University of Sana’a Analog Control System

MT311
Faculty of Engineering

Mechatronics Department

Lab6:
Process Control Workstation- LC2030 (2)
Eng Mohammed Daba
Process Control Workstation - LC2030 (2)
 Process Control Workstation - LC2030
 The workstation LC2030 has been
designed for use in control
engineering.
 Workstation LC2030 for open and
closed-loop control.
 Storage tank with a set of pumps,
heater sensors, discrete input and
output to use for
 Level Control
 Flow Control
 Temperature Control
 Pressure Control
Process Control Workstation - LC2030
- Important Information and Warnings
 Process Control Workstation - LC2030
IMPORTANT Warnings
 When temperature is to be controlled, it is important that the water lev
el is
above the medium level switch and the marking on the heating rod.
 To prevent damage to the heating rod it is necessary to cool it down
(i.e. leave it in the water tank) for at least 30 minutes.
 Do not heat the water in the tank to more than 45°C
 The pumps must not run dry, i.e. without water
 Do not close the valves completely as this can damage the pumps
 The input signal FC1 is an analog input and shall not exceed a maxim
um of 10V DC.
 The lamps L1, L2 and L3 are binary inputs with a maximum of 24V DC.
 Make sure, all level switch plugs and the temperature probe plug are f
ully connected.
 Process Control Workstation - LC2030
IMPORTANT INFORMATION
 There is a fuse inside the power switch, in case of damage it ha
s to be replaced by a pair of
250VAC 1.3A medium time lag fuse (20mm x 5mm).
 The Connector type for level switches LS1, LS2, LS3 is M8--
‐Sensor socket.
 The Connector type for Pt100-‐Thermometer is M12-‐Sensor socket.
 The Connector type for signals is 4mm-‐Socket
Process Control Workstation - LC2030
- The Connection between LC2030 To I/O-‐board 4488
The Connection between LC2030 To
I/O-‐board 4488
The Connection between LC2030 To
I/O-‐board 4488
Process Control Workstation - LC2030
- Connection to PC
 Connection to PC
 To setup the Beckhoff Bus Couplers
and the WinErs TCPIP/Modbus-Driver,
the following steps are required:
• Connect the Bus Coupler’s power
supply
• Set up PC’s and Bus coupler’s IP-
Adresses
• Setup the TCP IP/Modbus driver
• Channel mapping in the TCP
IP/Modbus driver
 BK9050 - DIP Switches
 The Bus Coupler’s IP-Adress can be configured using the DIP
switches.
 The BK9050 DIP switch is divided into two areas.
 To switch these on, they need to be moved away from the
numbers.
 DIP Switches 1-8: Setup of the last Byte of the IPv4-Adress. DIP-
Switches 9 and 10 need to be switched off.
 DIP-Schalter 9: IP-Adress will be set via a TCBootP-Server
 DIP-Schalter 10: IP-Adress will be set via a DHCP-Server.
 Connection to PC
 The Bus Coupler’s IP address can be modified via one of the
following ways:
1. DIP switches 1 to 8 and Beckhoff’s configuration software
KS2000
2. ARP address configuration
3. BootP-Server address configuration
4. DHCP-Server address configuration
 Connection to PC
4. Address Configuration via DHCP Server
 To set the address by means of a DHCP server, set the blue
switch 1 to OFF an 2 to ON Position.
 In this state, the DHCP service is switched on, and the Bus
Coupler is automatically assigned an IP number by the DHCP
server.
 Connection to PC
4. Address Configuration via DHCP Server
 Then , Setup the IP address of the PC accordingly
 Use “Ping ip address” in cmd window to make sure that the
connection is been established
 Setup The TCP IP/Modbus Driver
1. After the WinErs Installation the file „TCPIP.drv“ from the
„Process Driver“ folder on the CD must be copied to the
“driver” subfolder in the WinErs installation folder.
In all WinErs-didactic programs the file will be copied to this
folder during the installation process.
2. After setting up a new WinErs project
switch to the program “WRPServ”
3. From the menu “Settings” select
“Setup Process Driver…”
 Setup The TCP IP/Modbus Driver
4. In WinErs Professional version click „Add“ and choose the file
“TCPIP.drv”
5. In WinErs Professional version
select the signals in the “Channels”
window that you want to assign to
the TCPIP drive
 Setup The TCP IP/Modbus Driver
6. Select TCPIP.drv in the “Installed drivers” window and click
“Setup…”
7. When the driver was started the following Message box will
appear, click “Yes”
8.Click “New host…” to connect a new
Beckhoff system
 Setup The TCP IP/Modbus Driver
9. Fill in a designation and the IP address, select Modbus/TCP
Master protocol
10. Click “Initial values…” to specify
the watchdog settings
 Channel Mapping
Input and output signals are assigned to the Bus Terminals in the
“Channel mapping” dialog.
Process Control Workstation - LC2030
- Level Control
 LC2030 Training Software
 Details in TSI LC2030Training-Manual.pdf
Any Questions ?!

By: Mohammed Daba

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