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LIQUEFACTION &
GASIFICATION
PREPARED BY:
SCREENING.
CLASSIFICATION.
DENSE MEDIUM SEPRATION.
GRAVITY SEPRATION..
CENTRIFUGATION.
FILTERATION.
THICKENNG.
Coal Processing Operations
Particle Sizing:
• Run-of-mine coal produced by mechanized mining
operations can contain particles as small as fine powder
and as large as several hundred millimeters.
• The lighter particles are caught in an upward stream and pass out
as clean coal through the cyclone overflow outlet.
Cont…
cont..
• And represent the only practical option for sizing ultrafine particles
(at a cut of 0.045 mm).
The common properties that are used to separate coal and rock are
•Size
•Density
•Wet ability
What is Dense Medium Separation?
• Because of the low unit capacity (two to four tons per hour), spirals are
usually arranged in groups that are fed by an overhead distributor. WOCs
and spirals are often employed in two stages or in combination with other
water-based separators to improve performance.
Banks of spirals used to separate coal
from rocks
Solid-Liquid Separation
• Solid-liquid separators are used downstream of coal cleaning processes to
remove unwanted surface moisture that lowers heating value, leads to
handling/freezing problems, and increases transportation costs.
• The removal of water from the surfaces of coarser (> 5 mm) coal is
predominantly carried out using simple screens.
• Fine particles, which have a higher surface area and tend to have
correspondingly higher moisture content, are typically dewatered using
centrifugal methods or filtration system.
Centrifugal Dewatering
• Centrifugal dewatering systems, which use centrifugal force to pull water
away from the surfaces of coal particles, operate in much the same fashion
as the spin cycle in a home washing machine.
• For coarse particles, centrifugal dryers that use either a rotating scroll or
vibratory action to transport solids are commonly used.
• For fine particles (< 1 mm), another popular design, known as a screen-
bowl centrifuge, may be used.
• These units are capable of providing low moisture products, although some
ultrafine solids can be lost as waste effluent with the bulk of the water.
Filtration Dewatering
• Filtration processes may be used to dewater fine coal in cases where high
coal recovery is desirable.
• These units are capable of maintaining high coal recoveries (greater than 97
percent) while generating product moisture contents of approximately 20 to
30 percent.
• The most popular type of vacuum filter used in the United States is the disc
filter.
CARBONISATION
Carbonization
• The process of converting coal into coke is called as
carbonization of coal.
Classification of coal
• Peat 11%
• Lignite 38% (soft coal/ brown coal)
• Bituminous 65% (household coal)
• Anthracite 90% (hard coal)
Carbonization at various
temperature
• Low temperature carbonization is used to produce liquid fuels
while high temperature carbonization is used to produce
gaseous products.
• Easy to store
1. Direct Liquefaction:
• Dissolves coal in a solvent at elevated temperature and
pressure
• Combined with hydrogen gas and a catalyst
2. Indirect Liquefaction:
• Involves first gasifying coal, followed by reacting carbon
monoxide and hydrogen together
nCO + (2n+1)H2 = CnH2n+2 + nH2O
Comparison of Processes
Direct Indirect
Liquefaction Liquefaction
Adds hydrogen to break down the Complete breakdown of coal with
coal steam and oxygen
Dissolves in a solvent followed by Sulfur is removed from the syngas
hydrocracking Syngas reacted over catalyst at
Operates at 450 C and 170 bars 300 C and 20 bars
Light products are distilled Produces a lighter suite of
Medium and heavy distillates products; high quality gasoline and
obtained from vacuum distillation petrochemicals
Liquid yields of 70% of the dry Oxygenated chemicals
weight of coal feed
Further upgrade is needed for use
as transportation fuels
Indirect Liquefaction
• The product refinement process is three to four times more expensive than
refining an equivalent amount of oil.
• The cost of sequestering the captured CO2 would increase the price of the end
product by $10-20 a barrel.
• The imposition of a carbon cap and trade policy would also raise the cost of
fuel produced with CTL technology
Liquids Fuels Summary….
• Proven technologies
PRE –
TREATMENT OF GASIFICATION GAS CLEANING
COAL
SELECTION OF SUITBLE COAL FOR
GASIFICATION
Combustion reaction :-
C + 0.5O2 CO
C + O2 CO2
GASIFICATION
Gasification reaction :-
C + CO2 2CO
C + H2O CO + H2
Water – gas shift reaction :-
CO + H2O CO2 + H2
Methanol production :-
CO2 + 3H2 CH3OH + H2O
Gasification process
Low heat content product gas – coal
burning - < stoichiometric quantity of air
with or without steam
Downdraft moving bed gasifier – coal from the top & air from
the side
Methanol production
Ammonia - fertilizer