DAMAGE MECHANI

Loop No. Loop Name

913-THU-P-CL0001 Hydrogen Lines

913-THU-P-CL0002 C4/C5 mixed Feed

913-THU-P-CL0003 Hydrogenation Reactor and Feed inlet line after

mixing with HP Flash Recycle

Hydrogenation Reactor Vapour and Liquid Effluents

913-THU-P-CL0004
upto Mixing Point
913-THU-P-CL0005 Reactor Effluent after Mixing Point, HP Flash Drum
and HP Flash Vent Condenser

913-THU-P-CL0006 C4/C5 HP Flash Recycle

913-THU-P-CL0007 Offgas from HP Flash Vent Condenser

913-THU-P-CL0008 Reactor Regeneration Circuit

 DAMAGE MECHANISMS: C4/C5 HYDROGENATION UNIT - THU (UNIT N
Secondary
Primary Damage
Damage
Mechanism
None Mechanism
None

Uniform Corrosion (Low) None

CUI None

CUI None

None Mixing Point

CUI None

None None

CUI None
MS: C4/C5 HYDROGENATION UNIT - THU (UNIT NO. 913)
Comments from HMEL

1. Hydrogen Line from 911-LZ-3002 does not have H2 Resistance CS in MSD.

2. Dead Leg(913-DL-0001) required to consider as separate Loop & damage
mechanism.

1. Dead Leg (913-DL-0002)required to consider as separate Loop.

2. Flash Drum (913-VV-3501) boot outlet to OWS loop need to be consider as
separate Loop & damage mechanism.
1. In normal condition damage mechanism is fine.Thermal Fatigue Possibilities
are there as Regenration at 450 Deg C , swing of temperature is more than 93
Deg C in each 12-18 month of run length during regenration.
2. Consider 913-RB-3501A & B both reactor in this loop, mark 913-RB-3501B
also
Nil in this loop.

1.This loop has stream no 3518 which is having Temp 114 Deg C, required hot
insulation (CUI) till 913-EE-3502, should consider in another loop along with
possibilities of damage mechanisam due to mixing point (913-MIX-0001).
2. This Loop should start from exit of 913-EE-3502 Exchanger.
3. Consider Dead leg (913-DL-0003) as separate Loop & damage mechanism.
4. Flash Drum(913-VV-3502) boot outlet to OWS loop need to be consider as
Nil
separate Loop
Nil

Nil
 EIL Reply (17.07.2020)

1. Line is "CS+H2 Service" as per P&ID. MSD needs to be

updated.
2. Separate loop for dead legs are not required as
service/MOC is same for entire loop including dead legs also.
However, details of dead legs shall be mentioned in CCD
document.