includes Items 3, 5-7, 9) ...................................................................... 1

G11459 08-06

5.5" HEAVY

08-06 G11459
MAST CONNECTION
5.5" HEAVY

1 580043652 Bracket ............................................................................................................... 1
2 580040917 Plate ................................................................................................................... 2
3 931017915 Capscrew ........................................................................................................... 4
4 502566903 Washer ............................................................................................................... 4
5 503068200 Shim ................................................................................................................... 2
6 580058865 Hose Assy ........................................................................................................... 1
7 580038076 Switch ................................................................................................................ 1
8 580030966 Capscrew ........................................................................................................... 2
9 449021001 Washer ............................................................................................................... 2
10 449015014 Nut ...................................................................................................................... 2
11 058889000 Washer ............................................................................................................... 4
12 449001393 Capscrew ........................................................................................................... 4

G11458 08-06

6.9"

08-06 G11458
MAST CONNECTION
6.9"

1 580040917 Plate ................................................................................................................... 2
2 502566903 Washer ............................................................................................................... 4
3 503068200 Shim ................................................................................................................... 2
4 931017915 Capscrew ........................................................................................................... 4
5 580074622 Switch ................................................................................................................ 1
6 580058866 Hose (6.9" Standard) .......................................................................................... 1
6 580058867 Hose (6.9" Tall) .................................................................................................. 1
7 058889000 Washer ............................................................................................................... 4
8 449001393 Capscrew ........................................................................................................... 4
9 580038076 Switch ................................................................................................................ 1
10 449015014 Nut ...................................................................................................................... 2
11 449021001 Washer ............................................................................................................... 2
12 580043652 Bracket ............................................................................................................... 1
13 580030966 Capscrew ........................................................................................................... 2
a 312850034 Strap Clamp ....................................................................................................... 4
FOOTNOTES:
a Not Illustrated

G11407 08-06
ATTACHMENT CABLE (FIGURE 8-14)

5.5 INCH

08-06 G11407
ATTACHMENT CABLE
5.5 INCH
B701

ITEM 1 2 3 4 (212.0 in.) (234.6 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5960 6071 6223
1 Cable Assy 580071260 580071261 580071262 580071263
B701

ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
1 Cable Assy 580071264 580071265 580071266

1 580039499 Connector ....................................................................................................... 2
1 580039500 Connector ....................................................................................................... 2
1 580039513 Terminal ......................................................................................................... 10
1 a. . . . . Cable Assy .......................................................................................................... 1
2 505314200 Spring ................................................................................................................. 2
3 520009800 Grip ..................................................................................................................... 2
4 580071943 Bracket ................................................................................................................ 1
5 580047714 Capscrew ............................................................................................................ 3
6 501921903 Hose Clamp ........................................................................................................ 2
7 580039438 Capscrew ............................................................................................................ 2
FOOTNOTES:
a Refer to Table

G11408 08-06
ATTACHMENT HOSES (FIGURE 8-15)

5.5 INCH

08-06 G11408
ATTACHMENT HOSES
5.5 INCH
B701

ITEM 1 2 3 4 (212.0 in.) (234.6 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5960 6071 6223
1 Hose Assy 580059036 580059018 580059009 580059011
B701

ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
1 Hose Assy 580059013 580059022 580059037

1 a. . . . . Hose Assy ........................................................................................................... 2
2 580017237 Clamp ................................................................................................................. 3
3 580071940 Bracket ................................................................................................................ 1
4 580024707 Capscrew ............................................................................................................ 4
5 505965599 Clamp ................................................................................................................. 2
6 504068704 Hose Clamp ........................................................................................................ 6
7 580049840 Capscrew ............................................................................................................ 2
8 580047714 Capscrew ............................................................................................................ 8
9 580072265 Bracket ................................................................................................................ 1
10 937100905 Nut ...................................................................................................................... 2
FOOTNOTES:
a Refer to Table

G11409 08-06
ATTACHMENT CABLE AND HOSES (FIGURE 8-16)

6.9 INCH

08-06 G11409

6.9 INCH
C585

ITEM 1 2 3 4 (401.0 in.) (422.0 in.)
Mast C585 C585
5 Cable Assy 580071388 580071389
10 Hose Assy 580059064 580059066
11 Hose Assy 580059065 580059067
13 Hose Assy 580059020 580059021
15 Hose Assy 580059033 580059034
D570

ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.)
Mast D570 D570 D570 D570
Group Number 6909 7290 7671 8128
5 Cable Assy 580071353 580071354 580071355 580071356
10 Hose Assy 580059052 580059053 580059054 580059056
11 Hose Assy 580059053 580059054 580059055 580059058
13 Hose Assy 580072260 580059015 580059016 580072261
15 Hose Assy 580072263 580059024 580059029 580059030
D570

ITEM 1 2 3 4 (332.0 in.) (341.0 in.) (368.0 in.) (389.0 in.)
Mast D570 D570 D570 D570
Group Number 8433 8661 9347 9881
5 Cable Assy 580071373 580071374 580071375 580086759
10 Hose Assy 580059057 580059059 580059062 580086756
11 Hose Assy 580059060 580059061 580059063 580086757
13 Hose Assy 580059017 580072262 580059019 580086753
15 Hose Assy 580059028 580059031 580059032 580086754

1 520009800 Grip .................................................................................................................... 2
2 505314200 Spring ................................................................................................................ 2
3 580047714 Capscrew ........................................................................................................... 2
4 580071943 Bracket ............................................................................................................... 1

G11409 08-06

6.9 INCH

5 a. . . . . Cable Assy ........................................................................................................ 2
6 312850032 Strap Clamp ....................................................................................................... 6
7 501921903 Hose Clamp ....................................................................................................... 1
8 580039438 Capscrew ........................................................................................................... 1
9 580012670 Clamp ................................................................................................................. 2
10 a. . . . . Hose Assy ......................................................................................................... 1
11 a. . . . . Hose Assy ......................................................................................................... 1
12 580039409 Fitting ................................................................................................................. 2
13 a. . . . . Hose Assy ......................................................................................................... 2
14 937100905 Nut ...................................................................................................................... 2
15 a. . . . . Hose Assy ......................................................................................................... 2
16 505965586 Clamp ................................................................................................................. 4
17 504068704 Hose Clamp ....................................................................................................... 6
18 580038355 Capscrew ........................................................................................................... 2
19 580043600 Bracket ............................................................................................................... 2
20 580017237 Clamp ................................................................................................................. 1
21 580039394 Fitting ................................................................................................................. 2
FOOTNOTES:
a Refer to Table

08-06 G11409
NOTES

G11278 08-06
FORKS (FIGURE 8-17)

08-06 G11278
FORKS
1 504111201 Fork (36 in.) (36 in. x 4 in. x 1-1/2 in.) ................................................................. 2
1 504111202 Fork (42 in.) (42 in. x 4 in. x 1-1/2 in.) ................................................................. 2
1 504111203 Fork (48 in.) (48 in. x 4 in. x 1-1/2 in.) .............................................................. 2
1 504110201 Fork (36 in.) (36 in. x 4 in. x 1-3/4 in.) ................................................................. 2
1 504110202 Fork (42 in.) (42 in. x 4 in. x 1-3/4 in.) ................................................................. 2
1 504110203 Fork (48 in.) (48 in. x 4 in. x 1-3/4 in.) ................................................................. 2
2 580034999 Knob ................................................................................................................... 2
3 580035000 Pin ...................................................................................................................... 2
4 580026749 Spring ................................................................................................................ 2
5 580035001 Pin ...................................................................................................................... 2

G11913 03-08
DRIP SHIELD (FIGURE 8-18)

1 580087607 Drip Shield .......................................................................................................... 1

SECTION 9
9 OPTIONS
CONTENTS
SECTION 9
OPTIONS
DESCRIPTION PAGE
AUDIBLE ALARM ............................................................................................................................................ 9-12

BATTERY STAND AND PULLER ................................................................................................................... 9-2
FAN ASSEMBLY ............................................................................................................................................. 9-22
SHEET 1 OF 2 ............................................................................................................................................ 9-18
SHEET 2 OF 2 ............................................................................................................................................ 9-20
FORK CAMERA OPTION MODULE ASSEMBLY ........................................................................................... 9-16
HANDHELD HOLSTER AND 12V RECEPTACLE .......................................................................................... 9-10
HEADLIGHTS .................................................................................................................................................. 9-4
OPERATOR COMPARTMENT LIGHT ............................................................................................................ 9-14
OPTIONS HARNESS ...................................................................................................................................... 9-6
STROBE/WORKLIGHT COMBINATION ......................................................................................................... 9-26
TERMINAL CONNECTION ASSEMBLY ......................................................................................................... 9-24
TERMINAL MOUNTING .................................................................................................................................. 9-8

G10969 08-06
BATTERY STAND AND PULLER (FIGURE 9-1)

08-06 G10969
BATTERY STAND AND PULLER

1 580027133 Battery Tray (18.75 and 21.1 in.) ........................................................................ 1
1 504574224 Battery Tray (16.6 in.) ......................................................................................... 1
2 504109201 Roller (16.60 in.) ............................................................................................. 6
2 504109202 Roller (18.75 in.) ............................................................................................. 6
2 504109203 Roller (21.12 in.) ............................................................................................. 6
3 203161000 Capscrew ....................................................................................................... 4
4 014971600 Nut .................................................................................................................. 4
520082832 Bracket ................................................................................................................ 1
5 520086606 Bracket Wldmt ................................................................................................ 1
6 059711500 Capscrew ....................................................................................................... 2
7 015026400 Lockwasher .................................................................................................... 2
8 014936900 Nut .................................................................................................................. 2
9 520086607 Winch ............................................................................................................. 1
10 520086608 Rope ............................................................................................................... 1
11 520086609 Label (Battery Puller) ...................................................................................... 1

G11455 08-06
HEADLIGHTS (FIGURE 9-2)

08-06 G11455
HEADLIGHTS
1 a 580054751 Guard (RH) ......................................................................................................... 1
1 b 580087238 Guard (Right Hand) ............................................................................................ 1
1 ..... Headlight Plate ............................................................................................. 1
1 ..... Headlight Bracket ......................................................................................... 1
2 a 580056812 Guard (LH) ......................................................................................................... 1
2 b 580087237 Guard (Left Hand) ............................................................................................... 1
2 ..... Headlight Plate ............................................................................................. 1
2 ..... Headlight Bracket ......................................................................................... 1
3 a 932731910 Capscrew ........................................................................................................... 2
3 b 932731908 Capscrew ............................................................................................................ 2
4 449021010 Washer ............................................................................................................... 2
5 449022017 Lockwasher ....................................................................................................... 2
6 449015029 Nut ...................................................................................................................... 2
7 580053962 Work Light (RH) ................................................................................................ 1
7 580053963 Work Light (LH) ................................................................................................. 1
7 580061163 Bulb (25W-12 Volt) ......................................................................................... 1
7 580061164 Bezel (With Screws) ..................................................................................... 1
7 580054920 Bulb (Alternate Part) .................................................................................... 1
8 580008262 Clamp ................................................................................................................. 2
9 580055118 Wire Harness ..................................................................................................... 1
10 580029910 Screw ................................................................................................................. 3
11 580073505 Clamp ................................................................................................................. 3
FOOTNOTES:

G11453 08-06
OPTIONS HARNESS (FIGURE 9-3)

08-06 G11453
OPTIONS HARNESS
1 932729905 Capscrew ........................................................................................................... 1
2 449022016 Lockwasher ....................................................................................................... 1
3 937300908 Nut ...................................................................................................................... 1
4 580057535 Wire Harness (FG11277 [Page 9-26])............................................................. 1
a 505064713 Terminal ........................................................................................................ 2
a 505968535 Connector ..................................................................................................... 1
a 505968501 Connector ..................................................................................................... 1
a 952405902 Terminal ........................................................................................................ 8
a 952408901 Sleeve ............................................................................................................ 8
a 580041195 Terminal ........................................................................................................ 2
a 580056004 Connector ..................................................................................................... 1
a 580056006 Connector ..................................................................................................... 1
a 580042221 Connector ..................................................................................................... 1
a 580042222 Connector ..................................................................................................... 1
a 580039513 Terminal ........................................................................................................ 7
a 580019119 Plug ................................................................................................................ 1
a 580003609 E-Ring ............................................................................................................ 1
a 751194100 Fuse ............................................................................................................... 1
a 312850042 Strap Clamp .................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11451 08-06
TERMINAL MOUNTING (FIGURE 9-4)

08-06 G11451
TERMINAL MOUNTING
1 580066625 Mount ................................................................................................................. 1
2 580073555 Capscrew ........................................................................................................... 2
3 014936600 Nut ...................................................................................................................... 2
4 580058839 Arm ..................................................................................................................... 1
5 580058841 Bracket ............................................................................................................... 1

G11449 08-06
HANDHELD HOLSTER AND 12V RECEPTACLE (FIGURE 9-5)

08-06 G11449
HANDHELD HOLSTER AND 12V RECEPTACLE

1 580058842 Bracket ................................................................................................................ 1
2 580058843 Plate .................................................................................................................... 1
3 449022019 Lockwasher ......................................................................................................... 2
4 518791646 Capscrew ............................................................................................................ 2
5 580058844 Receptacle (12V) ................................................................................................ 1

G11447 08-06
AUDIBLE ALARM (FIGURE 9-6)

08-06 G11447
AUDIBLE ALARM
1 580047644 Back-Up Alarm .................................................................................................. 1
2 580039438 Capscrew ........................................................................................................... 2
3 580066855 Insert .................................................................................................................. 2

G11429 08-06
OPERATOR COMPARTMENT LIGHT (FIGURE 9-7)

08-06 G11429
OPERATOR COMPARTMENT LIGHT

1 580073554 Bracket Wldmt .................................................................................................... 1
2 580055304 Bracket Wldmt .................................................................................................... 1
3 449022019 Lockwasher ......................................................................................................... 2
4 937100903 Nut ...................................................................................................................... 2
5 580083356 Dome Light ......................................................................................................... 1
6 580083355 Dome Light ..................................................................................................... 1
7 580073553 Tube .................................................................................................................... 1
8 580003356 Grommet ............................................................................................................. 1
9 952405901 Terminal .............................................................................................................. 2
10 952408904 Sleeve ................................................................................................................. 2
11 449007009 Screw .................................................................................................................. 1
12 580085068 Bracket ................................................................................................................ 1
13 449022018 Washer ............................................................................................................... 2
14 449007016 Screw .................................................................................................................. 1
15 505976542 Capscrew ............................................................................................................ 2
16 449022016 Lockwasher ......................................................................................................... 2
17 937300908 Nut ...................................................................................................................... 2
a 580056077 Switch (Operator Light) ....................................................................................... 1
FOOTNOTES:
a Not Illustrated

G11416 08-06
FORK CAMERA OPTION MODULE ASSEMBLY (FIGURE 9-8)

b. . . . . Option Module Assembly .................................................................................... 1
1 580069750 Bracket ........................................................................................................... 1
2 c 580069751 Module ............................................................................................................ 1
2 d 580094115 Module ............................................................................................................ 1
3 449007024 Screw ............................................................................................................. 2
4 940600905 Washer ........................................................................................................... 2
5 449015012 Nut .................................................................................................................. 2
a 580026812 Clip ................................................................................................................. 3
a 501904909 Rivet ............................................................................................................... 3
FOOTNOTES:
a Not Illustrated c → PENDING PER ECN 10350030
b Not Serviced Separately d PENDING PER ECN 10350030 →

08-06 G11416
NOTES

G11342 04-08
FORK CAMERA ASSEMBLY (FIGURE 9-9)

SHEET 1 OF 2

04-08 G11342

SHEET 1 OF 2

1 a 580067178 Kit-Camera (Standard) ........................................................................................ 1
1 b 580093695 Kit (Standard) ...................................................................................................... 1
1 a 580067179 Kit-Camera (Freezer) .......................................................................................... 1
1 b 580093697 Kit (Freezer) ........................................................................................................ 1
1 580069818 Monitor Assembly (Freezer) (Not Illustrated) ................................................. 1
1 580083707 Video Monitoring System (Standard) (Not Illustrated) .................................... 1
1 580069819 Monitor Mount (Standard) (Not Illustrated) ..................................................... 1
1 580083700 Video Monitoring System (Freezer) (Not Illustrated) ...................................... 1
1 580083703 Kit-Fastener (Not Illustrated) .......................................................................... 1
1 580083701 Cable Assy (Freezer) (Not Illustrated) ............................................................ 1
1 580069821 Monitor Power Cable (Standard) (Not Illustrated) .......................................... 1
1 580069822 Balun Assembly (Not Illustrated) .................................................................... 1
1 580069823 Converter Assembly (Not Illustrated) ............................................................. 1
1 580069824 Camera Assembly (Not Illustrated) ................................................................ 1
1 580083709 Video Monitoring System (Not Illustrated) ...................................................... 1
2 580071049 Bracket Wldmt .................................................................................................... 1
3 449022019 Lockwasher ......................................................................................................... 4
4 518791646 Capscrew ............................................................................................................ 4
5 580060019 Nut ...................................................................................................................... 2
6 932729910 Capscrew ............................................................................................................ 2
7 580074532 Bracket ................................................................................................................ 1
8 580044859 Insert ................................................................................................................... 2
9 449022018 Washer ............................................................................................................... 2
10 449001170 Capscrew ............................................................................................................ 2
11 580069389 Cable (95/212) .................................................................................................... 1
11 580071050 Cable (101/224) .................................................................................................. 1
11 580069390 Cable (107/239) .................................................................................................. 1
11 580069391 Cable (110/245) .................................................................................................. 1
11 580069392 Cable (119/266) .................................................................................................. 1
11 580069393 Cable (125/278) .................................................................................................. 1
11 580069394 Cable (131/293) .................................................................................................. 1
11 580069395 Cable (119/272) .................................................................................................. 1
11 580069396 Cable (125/287) .................................................................................................. 1
11 580069397 Cable (131/302) .................................................................................................. 1
11 580069398 Cable (138/320) .................................................................................................. 1
11 580069399 Cable (143/332) .................................................................................................. 1
11 580069400 Cable (146/341) .................................................................................................. 1
11 580069401 Cable (157/368) .................................................................................................. 1
11 580069402 Cable (170/401) .................................................................................................. 1
11 580069403 Cable (179/422) .................................................................................................. 1
11 580069404 Cable (198/440) .................................................................................................. 1
12 580069838 Wire Harness (Single Reach) ............................................................................. 1
12 580069839 Wire Harness (Double Reach) ............................................................................ 1
13 580067180 Laser Assy (Fork) ............................................................................................... 1
FOOTNOTES:

G11372 09-08
FORK CAMERA ASSEMBLY (FIGURE 9-10)

SHEET 2 OF 2

09-08 G11372

SHEET 2 OF 2

1 580068201 Bracket ................................................................................................................ 1
2 580061792 Capscrew ............................................................................................................ 4
3 580003615 Nut ...................................................................................................................... 4
4 b. . . . . Module ................................................................................................................ 1
5 580047714 Capscrew ............................................................................................................ 2
6 580027573 Nut (Flange) ........................................................................................................ 2
a 580002891 Hose Guard ........................................................................................................ 1
a 504237286 Clamp ................................................................................................................. 3
a 516905800 Clamp ................................................................................................................. 2
FOOTNOTES:
a Not Illustrated b Not Serviced Separately

G11296 08-06
FAN ASSEMBLY (FIGURE 9-11)

08-06 G11296
FAN ASSEMBLY
580056382 Fan ...................................................................................................................... 1
1 580054745 Bracket ........................................................................................................... 1
2 580054754 Housing .......................................................................................................... 1
3 580083799 Fan ................................................................................................................. 1
4 580056075 Switch ............................................................................................................. 1
5 580055025 Wire Harness .................................................................................................. 1
6 504232219 Grommet ........................................................................................................ 1
7 720098901 Tube ............................................................................................................... AR
8 580019245 Connector ....................................................................................................... 1
9 580019246 Connector ....................................................................................................... 1
10 580054750 Louver ............................................................................................................ 1
11 940004903 Washer ........................................................................................................... 9
12 580001206 Screw ............................................................................................................. 1
13 449022019 Lockwasher .................................................................................................... 4
14 580054600 Screw ............................................................................................................. 4
15 937100903 Nut .................................................................................................................. 4
16 580066626 Spacer ............................................................................................................ 4
17 932729908 Capscrew ............................................................................................................ 2
18 449022016 Lockwasher ......................................................................................................... 2
19 937300908 Nut ...................................................................................................................... 2
20 580083797 Guard ............................................................................................................. 1

G11705 05-07
TERMINAL CONNECTION ASSEMBLY (FIGURE 9-12)

05-07 G11705
TERMINAL CONNECTION ASSEMBLY

580059590 Connector .......................................................................................................... 1
1 580059591 Wire Harness ................................................................................................ 1
1 518797629 E-Ring ........................................................................................................ 2
1 952405901 Terminal .................................................................................................... 2
2 580032058 Grommet ....................................................................................................... 2
3 517408303 Terminal Block .............................................................................................. 1
4 940400905 Washer .......................................................................................................... 2
5 931109904 Screw ............................................................................................................. 2
6 580059593 Cover ............................................................................................................. 1
7 580059783 Jumper .......................................................................................................... 1
a 015035900 Lockwasher ................................................................................................... 1
a 580085531 Screw ............................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G11277 08-06
STROBE/WORKLIGHT COMBINATION (FIGURE 9-13)

08-06 G11277
STROBE/WORKLIGHT COMBINATION
KEY:
A: Worklight
B: Strobe/Worklight
for your truck.
QTY
1 580068096 Clamp ........................................................................................................ 1 1
2 580054746 Bracket ...................................................................................................... 1 1
3 501729904 Capscrew .................................................................................................. 2 2
4 580054769 Work Light ................................................................................................ 1 1
5 580054747 Bracket ...................................................................................................... 1 1
6 580078920 Strobe Light (LED) ................................................................................. .. 1
6 580084834 Strobe Light ................................................................................................ .. 1
6 952405901 Terminal ................................................................................................ .. 2
6 952408904 Sleeve ................................................................................................... .. 2
7 504232297 Guard ......................................................................................................... .. 1
8 580054748 Bracket ...................................................................................................... 1 1
9 449022016 Lockwasher .............................................................................................. 2 2
10 501739903 Capscrew ................................................................................................... .. 2
11 016103200 Washer ...................................................................................................... .. 2
12 449022019 Lockwasher .............................................................................................. .. 2
13 937100903 Nut ............................................................................................................. .. 2
a 580057535 Wire Harness (FG11453 [Page 9-6])...................................................... 1 1
a 580059370 Spring ........................................................................................................ .. 1
FOOTNOTES:
a Not Illustrated

G11277 08-06
NOTES

SECTION 10
10 FIELD CONVERSION KITS

CONTENTS
SECTION 10
FIELD CONVERSION KITS
DESCRIPTION PAGE
AFT TRAVEL CONTROL HANDLE KIT .......................................................................................................... 10-3

BAND KIT ........................................................................................................................................................ 10-2
BASE ARM ...................................................................................................................................................... 10-2
FORK HEIGHT DISPLAY KIT ......................................................................................................................... 10-2
HEIGHT SENSOR KIT .................................................................................................................................... 10-2
LASER MODULE ............................................................................................................................................ 10-2
LOAD WEIGHT ON DISPLAY KIT .................................................................................................................. 10-2
LOAD WHEEL HANGER ................................................................................................................................. 10-3
REAR LIGHT KIT ............................................................................................................................................ 10-2
SHELF HEIGHT SELECTOR KIT ................................................................................................................... 10-2
SIDE SHIFT SEAL KIT
FOR ICING CONDITIONS .......................................................................................................................... 10-3
SPLASH GUARD KIT ...................................................................................................................................... 10-2

LASER MODULE
DESCRIPTION PART NUMBER

Kit-Fork Positioner 524310987
Kit-Fork Positioner (With Module) 524310989
SPLASH GUARD KIT

Splash Guard Kit 524318982
BAND KIT

Kit-Motor Band 580060916
BASE ARM

Base Arm Wldmt (5X4) 524310024
Base Arm Wldmt (6X4) 524310023
LOAD WEIGHT ON DISPLAY KIT

Kit-Load Weight on Display 524304309
HEIGHT SENSOR KIT

Sensor 524305433
FORK HEIGHT DISPLAY KIT

Kit 524305688
SHELF HEIGHT SELECTOR KIT

Kit 524305690
REAR LIGHT KIT

REAR LIGHT KIT (CONTINUED)

Kit-Light 524305839
SIDE SHIFT SEAL KIT

FOR ICING CONDITIONS

Kit-Seal (For Icing Conditions) (For Icing Conditions) 580087382
LOAD WHEEL HANGER

Base Arm Wldmt (5X4) (5x4) 524310024
Base Arm Wldmt (6X4) (6x4) 524310023
AFT TRAVEL CONTROL HANDLE KIT

Kit-Control Handle 524320339
Kit-Control Handle (Freezer) 524320342

NOTES

SECTION 11
11 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 11
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
012823300 7-13 9 7-26 9 8-9 12 9-19 10

7-34 5 052645200 6-31 15 8-29 449001241 8-7 1
012825700 8-25 6 6-33 15 312850042 8-9 6 8-15 1
012827000 6-19 23 052645300 6-14 3 8-17 6 449001272 4-13 23
014862000 6-13 10 6-17 2 9-7 4-15 23
014936600 9-9 3 6-31 17 316448038 6-31 17 5-25 8
014936900 9-3 8 6-33 17 6-33 17 7-46 11
014971600 9-3 4 052645700 6-31 9 317222556 2-28 16 7-47 11
015003300 7-37 2 6-33 9 449001004 1-3 15 449001296 8-19 4
015003800 7-17 25 052645900 6-31 16 3-7 7 449001366 1-7 3
015025600 1-17 6 6-33 16 3-9 8 449001393 7-3 12
015026000 2-15 10 054585400 7-23 15 449001007 1-39 4 7-5 8
015026400 9-3 7 7-45 11 449001013 2-21 7 8-27 12
015035900 9-25 058889000 7-3 11 4-3 5 8-29 8
015120200 5-5 5 7-5 7 5-25 6 449001410 6-29 5
015415900 7-11 6 8-27 11 6-29 9 449001412 1-35 3
015416200 7-11 17 8-29 7 449001014 5-13 39 1-37 3
7-30 20 059711500 9-3 6 5-18 44 2-11 3
7-37 7 059716300 1-17 22 5-21 35 4-5 9
015423900 8-15 8 1-21 15 6-31 4 449007009 9-15 11
015492400 7-42 5 062159500 6-3 22 6-33 4 449007016 9-15 14
015493500 7-19 7 062159700 6-19 10 449001023 6-19 14 449007024 9-16 3
015628700 8-7 9 064569600 7-45 8 449001028 6-3 11 449007035 2-21 10
8-15 9 065619300 1-31 10 449001049 3-7 6 449007041 6-31 2
015631300 5-9 14 1-33 15 449001050 5-25 16 6-33 2
5-13 43 150013843 1-15 4 449001056 4-13 16 449007045 2-31 9
5-17 8 1-17 20 4-15 14 449015002 2-15 4
5-21 39 1-19 4 449001058 5-9 7 4-5 5
015914700 3-5 3 1-21 13 5-14 48 449015011 5-13 4
015914900 5-2 5 203161000 9-3 3 5-17 14 5-17 5
015915300 7-45 9 203331400 6-19 7 5-21 44 5-21 4
015916300 7-23 8 258458900 1-17 32 449001069 6-19 4 7-11 20
7-45 6 1-21 23 449001083 1-33 22 7-30 19
8-19 9 277043800 2-13 5 1-35 5 7-37 5
016103200 6-13 13 2-17 1-37 5 449015012 9-16 5
9-27 11 296321382 2-19 2 449001084 4-7 7 449015014 7-3 10
016103500 2-15 9 296321383 2-17 5 449001091 1-11 7 7-5 10
016103700 1-17 21 2-19 5 1-13 11 8-27 10
1-21 14 311323023 5-13 3 449001121 2-15 8 8-29 10
016105900 2-13 16 5-17 4 4-9 15 449015029 9-5 6
016110300 5-5 7 5-21 3 4-11 14 449015036 6-19 6
016111400 5-13 44 312850032 7-30 25 4-13 18 449015044 6-25 9
5-21 40 7-49 5 4-15 20 6-27 5
024513300 5-5 5 8-17 12 449001134 5-25 22 449015098 1-33 10
027278300 1-27 13 8-36 6 449001160 4-5 11 6-3 18
030252011 6-31 15 312850034 1-3 4 449001170 4-9 14 449015112 2-31 1
6-33 15 5-25 28 4-11 13 4-5
031129200 7-7 8 6-5 11 4-13 19 449015135 1-35 1
7-11 5 7-5 4-15 21 1-37 1

NUMERICAL INDEX
NUMERICAL INDEX (continued)
5-17 25 6-29 8 8-15 13 502056906 6-31 12

5-25 10 6-31 5 449029011 7-17 11 6-33 12
449021001 1-11 6 6-33 5 7-37 12 502313100 7-7 16
1-13 10 7-17 16 449029027 7-26 7 7-26 11
1-15 3 7-37 15 500186906 7-7 6 502314100 7-7 15
1-19 3 9-7 2 500226901 1-31 8 7-26 10
1-33 9 9-15 16 1-33 17 502382901 2-15 7
2-21 6 9-23 18 500227905 7-11 1 502398908 5-5 7
3-9 4 9-27 9 7-29 3 502565901 5-6
4-9 6 449022017 1-15 7 500227907 7-17 9 5-7 1
4-11 5 1-19 7 7-37 10 502565902 5-6 1
4-13 3 1-39 3 7-45 1 5-7 3
4-15 5 3-7 5 500302501 7-7 14 502566901 6-31 6
7-3 9 3-7 8 7-26 22 6-33 6
7-5 11 3-9 7 500302502 7-7 10 502566902 1-3 14
7-17 15 5-9 8 7-26 20 502566903 7-3 4
7-37 16 5-14 47 500303501 7-7 13 7-5 2
8-27 9 5-17 13 7-26 21 7-7 21
8-29 11 5-21 43 500303502 7-7 9 7-17 24
449021002 2-13 12 8-19 13 7-26 19 7-26 17
449021003 1-35 2 9-5 5 500381501 8-25 3 7-38 21
1-37 2 449022018 1-9 9 500412906 8-9 13 8-27 4
2-15 2 1-11 1 8-17 13 8-29 2
4-13 21 1-13 5 500962500 1-23 7 502637901 8-25 10
4-15 24 2-11 4 501067207 3-5 502687901 7-13 13
5-2 4 2-15 3 501729904 9-27 3 7-19 16
5-10 43 4-5 4 501729905 4-9 11 7-34 11
5-13 35 4-5 10 4-11 10 7-42 14
5-17 24 4-9 13 4-13 8 502787903 7-19 4
5-25 9 4-11 12 4-15 9 502882200 8-7 14
6-5 12 4-13 22 501739903 9-27 10 8-15 15
8-9 10 4-15 15 501746202 4-5 502889200 8-5 7
8-17 10 5-25 11 501753904 7-19 15 8-7 21
449021010 1-39 2 7-46 10 501753914 7-13 12 8-13 18
7-17 5 9-15 13 7-34 12 8-15 21
9-5 4 9-19 9 501850901 4-13 24 502895205 7-13 11
449021019 5-6 3 449022019 4-7 6 4-15 25 502895208 7-42 2
5-7 4 9-11 3 501850904 7-19 14 503067200 7-7 19
449022013 6-19 15 9-15 3 501904909 8-9 7 503068200 7-3 5
449022016 1-27 6 9-19 3 8-17 7 7-5 3
3-9 3 9-23 13 9-16 7-7 20
4-3 6 9-27 12 501921903 8-9 9 7-26 16
4-9 10 449022021 1-17 17 8-17 9 8-27 5
4-11 9 1-21 10 8-31 6 8-29 3
4-13 7 2-13 13 8-36 7 503151200 7-29 2
4-15 8 6-29 4 502011910 7-42 4 503185100 7-26 8
5-13 38 449022022 2-21 11 502011911 7-13 8 503229200 8-7 10
5-18 45 449022041 1-7 2 7-34 6 8-15 41
5-21 34 5-6 2 502011927 8-25 7 503544200 1-23 8
5-25 5 5-7 2 502011929 7-19 6 503608200 1-11 10
6-3 10 449029009 8-7 4 502056904 6-19 12 503837200 7-30 23

NUMERICAL INDEX
504017206 7-13 10 504232234 1-3 21 8-35 2 506080537 7-13 3

7-34 2 504232297 9-27 7 505582500 7-37 3 506080538 7-13 3
7-34 15 504233232 7-7 18 505590500 7-11 19 506080541 7-34 3
504020510 8-25 9 8-19 7 7-30 21 7-34 3
504049202 7-11 3 504235239 7-19 11 7-37 8 7-34 3
7-29 5 504237286 9-21 505965586 8-36 16 7-34 3
504057753 6-25 8 504240234 6-3 14 505965599 5-25 21 506080543 7-34 3
504059730 2-27 10 504240838 2-21 1 8-33 5 7-34 3
504060717 2-11 6 504242236 7-42 10 505968501 2-30 1 506395532 8-13 10
504064703 7-17 21 504353200 6-31 10 9-7 506726504 4-5 2
504064760 7-17 21 6-33 10 505968514 2-28 20 506726507 6-3 16
504064764 7-17 21 7-26 14 2-31 6 506726508 6-3 19
504064794 7-17 21 7-30 24 505968535 2-30 2 506726509 1-3 12
504068704 8-33 6 504449732 5-5 8 9-7 2-3 8
8-36 17 504449776 5-5 2 505968536 2-28 18 506839500 1-23 10
504070711 7-23 5 504450702 5-5 3 505968538 2-30 6 507033500 7-7 5
504070790 1-17 30 504450739 6-31 3 505968566 2-28 18 8-7 7
1-21 21 6-33 3 505968568 2-27 1 8-15 12
6-31 14 504450754 7-19 9 2-28 18 507162500 7-23 16
6-33 14 504450756 7-19 8 2-29 39 7-37 19
504075785 7-17 21 504450757 7-19 10 2-30 3 7-45 12
504109201 9-3 2 504450758 7-19 3 505968588 2-28 18 507163500 7-17 18
504109202 9-3 2 504488500 7-45 7 505970500 4-13 14 7-17 19
504109203 9-3 2 504489500 7-45 2 4-15 17 7-37 18
504110201 8-39 1 504562100 7-7 7 8-5 3 507303503 6-9 2
504110202 8-39 1 8-7 8 8-7 22 6-11 2
504110203 8-39 1 8-15 11 8-13 3 6-14 3
504111201 8-39 1 504574224 9-3 1 8-15 22 6-17 2
504111202 8-39 1 504574255 4-9 19 8-15 31 507444572 7-42 13
504111203 8-39 1 4-11 20 505970526 1-11 3 507444586 8-25 1
504148200 7-19 13 4-13 30 1-13 8 507444587 8-25 1
504152200 7-46 12 4-15 1 505970541 2-13 11 507444589 8-25 4
7-47 12 504575235 1-23 16 505970553 1-9 8 507444590 8-25 8
504226242 1-3 21 504732200 1-27 5 1-9 10 507444591 8-25
4-9 20 8-3 10 1-11 2 507450501 7-34 4
4-11 15 8-13 15 1-13 6 507450502 7-13 2
4-13 17 504756901 8-21 32 505970573 8-5 6 507450506 7-34 4
4-15 19 504785205 1-17 24 8-13 13 507450507 7-13 2
504229298 1-3 21 1-21 16 505972544 2-28 20 507450511 7-34 4
4-9 5 504804770 3-7 1 505972589 2-28 20 507450512 7-13 2
4-11 4 504804789 7-13 6 505976542 9-15 15 507450517 7-34 4
4-13 2 7-34 7 505977534 1-23 1 507450521 7-34 4
4-15 4 504952201 5-5 4 505977590 8-5 4 507450524 7-34 4
6-3 1 504952202 5-5 4 8-13 9 507450533 7-34 4
6-3 15 505035200 5-5 2 506080509 7-13 3 507450540 7-34 4
504231220 1-25 1 505062200 6-19 8 506080526 7-34 3 507450544 7-34 4
504232217 7-13 5 505064713 9-7 506080527 7-34 3 507450551 7-34 4
7-34 8 505136047 7-20 17 506080528 7-34 3 507450558 7-13 2
504232219 1-17 23 505167201 1-17 31 506080532 7-13 3 507450562 7-13 2
9-23 6 1-21 22 506080533 7-13 3 507450567 7-13 2
504232230 7-20 18 505314200 8-31 2 506080535 7-13 3 507450569 7-13 2

NUMERICAL INDEX
507452501 7-42 3 519244811 3-3 29 520202601 2-27 13 5-18 41

507452506 7-42 3 519244838 6-23 2-27 14 5-21 20
507452511 7-42 3 519440800 1-23 11 2-28 30 524168270 2-5 4
507452517 7-42 3 519686300 7-11 18 520202602 2-27 13 524169341 7-23 7
507452521 7-42 3 7-17 26 2-27 14 7-45 5
507452524 7-42 3 7-30 22 2-28 30 524169342 7-17 12
507452533 7-42 3 7-37 6 520202604 2-27 13 7-37 11
507452540 7-42 3 519739813 2-17 1 2-27 14 524178960 1-17 33
507452544 7-42 3 2-19 4 2-28 30 1-21 24
507452551 7-42 3 519739814 2-17 2 520371804 2-19 7 2-5
507453501 7-34 13 2-19 3 520371805 2-19 8 524179300 1-39 1
507453508 7-34 13 519739816 2-17 6 520372806 2-19 9 524188755 4-9 4
507453512 7-34 13 2-19 10 520529603 2-28 29 4-13 1
507453520 7-34 13 519739877 2-17 3 520529604 2-28 29 524207775 2-5 8
507453523 7-34 13 2-19 1 520668613 7-19 1 524227699 1-27 12
507453528 7-34 13 519739878 2-17 9 520668619 7-19 1 524227700 1-27 12
507453529 7-13 1 519767804 3-3 36 520668625 7-19 1 524227701 1-27 12
507453533 7-34 13 519996802 1-23 2 520668628 7-19 1 524227703 1-27 11
507453534 7-13 1 519996803 1-23 3 520668637 7-19 1 524227704 1-27 11
507453538 7-34 13 520005802 7-11 2 520668642 7-19 1 524227705 1-27 11
507453539 7-13 1 7-29 4 520668648 7-19 1 524228178 1-15 1
507453544 7-34 13 520009800 8-31 3 520670609 7-42 11 1-17
507453551 7-34 13 8-35 1 520670616 7-42 11 524228179 4-13
507453558 7-13 1 520015800 4-3 7 520670620 7-42 11 4-15
507453562 7-13 1 5-25 4 520670627 7-42 11 524228180 4-13
507453567 7-13 1 520038872 2-31 5 520670634 7-42 11 4-15
507453569 7-13 1 520039885 1-27 4 520670639 7-42 11 524230867 4-9 3
513437804 2-3 5-25 15 520670644 7-42 11 4-13 5
516905800 9-21 6-3 8 520670650 7-42 11 524232370 1-23 12
517085603 8-25 2 6-3 17 520670654 7-42 11 524241178 6-9 4
517408303 9-25 3 6-19 5 520670657 7-42 11 6-11 5
518791613 6-5 13 8-3 9 524135489 1-23 15 6-14 4
8-9 11 8-13 14 524142576 2-28 28 6-17 3
8-17 11 520042832 6-25 5 524143078 1-39 1 524241179 6-9
518791631 7-17 21 6-27 4 524143330 6-31 7 6-14 5
518791646 9-11 4 520044834 2-3 4 6-33 7 524241181 6-9 5
9-19 4 520045049 5-10 44 524144698 6-31 2 524241182 6-9 1
518795640 6-19 22 5-13 36 6-33 2 6-11 1
518797629 9-25 1 520045154 7-23 12 524146559 1-23 15 524241350 1-23 13
518801644 7-17 22 520045253 7-34 3 524148312 6-31 7 524241464 1-23 13
518805626 8-7 31 520045346 7-13 4 6-33 7 524242405 1-23 13
8-13 6 7-34 9 524148333 6-14 1 1-23
8-15 20 520051896 2-11 7 6-17 1 524255234 4-9
518938600 7-19 5 520082832 9-3 524148336 6-14 3 4-11
518941656 7-19 2 520082886 1-33 18 6-17 2 524255235 4-9
518941662 7-19 2 520083940 5-5 2 524148338 6-23 1 4-11
518941667 7-19 2 520083941 5-5 1 524148342 6-14 2 524255480 1-19 1
518941670 7-19 2 520086606 9-3 5 524148451 5-9 36 1-21
518941679 7-19 2 520086607 9-3 9 524162256 1-23 9 524306208 1-17 33
518941684 7-19 2 520086608 9-3 10 524163225 5-9 30 1-21 24
518941690 7-19 2 520086609 9-3 11 5-13 20 1-21 24

NUMERICAL INDEX
2-5 5-21 22 2-28 27 580024551 8-21 5

524310023 5-5 9 8-7 11 2-29 35 580024552 8-21 34
524310024 5-5 9 8-15 6 9-23 9 580024554 8-21 8
524310066 1-21 24 580010749 6-25 12 580019385 6-31 16 580024555 8-21 4
2-5 6-27 8 6-33 16 580024556 8-21 9
524317730 4-11 3 580011128 6-25 15 580019715 5-13 33 580024561 8-21 7
4-15 3 6-27 11 580019805 6-14 6 580024564 8-21 2
524318147 4-11 6 580011167 7-19 12 6-17 4 580024565 8-21 3
4-15 6 580011537 6-3 21 580019806 6-13 2 580024568 8-21 11
524318982 1-31 580011625 6-29 6 580019809 6-5 580024569 8-21 13
580000418 1-35 9 580011845 7-47 6 6-7 580024570 8-21 18
1-37 9 580011872 8-5 8 580019860 6-5 8 580024571 8-21 22
580000529 1-33 5 8-7 19 6-5 14 580024572 8-21 35
580000749 8-9 8-13 19 6-7 8 580024573 8-21 12
8-17 8-15 23 6-7 11 580024690 6-23 1
580000824 7-14 15 580011895 7-47 10 6-13 14 580024707 8-33 4
7-34 16 580012670 8-36 9 6-14 7 580025568 2-23 3
580001206 9-23 12 580014880 1-23 17 6-17 5 580025670 6-9 3
580001977 1-17 18 580016608 8-7 16 8-7 23 580026567 2-19 6
1-21 11 8-15 10 8-15 28 580026571 2-17 8
580002659 7-41 1 580016811 7-17 10 580019865 6-31 19 580026624 1-23 4
580002891 9-21 7-37 9 6-33 18 580026749 8-39 4
580003356 9-15 8 580016813 7-17 13 580021087 2-27 1 580026809 5-25 18
580003481 1-17 28 7-37 17 2-29 39 580026812 1-17 25
1-21 20 580016814 7-17 20 580021088 2-27 1 1-21 17
580003569 1-7 7 7-37 20 2-29 39 8-9 8
580003609 9-7 580017054 7-17 7 580022342 7-19 8-17 8
580003615 1-33 24 580017101 4-9 12 580022500 8-25 5 9-16
1-35 7 4-11 11 580022515 8-5 2 580026909 8-15 18
1-37 7 4-13 20 8-7 20 580027133 9-3 1
9-21 3 4-15 16 8-13 2 580027348 7-19
580003616 1-35 13 580017237 8-33 2 8-15 30 580027349 7-19
1-37 13 8-36 20 580022891 2-27 3 580027536 7-19
580005884 1-17 19 580017695 3-3 17 2-28 23 580027573 1-3 20
1-21 12 580017831 1-31 3 2-29 37 4-7 2
580006425 3-7 1 1-33 14 580022892 2-27 3 4-7 10
580006426 3-7 1 580019107 2-29 33 2-28 23 4-9 2
580006428 3-7 1 580019119 2-27 2 2-29 37 6-13 9
580006429 3-7 1 2-28 21 580022894 2-31 4 9-21 6
580006788 7-17 14 2-28 23 580022963 7-26 13 580027677 5-2 2
7-37 13 2-29 36 580023124 7-23 4 580029600 3-3 3
580007403 7-23 9 9-7 580023311 8-21 33 580029601 3-3 20
580007995 6-31 9 580019245 2-27 5 580023385 6-25 6 580029609 3-3 24
6-33 9 2-27 6 580024040 1-23 5 580029614 3-3 23
580008011 1-17 27 2-28 22 580024543 8-21 21 580029619 3-3 27
1-21 19 2-28 27 580024544 8-21 17 580029620 3-3 17
580008064 1-25 2 2-29 35 580024545 8-21 20 580029621 3-3 28
580008262 9-5 8 9-23 8 580024546 8-21 10 580029626 3-3 15
580008292 5-5 4 580019246 2-27 5 580024547 8-21 15 580029627 3-3 16
580009185 5-13 22 2-27 6 580024548 8-21 19 580029628 3-3 37
5-17 27 2-28 22 580024550 8-21 6 580029629 3-3 38

NUMERICAL INDEX
580029630 3-3 39 580034552 2-27 7 580039152 6-23 2-29 32

580029631 3-3 40 580034976 1-23 6 580039194 2-27 8 2-29 34
580029632 3-3 41 580034999 8-39 2 580039394 8-36 21 580040769 5-9 13
580029680 3-3 18 580035000 8-39 3 580039401 6-3 25 5-13 42
580029681 3-3 21 580035001 8-39 5 580039404 6-3 6 5-17 7
580029682 3-3 12 580035031 2-27 15 6-3 23 5-21 38
580029683 3-3 5 2-29 32 7-30 17 580040813 5-9 10
580029685 3-3 11 580035032 2-27 12 580039409 8-36 12 5-13 2
580029687 3-3 10 2-29 34 580039438 1-35 10 5-14 46
580029688 3-3 4 580035033 2-28 28 1-37 10 5-17 3
580029689 3-3 8 580035034 2-27 12 2-3 3 5-17 11
580029691 3-3 2 2-27 15 8-31 7 5-21 2
580029692 3-3 7 2-29 32 8-36 8 5-21 42
580029693 3-3 13 2-29 34 9-13 2 580040845 6-19 11
580029694 3-3 14 580035436 2-5 5 580039490 2-28 31 580040860 1-31 7
580029910 9-5 10 2-5 9 4-3 2 1-33 6
580029990 1-11 4 580035779 2-28 17 5-25 580040917 7-3 2
1-13 12 580036662 6-3 4 580039491 2-28 31 7-5 1
580030966 1-19 10 8-3 5 4-3 3 7-26 15
1-31 4 8-5 10 5-25 8-27 2
1-33 13 8-11 5 580039499 2-29 33 8-29 1
4-7 4 8-13 21 2-29 36 580041053 5-25 19
4-7 8 580037179 6-21 1 8-31 1 580041061 5-9 38
4-7 11 580037180 1-15 5 580039500 2-29 33 5-13 29
4-9 2 1-19 5 2-29 36 580041176 6-29 2
7-3 8 8-9 8-31 1 580041195 2-27 2
7-5 13 8-17 580039513 2-27 3 2-27 4
7-29 11 580037264 2-13 2 2-27 5 2-28 21
8-27 8 580037265 2-13 3 2-27 6 2-28 25
8-29 13 580037681 7-17 6 2-28 22 2-29 31
580030968 1-11 11 580037682 7-17 3 2-28 23 9-7
580030970 6-21 3 580037754 1-31 1 2-28 27 580041254 2-3 5
580030972 1-7 5 580038046 1-7 1 2-29 35 580041273 5-9 35
580031494 6-25 16 580038049 1-7 1 2-29 36 5-13 37
6-27 12 580038051 1-7 1 2-29 37 5-18 43
580031585 6-25 14 580038073 2-13 4 2-29 40 5-21 33
6-27 21 580038076 7-3 7 8-31 1 580041292 5-10 45
580031645 5-13 28 7-5 9 9-7 5-17 23
5-21 28 8-27 7 580039516 4-3 4 580041334 6-3 5
580032058 9-25 2 8-29 9 580039900 1-3 2 6-3 24
580032377 2-24 2 580038290 2-28 20 2-13 8 580041335 6-3 2
7-17 17 580038355 8-36 18 4-3 12 580041337 6-3 3
7-37 14 580038834 2-13 14 5-25 24 6-19 18
580032383 8-21 25 580038860 5-25 14 580040120 5-25 2 580041345 1-31 2
580032452 8-21 31 6-3 12 580040165 5-10 46 580041355 4-9 9
580033609 2-13 1 6-29 3 5-13 25 4-13 6
580033680 8-21 23 580039089 1-27 8 5-21 25 580041410 2-5 1
580033681 8-21 580039090 1-27 8 580040179 5-6 4 580041413 2-5 2
580033718 7-11 7 580039091 1-27 8 5-7 5 580042005 6-29 1
7-17 23 580039150 6-23 580040456 2-27 12 580042006 6-29 1
580033883 8-21 24 580039151 6-23 2-27 15 580042122 6-19 21

NUMERICAL INDEX
580042124 6-19 21 580042771 7-41 580046103 1-3 580048312 2-21 2

580042126 6-3 20 580042772 7-41 580046104 1-3 580048442 5-7 6
580042127 6-3 20 580042773 7-41 580046105 1-3 5-17
6-19 19 580042774 7-41 580046108 1-3 580048443 5-6 5
580042128 6-3 20 580042775 7-41 580046109 1-3 5-9
6-19 19 580043600 8-36 19 580046110 1-3 580048447 5-7 6
580042129 6-3 20 580043652 7-3 1 580046111 1-3 5-17
6-19 19 7-5 12 580046113 1-3 580048448 5-6 5
580042131 6-19 17 8-27 1 580046114 1-3 5-9
580042132 6-19 17 8-29 12 580046385 5-17 28 580048461 1-3 7
580042133 6-19 17 580043659 7-11 8 580046451 7-29 6 580049010 7-7 12
580042219 2-27 2 7-30 13 580046658 7-11 9 7-26 12
2-28 21 580043673 7-17 2 7-30 12 580049011 1-7 17
580042220 2-27 2 7-30 26 580046742 5-5 6 580049073 3-3
2-28 21 7-34 1 580047256 7-7 11 3-7 3
580042221 2-11 580043897 7-13 8-7 13 580049074 6-5 5
2-29 40 580043898 7-13 8-15 17 6-7 5
9-7 580043899 7-13 580047496 3-9 6 580049229 1-3 21
580042222 2-29 40 580043900 7-13 580047506 3-9 580049231 1-13 16
9-7 580043901 7-13 580047507 3-9 4-3 8
580042287 5-13 1 580043902 7-13 580047509 3-9 25 7-11 10
5-17 580043903 7-13 580047522 3-9 16 7-11 12
5-21 1 580044555 5-21 23 580047644 9-13 1 580049283 2-21 9
580042309 6-13 1 580044561 5-9 6 580047714 1-3 19 580049331 8-13 5
6-17 5-13 41 1-35 17 580049387 7-23 14
580042310 6-13 1 5-17 6 1-37 17 8-19 11
6-14 5-21 37 2-13 15 580049772 6-5 6
580042312 7-7 17 580044776 6-31 11 2-31 8 6-7 6
8-19 8 6-33 11 6-19 3 580049840 8-33 7
580042327 6-13 8 580044777 6-31 13 6-21 6 580050165 3-5 2
580042375 1-17 16 6-33 13 7-23 1 580050166 3-5
1-21 9 580044852 2-29 38 7-29 9 580050167 3-5
580042591 7-34 10 580044854 2-29 38 7-30 18 8-5 10
580042595 7-34 580044859 1-3 3 7-45 4 8-13 21
580042596 7-34 9-19 8 8-3 6 580050169 1-3 13
580042597 7-13 7 580044860 1-31 6 8-9 2 3-5 4
7-34 1-33 21 8-9 14 580050170 6-25
580042598 7-34 4-3 8-11 6 580050172 6-25
580042599 7-34 4-7 3 8-17 4 580050840 6-27
580042600 7-34 5-25 23 8-17 14 580051554 6-25 2
580042601 7-34 580045113 1-17 5 8-31 5 580051661 4-13 11
580042602 7-34 1-31 12 8-33 8 4-15 11
580042613 7-13 1-33 2 8-35 3 580051662 4-13 10
7-34 14 580046079 1-3 9-21 5 4-15 22
580042747 7-42 7 580046080 1-3 580047721 2-11 1 580051703 2-27 8
580042749 7-42 6 580046081 1-3 580047790 5-9 9 580051704 2-27 9
580042766 7-42 8 580046082 1-3 5-14 45 580051800 1-9 5
580042767 7-42 12 580046083 1-4 5-17 12 4-5 8
580042768 7-41 580046084 1-4 5-21 41 580052041 1-31 2
580042769 7-41 580046099 1-4 580047936 5-10 42 580052044 1-31 1
580042770 7-41 580046100 1-4 5-13 34 580052331 3-3 26

NUMERICAL INDEX
580052334 3-3 19 580056656 4-5 7 580058445 2-21 3 580059057 8-36 10

580052335 3-3 30 580056681 4-13 26 580058593 1-31 9 580059058 8-36 11
580052343 3-3 37 4-15 27 1-33 8 580059059 8-36 10
580052346 6-3 13 580056717 4-13 9 580058658 1-17 29 580059060 8-36 11
6-19 9 4-15 10 580058787 1-9 3 580059061 8-36 11
580052350 4-5 1 580056735 4-13 15 1-13 13 580059062 8-36 10
580052383 3-3 31 4-15 18 580058788 1-9 2 580059063 8-36 11
580053019 7-46 3 580056802 3-7 4 1-13 14 580059064 8-36 10
7-47 3 3-9 580058839 9-9 4 580059065 8-36 11
580053021 7-46 1 580056803 3-7 4 580058841 9-9 5 580059066 8-36 10
7-47 1 3-9 580058842 9-11 1 580059067 8-36 11
580053800 6-21 5 580056807 2-5 7 580058843 9-11 2 580059072 7-30 16
580053962 9-5 7 580056809 4-5 6 580058844 9-11 5 580059073 7-30 16
580053963 9-5 7 5-25 17 580058865 7-3 6 580059074 7-30 16
580054398 5-25 13 580056810 4-5 3 8-27 6 580059075 7-30 16
580054600 9-23 14 580056812 9-5 2 580058866 7-5 6 580059076 7-30 16
580054745 9-23 1 580056939 2-11 2 8-29 6 580059077 7-30 16
580054746 9-27 2 580056940 2-11 5 580058867 7-5 6 580059078 7-30 16
580054747 9-27 5 580056991 1-17 8 8-29 6 580059079 7-30 16
580054748 9-27 8 580057066 5-5 4 580058881 1-11 8 580059080 7-30 16
580054750 9-23 10 580057257 1-35 12 1-13 17 580059082 7-30 14
580054751 9-5 1 1-37 12 580058889 2-15 5 580059083 7-30 14
580054754 9-23 2 580057283 6-29 1 580058949 2-15 11 580059084 7-30 14
580054769 9-27 4 580057535 9-7 4 580059009 8-33 1 580059085 7-30 14
580054897 3-3 35 9-27 580059011 8-33 1 580059086 7-30 14
580054905 3-3 6 580057765 4-13 28 580059013 8-33 1 580059087 7-30 14
580054920 9-5 7 4-15 29 580059015 8-36 13 580059088 7-30 14
580055025 9-23 5 580057777 4-13 25 580059016 8-36 13 580059089 7-30 14
580055118 2-30 4-15 26 580059017 8-36 13 580059090 7-30 14
9-5 9 580058078 4-9 18 580059018 8-33 1 580059092 7-29 10
580055304 9-15 2 4-11 1 580059019 8-36 13 580059093 7-29 10
580055804 6-29 7 4-13 29 580059020 8-36 13 580059156 1-25 3
580056004 2-27 4 4-15 1 580059021 8-36 13 580059237 1-25 6
2-28 25 580058174 6-5 4 580059022 8-33 1 580059258 1-3 8
9-7 6-7 4 580059024 8-36 15 580059296 1-17 3
580056006 2-27 4 580058175 6-5 2 580059028 8-36 15 580059343 2-21 5
2-28 25 6-7 2 580059029 8-36 15 580059370 1-7 14
9-7 580058177 6-5 9 580059030 8-36 15 9-27
580056075 9-23 4 8-9 4 580059031 8-36 15 580059590 1-7 15
580056076 2-21 14 580058178 6-5 10 580059032 8-36 15 9-25
580056077 2-21 13 8-9 3 580059033 8-36 15 580059591 9-25 1
9-15 580058180 6-7 10 580059034 8-36 15 580059593 9-25 6
580056382 9-23 8-17 2 580059036 8-33 1 580059600 8-9 1
580056589 1-3 18 580058181 6-7 9 580059037 8-33 1 580059601 8-17 1
4-7 9 8-17 3 580059052 8-36 10 580059715 2-31 7
6-13 12 580058254 5-25 25 580059053 8-36 10 580059742 6-27 1
580056613 1-17 26 580058358 6-13 3 8-36 11 580059745 6-27 2
1-21 18 580058359 6-13 4 580059054 8-36 10 580059746 6-25 4
5-25 580058360 6-13 5 8-36 11 6-27 3
8-9 7 580058361 6-13 6 580059055 8-36 11 580059750 6-27 6
8-17 7 580058444 2-21 3 580059056 8-36 10 580059751 6-27 7

NUMERICAL INDEX
580059753 6-25 10 580060664 6-27 23 580062889 5-9 2 5-21 21

6-27 9 580060866 7-46 5-9 16 580062917 5-9 33
580059754 6-27 10 7-47 5-17 19 5-17 17
580059759 6-25 23 7-49 1 580062891 5-9 3 580062918 5-9 34
6-27 13 580060916 3-7 5-9 19 5-17 16
580059760 6-25 17 580061129 6-29 1 5-17 20 580062922 5-10
6-27 14 580061163 9-5 7 580062892 5-9 4 580062923 5-10
580059761 6-27 15 580061164 9-5 7 580062893 5-9 5 580062926 5-9 37
580059762 6-25 19 580061204 7-46 8 580062897 5-9 15 5-17 22
6-27 16 580061205 7-46 6 580062900 5-9 17 580062928 5-10 39
580059763 6-25 20 580061316 7-46 2 5-17 21 580062929 5-10 40
6-27 17 7-47 2 580062902 5-9 20 580062930 5-10 41
580059764 6-25 21 580061385 7-46 7 580062903 5-9 21 580062937 5-10 48
6-27 18 7-47 7 5-13 11 580062980 5-9 18
580059765 6-25 22 580061635 6-29 1 5-17 32 5-17 26
6-27 19 580061721 5-25 26 5-21 11 580062984 5-17 18
580059767 6-27 20 580061725 5-25 27 580062904 5-9 22 580062986 5-13 10
580059773 6-25 3 580061792 7-49 4 580062905 5-9 23 5-17 31
580059783 9-25 7 9-21 2 5-13 14 5-21 10
580059792 6-25 1 580062119 2-28 28 5-17 34 580062987 5-13 13
580059793 6-25 7 580062280 3-9 21 5-21 14 5-17 33
580059795 6-25 11 580062281 3-9 26 580062906 5-9 24 5-21 13
580059796 6-25 13 580062283 3-9 20 5-13 12 580062992 7-46 4
580059797 6-25 18 580062284 3-9 5 5-17 35 7-47 4
580059806 6-25 1 580062285 3-9 27 5-21 12 580063006 5-17 28
580059808 6-25 18 580062286 3-9 14 580062907 5-9 25 5-21 29
580059829 1-3 5 580062287 3-9 15 5-13 15 580063008 7-46 9
580060019 9-19 5 580062288 3-9 1 5-18 36 7-47 9
580060102 8-21 1 580062290 3-9 17 5-21 15 580063009 7-46 5
580060103 8-21 14 580062291 3-9 9 580062908 5-9 26 7-47 5
580060108 8-21 580062293 3-9 2 5-13 17 580063499 6-23 2
580060111 8-21 16 580062294 3-9 12 5-18 38 580063500 6-23 3
580060113 8-21 16 580062295 3-9 19 5-21 17 580063501 6-23 4
580060255 2-17 4 580062298 3-9 18 580062909 5-9 27 580063502 6-23 5
580060256 2-17 7 580062299 3-9 13 5-13 16 580063503 6-23 6
580060313 6-5 7 580062300 3-9 5-18 37 580063504 6-23 7
6-7 7 580062301 3-9 5-21 16 580063505 6-23 8
8-7 26 580062302 3-9 580062911 5-9 28 580063506 6-23 9
8-15 27 580062303 3-9 10 5-13 18 580063507 6-23 11
8-25 580062305 3-9 11 5-18 39 580063508 6-23 12
580060314 6-5 3 580062306 3-9 24 5-21 18 580063509 6-23 13
6-7 3 580062308 3-9 23 580062912 5-9 29 580063511 6-23 14
8-7 25 580062309 3-9 22 5-13 19 580063512 6-23 15
8-15 26 580062386 3-9 26 5-18 40 580063513 6-23 16
8-25 580062387 3-9 27 5-21 19 580063515 6-23 17
580060471 6-5 1 580062388 2-27 8 580062913 5-9 29 580063516 6-23 18
6-7 1 580062393 2-31 3 5-13 19 580063518 6-23 19
6-9 580062885 2-13 5 5-21 19 580063519 6-23 20
580060661 6-27 22 2-19 580062915 5-9 31 580063524 7-49 6
580060662 6-27 24 580062887 5-9 1 5-13 21 580063525 7-49 6
580060663 6-25 23 580062888 5-9 1 5-18 42 580063526 7-49 6

NUMERICAL INDEX
580063527 7-49 6 580066626 9-23 16 5-13 32 580069445 1-33 4

580063528 6-23 10 580066855 1-9 7 5-17 2 580069446 1-33 4
580063529 7-49 6 1-13 7 5-21 5 580069447 1-33 3
580063530 7-49 6 1-35 11 5-21 32 580069448 1-33 3
580063531 7-49 6 1-37 11 580067797 2-29 141 580069458 2-24 1
580063532 7-49 6 2-3 2 580067798 2-29 142 580069508 1-27 1
580063533 7-49 6 9-13 3 580067853 5-17 6 580069509 1-27 3
580063534 7-49 6 580066924 1-3 1 580067854 5-9 12 580069512 1-27 9
580063535 7-49 6 2-27 5-17 9 580069513 1-27 10
580063536 7-49 6 580067178 9-19 1 580067863 6-11 4 580069514 1-27 9
580063537 7-49 6 580067179 9-19 1 580067897 5-5 5 580069515 1-27 10
580063539 7-49 6 580067180 9-19 13 580068096 4-7 5 580069516 1-27 9
580063614 2-28 24 580067343 1-7 12 9-27 1 580069517 1-27 10
580063615 2-28 26 580067383 1-7 8 580068107 1-19 9 580069637 1-33 19
580063697 2-29 38 580067558 6-31 18 580068201 9-21 1 580069640 1-35 8
580063729 7-49 7 580067559 6-31 18 580068256 1-15 2 1-37 8
580063730 7-49 7 580067576 7-19 1-19 2 580069641 1-33 20
580063731 7-49 7 580067607 1-11 5 580068257 1-15 6 580069748 2-21 3
580063732 7-49 7 1-13 9 1-19 6 580069750 9-16 1
580063733 7-49 7 1-27 9 580068258 1-15 9 580069751 9-16 2
580063734 7-49 7 1-27 9 1-17 9 580069818 9-19 1
580063735 7-49 7 1-27 9 580068599 1-7 4 580069819 9-19 1
580063736 7-49 7 1-27 10 4-9 21 580069821 9-19 1
580063737 7-49 7 1-27 10 4-11 19 580069822 9-19 1
580063738 7-49 7 1-27 10 580068600 1-7 9 580069823 9-19 1
580063739 7-49 7 1-27 14 580068601 1-7 11 580069824 9-19 1
580063740 7-49 7 1-35 16 580068608 1-7 11 580069838 9-19 12
580063741 7-49 7 1-37 16 580068947 3-5 1 580069839 9-19 12
580063742 7-49 7 2-21 8 580069216 1-25 5 580070396 5-5 6
580063751 2-29 38 6-3 9 580069303 1-33 11 580070397 5-5 6
580064389 3-3 22 580067624 1-3 6 580069304 1-33 1 580070503 1-13 1
580064390 3-3 25 1-3 6 580069307 1-35 4 580070504 1-13 1
580064393 3-3 34 2-13 1 1-37 4 580070505 1-13 1
580064397 3-3 15 580067625 2-13 1 580069383 1-35 19 580070506 1-13 2
580064492 3-3 17 580067655 1-3 6 1-37 15 580070507 1-13 3
580064493 3-3 32 2-13 1 580069389 9-19 11 580070508 1-13 4
580064497 3-3 32 580067659 4-9 1 580069390 9-19 11 580070509 1-13 15
580064498 3-3 33 580067662 4-9 1 580069391 9-19 11 580070572 1-9 1
580064502 3-3 1 580067676 6-19 20 580069392 9-19 11 580070573 1-9 4
580064503 3-3 9 580067696 4-9 17 580069393 9-19 11 580070575 1-9 6
580064509 3-3 1 580067697 4-9 16 580069394 9-19 11 580070576 1-9 1
580064733 6-19 13 580067734 4-9 8 580069395 9-19 11 580070577 1-9 1
6-23 21 4-11 7 580069396 9-19 11 580070578 1-9 11
580064951 7-41 4-13 27 580069397 9-19 11 580070746 2-24 3
580064960 6-31 3 4-15 28 580069398 9-19 11 580070776 1-31 11
6-33 3 580067736 4-9 7 580069399 9-19 11 1-33 16
580066163 1-7 10 4-13 4 580069400 9-19 11 580070795 2-15 1
580066349 2-28 19 580067742 7-23 13 580069401 9-19 11 580070799 5-25 3
580066350 2-27 11 580067743 7-23 11 580069402 9-19 11 580070800 5-25 7
580066491 2-15 6 580067771 5-5 3 580069403 9-19 11 580070850 2-5 6
580066625 9-9 1 580067784 5-13 5 580069404 9-19 11 2-7 2

NUMERICAL INDEX
2-9 12 580071294 7-7 3 7-29 8 9-5 11

580071049 9-19 2 580071295 7-7 3 580071928 7-11 11 580073553 9-15 7
580071050 9-19 11 580071296 7-7 3 580071929 7-11 14 580073554 9-15 1
580071163 2-21 1 580071353 8-36 5 580071940 8-33 3 580073555 9-9 2
580071164 2-21 4 580071354 8-36 5 580071941 7-23 17 580073647 1-3 6
580071224 6-23 580071355 8-36 5 7-45 13 580073648 1-3 6
580071232 2-13 6 580071356 8-36 5 580071943 8-31 4 580073649 1-3 6
580071233 2-13 7 580071357 7-25 8-35 4 580073756 6-13 7
580071234 2-13 9 580071358 7-25 580071944 4-3 1 580073757 8-21
580071235 2-13 10 580071359 7-25 5-25 1 580073758 8-21
580071237 2-13 2 580071360 7-25 580071966 1-17 1 580073907 8-21
580071238 2-13 3 580071361 7-25 1 1-21 1 580073908 8-21
580071253 7-11 15 580071362 7-25 1 580071967 1-17 2 580073909 8-21
580071254 7-11 15 580071363 7-25 1 1-21 2 580074008 2-5 3
580071255 7-11 15 580071364 7-25 1 580071968 1-17 10 580074009 2-7 9
580071256 7-11 15 580071365 7-25 2 1-21 3 2-9 8
580071257 7-11 15 580071366 7-25 2 580071969 1-17 11 580074010 2-7 10
580071258 7-11 15 580071367 7-25 2 1-21 4 2-9 1
580071259 7-11 15 580071368 7-25 2 580071970 1-17 12 580074011 2-7 5
580071260 8-31 1 580071369 7-25 3 1-21 5 2-9 5
580071261 8-31 1 580071370 7-25 3 580071971 1-17 13 580074012 2-7 7
580071262 8-31 1 580071371 7-25 3 1-21 6 2-9 7
580071263 8-31 1 580071372 7-25 3 580071972 1-17 14 580074013 2-7 4
580071264 8-31 1 580071373 8-36 5 1-21 7 2-9 4
580071265 8-31 1 580071374 8-36 5 580071973 1-17 15 580074014 2-7 6
580071266 8-31 1 580071375 8-36 5 1-21 8 2-9 6
580071267 7-7 580071376 7-25 580071974 1-17 4 580074015 2-7 8
580071268 7-7 580071377 7-25 580071975 1-17 7 2-9 9
580071269 7-7 580071378 7-25 580072029 7-23 6 580074017 2-7 3
580071270 7-7 580071379 7-25 1 580072256 7-34 2-9 2
580071271 7-7 580071380 7-25 1 580072257 7-42 9 580074048 6-11
580071272 7-7 580071381 7-25 1 580072258 7-45 3 580074272 1-35 18
580071273 7-7 580071382 7-25 2 580072259 7-30 27 580074298 1-3 17
580071274 7-7 1 580071383 7-25 2 580072260 8-36 13 580074315 1-35 15
580071275 7-7 1 580071384 7-25 2 580072261 8-36 13 2-23 5
580071276 7-7 1 580071385 7-25 3 580072262 8-36 13 580074532 9-19 7
580071277 7-7 1 580071386 7-25 3 580072263 8-36 15 580074576 1-23 14
580071278 7-7 1 580071387 7-25 3 580072264 7-17 1 580074607 8-5 5
580071279 7-7 1 580071388 8-36 5 7-23 3 580074615 8-13 17
580071280 7-7 1 580071389 8-36 5 7-45 10 580074622 7-5 5
580071282 7-7 2 580071391 7-25 580072265 8-33 9 8-29 5
580071284 7-7 2 580071392 7-25 580072625 2-23 580074645 8-13 7
580071285 7-7 2 580071394 7-25 1 580072820 7-46 13 580074646 8-13 8
580071286 7-7 2 580071395 7-25 1 7-47 13 580074647 8-13 4
580071287 7-7 2 580071397 7-25 2 580072821 7-46 14 580074649 8-5 9
580071288 7-7 2 580071398 7-25 2 7-47 14 8-7 34
580071289 7-7 2 580071400 7-25 3 580073132 2-31 2 8-13 20
580071290 7-7 3 580071401 7-25 3 580073137 6-21 4 8-15 24
580071291 7-7 3 580071558 7-19 580073140 6-3 7 580074652 8-3 3
580071292 7-7 3 580071559 7-19 580073188 6-21 5 8-11 3
580071293 7-7 3 580071927 7-11 13 580073505 1-7 16 580074656 8-7 18

NUMERICAL INDEX
8-15 39 580077932 7-30 15 580083740 6-31 1 580087497 2-21 2

580074658 8-7 30 580077979 6-21 2 580083794 1-3 9 580087528 2-7 1
8-15 25 580078104 2-13 17 2-3 1 580087607 8-40 1
580074659 8-9 5 580078352 3-7 1 580083797 9-23 20 580087782 2-7
8-17 5 580078353 3-7 1 580083799 9-23 3 580087783 1-37 18
580074809 6-31 8 580078517 5-17 31 580084187 4-3 9 580087923 3-7 1
6-33 8 5-21 9 580084188 4-3 10 580087925 3-7 1
580075562 8-13 11 580078518 5-17 18 580084552 1-23 580089117 2-9
580075802 1-17 16 5-21 8 580084553 1-23 580089163 2-9
2-21 9 580078526 5-9 11 580084834 9-27 6 580089164 2-11
580076714 2-23 7 5-17 10 580085068 9-15 12 580089458 2-23 3
580076732 4-11 16 580078654 6-23 580085531 9-25 580089714 4-11 2
4-13 13 580078920 9-27 6 580085581 4-3 11 4-15 2
4-15 13 580079185 5-2 1 580085742 5-25 20 580089768 4-11 8
580076738 1-25 6 580079187 4-11 17 580086127 2-21 2 4-15 7
580076828 2-7 580079188 4-11 18 580086161 4-5 3 580089862 2-23 2
580076831 2-7 13 580079268 5-9 20 580086202 7-49 2 580090131 1-3 1
580076832 2-7 5-13 9 580086205 7-49 3 2-27
580076894 2-7 11 580079270 5-9 15 580086276 5-5 9 580090470 2-11
580076895 2-7 12 5-13 23 580086277 5-5 9 580090588 2-9 10
580076896 1-9 12 580079452 5-9 32 580086278 5-5 9 580090674 6-5 7
580077193 4-11 16 5-13 6 580086279 5-5 9 6-7 7
4-13 13 5-17 15 580086280 5-5 9 8-7 26
4-15 13 5-21 6 580086281 5-5 9 8-15 27
580077237 4-13 12 580079706 2-23 8 580086282 5-5 9 8-25
4-15 12 580079709 2-23 2 580086283 5-5 9 580090675 6-5 3
580077867 8-3 8 580079710 2-23 1 580086465 2-7 1 6-7 3
8-7 33 580079892 2-23 4 580086599 1-7 1 8-7 25
8-11 8 580079959 6-23 1 580086600 1-7 1 8-15 26
8-15 4 6-23 1 580086601 1-7 1 8-25
580077868 8-19 1 580080168 1-31 5 580086737 7-25 3 580091355 3-5 2
580077870 8-19 12 1-33 12 580086738 7-25 3 580091726 6-5 1
580077871 8-7 2 580081202 1-35 580086750 7-30 16 6-7 1
8-15 2 580082807 2-31 7 580086753 8-36 13 6-9
580077872 8-7 3 580083355 9-15 6 580086754 8-36 15 580091745 8-19 2
8-15 3 580083356 9-15 5 580086756 8-36 10 580091746 8-19 3
580077873 8-7 5 580083452 1-3 580086757 8-36 11 580092140 1-3 9
580077874 8-7 6 580083498 6-11 3 580086759 8-36 5 2-3 1
580077875 8-7 15 580083499 6-11 6 580086760 7-30 14 580093453 5-2 1
580077876 8-7 17 580083500 6-11 3 580086909 7-34 580093464 5-14 49
8-15 40 6-11 6 580086921 7-41 5-22 45
580077877 8-15 7 580083502 6-11 2 580086987 8-5 9 580093465 5-14 49
580077878 8-15 14 580083700 9-19 1 8-7 34 5-22 45
580077879 8-15 29 580083701 9-19 1 8-13 20 580093467 5-13
580077880 8-15 36 580083703 9-19 1 8-15 24 5-21
580077881 8-15 37 580083707 9-19 1 580087169 7-25 1 580093469 5-13
580077882 8-15 38 580083709 9-19 1 580087178 7-25 5-21
580077883 8-15 33 580083737 8-7 27 580087237 9-5 2 580093473 5-7 6
580077884 8-15 34 580083738 8-7 27 580087238 9-5 1 5-21
580077885 8-15 35 8-15 19 580087415 6-33 1 580093474 5-7 6
580077888 3-9 580083739 6-31 1 580087416 6-33 1 5-21

NUMERICAL INDEX
580093477 5-6 5 902977408 7-37 4 931013908 1-27 7 9-15 4

5-13 902977410 7-37 4 931013910 1-27 7 9-23 15
580093656 5-13 24 902977412 7-37 4 931013912 1-27 7 9-27 13
5-21 24 902977413 7-37 4 931013914 1-27 7 937100905 7-47 8
580093684 6-29 1 902977416 7-37 4 931013916 1-27 7 8-33 10
580093695 9-19 1 902977419 7-37 4 931015901 1-15 8 8-36 14
580093697 9-19 1 902977426 7-37 4 1-19 8 937300908 9-7 3
580093715 2-7 902977428 7-37 4 931017907 5-6 9-15 17
2-9 3 902977430 7-11 16 5-7 1 9-23 19
580093972 5-6 5 7-37 4 931017915 7-3 3 937501910 7-25 5
5-13 902977436 7-11 16 7-5 4 940004903 1-33 23
580094115 9-16 2 7-29 1 7-8 22 1-35 6
580094393 2-23 902977438 7-11 16 7-26 18 1-37 6
580094640 8-9 902977440 7-29 1 8-27 3 2-7 14
8-17 902977444 7-11 16 8-29 4 9-23 11
580094681 6-29 1 7-29 1 931109904 9-25 5 940400905 2-23 6
580094683 5-13 7 902977462 7-11 16 932107911 8-5 1 9-25 4
5-21 7 7-29 1 8-7 24 940400906 8-13 12
580094782 4-3 1 902977467 7-29 1 8-13 1 940600905 1-3 10
5-25 1 902977469 7-11 16 8-15 32 1-35 14
580094785 4-5 6 902977474 7-29 1 932116903 8-7 28 1-37 14
5-25 17 902977481 7-29 1 932119907 7-7 4 2-3 6
580096477 8-7 1 902977484 7-29 1 8-7 12 9-16 4
8-15 1 902977490 7-29 1 8-15 16 940600907 5-2 3
580096889 2-9 11 902977493 7-11 16 932120906 7-25 4 5-10 47
585062400 5-5 2 7-29 1 932200902 1-27 2 5-13 27
585070200 5-5 4 903828303 7-49 932200905 5-13 26 5-21 27
585096802 5-13 40 903828306 1-7 13 5-21 26 940600908 2-24 4
5-21 36 905974100 5-13 30 932200907 5-25 12 940800902 5-13 31
640112901 6-13 11 5-17 29 932726906 2-7 15 5-17 30
640154908 7-23 2 5-21 30 932729903 1-7 6 5-21 31
720098901 9-23 7 907595300 7-25 6 932729905 9-7 1 952405901 2-30 4
751194100 9-7 907806300 8-19 6 932729908 9-23 17 9-15 9
900002253 7-17 21 909086102 8-19 10 932729910 9-19 6 9-25 1
900012211 7-23 10 909086104 8-19 5 932731908 9-5 3 9-27 6
900014292 8-3 7 909882405 7-17 4 932731910 9-5 3 952405902 9-7
8-7 32 930102902 4-5 934204901 1-33 7 952408901 9-7
8-11 7 931013904 8-3 11 937100902 2-21 12 952408904 2-30 5
8-15 5 8-13 16 937100903 1-3 11 9-15 10
900126308 3-7 2 931013906 1-27 7 2-3 7 9-27 6
902977405 7-37 4 931013907 1-27 7

NUMERICAL INDEX
NOTES

SECTION 12
12 USER SUPPORT INFORMATION

CONTENTS
SECTION 12
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 12-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 12-2
OPERATOR TRAINING .................................................................................................................................. 12-2
SERVICE TRAINING COURSE ...................................................................................................................... 12-2
SERVICE TRAINING MATERIALS ................................................................................................................. 12-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

Yale Materials Handling Corporation C861N02569G
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 11/2008
Greenville, NC 27834-2011

NDR035EA (C861) S/N C861N02569G Parts Manual

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PARTS MANUAL

Yale Materials Handling Corporation C861N02569G

5 CASTER, LOAD WHEEL AND BRAKE SYSTEM

8 ATTACHMENTS AND HEADER HOSE GROUP

10 FIELD CONVERSION KITS

12 USER SUPPORT INFORMATION

C861 ©2009 Yale Materials Handling Corporation i

TABLE OF CONTENTS (continued)

ii ©2009 Yale Materials Handling Corporation C861

TABLE OF CONTENTS (continued)

C861 ©2009 Yale Materials Handling Corporation iii

TABLE OF CONTENTS (continued)

iv ©2009 Yale Materials Handling Corporation C861

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

C861 ©2009 Yale Materials Handling Corporation v

HOW TO USE THE ILLUSTRATED PARTS MANUAL

vi ©2009 Yale Materials Handling Corporation C861

HOW TO FIND THE DESIRED PART NUMBER

C861 ©2009 Yale Materials Handling Corporation vii

SERIAL NUMBER SPECIFIC MANUALS

SERIAL NUMBER SPECIFIC INFORMATION SPECIAL PARTS INFORMATION (SPI)

Refer to the "How To Use The Illustrated Parts Manual"

viii ©2009 Yale Materials Handling Corporation C861

IDENTIFICATION OF TRUCK SERIAL NUMBERS

C861 ©2009 Yale Materials Handling Corporation ix

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524233348

Service Manual (Complete)..................................................................................................... 524233349

Parts Manual........................................................................................................................... 524233347

x ©2009 Yale Materials Handling Corporation C861

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

8/1/06G112.............................3-8 G11370...................................4-2 G11449.................................9-10

C861 ©2009 Yale Materials Handling Corporation xi

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G11936.................................4-10 G11974...................................2-8 G11991.................................5-12

xii ©2009 Yale Materials Handling Corporation C861

C861 ©2009 Yale Materials Handling Corporation 1-1

GENERAL TRUCK (FIGURE 1-1)

1-2 ©2009 Yale Materials Handling Corporation C861

C861 ©2009 Yale Materials Handling Corporation 1-3

1-4 ©2009 Yale Materials Handling Corporation C861

C861 ©2009 Yale Materials Handling Corporation 1-5

OPERATOR AND OVERHEAD GUARD (FIGURE 1-2)

1-6 ©2009 Yale Materials Handling Corporation C861

OPERATOR AND OVERHEAD GUARD

C861 ©2009 Yale Materials Handling Corporation 1-7

COVERS AND PADS (FIGURE 1-3)

1-8 ©2009 Yale Materials Handling Corporation C861

COVERS AND PADS

ITEM PART NO. DESCRIPTION QTY

C861 ©2009 Yale Materials Handling Corporation 1-9

COVERS AND PADS (FIGURE 1-4)

1-10 ©2009 Yale Materials Handling Corporation C861

COVERS AND PADS

ITEM PART NO. DESCRIPTION QTY

C861 ©2009 Yale Materials Handling Corporation 1-11

COVERS AND PADS (FIGURE 1-5)

1-12 ©2009 Yale Materials Handling Corporation C861

COVERS AND PADS

ITEM PART NO. DESCRIPTION QTY