End Plate Moment Connection

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION
Column section Beam section
UC 356X406X235 UC 305X305X118
Dc = 381 mm = 15.00 in.
Bfc = 394.8 mm = 15.54 in. Db = 314.5 mm = 12.38 in.
twc = 18.4 mm = 0.72 in. Bfb = 307.4 mm = 12.10 in.
tfc = 30.2 mm = 1.19 in. twb = 12 mm = 0.47 in.
h = 290.2 mm = 11.43 in. tfb = 18.7 mm = 0.74 in.
ROOT RADIUS Zp = 1958000 mm3 = 119.48 in.3

Rr = 15.2 mm = 0.60 in.
Fy = 275 N/mm2 = 39.91 ksi Fy = 275 N/mm2 = 39.91 ksi
Fu = 410 N/mm2 = 59.51 ksi Fu = 410 N/mm2 = 59.51 ksi
E = 200000 N/mm2 = 29028 ksi
End plate bp = 36 mm ( TRY)
Fy = 350 N/mm2 = 50.80 ksi

For 36 MM thick plate
Fu = 490 N/mm2 = 71.12 ksi
Welding electrode E70XX (Refer Annexure-1 )
Fy = 482.3 N/mm2 = 70 ksi
Bolt grade 10.9 (Refer Annexure-1 )
Fy = 940 N/mm2 = 136 ksi Min Yield stress
Fu = 1040 N/mm2 = 151 ksi Min Ultimate tensile stress
F tv = 480 N/mm2 = 69.72 ksi Permissible shear stress
F tb = 749 N/mm2 = 108.68 ksi Permissible tensile stress


0 CNR 26-Dec-13 RG 26-Dec-13
Connection Geometry and Yeild -Line Mechanism
bp
g
de
pf0
tf
pf1
s
Dp
tw h1 h0
Dp = 2 x( de+Pfo)+Db = 555 mm
bpmax = bf + 1" = 307.4 + 25.4 = 332.80 mm Bfb= 307.4 mm
g max= bp - 2 x de = 201.0 mm
Provide bp = 320.0 mm = 12.60 in. < 332.80 mm 307.4 < 320<OR=332.8 So OK
g = 150.0 mm = 5.91 in. < 201.0 mm OK
pfi = 60 mm = 2.36 in. > 55 mm 55 < 60 SO OK
pfo = 60 mm = 2.36 in. > 55 mm 55< 60 SO OK
h0 = 365 mm = 14.38 in.
h1 = 226 mm = 8.92 in.
de = 60 mm = 2.36 in.
As per Clause 6.9.1, 6.9.2, 6.9.3 of AISC 358-05
Min. pfi and pfo = bolt dia + 1/2" for bolts upto 1 in. and 3/4" for bolts greater than 1"

0 CNR 26-Dec-13 RG 26-Dec-13
Beam side design
1 Connection design
1) Design Capcity of Member in Bending (IS 800- 2007 Cl. 12.11.2.1)
M uc = 1.2 x Zp x Fy / (1.1 x 1000)
= 1.2 x 1958000 x 275 / (1.1 x 1000)
M max = 587.4 Kn-m
= 5182.95 k-in.
2) Design Capacity of Main Beam in Shear (IS 800- 2007 Cl. 12.11.2.2)
50% x Fy x Db x twb/(1.1 x √3) =
F max = 272.37 Kn = 272.3 Kn
= 61.21 kips
2 Required dia of bolt [DG 4, CL:2.2.3]

2 M uc
d b Re q 'd =
πφFt (h0 + h1 )
= sqrt[(2 x 5182.95) / (3.14 x 0.75 x 108.68 ( 14.38 + 8.92))]
= 1.318 in. = 33.5 mm
Provide dia of bolt φ = 1.42 in = 36 mm
Tensile strength of bolt
Ptension Allow = Ft Ab P tension actual = 0 = 0 Kn

4
= 108.68 x pi /4 x 1.42 ^2
= 0.0 kips
= 172.1 kips = 765.6 Kn
Shear strength of bolt
Pshear Allow = Fv Ab P Shear actual = 272.37 = 34 Kn

8
= 69.72 x pi /4 x 1.42 ^2
= 7.7 kips
= 110.4 kips = 491.2 Kn
2 2
P tension actual P Shear actual
+
Ptension Allow Pshear Allow
2 2
0 34.04625
+ = 0.0048 Less Then 1.00 Hence OK
765.6 491.2

0 CNR 26-Dec-13 RG 26-Dec-13
3 No prying bolt moment
ΦMnp = 0.75 * 2 Pt ( h0 + h1 )
= 0.75 x 2 x 172.12 ( 14.38 + 8.92 )
= 6015.6 k-in. > Muc 5182.95 k-in.

= 681.8 Kn-m > Muc 587.4 Kn-m OK
Determining required thickness of end plate
4 End plate yield mechanism parameter [DG 4, TABLE 3.1]
s = 1/2 bp g
= 0.5 x sqrt( 12.6 x 5.91 )
= 4.315 in. = 109.601 mm >pfi OK
de = 2.36 in. = 60 mm <s
bp   1 1  1  
For 4E
Yp =  h1  +  + h0   − 1 / 2  + 2 h1 ( p fi + s ) [ ]
2   p fi s  p 
 fo   g
= 92.22 in. = 2342.39 mm
1.11φMmax
t p Reqd. =
φb f ypYp
= 1.11 x 6015.59
0.9 x 50.8 x 92.22
= 1.258 in. = 31.95 mm
Provide thickness of end plate tp = 36 mm = 1.42 in. OK
5 Factored beam flange force
Ffu = Mmax / (db - tfb )
= 5182.95 / ( 12.38 - 0.74 )
= 445.27 kips = 1981.45 kN
Ffu = 222.635 kips 990.73 kN

2

0 CNR 26-Dec-13 RG 26-Dec-13
End plate checks
6 Check for shear yielding of extended portion of end plate
ΦRn = 0.9 ( 0.6 Fyp ) bp tp
= 0.9 ( 0.6 x 50.8) x 12.6 x 1.42
= 490.813 kips > 222.64 kips OK

= 2184.12 kN > 990.73 kN
7 Check for shear rupture of extended portion of end plate
An = [ bp - 2 (db + 1/8 ) ] tp
= [ 12.6 - 2 ( 1.42 + 0.125 ) ] 1.42
= 13.5 in.2 8709.66 sq.mm
ΦRn = 0.75 ( 0.6 Fu ) An
= 0.75 ( 0.6 x 71.12) x 13.5
= 432.054 kips > 222.64 kips OK

= 1922.64 kN > 990.73 kN
8 Check for compression bolt shear rupture strength
ΦRn = 0.75 nb Fv Ab
= 0.75 x 4 x 69.72 x pi /4 x 1.42^2
= 331.24 kips > Vu , 61.21 kips OK

= 1474.02 kN > Vu , 272.38 kN
9 Check for compression bolt bearing/tearout
a. For end plate
ni = 2 No of inner bolts
no = 2 No of outer bolts
Bearing strength = 2.4 db tp Fu
= 2.4 x 1.42 x 1.42 x 71.12
= 344.18 kips/bolt = 1531.6 Kn/bolt


0 CNR 26-Dec-13 RG 26-Dec-13
Tear out of outer bolt
Lc = (Pfi + tfb + Pfo) - (Dia of bolt + 1/16)
= ( 2.36 + 0.74 + 2.36) - ( 1.42 + 1/16 )
= 3.92 in = 99.568 mm
Rn,inner = 1.2 Lc tp Fu
= 1.2 x 3.92 x 1.42 x 71.12
= 475.06 kips > 344.18 kips

= 2114.02 kN > 1531.60 kN
Bearing controls for inner bolt
ΦRn = 4 x ( 0.75 x 344.18)
= 1032.54 kips > Vu , 61.21 kips OK

= 4594.8 kN > Vu , 272.38 kN
b. For column flange
tfc = 1.19 in.
ΦRn = 1032.54 ( 1.19 / 1.42 ) ( 59.51 / 71.12)
= 724.04 kips > Vu , 61.21 kips OK

= 3221.98 kN > Vu , 272.38 kN
10 Design of weld
a. Beam flange to end plate weld
CJP weld shall be provided using E70XX electrodes.
b. Beam web to to end plate weld
w reqd. = ( 0.6 Fy twb ) / ( 2 x 0.707 x Φ ( 0.6 Fv ) )
= 0.6 x 39.91 x 0.47 / ( 2 x 0.707 x 0.75 x 0.6 x 70 )
= 0.25 in.
= 6.35 mm
Provide weld w = 8 mm OK

0 CNR 26-Dec-13 RG 26-Dec-13
Column side design [DG 4, Pg 22]
11 Check for column flange for flexural yielding
s = 1/2 bfc g
= 0.5 x sqrt( 15.54 x 5.91 ) = 4.792 in. = 122 mm
c = pf0 + tfb + pfi
= 2.36 + 0.74 + 2.36 = 5.46 in. = 139 mm
Checking as Unstiffened column flange
bfc   1   1  2
Yc = h1  + h0   + [h1(s + 3c / 4) + ho(s + c / 4) + c2 / 2] + g / 2
2   s   s  g
= 102.57 in. = 2605.28 mm
Required unstiffened
1.11φM np
column flange thickness tfc1 =
φb Fyc Yc
= 1.11 x 6015.59
0.9 x 39.91 x 102.57
= 1.346 in. = 34.19 mm > tcf = 30.2 mm

Check as
stiffened column
(PLT4) Assume flange plate of thickness = 8 mm = 0.31 in.
pso = psi = (c - ts) / 2 = (5.46 - 0.31 ) / 2 = 2.575 in. <s OK

= 65.4 mm
For stiffened column flange thickness
b fc   1 1  1 1  2
Yc = h1  +  + h0  +  + [h1 (s + psi ) + h0 (s + pso )]
2   s psi   s pso  g
= 124.77 in. = 3169.16 mm
Required stiffened
1.11φM np
column flange thickness tfc1 = tcf + ts = 30.2 + 8
φb Fyc Yc
= 38.2 MM
= 1.11 x 6015.59
0.9 x 39.91 x 124.77
= 1.22 in. = 30.99 mm < (tcf + ts = 38.2 mm )
OK

0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFNED EXTENDED MOMENT CONNECTION
12 Check for local flange bending [AISC 360-05, J10.1]
2
ΦM cf = Φ b F yc Y c t cf
= 6346.42 k-in = 719 Kn-m
ΦRn = ΦMcf / (d - t fb )
= 6346.42 / (12.38 - 0.74)
= 545.23 kips > Ffu , 445.27 kips

= 2426.27 kN > Ffu , 1981.45 kN
Stiffener plate is not required
13 Check for local web yielding strength [DG 4, Pg 22]
Ct = 1 (Assume not at top of column)
Kc = 1.79 in. Kc = (tfc + a)/25.4 (for column)
N = 1.94 in. N = (tfb + 2a)/25.4 (for beam)
Φ d Rn = 0.9 C t ( 6k c + t bf + 2t p ) F yc t wc
= 0.9 x 1 ( 6 x 1.79 + 0.74 + 2 x 1.42 ) 39.91 x 0.72
= 370.09 kips < Ffu , 445.27 kips

= 1646.9 kN < Ffu , 1981.45 kN
Stiffener plate required.
14 Check for column web buckling strength [AISC 360-05, J10.5]
3
ΦRn = Φ 24 t w c E F yc
h
= 0.75 x 24 x 0.72^3 x sqrt (29027.58 x 39.91) / 11.43
= 632.66 kips > Ffu , 445.27 kips

= 2815.34 kN > Ffu , 1981.45 kN

0 CNR 26-Dec-13 RG 26-Dec-13
15 Check for column web crippling strength [AISC 360-05, J10.3]
  N  t wc 
1.5
 EF t
2
φRn = φ 0.8t wc 1 + 3
    yc fc
   
  d c  t fc  
t wc
= 0.75 x 0.8 x 0.72^2[1+3((1.93685039370079/15)(0.72/1.19)^1.5)]x
sqrt(29027.58 x 39.91 x 1.19 / 0.72)
= 508.86 kips > Ffu , 445.27 kips

= 2264.43 kN > Ffu , 1981.45 kN
16 Stiffener design force
F cu = F fu - min ΦRn
= 445.27 - min { 545.23, 370.09, 632.66, 508.86 }
= 75.18 kips
= 334.551 kN
17 Design of Continuity Plate [DG 13, CL:4.3]
Required cross-section of stiffener
Ast = Fcu = 75.18 = 1.64 in.2

Φ Fyst 0.9 x 50.8
Width of transverse stiffener
bs min = b/3 - tpz/2 = 12.1/3 - 0.72/2 = 3.67 in.
Thickness of transverse stiffener
tsmin = t/2 = 0.74/2 = 0.37 in.
Providing stiffener of full depth. b = 15.54 - 0.72 = 14.82 in.
( PLT3 ) t = 10 mm = 0.39 in. OK
Ast = 5.78 in.2 > 1.64 in.2 OK
Ast = 3729.0248 sq.mm > 1058.0624 sq.mm


0 CNR 26-Dec-13 RG 26-Dec-13
Column flange to continuity plate weld
w reqd. = ( Fcu ) / ( 2 x 0.707 x Φ ( 0.6 Fv ) x b )
= (75.18 ) / ( 2 x 0.707 x 0.75 x 0.6 x 70 x 14.82 )
= 0.12 in.
= 3.048 mm
Provide weld w = 6 mm OK
18 Check for web panel zone shear [AISC 360-05, J10.11]
 3b fc tcf2 
φRn = 0.9 * 0.6 Fy d c t w 1 + 
 d b d ct w  [conditioned to Pr<0.75Pc]
= 0.9 x 0.6 x 39.91 x 15 x 0.72 x

[ 1+ ( 3 x 15.54 x 1.19^2 ) / (12.38 x 15 x 0.72 ) ]
= 347.68 kips < Ffu , 445.27 kips

= 1547.18 kN < Ffu , 1981.45 kN
Doubler plate required
19 Design of web doubler plate
Shear force in web doubler plate

doubler plate width
Vudp = 445.27 - 347.68
= COL DEPTH-2( FLANGTH TH +ROOT RADIUS) -10mm
= 97.59 kips
= 280 mm
Required thickness tpw

= (Vudp / Φ 0.6 Fy dc) /2
each side
= ( 97.59 / 0.9 x 0.6 x 50.8 x 15 ) / 2
= 0.12 in.
Provide tp = 0.31 in. = 8 mm OK

(PLT1)
Provide web doubler plate minimum = 8 mm - 2 mm = 6

mm

0 CNR 26-Dec-13 RG 26-Dec-13
20 SUMMARY OF DESIGN
Connection design for Section Capacity

Column section Beam section
Moment = 587 Kn-m
UC 356X406X235 UC 305X305X118
Shear = 272 kn
Fy 275 275 N/mm2
GRADE OF BOLT 10.9
End plate Fy = 350 N/mm2
Welding electrode E70XX Fy = 482.3 N/mm2
End plate details
φ Bp Dp g Pfi Pfo de tp w
mm mm mm mm mm mm mm mm mm
36 320 555 150 60 60 60 36 8
Continuity PLT3 Column Web Doubler plate PLT1

Ts Ws Bd Dd Td Wd
mm mm mm mm (min) mm mm (Min)
10 280 555 8
Col Flange PLT4 PLT3 Ws = 6 mm

Tfp Wfp PT1 Wd = 6 mm
mm mm
8 8
Annexure-1 Cistron Infotek Private Limited
Bolt Properties
Diameter Dia
Stress Stress area
of of
Edge area in in bolt edge
Bolt Hole
dist bolt shank thread distance
D Asb Anb
mm mm 2 2
mm mm mm
20.0 22.0 35.0 314.0 245.0 35.0
24.0 26.0 40.0 452.0 353.0 40.0
30.0 33.0 50.0 706.0 561.0 50.0
36.0 39.0 60.0 1017.0 817.0 60.0
High Strength Bolts Grade = 8.8
Min Ultimate tensile stress Fub = 800 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002
Min Yield stress Fyb = 640 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002
Permissible shear stress Vdsb = fub / (1.25 * sqrt (3))
= 369.50 Mpa
Permissible tensile stress F tb = (0.9 * fub)/ mb
= 576 Mpa
High Strength Bolts Grade = 10.9
Min Ultimate tensile stress Fub = 1040 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002
Min Yield stress Fyb = 940 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002
Permissible shear stress Vdsb = fub / (1.25 * sqrt (3))
= 480.36 Mpa
Permissible tensile stress F tb = (0.9 * fub)/ mb
= 748.8 Mpa
Page 1 of 2

End Plate Moment Connection

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Column section Beam section

Dc = 381 mm = 15.00 in.

Bfc = 394.8 mm = 15.54 in. Db = 314.5 mm = 12.38 in.

twc = 18.4 mm = 0.72 in. Bfb = 307.4 mm = 12.10 in.

tfc = 30.2 mm = 1.19 in. twb = 12 mm = 0.47 in.

h = 290.2 mm = 11.43 in. tfb = 18.7 mm = 0.74 in.

ROOT RADIUS Zp = 1958000 mm3 = 119.48 in.3

Fy = 275 N/mm2 = 39.91 ksi Fy = 275 N/mm2 = 39.91 ksi

Fu = 410 N/mm2 = 59.51 ksi Fu = 410 N/mm2 = 59.51 ksi

E = 200000 N/mm2 = 29028 ksi

End plate bp = 36 mm ( TRY)

Fy = 350 N/mm2 = 50.80 ksi

Welding electrode E70XX (Refer Annexure-1 )

Fy = 482.3 N/mm2 = 70 ksi

Bolt grade 10.9 (Refer Annexure-1 )

Fy = 940 N/mm2 = 136 ksi Min Yield stress

Fu = 1040 N/mm2 = 151 ksi Min Ultimate tensile stress

F tv = 480 N/mm2 = 69.72 ksi Permissible shear stress

F tb = 749 N/mm2 = 108.68 ksi Permissible tensile stress

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Connection Geometry and Yeild -Line Mechanism

bpmax = bf + 1" = 307.4 + 25.4 = 332.80 mm Bfb= 307.4 mm

Provide bp = 320.0 mm = 12.60 in. < 332.80 mm 307.4 < 320<OR=332.8 So OK

g = 150.0 mm = 5.91 in. < 201.0 mm OK

pfi = 60 mm = 2.36 in. > 55 mm 55 < 60 SO OK

pfo = 60 mm = 2.36 in. > 55 mm 55< 60 SO OK

h0 = 365 mm = 14.38 in.

h1 = 226 mm = 8.92 in.

As per Clause 6.9.1, 6.9.2, 6.9.3 of AISC 358-05

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Beam side design

= 1.2 x 1958000 x 275 / (1.1 x 1000)

M max = 587.4 Kn-m

F max = 272.37 Kn = 272.3 Kn

2 Required dia of bolt [DG 4, CL:2.2.3]

= sqrt[(2 x 5182.95) / (3.14 x 0.75 x 108.68 ( 14.38 + 8.92))]

= 1.318 in. = 33.5 mm

Provide dia of bolt φ = 1.42 in = 36 mm

Tensile strength of bolt

Ptension Allow = Ft Ab P tension actual = 0 = 0 Kn

Shear strength of bolt

Pshear Allow = Fv Ab P Shear actual = 272.37 = 34 Kn

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3 No prying bolt moment

= 0.75 x 2 x 172.12 ( 14.38 + 8.92 )

= 6015.6 k-in. > Muc 5182.95 k-in.

Determining required thickness of end plate

4 End plate yield mechanism parameter [DG 4, TABLE 3.1]

= 0.5 x sqrt( 12.6 x 5.91 )

= 4.315 in. = 109.601 mm >pfi OK

de = 2.36 in. = 60 mm <s

= 92.22 in. = 2342.39 mm

= 1.258 in. = 31.95 mm

Provide thickness of end plate tp = 36 mm = 1.42 in. OK

5 Factored beam flange force

Ffu = Mmax / (db - tfb )

= 5182.95 / ( 12.38 - 0.74 )

= 445.27 kips = 1981.45 kN

Ffu = 222.635 kips 990.73 kN

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