Beruflich Dokumente
Kultur Dokumente
SUMMER EDITION
Contents
3 Specifying the right electrical raceways, busways, wiring
and cabling
E lectrical and information cabling are an integral part of all building systems and must when deploying with
hardware
be extensively routed throughout all building types. There are several methods avail-
able for design teams to specify; however, catering a solution to specific applications is Your questions
answered: How to
often difficult and convoluted. specify backup,
standby and
emergency power in
As the buildings that we live, work, entertain and otherwise occupy become more com- mission critical facilities
plex and modern, there is an ever–increasing need to provide electrical and information
Is your exclusively
infrastructure throughout. All buildings have a plethora of devices that require an electri- SaaS delivery leaving
cal or data connection. Often these devices require a combination of each. customers on the
table?
The end-use connection is often quite simple in either a direct connection or outlet type Case study: Data center
piping
form factor; however, how is the wiring or cabling transported to this point? How is it
protected from point to point? The answer: Using pathway systems that are permitted Data centers consume
less energy than
and practical for the specific structure or building space that transport the cabling safely thought
to mitigate the risks of electrical shock, fire and other hazards related to personnel and
Designing power
property. To continue the description of the available systems, we must first identify the systems in mission
applicable standards and terms. critical environments
The governing code for all electrical pathways is NFPA 70: National Electrical Code,
3
Specifying the right electrical raceways, busways, wiring and cabling
which dictates the uses permitted for the path- Specifying the
right electrical
way systems and the terms used within the
raceways,
applicable standards. Information and commu- busways, wiring
nications technology cabling also are bound by and cabling
the codes within the NEC, however there are 4 ways software
applicable standards that take this a step further companies can
improve financials
such as those set forth by the Building Industry
when deploying with
Consulting Services International organization hardware
in its Telecommunications Distribution Methods
Your questions
Manual and the Telecommunications Industry answered: How to
Association and its applicable standards (com- specify backup,
standby and
monly referenced as TIA-xxx, where xxx denotes emergency power in
a 3-digit number applicable to a specific docu- mission critical facilities
common NRTL is UL, which not only tests the products but also creates the applicable Specifying the
right electrical
standards.
raceways,
busways, wiring
Types of wiring and cabling
The first step to understanding any pathway system is to understand the wiring that is 4 ways software
being transported and protected. The NEC delineates between several different types companies can
improve financials
of wiring. We will examine the most common types of wiring: 1,000 volts or less, Class 1, when deploying with
Class 2 and Class 3 circuits. The NEC also sets code minimum requirements for conduc- hardware
tors exceeding 1,000 volts. Your questions
answered: How to
specify backup,
Class 1 wiring typically is identified as remote-control or signaling conductors that are standby and
either power limited to 30 volts and 1000 volts-ampere (NEC 725.41(A)) or where the emergency power in
mission critical facilities
conductors are used for remote-control or signaling circuits (NEC 725.41(B)). When used
for remote-control or signaling circuits, the voltage may be increased to 600 volts; how- Is your exclusively
SaaS delivery leaving
ever, these will typically be seen as 120-volt circuits that operate relays, motor control-
customers on the
lers or similar control devices. Class 1 circuits are required to be routed in a pathway as table?
established within chapter 3 of the NEC (NEC 725.46) and they may be routed through
Case study: Data center
the same pathway system as a power feeder or branch circuit if the conductor insula- piping
tion is rated for at least the maximum voltage available within the raceway system (NEC
Data centers consume
300.3(C)(1)). less energy than
thought
Class 2 and class 3 circuits are identified with the NEC chapter 9, table 11(A). Class 2 cir- Designing power
cuits are typically seen as low-voltage circuits that are limited to 30 volts or less and 100 systems in mission
critical environments
volts-ampere or less. These class 2 circuits are considered protected from fire or shock
due to low energy and voltage levels. Due to this, class 2 circuits are permitted to be
5
Specifying the right electrical raceways, busways, wiring and cabling
plenum spaces when using listed cabling and sup- during excavation and a structural cage
Designing power
was required around the conduit to add systems in mission
ports. These circuits may be routed in this manner structural integrity of the exterior wall. critical environments
as they are power limited or carry a low-energy The conduit bodies are specialized to
signal that does not present a risk for the initiation have manufactured large radius sweeps to
of fire or shock.
prevent tight bending of ICT and fiber optic
cabling. Courtesy: NV5 6
Specifying the right electrical raceways, busways, wiring and cabling
Your questions
Accessibility is one of the most important factors in any pathway system and is outlined answered: How to
specify backup,
in the NEC to require access to all junction boxes, gutters or splice points (NEC 314.29). standby and
Often, these pathways and boxes are installed above gypsum board or hard-lid ceilings emergency power in
mission critical facilities
where there is no practical way to reach the system without an access panel. When this
type of a ceiling is used within a facility, it is critical to avoid system such as J-hooks and Is your exclusively
SaaS delivery leaving
cable tray that are open and cannot be inspected to ensure that cabling is supported customers on the
and secured. When not accessible, conduit or another type of raceway is the most practi- table?
cal choice. Case study: Data center
piping
Even with a raceway system, access panels will be required to access the following: a Data centers consume
junction box for every 100 feet or every cumulative 180-degrees of bends for ICT cabling less energy than
thought
(TIA-569-D 9.8.2), a junction box for every cumulative 360-degrees of bends for line volt-
age wiring (for EMT NEC 358.26). In this aspect, the TIA standard is more stringent as it Designing power
systems in mission
provides recommendations to ensure a minimum pulling force between access points is
critical environments
maintained. This ensures (as a rule of thumb) that the cable will not be subject to pulling
tension in excess of the manufacturer’s recommendations and thus allow the cable to
pass manufacturer’s field certifications and maintain signal integrity. 7
Specifying the right electrical raceways, busways, wiring and cabling
Often, junction boxes or gutters are used to provide a point to transition from electri- Specifying the
right electrical
cal metallic tubing (type EMT) and wire to metal-clad cable (type MC cable) to traverse
raceways,
through inaccessible areas and route direct to the receptacles as required by the design busways, wiring
(see Figure 1). and cabling
4 ways software
Often the ceilings or floors are accessible, such as with access floors or acoustic ceiling companies can
improve financials
tile ceilings, commonly referred to as “lay-in” or “drop” ceilings. Where these types of
when deploying with
building elements are installed, the designer has several choices for pathways that in- hardware
clude additional options, as well as the raceway example previously presented.
Your questions
answered: How to
Accessible building elements are advantageous where the systems need to accom- specify backup,
standby and
modate moves, adds, changes and deletions (commonly referred to as MAC-Ds). Such emergency power in
building elements allow the use of cable trays (for power and ICT cabling) and J-hooks mission critical facilities
(ICT cabling). When installing these systems within a ceiling grid system such as ACT, it Is your exclusively
is imperative that the supports are not directly affixed to the ceiling grid supports (NEC SaaS delivery leaving
customers on the
300.11(B)). The ceiling grid system should remain completely independent of all cabling, table?
light fixture or other electrical systems.
Case study: Data center
piping
When using a system such as a cable tray or J-hooks, the user may make changes to the
Data centers consume
cabling by removing ceiling tiles and simply laying a cable into the tray or J-hooks. Typ- less energy than
ically, these pathways are used in conjunction with conduit route within a wall to provide thought
requirements and additional information that is all outlined within their respective NEC Specifying the
right electrical
section.
raceways,
busways, wiring
Cable distance and cabling
When considering distance, it’s imperative to understand the cabling type that is being 4 ways software
used. For line voltage power wiring, the main distance consideration is relative to the companies can
improve financials
electrical load and the voltage drop that will be induced based on the wire’s impedance. when deploying with
The standard for voltage drop is outlined as a fine–print note for NEC 210.19(A), FPN hardware
No. 4. This FPN advises that branch circuits should be sized to prevent a voltage drop in Your questions
excess of 3% and that feeders should be restricted to 2% voltage drop. answered: How to
specify backup,
standby and
The FPNs within the NEC are not enforceable by a code official (NEC 90.5(C)); however, emergency power in
mission critical facilities
some jurisdictions may have enforceable energy codes that mandate a maximum voltage
drop (most commonly ASHRAE Standard 90.1). When considering ICT premises wiring Is your exclusively
SaaS delivery leaving
systems, it’s important to know the cabling media and the specific limitations associated
customers on the
with each type. table?
used. As the purpose of this article is not to examine the pros and cons of different ICT Designing power
cabling, we will proceed with the more common Category-6 cabling standard (outlined systems in mission
critical environments
to specific performance requirements within TIA-568-D) that limits this pathway to 295
feet.
10
Specifying the right electrical raceways, busways, wiring and cabling
When considering the aforementioned requirements, the pathway system will consist Specifying the
right electrical
of either enclosed pathway (raceways) or open pathways (such as cable tray or J-hooks).
raceways,
While conduit and other enclosed pathways typically route directly to the receptacle or busways, wiring
technology outlet location, an open pathway typically serves as an aggregation point, and cabling
creating a less direct and often, longer path back to the serving equipment. Additionally, 4 ways software
conduit may be used to collect cables to an aggregation point and if using the category companies can
improve financials
cabling for power over ethernet applications, the NEC requires that you de–rate the cur-
when deploying with
rent carrying capacity of the cabling by the coefficient shown within NEC table 725.144. hardware
These requirements must be considered primarily for ICT cabling.
Your questions
answered: How to
When routing any type of cabling through a building, it is important to understand each specify backup,
standby and
space’s use and potential protection requirements. This extends from physical protec- emergency power in
tion, to prevent mechanical damage, through fire protection or hazardous location re- mission critical facilities
the designer can defer to the uses permitted within chapter 3 of the NEC for pathways Specifying the
right electrical
permitted in areas “subject to physical damage.” This would typically require a thick-
raceways,
walled conduit such as intermediate metallic conduit or galvanized rigid conduit in lieu busways, wiring
of any types of tubing such as EMT or any open–type pathways such as cable trays (see and cabling
Figure 2). 4 ways software
companies can
improve financials
Fire protection and fire stopping when deploying with
When considering fire protection requirements, the designer should first consult any hardware
available fire protection reports or code consultants for the project. Rated walls and Your questions
enclosures will be identified in the fire protection report and on the architectural set of answered: How to
specify backup,
drawings. Often, a book or sheet specification can handle fire protection requirements standby and
and any seal off requirements for hazardous locations; however, the pathway require- emergency power in
mission critical facilities
ments do change.
Is your exclusively
SaaS delivery leaving
Within NEC 500 through NEC 503, there are additional requirements such as the require-
customers on the
ment for threaded conduit systems (NEC 501.10(A)(1)(a) and NEC 502.10(A)(1)(a)) that table?
also are required to be wrench tight to prevent a ground fault from arcing in an envi-
Case study: Data center
ronment with flammable or explosive gases or dust (NEC 500.8(E)). Each classified area piping
should be thoroughly examined for code compliance of all pathway (and miscellaneous
Data centers consume
electrical and ICT) systems. These identified areas also will be required to maintain the less energy than
fireproof rating of the walls in that the pathway is penetrating. thought
Designing power
In addition, where an open pathway is traversing through a plenum (or commonly re- systems in mission
critical environments
ferred to as an air handling space), a specialized plenum rated wiring method is required.
A plenum rated cable is rated to burn within an air handling space and not introduce
12
Specifying the right electrical raceways, busways, wiring and cabling
parallel feeder runs are routed in compliance with NEC 300.3(B)(1) and NEC 310.10(H) Specifying the
right electrical
that requires that each parallel conduit run consist of an identical phase, neutral and
raceways,
ground conductor (as applicable). These parallel feeders must be of the same length, busways, wiring
conductor material, size, insulation type and be terminated in an identical manner. and cabling
4 ways software
Often, when considering higher ampacity feeders or modular designs, it may be applica- companies can
improve financials
ble to use busway. Busway is common for high-rise commercial hotel applications, in-
when deploying with
dustrial installations, larger data centers and greenhouse facilities. Large high-rise hotels hardware
typically are designed with a large ampacity busway installed vertically throughout the
Your questions
tower and plug-on units (specially designed disconnects or enclosed circuit breakers) are answered: How to
used for horizontal distribution feeders to panelboards. specify backup,
standby and
emergency power in
Busways require a penetration through each floor of a tower and a fire protection report mission critical facilities
or code consultant should be consulted to discuss fire protection options for the room Is your exclusively
or penetration. Additionally, the NEC requires that the penetration is provided with a SaaS delivery leaving
customers on the
water-proof curb to prevent ingress of water and general flooding down the stacked table?
electrical rooms (NEC 368.10(C)(2)(b)). If this waterproof curb is compromised, water may
Case study: Data center
eventually work its way down the busduct and could result in a violent explosion due to a piping
short circuit (see Figure 3).
Data centers consume
less energy than
When considering industrial, data center or grow facilities, it is not uncommon to see a thought
combination of horizontal runs that are supplied with plug-on units to deliver load cen- Designing power
ters or 3-phase power at specific locations. This allows a modular design where power systems in mission
critical environments
can be delivered in large ampacities throughout the run of busduct. This typically is ca-
tered to very specific owner and equipment requirements and can vary in application.
14
Specifying the right electrical raceways, busways, wiring and cabling
Although the depth of uses for busduct is beyond this article, it is a critical piece of any Specifying the
right electrical
electrical designer’s arsenal and a minimum general understanding is required to pro-
raceways,
vide the most efficient and thoughtful designs. busways, wiring
and cabling
The analogy of large–ampacity installations for ICT designers would be the quantity of 4 ways software
cables. Typically for large cable quantities an ICT designer will consider designing a ca- companies can
improve financials
ble tray layout with varying sizes that correlate to the quantity of cables at each junction
when deploying with
or branch. This gives the primary horizontal cabling a support and routing backbone. hardware
These trays are sized in accordance with NEC 392 that has myriad complicated formulas
Your questions
and subsections that depend on tray type, cable type and ampacity (if applicable), to answered: How to
calculate a maximum fill percentage. specify backup,
standby and
emergency power in
Instead of wading through this code section, often electrical designers will use a man- mission critical facilities
ufacturer’s cable tray calculation tools that are specifically programmed for compliance Is your exclusively
with the NEC. When discussing a cable tray consisting of only ICT cabling, a 40% fill ratio SaaS delivery leaving
customers on the
is recommended via the TIA-569-B standard. Typically, an ICT cable tray backbone is table?
installed in a tapered manner in that the closer the installer is to the end use device or
Case study: Data center
outlet, the smaller the cable tray; the closer the installer is to the serving telecommunica- piping
tions room, the larger the cable tray typically is. This is to accommodate the aggregation
Data centers consume
of cables within the cable trays. less energy than
thought
With all the above considerations, an electrical or ICT designer should be knowledge- Designing power
able and capable of applying all the above considerations to provide a code-compliant systems in mission
critical environments
and practical design for a particular occupancy or building. Often the pathway system
will consist of a combination of all the aforementioned (see Figure 4).
15
Specifying the right electrical raceways, busways, wiring and cabling
An example for ICT premises wiring system could include a cable tray with a fire rated Specifying the
right electrical
penetration through a corridor wall that transitions to EMT above a hard–lid section of
raceways,
ceiling, only to transition back to cable tray once the routing reaches another accessible busways, wiring
ceiling space. From here, the contractor may use J-hooks to route individual cables to and cabling
specific technology outlets within each space. This would combine several types of path- 4 ways software
ways to provide the client or occupant a flexible system that is code compliant. companies can
improve financials
when deploying with
Stephen Berta, EI, NV5, Las Vegas hardware
Stephen Berta is the associate director of electrical at NV5 and has experience in multiple
Your questions
market sectors including high-rise hospitality, gaming, K-5 education and data centers. answered: How to
specify backup,
standby and
emergency power in
mission critical facilities
Is your exclusively
SaaS delivery leaving
customers on the
table?
Designing power
systems in mission
critical environments
16
4 ways software companies
can improve financials when Specifying the right
electrical raceways,
However, not all applications can or should run exclu- Case study: Data center
sively in the cloud or on reference architecture. Nor do piping
• Some data and networks are ultrasensitive and mandate on-premise solutions 17
4 ways software companies can improve financials
18
4 ways software companies can improve financials
20
4 ways software companies can improve financials
4. Not offering a subscription version of your product can negatively impact sales Your questions
answered: How to
Many businesses would benefit from adopting a subscription-based model, which can specify backup,
boost consumption of their IP. Trial periods for your IP can deliver valuable sales and standby and
emergency power in
marketing data and allow customers to better gauge the value of your solution. The mission critical facilities
subscription model can open additional licenses, ensuring long-term revenue streams
Is your exclusively
and enabling customers to gain the benefit of your IP solution without the upfront SaaS delivery leaving
costs. Offering this option to customers that are private companies also allows for customers on the
table?
the potential for your application and/or appliance to be recognized as an operating
expense versus a capital expense. Some enterprises are looking to consume not only Case study: Data center
piping
software, but also hardware as a service to reduce the upfront operational expense
required to add or upgrade services. Data centers consume
less energy than
thought
Designing power
systems in mission
critical environments
21
4 ways software companies can improve financials
24
4 ways software companies can improve financials
Designing power
systems in mission
critical environments
25
Your questions answered: How
to specify backup, standby and Specifying the right
electrical raceways,
W hen designing backup, standby and emergency power systems for mission critical
facilities, there are several considerations beyond NFPA 70: National Electrical
Code and other building code requirements that must be addressed. Electrical engi-
to specify backup,
standby and
emergency power
neers must understand the specific owner project requirements for the building’s power in mission critical
facilities
systems and ensure that the generator specification and system topologies meet all
those requirements for cost, construction schedule, component performance and system Is your exclusively
SaaS delivery leaving
maintainability.
customers on the
table?
Review additional responses to questions from the Feb. 27, 2020, webcast “How to spec-
Case study: Data center
ify backup, standby and emergency power in mission critical facilities.” piping
Designing power
Either way, this is a consideration for emergency power system designs that must not be systems in mission
overlooked. When it comes to powering the associated pumps, NFPA 70: National Elec- critical environments
trical Code Article 517.32(F) and NFPA 99: Health Care Facilities Code 6.7.5.1.2.6 both
state that “loads dedicated to a specific generator, including the fuel transfer pump(s) … 27
Your questions answered: How to specify backup, standby and emergency
BART HOGGE: We see the benefits and it is often implemented on our projects where 4 ways software
companies can
bulk storage is involved. The quality of the fuel is vital to system operation and long-term
improve financials
health of the machines. The fuel storage and distribution should be aligned regarding when deploying with
resiliency and redundancy goals to match the owner’s project requirements (to include hardware
maintenance expectations). The fuel polish may or may not be included in that, based
Your questions
on the owner’s sensibilities. It isn’t required for the fuel system to operate. If the project answered: How
should choose to invest in redundancy for the fuel polish capacity and distribution com- to specify backup,
standby and
ponents, be careful to be consistent with the power sources (avoid single points of fail-
emergency power
ure) and isolation valves (concurrent maintainability). in mission critical
facilities
QUESTION: In a medical facility, how do we determine generator run time?
Is your exclusively
SaaS delivery leaving
DANNA JENSEN: NFPA 99: Health Care Facilities Code defines a hospital emergency customers on the
table?
power supply system as a Class X. You must refer to NFPA 110: Standard for Emergency
and Standby Power Systems to determine what Class X means, which indicates that the Case study: Data center
piping
run time required is determined by the application, code or user. Therefore, you must
turn to another guideline to determine the amount of run time. The Facility Guidelines Data centers consume
less energy than
Institute for the design and construction of Hospitals is the adopted standard for most thought
jurisdictions. This standard state that where stored fuel is required, the capacity shall per-
Designing power
mit continuous operation of the emergency power system for at least 24 hours. However, systems in mission
the appendix in this same standard states “storage of fuel for at least 96-hours should be critical environments
considered for facilities in locations likely to experience an extended power outage.”
28
Your questions answered: How to specify backup, standby and emergency
QUESTION: What are the options to bypass transfer switches for maintenance?
Your questions
answered: How
BART HOGGE: To completely bypass the automatic transfer switch enclosure, look into to specify backup,
standby and
a solution similar to a uninterruptible power supply maintenance wrap. Investigate using
emergency power
a remote-control cabinet to control electrically operated circuit breakers or switches for in mission critical
a closed transition, electrically operated main-main input to the downstream distribution facilities
panel. The second main bypasses the ATS. Use a sync check relay to inhibit closed tran-
Is your exclusively
sition transfer if the sources are out of sync. Ensure that the two sources inherently will or SaaS delivery leaving
can be made to be in sync. customers on the
table?
QUESTION: What are the fuel system run times and sizing requirements for the Case study: Data center
piping
different applications?
Data centers consume
less energy than
DANNA JENSEN: NFPA 110: Standard for Emergency and Standby Power Systems thought
defines different classes of emergency power supply systems that provides the mini-
Designing power
mum time, in hours, that the system is required to operate without being refueled or systems in mission
recharged. The requirements run anywhere between five minutes to 48 hours, so a class critical environments
5 requires five hours, 48 requires 48 hours, and so on. And there is one rating beyond
48-hours called “Class X,” which means the ultimate decision is up to the facility. Other 29
Your questions answered: How to specify backup, standby and emergency
Designing power
QUESTION: Have you seen any move toward natural gas generators or BLOOM systems in mission
fuel cells to backup data center loads so as to avoid the refueling issues you men- critical environments
tioned?
30
Your questions answered: How to specify backup, standby and emergency
options with most elevator manufacturers that allow for an “emergency power mode,”
Your questions
which will basically move only one elevator at a time, alleviating that full load on the answered: How
emergency power source. This must be closely coordinated with the Masterspec Division to specify backup,
standby and
14 specifier and requires additional signal wiring between the elevator controller and the
emergency power
transfer switch feeding it. in mission critical
facilities
As far as including an escalator on emergency power, if the facility deems the motion of
Is your exclusively
the escalator important enough to put on emergency power, that is their option and the SaaS delivery leaving
code will permit optional loads on the equipment branch. However, it is not required customers on the
table?
because the escalator still allows for safe evacuation when not in motion.
Case study: Data center
piping
QUESTION: For N+1 design, is a different rated kVa capacity allowed?
Data centers consume
less energy than
BART HOGGE: In my opinion, yes. The design must plan for removal of the largest ca- thought
pacity component and maintain service to the critical load. For example, if a 1 megawatt
Designing power
and a 1.5 megawatt generator are used in a redundant scheme the critical load is limited systems in mission
to 1 megawatt or less. critical environments
32
Your questions answered: How to specify backup, standby and emergency
BART HOGGE: There are several methods to consider. The three I’ve observed most 4 ways software
companies can
commonly are detailed below. Investigate using a differential ground fault system. This is
improve financials
common, however can be complicated and care must be taken to see that the system is when deploying with
set corrected and tested. Alternatively, certain applications may not need a neutral be- hardware
yond the service entrance disconnecting means (and deriving a neutral close coupled to
Your questions
the load if necessary) and a 3-watt system can be implemented where multiple sources answered: How
are connected. In this situation a traditional ground fault solution can be implemented. to specify backup,
standby and
Lastly, 4-pole circuit breakers to disconnect the neutral if a 4-watt system is required can
emergency power
be implemented in an option. However, the additional cost for the circuit breakers and in mission critical
space footprint impact must be considered. facilities
Is your exclusively
QUESTION: Distribution planning needs to account for flooding of the electrical SaaS delivery leaving
equipment, correct? customers on the
table?
DANNA JENSEN: Depending on the location of the facility, flood-proofing consider- Case study: Data center
piping
ations may be warranted. The codes are not necessarily specific in this instance, rather
they state the equipment must be placed in a location to minimize damage. Installing Data centers consume
less energy than
critical equipment in a basement subject to flooding is never a good idea. In areas such thought
as this, an option may be to install equipment on a second level, however additional
Designing power
considerations to refueling are then warranted. All of this should be discussed at the systems in mission
onset of the project. critical environments
33
Your questions answered: How to specify backup, standby and emergency
delayed (or all of the life safety and critical loads) within 10 seconds. Depending on the
Your questions
system size, it may only be possible to get one engine fired up and closed to the bus to answered: How
deliver power in that allotted 10 second time frame. to specify backup,
standby and
emergency power
However, different systems have different operating characteristics and if it can be prov- in mission critical
en through repeated testing without fail that two or more engines are able to deliver the facilities
power within the 10 seconds, then it is acceptable to spread the priority one loads over
Is your exclusively
more than one engine from a capacity standpoint. SaaS delivery leaving
customers on the
table?
Bart Hogge, PE, ATD, LEED AP; Danna Jensen, PE, LEED AP BD+C
Bart Hogge, PE, ATD, LEED AP, principal and mission critical market leader, Affiliated Case study: Data center
piping
Engineers Inc., Chapel Hill, N.C.; Danna Jensen, PE, LEED AP BD+C, principal, Certus
Consulting Engineers, Carrollton, Texas Data centers consume
less energy than
thought
Designing power
systems in mission
critical environments
34
Is your exclusively SaaS delivery
leaving customers on the table? Specifying the right
electrical raceways,
busways, wiring and
E nterprises are shifting more of their applications and workloads from traditional
on-premise appliances to alternative consumption models including to the cloud,
as a service, and software only on-premise.
cabling
4 ways software
companies can
improve financials
when deploying with
According to Gartner, IT teams can spend as much as 75% of budgets maintaining hardware
internal systems. The cloud and software-as-a-service (SaaS) offer rapid scale and
Your questions
reliability, usually with a lower upfront cost, making them attractive and affordable answered: How to
solutions for a variety of businesses. Alternatively, reference architectures can offer IT specify backup,
standby and
teams more freedom of hardware choice and cost flexibility. emergency power in
mission critical facilities
However, not all applications can or should run exclusively in the cloud or on reference
architecture. Nor do all enterprise IT departments wish to consume cloud-based applica-
Is your exclusively
SaaS delivery
tions via SaaS. leaving customers
on the table?
Here’s a few of the reasons why: Case study: Data center
• Data-heavy workloads can be incredibly expensive and less financially viable to run piping
But software companies must be mindful of the varied ways customers prefer to consume 4 ways software
companies can
their applications, thus preventing unintended financial consequences from such deploy-
improve financials
ment models. when deploying with
hardware
Most software companies aren’t interested in offering a plug-and-play on-premise solution — Your questions
or in absorbing the additional costs and drag on margin that result. What’s more, relying on ref- answered: How to
specify backup,
erence architecture rather than validated and configured server-based solutions can decrease standby and
customer satisfaction and increase support costs due to lack of control over the hardware. emergency power in
mission critical facilities
Providing financing for your products creates risk and reduces cash flow:
Regardless of the manner of hardware and/or software deployment offered for appli- 36
Is your exclusively SaaS delivery leaving customers on the table?
Not offering a subscription version of your product can negatively impact sales: 4 ways software
companies can
Many businesses would benefit from adopting a subscription-based model, which can
improve financials
boost consumption of their IP. Trial periods for your IP can deliver valuable sales and when deploying with
marketing data and allow customers to better gauge the value of your solution. hardware
Your questions
answered: How to
The value of offering multiple consumption models specify backup,
A one-size-fits-all approach does not meet the needs of most software companies these standby and
emergency power in
days because of the multitude of ways enterprises consume applications. The best ap-
mission critical facilities
proach is to have the flexibility and the capability to meet the diverse needs of the market.
Each transaction model brings its own set of unique challenges and benefits. Aligning with Is your exclusively
SaaS delivery
a global technology partner can boost financial metrics, extend market reach and provide
leaving customers
the right answers to tough problems. on the table?
Case study: Data center
Conclusion piping
By partnering with a trusted global technology partner, valuable resources can be better
Data centers consume
focused on intellectual property innovation, delivering a strong competitive edge. The less energy than
partnership can improve business outcomes and customer journeys by offering flexible thought
hardware and software consumption models that boost customer satisfaction. It’s a pow- Designing power
erful combination that helps deliver long-term revenue streams. Valuations for businesses systems in mission
critical environments
with recurring revenue streams grow two to four times on average, fueling both success
and growth.
Want to find out more about Avnet Integrated? Learn more at avnet.com/integrated. 37
Case study: Data center piping
A data center required robust piping to transfer chilled water for cooling Specifying the right
electrical raceways,
busways, wiring and
A data center located in the Midwest was undergoing expansion. The project in- cabling
volved a new data hall with an initial load of 1,300 kilowatts and capability to scale 4 ways software
up to an ultimate load of 2,600 kilowatts. An air-cooled chilled water plant was designed companies can
improve financials
to serve the expansion space. The plant comprised of three 225-ton chillers piped in when deploying with
parallel to provide N+1 redundancy with the capability to add two additional 225-ton hardware
chillers in the future. Your questions
answered: How to
specify backup,
The heat transfer fluid was 40% ethylene glycol for freeze protection; each chiller fea-
standby and
tured a design flow of 380 gallons per minute and the chilled water pumping configu- emergency power in
ration was variable flow. The day one design flow was 760 gallons per minute and the mission critical facilities
ultimate design flow was 1,520 gallons per minute. Design chilled water temperature was Is your exclusively
60 F supply and 76 F return. The system design pressure was 150 pounds per square inch SaaS delivery leaving
customers on the
gauge. table?
It was critical that the piping system serving the data center be robust. A piping system Case study: Data
center piping
comprised of 8–inch schedule 40 steel pipe (ASTM A53, Grade B, Type E) with welded
Data centers consume
joints and fittings was used to create chilled water supply and return pipe loops beneath
less energy than
the raised access floor. The 8–inch pipe loops incorporated lugged butterfly valves at thought
strategic locations to ensure that the piping system was concurrently maintainable — i.e.,
Designing power
pipe segments could be isolated for maintenance activities without impacting the critical systems in mission
loads. Flanges were limited to valve and equipment connections. Figure 1 indicates the critical environments
8–inch chilled water supply and return loops. Also visible is 3–inch chilled water branch
piping and ¾–inch condensate piping from the computer room air handling units.
38
Case study: Data center piping
sponded to a pressure drop of 0.3 feet water column per 100 feet of pipe and a velocity Designing power
of 2.4 feet per second. Based on ultimate design flow of 1,520 gallons per minute, the systems in mission
critical environments
maximum flow through a pipe segment was 760 gallons per minute during normal oper-
ation, which corresponded to a pressure drop of 1 feet water column per 100 feet and a
velocity of 4.9 feet per second.
39
Case study: Data center piping
imum chilled water temperature was 60 F. In the event the data center was offline for an Your questions
extended period and the chilled water system was disabled, the maximum water tem- answered: How to
specify backup,
perature was anticipated to be 95 F — i.e., the maximum temperature differential was standby and
only 35 F and the pipe loops had adequate capability to accommodate thermal stresses. emergency power in
mission critical facilities
There were multiple locations where dissimilar pipe connections were necessary. For ex- Is your exclusively
SaaS delivery leaving
ample, the CRAH units serving the data center had copper pipe connections. To reduce customers on the
the potential of galvanic corrosion, dielectric flanges were used to connect steel pipe to table?
copper.
Case study: Data
center piping
Chlorinated polyvinyl chloride was initially considered for condensate drain piping from
Data centers consume
the CRAH units. However, few CRAH units were equipped with an integral humidifier and less energy than
the units also used the condensate piping for humidifier blowdown. Due to the potential thought
of elevated water temperature in the pipe, CPVC was deemed to be unsuitable for the Designing power
application and 1–inch copper pipe (ASTM B306 Type DWV) was used per CRAH unit. systems in mission
critical environments
Designing power
systems in mission
critical environments
41
Data centers consume less energy
than thought Specifying the right
electrical raceways,
busways, wiring and
Research from Northwestern University offers comprehensive analysis cabling
presents a more nuanced presents of global energy use related to data 4 ways software
centers companies can
improve financials
when deploying with
I f the world is using more and more data, then it must be using more and more ener-
gy, right? Not so, according to a comprehensive analysis performed by researchers at
Northwestern University, Lawrence Berkeley National Laboratory and Koomey Analytics.
hardware
Your questions
answered: How to
specify backup,
They have developed the a detailed model to date of global data center energy use and
standby and
have found that although demand for data has increased rapidly, massive efficiency gains emergency power in
by data centers have kept energy use roughly flat over the past decade. mission critical facilities
Is your exclusively
This comprehensive model provides a more nuanced view of data center energy use and SaaS delivery leaving
customers on the
its drivers, enabling the researchers to make strategic policy recommendations for better table?
managing this energy use in the future.
Case study: Data center
piping
“While the historical efficiency progress made by data centers is remarkable, our findings
do not mean that the IT industry and policymakers can rest on their laurels,” said Eric Ma- Data centers
consume less
sanet, who led the study. “We think there is enough remaining efficiency potential to last energy than
several more years. But ever-growing demand for data means that everyone — including thought
policy makers, data center operators, equipment manufacturers, and data consumers —
Designing power
must intensify efforts to avoid a possible sharp rise in energy use later this decade.” systems in mission
critical environments
Filled with computing and networking equipment, data centers are central locations that
collect, store, and process data. As the world relies more and more on data-intensive 42
Data centers consume less energy than thought
ous sources, including information on data center equipment stocks, efficiency trends, Case study: Data center
and market structure. The resulting model enables a detailed analysis of the energy used piping
by data center equipment (such as servers, storage devices, and cooling systems), by
type of data center (including cloud and hyperscale centers), and by world region.
Data centers
consume less
energy than
The researchers concluded that recent efficiency gains made by data centers have likely thought
been far greater than those observed in other major sectors of the global economy. Designing power
systems in mission
critical environments
“Lack of data has hampered our understanding of global data center energy use trends
for many years,” said coauthor Jonathan Koomey of Koomey Analytics. “Such knowl-
edge gaps make business and policy planning incredibly difficult.” 43
Data centers consume less energy than thought
• Increase research and development investments in next generation computing, stor- Case study: Data center
age, and heat removal technologies to mitigate future energy use, while incentiviz- piping
ing renewable energy procurement to mitigate carbon emissions in parallel Data centers
consume less
• Invest in data collection, modeling, and monitoring activities to eliminate blind spots energy than
thought
and enable more robust data center energy policy decisions.
Designing power
systems in mission
Amanda Morris critical environments
Amanda Morris, science and engineering writer, Northwestern University
44
Designing power systems in
mission critical environments Specifying the right
electrical raceways,
busways, wiring and
Learn about the choices and criteria for the planning and design of mission cabling
critical facility switchgear, transformers and UPS 4 ways software
companies can
M
improve financials
ission critical facilities typically require electrical engineers to design and specify
when deploying with
significant amounts of power to increase reliability, limit outages and provide for hardware
redundancy. Common examples of mission critical facilities include hospitals, laborato-
Your questions
ries and data centers. With the need for extensive power, these facilities often require answered: How to
specify backup,
the engineer to design medium-voltage primary services, primary service transformers,
standby and
low-voltage distribution gear and uninterruptable power supplies. In some smaller mis- emergency power in
sion critical facilities, the local utility may furnish primary medium-voltage equipment, mission critical facilities
Designing power
Medium-voltage primary equipment systems in
In smaller to medium-size facilities, the utility company often provides medium-voltage mission critical
environments
equipment where required. These maybe located in a special utility vault inside the
building or located outside the building. In addition, many owners lack the mainte-
nance personal or contractors qualified to operate medium-voltage equipment. 45
Designing power systems in mission critical environments
• Completely enclosed grounded sheet metal compartments for each protective Data centers consume
device or control section. less energy than
thought
• Stacked protective devices in each vertical section; typically two breakers.
• Automatic shutters to isolate the breaker connections (stabs) from the rear bus. Designing power
• Insulated bus and connections. systems in
mission critical
environments
Metal-enclosed switchgear is defined in ANSI C37.20.3-2013 IEEE Standard for Met-
al-Enclosed Interrupter Switchgear as metal enclosed switchgear with the following
features: 46
Designing power systems in mission critical environments
an advantage. Metal enclosed switchgear offers simplicity of operation, fast acting fus- Case study: Data center
es, low maintenance and often costs half as much as metal clad switchgear. piping
The two main types of transformers are dry-type and liquid-filled. Dry-type transform-
47
Designing power systems in mission critical environments
because they use air to cool the windings. An open wound transformer only has a Your questions
baked varnish coating to protect the windings from its environment. VPI and VPE trans- answered: How to
specify backup,
formers start out as open wound but then are either impregnated with a polyester resin standby and
or fully encapsulated with a silicone resin under vacuum pressure to draw the material emergency power in
mission critical facilities
into the windings. These two methods offer increased resistance to dusty or humid en-
vironments in the case of VPI or harsh and hazardous environments in the case of VPE. Is your exclusively
SaaS delivery leaving
Cast coil transformers take things one step further and cast the windings in an epoxy customers on the
resin using a mold to fully encapsulate them. Cast coil transformers are recommended table?
Liquid-filled transformers use an insulating liquid such as oil or dielectric fluid to cool Data centers consume
the coils instead of air. For these, the windings are enclosed in a tank and submerged less energy than
thought
in the liquid. The tanks are sealed, but can leak or rupture due to age or excessive
stress. As such, when used within a building, nonflammable liquids shall be specified Designing power
and spill containment such as drains or curbs should be used when appropriate. The systems in
mission critical
2020 edition of NFPA 70: National Electrical Code Article 450 requires that a “liquid
environments
confinement area” be provided when less-flammable or nonflammable liquid-filled
transformers are installed indoors. It should be noted that only transformers rated 35
48
Designing power systems in mission critical environments
cooled by ambient air and then possibly an increase rating between 20% and 50% Your questions
higher when cooled with the assistance of fans. It should be noted that fans can fail so answered: How to
specify backup,
loading a transformer consistently to its fan-assisted rating may cause extra stress on standby and
the transformer and may lead to decreased equipment life. emergency power in
mission critical facilities
The second thing to consider when specifying transformers is the insulation class. This Is your exclusively
SaaS delivery leaving
is described as the maximum allowable winding (hot spot) temperature of a transform- customers on the
er to have a normal life expectancy and is listed as a temperature in degrees Celsius. table?
The insulation class is also often described as the temperature rise above ambient. Case study: Data center
piping
For example, a transformer with an insulation class of 130°C will have a temperature Data centers consume
rise of 80°C over an ambient of 40°C. The extra 10°C is a factor to account to local hot less energy than
thought
spots. Exceeding this temperature is possible and won’t necessarily result in an equip-
ment failure, but it will likely impact the service life of the transformer. Dry type trans- Designing power
formers are typically rated with 80°C, 115°C or 150°C rise. Liquid-filled transformers are systems in
mission critical
typically rated for 55°C or 65°C rise.
environments
At a fixed insulation class, higher temperature rise will yield a longer life for your trans-
former, but will also be more expensive. Most dry-type transformers are constructed 49
Designing power systems in mission critical environments
life than a VPI as the regularly load variability can cause degradation of the encapsulat- Case study: Data center
ing epoxy over time. For critical industrial applications, VPE or cast coil offer increased piping
A major difference between switchboards and switchgear is the type of breakers used. 4 ways software
companies can
The basic types that we are concerned with are: sealed, semi-open and open types.
improve financials
Specifically, these are called molded case, insulated case and power circuit breakers. when deploying with
hardware
Molded case circuit breakers: MCCBs are the most common, used in all types of Your questions
low-voltage switchboards and panel boards. One will find these breakers in ratings answered: How to
specify backup,
from 15 to 3,000 amperes. The breaker mechanism is totally sealed within external standby and
molded case. If the breaker has a failure or problem, it must be replaced. These break- emergency power in
mission critical facilities
ers are typically bolted onto the bus or may have plug-in designs. The removal or ad-
dition of MCCBs to a switchboard should only take place with the switchboard power Is your exclusively
SaaS delivery leaving
turned off. customers on the
table?
Insulated case breakers: ICCBs are a type of MCCB designed to provide features typi- Case study: Data center
cally available in power circuit breakers. Typical ratings range from 400 to 5,000 amps. piping
These breakers are available as options in switchboards and can be fixed or draw-out Data centers consume
design. Designed to the same standards as MCCBs, they provide access to replaceable less energy than
thought
parts such as contacts.
Designing power
Power circuit breakers: Typical ratings range from 800 to 5,000 amps. PCBs are de- systems in
mission critical
signed and tested under much different standards from MCCBs or ICCBs. PCBs are
environments
connected to the bus in a draw-out design, allowing the breakers to be withdrawn par-
tially or fully while the entire switchgear is powered on. PCBs have numerous compo-
52
Designing power systems in mission critical environments
400-ampere circuit breaker? It depends on the breaker. With MCCBs and ICCBs, the Case study: Data center
breaker is typically rated for only 80% of its capacity within a switchboard or panel piping
board. In this case, you could put no more than 320 amperes continuously on that Data centers consume
breaker. This is a limitation not everyone is aware of. It is possible to specify optional less energy than
thought
100% rated MCCBs and ICCBs in some frame sizes. PCBs are 100% rated as standard
(see 2020 NEC Article 210-20). Designing power
systems in
mission critical
Beyond continuous current there are important differences when considering short cir- environments
cuits and faults. While beyond the scope of this article, we will identify two key issues
for the three types of circuit breakers. The first issue is a breaker’s interrupting rating,
53
Designing power systems in mission critical environments
Your questions
However, beyond a circuit breakers ability to withstand and interrupt a maximum short answered: How to
specify backup,
circuit, there are trip levels or regions. Circuit breakers will open based on various standby and
magnitude and durations of current. These trip levels are expressed as a curve on a emergency power in
mission critical facilities
graph of current versus time. There are three regions to consider: long-time faults (con-
tinuous current range), short-time faults and instantaneous fault. Is your exclusively
SaaS delivery leaving
customers on the
The area of difference between MCCBs, ICCBs and PCBs is in the short time regions. table?
Essentially, PCBs have higher short time ratings, which along with the ability to elimi- Case study: Data center
nate the instantaneous range, allows PCBs to “wait” for breakers further downstream piping
in the distribution system to trip and isolate faults. This is of particular use in large Data centers consume
distribution systems where one doesn’t want main circuit breakers to trip when a fault less energy than
thought
occurs on a smaller down breaker. This is referred to as a selective or fully coordinated
system. This type of coordination is more readily achieved with the use of PCBs at main Designing power
service points. systems in
mission critical
environments
Another consideration is space. Switchgear is larger and requires front and rear access.
In addition, the NEC recently changed the clearances requirements to take into ac-
count the space needed to accommodate access doors and draw-out racks. Similarly, 54
Designing power systems in mission critical environments
typical panel boards are limited to 1,200 amperes, coupled to the switchgear. Here, you
Case study: Data center
can see the transformer coils with the
making them a good choice for localized high pow- piping
dead-front panels remove connected
er demands in mission critical projects such as UPS directly to the secondary low-voltage Data centers consume
systems. switchgear. Courtesy: Eaton less energy than
thought
56
Designing power systems in mission critical environments
fier/inverter modules. These parallel modules are often configured in what’s called an Your questions
N+1 configuration where any one module can fail yet still provide the capacity needed answered: How to
specify backup,
for continuous power. standby and
emergency power in
mission critical facilities
The typical battery choices for UPS systems include flooded cells, valve regulated lead
acid and lithium ion batteries. Is your exclusively
SaaS delivery leaving
customers on the
Flooded cell batteries (or wet cell batteries) have a long history in UPS systems; they table?
usually have very long life, but require frequent maintenance such as fluid replacement, Case study: Data center
spill containment provisions and present off-gassing issues and special ventilation sys- piping
tems. Because of these issues they have faded from popular use in UPS systems Data centers consume
less energy than
thought
Valve regulated lead acid batteries are sealed and considered maintenance-free. The
electrolyte in the battery is immobilized using either gel or absorbed glass matt. VRLA Designing power
AGM batteries are the current default standard for data center UPSs due to improved systems in
mission critical
safety and low maintenance. However, the battery life is often in the 5- to 10-year
environments
range and the batteries required a very stable room temperature around 77°F to avoid
reduced lifespan.
57
Designing power systems in mission critical environments
Mission critical facilities require numerous considerations for designing and specifying Your questions
switchgear, transformers and UPS. This article highlights some of the primary types, answered: How to
specify backup,
choices and criteria for the engineer to review during planning and design stages. standby and
emergency power in
mission critical facilities
Brian Rener, PE, LEED AP; and Brandon Stanley, PE, LEED AP BD+C
Brian Rener is a principal and mission critical leader at SmithGroup. He is a member Is your exclusively
SaaS delivery leaving
of the Consulting-Specifying Engineer editorial advisory board. Brandon Stanley is an customers on the
associate and electrical discipline leader at SmithGroup. table?
Designing power
systems in
mission critical
environments
58
Data Centers