Incubator Service Manual

Transport Incubator
TR-306
T ECHNICAL S ERVICE M ANUAL
CATALOGUE NUMBER: 72598E
Marcos Sastre 1675, El Talar, Tigre, B1618EWC, Buenos Aires, Argentina

Phone: +54-11-5354-3700, Fax: +54-11-5354-3721
E-mail: medix@medix.com.ar, www.medix.com.ar, www.natus.com
TRANSPORT INCUBATOR
MODEL TR-306
BATTERY CHARGER / INVERTER TA-04
MODULE
VOLTAGE 220 V – 50 Hz
(110 V – 60 Hz) at request
others: at request
POWER 1 A @ 220V
2 A @ 110V
Note: These values are with TA-04 energy module completely
charged. During charge, add 60% for current.
FUSES MODULE TA-04 3 A @ 220V
5 A @ 110V
CLASSIFICATION ACCORDING TO IEC-60601-1 / IEC 60601-2-20 STANDARD

PROTECTION AGAISNT ELECTRIC CLASS I
SHOCK
PROTECTION AGAISNT HARMFUL IPX0
INGRESS OF WATER
APPLIED PART
TYPE B
EQUIPMENT NOT SUITABLE FOR USE IN THE PRESENCE OF A FLAMMABLE ANAESTHETIC

MIXTURE WITH AIR OR WITH OXYGEN OR NITROUS OXIDE
TR-306
TABLE OF CONTENTS
USER W ARNING .................................................................................................................................................................... 5
TECHNICAL ASSISTANCE ...................................................................................................................................................... 5
CE MARK .............................................................................................................................................................................. 5
LEGAL REPRESENTATIVE FOR CE .......................................................................................................................................... 5
DEFINITION FOR W ARNING, CAUTION, AND NOTE ............................................................................................................... 6
CUSTOMER SERVICE ............................................................................................................................................................ 6
SUMMARY OF W ARNINGS, CAUTIONS AND NOTES .............................................................................................................. 7
1. INTRODUCTION............................................................................................................................................................. 13
1.1 CHARACTERISTICS .................................................................................................................................................. 13
1.2 BASIC EQUIPMENT .................................................................................................................................................. 13
1.3 OPTIONAL PARTS .................................................................................................................................................... 14
1.4 POWER MODULE TA-04 ......................................................................................................................................... 15
1.5 FOLDING CART TA-13 ............................................................................................................................................ 16
1.6 TA-16 INTRA-HOSPITAL CART ............................................................................................................................... 18
1.7 ACCESSORIES, CONSUMABLES, AND REPLACEMENT PARTS ................................................................................ 18
1.8 TECHNICAL SPECIFICATIONS .................................................................................................................................. 19
1.9 FUNCTIONAL SPECIFICATIONS ................................................................................................................................ 21
2. UNPACKING AND ASSEMBLY.................................................................................................................................... 23
2.1 INSTALLATION INSTRUCTIONS ................................................................................................................................. 23
2.2 FUNCTIONAL CHECKOUT ................................................................................................................................ 24
2.2.1 SENSOR SIMULATOR MEDIX KS-7 ........................................................................................................ 24
2.2.2 INSTRUCTIONS FOR FUNCTIONAL CHEKOUT................................................................................... 25
2.3 ELECTROMAGNETIC COMPATIBILITY COMMENTS .................................................................................................. 32
3 THEORY OF OPERATION..................................................................................................................................... 37
3.1 INTRODUCTION. ................................................................................................................................................. 37
3.2 FUNCTIONAL DESCRIPTION OF POWER SUPPLY BOARD (40131A - XI-070) ..................................... 37
3.2.1 MAIN SUPPLY ............................................................................................................................................. 38
3.2.2 LINE MONITORING RELAY ....................................................................................................................... 38
3.2.3 BATTERY CHARGER.................................................................................................................................. 38
3.2.4 POWER SUPPLY STATE GENERATOR ................................................................................................. 38
3.2.5 ISOLATED POWER SUPPLY .................................................................................................................... 38
3.2.6 HEATER CONTROL LOGIC....................................................................................................................... 39
3.2.7 HEATER SECURITY RELAY...................................................................................................................... 39
3.2.8 OPTOISOLATOR AND ELECTRONIC POWER REGULATOR. .......................................................... 40
3.3 FUNCTIONAL DESCRIPTION OF CPU BOARD (40130A - XI-069)............................................................. 40
3.3.1 CURRENT GENERATOR ........................................................................................................................... 40
3.3.2 MULTIPLEXER 1 .......................................................................................................................................... 40
3.3.3 CONTROL OPTOCOUPLER...................................................................................................................... 41
3.3.4 SENSOR DECODER. .................................................................................................................................. 41
3.3.5 MULTIPLEXER 2.......................................................................................................................................... 41
3.3.6 BUFFER AMPLIFIER................................................................................................................................... 41
3.3.7 VOLTAGE-CONTROLLED OSCILLATOR (VCO). .................................................................................. 41
3.3.8 OPTOCOUPLER. ......................................................................................................................................... 41
3.3.9 MICROPROCESSOR. ................................................................................................................................. 41
3.3.10 SHORT TERM MEMORY............................................................................................................................ 42
3.3.11 THRESHOLD DETECTOR. ........................................................................................................................ 42
3.3.12 REFERENCE POWER SUPPLY................................................................................................................ 43
3.3.13 AUDIBLE WARNING CONTROL LOGIC. ................................................................................................ 43
3.3.14 SILENCER TIMER. ...................................................................................................................................... 43
3.3.15 AUDIBLE ALARM CIRCUIT ........................................................................................................................ 44
3.4 FUNCTIONAL DESCRIPTION OF DISPLAY BOARD (40123A - XI-060). ................................................... 44
3.4.1 SKIN TEMPERATURE DISPLAY CONTROLLER................................................................................... 45
3
3.4.2 DRIVER 1....................................................................................................................................................... 45
3.4.3 SKIN TEMPERATURE DISPLAY AND HEATER INDICATOR.............................................................. 45
3.4.4 AIR TEMPERATURE DISPLAY CONTROLLER. .................................................................................... 45
3.4.5 DRIVER 2....................................................................................................................................................... 45
3.4.6 AIR TEMPERATURE DISPLAY AND ALARM INDICATORS. ............................................................... 45
3.4.7 COMPARATOR. ........................................................................................................................................... 45
3.4.8 INVERTER..................................................................................................................................................... 46
3.4.9 INDICATORS FOR POWER FAIL, >39°C, CIRCUIT FAIL. ................................................................... 46
3.4.10 OSCILLATOR................................................................................................................................................ 46
3.4.11 SKIN/AIR AND POWER INDICATORS..................................................................................................... 46
3.4.12 GENERAL ALARM INDICATOR. ............................................................................................................... 46
4. PREVENTIVE MAINTENANCE. ............................................................................................................................ 47
4.1 POWER UNIT MAINTENANCE .................................................................................................................................. 47
4.2 ROUTINE MAINTENANCE SCHEDULE ...................................................................................................................... 47
5. TECHNICAL SERVICE PROCEDURES............................................................................................................... 49
5.1 INTRODUCTION. ................................................................................................................................................. 49
5.2 POWER UNIT CALIBRATION. ........................................................................................................................... 49
5.3 INSTRUCTIONS FOR SUPPLYING OXYGEN ................................................................................................ 50
WARNING ..................................................................................................................................................................... 50
5.3.1 OXYGEN CONNECTION ............................................................................................................................ 50
5.3.2 OXYGEN SUPPLY ....................................................................................................................................... 50
5.3.3 IMPORTANT WARNINGS........................................................................................................................... 51
5.4 TROUBLESHOOTING GUIDE. .......................................................................................................................... 51
5.4.1 INSTRUMENTS REQUIRED. ..................................................................................................................... 51
5.4.2 SETTING UP THE POWER UNIT FOR TESTING.................................................................................. 51
5.4.3 CHECKING THE POWER SUPPLY BOARD (40131A - XI-070)........................................................... 52
5.4.4 CHECKING THE CPU BOARD (40153 A - 40130A - XI-069)................................................................ 53
5.4.5 CHECKING DISPLAY BOARD (40123A - XI-060)................................................................................... 55
5.5 FAILURES DIAGNOSTIC INDICATION ............................................................................................................ 58
5.6 CALIBRATION OF AIR TEMPERATURE SENSOR ...................................................................................................... 58
6. PARTS LISTS AND DRAWINGS .................................................................................................................................. 61
7. INSTRUCTION FOR ORDERING SPARE PARTS............................................................................................. 89
ANNEX 1: BATTERY CHARGER/INVERTER TA-04 .................................................................................................. 90

INVERTER ............................................................................................................................................................................. 90
LINE SENSING ....................................................................................................................................................................... 90
CHARGER (BOARD E-429) ................................................................................................................................................... 90
COMMUTER BETWEEN INTERNAL AND EXTERNAL BATTERIES............................................................................................... 90
ADJUSTMENTS...................................................................................................................................................................... 90
VERIFICATIONS..................................................................................................................................................................... 91
4
User Warning
The information contained in this document offers the user proper and detailed
information for installation, use, maintenance and to request spare parts for this
equipment. This manual has been updated and its content is exact to the date of
publishing or revision.
Technical Assistance
During the warranty period MEDIX I.C.S.A. equipment repair must be performed
at authorized repair centers. If the equipment needs repairing, contact your local
dealer or MEDIX I.C.S.A. Technical Department. Before calling please have
model and serial numbers at hand.
If shipping is necessary, pack the equipment and all its accessories carefully, in
order to avoid damage during transportation.
CE Mark
Legal Representative for CE

Medix I.C.S.A. Legal Representative for the Economic European Community (Medical
Devices Directive 93/42 EEC):
Natus Europe GmbH
Bärmannstr. 38
D-81245 München
Germany
5
Definition for Warning, Caution, and Note
In the user instructions the words ‘‘Warning’’, ‘‘Caution’’, and ‘‘Note’’, have a special meaning as used in the
operation instructions. The definitions of these terms are below:
! WARNING
Warnings indicate situations that, if not avoided, could result in serious injury or death to the
infant or operator. Warnings may also describe potential serious adverse reactions and
safety hazards to the infant.
CAUTION
Cautions indicate situations that, if not avoided, could result in minor to moderate injury to the
infant or operator, or damage to the equipment or other property. Cautions may also be
used to alert against unsafe practices, including the special care necessary to avoid
damage to the device that may occur as a result of use or misuse.
NOTE
Notes provide additional information to clarify a point in the text.
Customer Service
In case of doubt or enquiry concerning safety and operation of this equipment, contact your local
Natus Medical/Medix Representative.
6
Summary of Warnings, Cautions and Notes
Before using the TR-306 transport incubator, it is recommended to thoroughly read the following WARNINGS,
CAUTIONS, and NOTES:
! WARNING
Read the Functional Checking Procedure, Section 5.7 of this manual, before operating the
incubator. If a problem is detected during any stage of the Functional Checking Procedure, do not
use the incubator. Contact the Authorized Service Representative.
Use hand port sleeves and iris sleeves while the incubator is functioning to protect the infant’s
thermal environment.
The power supply cable must be connected to a medical grade power outlet with a ground
connection. Do not use adapter plugs or extension cables.
This equipment is not suitable for use in the presence of flammable anesthetic gases.
Remove all packing material, including the mattress protective plastic cover, before using the
incubator on patients.
Air temperature sensor located on acrylic canopy (right lateral) is calibrated in factory for each
incubator separately. Interchanging canopies will require calibration procedure as described in
Technical Service Manual.
MEDICAL ELECTRICAL EQUIPMENT needs special precautions regarding EMC and needs to be
installed and put into service according to EMC information provided in user and technical service
manuals.
In SKIN and AIR modes the control temperature must be determined by the CLINICIAN according
to the infant weight, age, and general conditions.
If the over temperature problem still persists, the equipment cannot operate normally until the
failure is solved. It is recommended to contact the Authorized Service Representative.
The equipment cannot operate normally until the air flow failure is solved. It is recommended to
contact the Authorized Service Representative.
If circuit failure alarm is activated again, it is recommended to turn the incubator off and contact
the AUTHORIZED SERVICE REPRESENTATIVE.
The use of oxygen increases the risk of fire.
7
Small quantities of flammable agents like alcohol inside the incubator will increase the risk of fire
in the presence of oxygen.
In case of accident, immediately close the oxygen supply and disconnect the incubator from the
main electrical supply.
Do not place a humidifier in line with the Oxygen supply. Water droplets could obstruct the air micro
filter (0.5 microns) and as a result alter correct functioning. If it is necessary to increase the humidity,
see 5.6 Instruction for use of humidifiers.
The use of oxygen in the incubator must be supervised by qualified medical staff.
Periodically check the patient’s skin temperature and functioning of the equipment indicators.
Make sure that the auxiliary equipment connected to the patient is electrically safe.
Portable and mobile RF communications equipment can affect MEDICAL ELECTRICAL

EQUIPMENT.
Pins of connectors identified with ESD warning symbol should not be touched and
connections should not be made to these connectors unless ESD precautionary procedures are
used.
There are two reasons why the permanent attention of qualified medical staff is required when
there is a patient in the incubator:
1. Some malfunctioning situations require immediate corrective actions.
2. One alarm or a combination of alarms does not ensure a total alert of some or all the malfunctioning
situations of the incubator system.
The incubator should be used only by properly trained personnel and under the direction of
qualified medical personnel familiar with the risks and benefits of using the transport incubators.
Never leave the baby unattended when the intensive care door, hand ports or iris ports are open.
When the doors are left open the temperature over the mattress may fall under the set level.
When one or all the doors are left open the air temperature display will be inaccurate.
This device is not designed for use in an explosive atmosphere or in the presence of flammable
anesthetics. Use in such environments may present an explosion hazard.
Do not place the incubator under direct sunlight or close to any other radiant heat source. External
heat sources may cause high inner temperatures that may overheat the infant. Phototherapy units
placed too close to the incubator may affect the hood walls’ temperature, the inner temperature
and the infant’s skin temperature.
8
Do not place supports, toys, sheets, diapers, pillows, etc. inside the incubator. This may affect the
correlation between the incubator temperature and the patient’s skin temperature. The use of
accessories inside the incubator may alter the air flow parameters or affect the temperature
uniformity, the correlation of the variability of the incubator temperature reading and the
temperature in the center of the mattress and the infant’s skin temperature.
Do not place or hang any objects on the air sensor located at the bottom right side of the
incubator compartment base. This may cause incorrect readings and impact the unit functioning.
When X-Rays are taken through the hood, note that the hole for the hammock weighing scale, in
the upper part of the acrylic hood, can be shown in the X-Ray as a radiolucent shadow.
Always lock the wheel brakes when the incubator is not used for transport.
To avoid the equipment slipping when it is on a slope, the front wheels of the rolling base must
face the slope and the operator must set the wheel brakes.
The rectal temperature sensors must be used only to indicate and not to control the infant’s
temperature.
The only sensors to be used must be the ones supplied by the manufacturer since the
measurement circuit is designed specifically for these sensors and within strict margins of
tolerance. The use of a different sensor will cause the incorrect functioning of the incubator or
what is even more dangerous, it may indicate wrong temperature readings that will make the
incubator work with inadequate temperature values.
Whenever oxygen is administered to the incubator, the concentration must be measured with a
properly calibrated oxygen concentration analyzer. The oxygen partial pressure must be
periodically monitored as prescribed by the specialist clinician or hospital protocol.
Opening the intensive care door or hand ports causes sudden oxygen concentration fall inside the
incubator. This situation may affect the infant. Periodically check proper functioning of the hand
ports latches and gaskets.
Administration of higher levels of oxygen has been associated with blindness, brain damage,
death, as well as other serious side effects.
The use of oxygen hoods and the forced injection of oxygen may increase the noise level inside
the incubator.
A dirty air filter may affect the oxygen concentration and CO2 elimination. Replace the filter at least
every 90 days or when it is visibly dirty. Never turn over a dirty filter. Always use a new filter.
Replace with a MEDIX filter.
Never attempt to move the incubator without having removed all its auxiliary equipment. Check
that all oxygen supply systems connected to the incubator have been turned off or disconnected
before beginning any cleaning or maintenance procedure.
Clean or disinfect the reusable sensors before attaching them to a new patient according to the
instructions provided with each sensor.
9
The use of a damaged sensor may lead to incorrect readings. Check each sensor. Do not use any
sensor that may be damaged. Use another sensor or contact the Authorized Service
Representative.
The use of a damaged oximetry cable may lead to incorrect readings. Check the oximetry cable.
Do not use in case of damage. For help contact the Authorized Service Representative.
If any of the sensor tests fail, do not try to monitor the patient. Use another sensor or oximetry
cable or contact the Authorized Service Representative.
It is possible that the use of the device for a long period of time or the condition of the patient may
require periodically changing the location of the sensor. Place the sensor on a different area and
check the skin condition, the circulatory condition and the correct alignment every 4 hours.
If a Microfoam® band is used to attach the sensors, do not attach it too tight or fastened since this
may alter the readings and cause blisters on the patient skin (these are produced due to the lack
of skin aeration and not due to excessive heat).
The use or improper handling of the sensor or its cable may cause damage to the element or
incorrect readings.
Do not raise both sides of the mattress with the tilting mechanism. Do not raise the hood with an
infant in the incubator when tubing or leads are connected to the infant. Use the front door and
hand ports to access the infant.
Use Patient Restraint during transport to secure the patient to the mattress and bed.
Ensure that it does not interfere with patient-connected devices.
Ensure that all loose hanging power cords, tubes, hoses, gas lines and other lines are safely
wrapped before transport.
Ensure that all devices connected to the Incubator have power fail and/or power fault alarms or
independent back-up power.
Observe the patient during transport. If an alarm condition on the bed occurs, stop transport and
remedy the primary alarm.
Ensure that all accessories are securely mounted and all overhanging arms are folded back to
clear doorways.
Do not place other medical devices in the patient compartment. Movement of a medical device
inside the patient compartment could cause injury to the patient. Interaction of a medical device
with an oxygen-concentrated environment could cause fire.
During transport, temperature and oxygen levels inside the incubator may not be able to be
maintained due to inability to control the ambient temperature. Take appropriate precautions.
Failure to clean impeller and heater elements will result in excessive lint buildup and reduced
airflow. Reduced airflow will affect temperature control and cause high carbon dioxide (CO2)
concentrations.
10
Due to the heavy weight of the equipment at least two people are required during the transport to
avoid patient or caregiver injury.
Always begin with cleaning the power unit so that when cleaning the rest of the incubator the
power unit is not accidentally wetted.
The heater can be hot enough to cause burns. Wait at least 20 minutes after the POWER has
been turned OFF before removing the controller from the incubator’s base.
Take care not to allow fluids to enter the rest of the power unit. If there is any doubt do not
reconnect to electrical supply. Call AUTHORIZED SERVICE REPRESENTATIVE.
When replacing the cover ensure that it is correctly positioned. Incorrect positioning will result in
Oxygen leakage.
Installation, maintenance and repair must be performed by qualified technical personnel.
CAUTIONS
When sliding out the mattress, the tilting mechanism should be in horizontal position.
To avoid damage during port opening, simply PUSH port locks as shown in Figure 8.
The hand port must be opened just by pushing the port latch (PUSH) to prevent breakages.
Verify that the replacement fuse is of the same type and value that the replaced one.
Turn off the TA-04 module when the Incubator is not in use, to protect the batteries
To save battery life it is recommended to recharge batteries as often as possible, by connecting

TA-04 module to the power outlet.
It is recommended to change the internal battery pack every 2 years for the safe functioning of
the incubator. Contact your Authorized Service Representative.
Do not use 100%alcohol or any oil based solvent for cleaning as alcohol may cause cracks or
breakages to the acrylic hood or any other plastic parts. Just use 70% ethyl alcohol solution as a
disinfectant.
The main tray must not be subjected to force when being washed. This could cause it to become
distorted leading to faulty seating on the main base of the incubator. On reassembly, make sure
that the tray is correctly centered and seated.
If not, the incubator may fail to function correctly and alarms may be activated without apparent
reason.
11
1. Introduction
The MEDIX TR-306 is a microprocessor-controlled transport incubator which has been designed to
provide neonates with a secure and complete environment for their care during intra-hospital and ground
transports.
1.1 Characteristics
Controlled interior atmosphere using heated air circulating in a closed environment to provide
homogeneous temperature distribution throughout the infant compartment. The air is renewed using
micro filtered fresh air to avoid build-up of CO2.
The incubator can be mounted on a foldable cart with braked wheels.
Air temperature electronically controlled to precise limits: +/- 0.1°C for infant skin temperature in SKIN
mode and +/- 0.25°C for air temperature in AIR MODE.
Air temperature alarm.
Skin temperature alarm.
Air overheating alarm.
Air circulation fault alarm.
Sensor fault alarm.
Circuit fault alarm.
Power fault alarm.
Automatic defaults: AIR mode: 34.0°C; SKIN mode: 36.0°C; MODE ON STARTUP: AIR.
Automatic memory of set points if short-term power break occurs.
Efficient isolation to impede cross-infection between infants in the same treatment room.
Controlled provision of micro filtered oxygen over two ranges: up to 40% with security limiting, and
more than 40% when medically indicated.
Humidified air. Optional percent humidity controller and optional hygrometer available.
Mattress tray is X-ray transparent and incorporates tilting mechanism. May be slid out for better
access to infant.
Convenient access to infants through automatic ports, intensive care door, fully opening hood for
various procedures.
All parts of the infant compartment may be disassembled without the use of tools, for ease of cleaning
and maintenance. All surfaces and materials used are stable and corrosion-free to permit simple and
effective hygiene.
The heater unit and control electronics are mounted in a single module which is easily removed for
repair or maintenance.
The incubator accepts a support for 2 “type E” oxygen tanks and is completed with a battery charger
and inverter mounted on an adequate support with all round fender.
The incubator provides uninterrupted vision of the infant.
1.2 Basic Equipment

The MEDIX TR-306 basic model includes:
Complete incubator unit with acrylic hood, four access ports, two iris ports, six IV ports and intensive
care door.
Mattress and mattress tray incorporating tilting mechanisms.
Power unit with microprocessor-controlled electronic servo control system.
Transport cart:
13
o TR-306: folding cart for emergency vehicles, with 4 antistatic wheels. Includes holder for
two type E oxygen tubes.
o TR-306i: intra-hospital cart, with 4 antistatic wheels. Includes holder for two type E oxygen
tubes and one air tube.
Patient sensor for skin temperature measurement.
Sensor for interior air temperature measurement.
Oxygen control valve.
Air micro filter.
Oxygen micro filter.
Nest type mattress.
Procedure light.
IV pole.
Short support for accessories (ventilator, infusion pump, etc.).
Instruction manual.
1.3 Optional parts
CATALOG DESCRIPTION
TA-11 Additional battery
SMC-11 Oxygen cylinder E type
TR-47E Oxygen pressure regulator with flow meter
Hygrometer for measurement of interior relative humidity (%)
DIA-11
Figure 1 Hygrometer
Humidity control system
DIA-12
Figure 2 Humidity control system
14
Oxygen hood
Small (120 mm diameter), Medium (152 mm diameter), Large (200 mm
diameter)
DIA-23
Figure 3 Oxygen hoods

DIA-47B Monitor tray
1.4 Power Module TA-04
Includes:
Two sealed batteries, 24 A/hr each.
Automatic battery charger and inverter for 220 VAC (or 110 VAC) 50/60 Hz. Complete recharge time:
approx. 9 hours. Lower complete recharge time: on request.
Autonomy:
This module provides the incubator with electric supply for two hours. It is possible to extend the
autonomy time to four hours with optional TA-11.
It also allows functioning with 12VDC from an emergency vehicle.
15
1.5 Folding Cart TA-13
Figure 4: Folding Cart TA-13

The Folding Cart TA-13 has been specially designed to work with the TR-306 incubator and
module TA-04.
The folding cart TA-13 has been designed and constructed to facilitate the incubator loading and
unloading from the ambulance to minimize the effort of managing weight and to avoid abrupt
movements.
In case the incubator needs to be used in the intensive care unit it is possible to dismount the
incubator from the folding card TA-13, place it on a stationary stand and power from the hospital
wall outlet. The folding cart TA-13 can be stored outside of the nursery. Ensure that you plug the
batteries to ensure continuous recharge.
IMPORTANT NOTE: No special tools are required to mount and dismount the incubator on
the folding cart TA-13. The incubator is heavy so it is recommended that at least two people
move the incubator and use caution to avoid injury.
! WARNING
Use Patient Restraint during transport to secure the patient to the mattress and bed.
Ensure that it does not interfere with patient-connected devices.
Ensure that all loose hanging power cords, tubes, hoses, gas lines and other lines are safely
wrapped before transport.
16
! WARNING
Ensure that all devices connected to the Incubator have power fail and/or power fault alarms or
independent back-up power.
! WARNING
Observe the patient during transport. If an alarm condition on the bed occurs, stop transport and remedy
the primary alarm.
! WARNING
Ensure that all accessories are securely mounted and all overhanging arms are folded back to clear
doorways.
! WARNING
Do not place other medical devices in the patient compartment. Movement of a medical device inside the
patient compartment could cause injury to the patient. Interaction of a medical device with an oxygen-
concentrated environment could cause fire.
! WARNING
During transport, temperature and oxygen levels inside the incubator may not be able to be maintained
due to inability to control the ambient temperature. Take appropriate precautions.
17
1.6 TA-16 Intra-Hospital Cart
Figure 5: Intra-hospital cart TA-16
The compact and maneuverable intra-hospital cart was specifically designed to be used with the TR-
306 incubator and TA-04 module for moving patients from one care area to another care area within
the hospital building, e.g. from Labor and Delivery to NICU.
1.7 Accessories, Consumables, and Replacement parts
CATALOG DESCRIPTION
DIR-02 Air filter (pack of 4)
DIR-03 Mattress
DIR-04 Front door gasket (pack of 4)
DIR-06 Iris port sleeves (box of 100)
DIR-10 Skin temperature probe (reusable)
DIR-12 Air Temperature probe
18
DIR-14 Main cable 220 VAC
DIR-15 Main cable 110 VAC
DIR-17 Front IV port (open) (pack of 2)
DIR-19 Back IV port (circular) (pack of 2)
DIR-20 Port diaphragm (box of 100)
DIR-21 Front door gasket
DIR-22 Base gasket
DIR-23 Mattress tray
DIR-24 Complete port for recharge (unit)
DIR-25 Cable 12 VCC
DIR-26 Nest type mattress

PVC. Spare parts KIT. Includes: front door gasket,
DIR-27 4 port gaskets, 2 iris gaskets, 4 open IV ports, 2
circular IV ports, and top cup.
DIR-30 Disposable skin temperature probe (pack of 12)
DIR-34 Sensor reflective protective pads (pack of 120)
1.8 Technical Specifications

Dimensions:
Infant compartment (usable space):
Width 83 cm
Height 28 cm
Depth 35 cm
Mattress:
Width 63 cm
Depth 32 cm
Front access door:
Width 84,5cm
Depth 30,5 cm
External dimensions:
COMPLETE UNIT (including energy module, cylinder support and folding cart)
19
Width 169 cm
Height 142 cm (86 cm folded)
Depth 55 cm
Weight 105 kg
INCUBATOR TR-306
Height 62 cm
Width 51 cm
Length 66 cm
Weight 49 kg
ENERGY MODULE TA-04 (including charger, inverter)
Height 20 cm
Width 18 cm
Length 36 cm
Weight 10 kg
FOLDING CART TA-13 (including two batteries and support for 2 oxygen cylinders)
Height 80 cm (24 cm folded)
Width 55 cm
Depth 169 cm
Weight 46 kg (including 2 batteries and support for 2 oxygen tubes)
Oxygen enrichment capacity: 21 % up to 75%+/-5%
Humidity: up to 85%+/-5%
Temperature controls:
Air: 20 to 37ºC (0.1ºC) with override temperature key up to 39ºC
Skin: 34 to 37ºC (0.1ºC) with override temperature key up to 38ºC
Displays:
Skin temperature: (control/real temp.). Resolution: 0.1ºC. Measurement range: 20 to 42ºC. Accuracy
+/- 0.3ºC.
Air temperature (control/real temp.) Resolution: 0.1ºC. Measurement range: 20 to 42ºC. Accuracy +/-
0.3ºC.
Heater power: Range 0-100% in four steps
Internal Battery Pack (control module)

Audible alarm for power failure and parameter memory
NiMH 4,8V-320mA
Power requirements:
220-240 V~ 50/60 H
110-127V~ 50/60 Hz (on request)
Power: 1 A @ 220V~
2 A @ 110V~
Note: These values are with completely chargedTA-04 energy module. During charge, add 60% for current.
MODULE TA-04:
DIRECT CURRENT: 12 VCC/25 A
BATERIES: 2 x 12 V , 24 Ah
20
4 x 12 V , 24 Ah / on request
LOW BATTERY ALARM
Fuses MODULE TA-04
T3 AL 250V~ @ 220-240V
T5 AL 250V~ @ 110-127V
Autonomy
2 hour (prewarmed incubator)
4 hours (prewarmed incubator) with option TA-11
Battery recharge time: 9 hours
Interchangeable probes: +/- 0.1°C.

Packing and storage
Medical equipment – Fragile – Do not pile up
Ambient conditions: Keep dry
1.9 Functional Specifications

Technical specifications and functioning are referred to IEC-60601-2-20 Standard: “ Particular requirements for safety of
transport incubators’’
1. Warm-up time: 30 minutes.
2. Temperature variability: +/- 0,4ºC
3. Range of control temperatures:
Skin control 34.0 to 37.0°C with extended range up to 39.0°C.
Air control 20.0 to 37.0°C with extended range up to 39.0°C.
4. Temperature overshoot: 0.3 ºC.
5. Time to reach equilibrium temperature: 30 minutes.
6. Intervention recuperation temperature: 26°C.
7. Temperature uniformity: +/- 0.2 ºC.
8. Temperature control method:
SKIN MODE: Keeps a constant baby skin temperature, according to the pre-set value indicated by the
clinician (SKIN TEMPERATURE CONTROL).
21
AIR MODE: Keeps a constant air temperature inside the incubator, according to the pre-set value
indicated by the clinician (AIR TEMPERATURE CONTROL).
9. Correlation between incubator temperature and indicated temperature at equilibrium: <0.3°C
10. Correlation between skin control temperature and indicated skin temperature: <0.1°C
11. Permanent auto calibration of measurement electronic circuits
12. Permanent circuit auto check
13. Skin temperature alarm activation limits: +/- 1°C referred to skin control temperature.
14. Air temperature alarm activation limits: +1°C, -3°C referred to air control temperature (his
alarm is inhibited for 45 minutes following switch-on to allow incubator to reach equilibrium
temperature).
15. Air velocity over mattress: 0.2 m/sec
16. Air flow alarm activation delay following air flow interruption: <45 seconds
17. Resolution of electronic SKIN TEMPERATURE thermometer: 0.1 ºC
18. Resolution of electronic AIR TEMPERATURE thermometer: 0.1 ºC
19. Oxygen concentration: (regulated by oxygen flow rate)
Normal: up to 40%, +/- 5% O2.
High concentration : up to 75%, +/- 5% O2
20. Humidity: up to 85%, +/- 5% relative humidity
21. Maximum CO2 concentration: << 0.5% (IEC60601-2-20,clause105 test result)
22. Maximum level of interior noise in normal use: <60 dBA
23. Maximum level of interior noise on alarm activation: <80 dBA
24. Maximum level of noise at 3mts from the incubator on alarm activation: >65 dBA.
25. Maximum recommended loading of trays and shelves: 30Kg
26. Air filter: filters particles greater than 0.5 microns
27. Oxygen filter: filters particles greater than 0.5 microns
28. Heating capacity: Up to 30ºC above ambient temperature
! WARNING
Installation, maintenance and repair must be performed by qualified technical personnel.
NOTE
Ambient conditions for normal functioning:

Temperature: 10-30ºc
Barometric pressure: 86-106kpa(648-795mmhg)
Relative humidity: 50%+/-5%
Air velocity: > 0,3 m/s y < 1m/s
22
2. Unpacking and Assembly
2.1 Installation Instructions
• When unpacking the equipment, check that all parts are in good condition. Otherwise, contact
your supplier or sales representative to report any problems immediately.
• Clean the equipment according to the instructions in section 7of this manual
• Connect the power cable and sensors as indicated in section 5 of this manual
! WARNING
The power supply cable should be connected to a medical grade outlet with ground connection. Do not
use adapter plugs or extension cables.
Make sure that the ambient temperature of the place where the equipment will be operating is
between 10°C and 30°C.
! WARNING
Read Section 5.7 of this manual before using the incubator. If a problem is detected during any stage of
the Functional Checking Procedure, do not use the incubator. Contact the authorized Service
representative.
! WARNING
This equipment is not suitable for use in the presence of flammable anesthetic gases.
! WARNING
Remove all the packing material, including the plastic mattress covering before using the incubator on
patients.
! WARNING
Air temperature sensor located on acrylic canopy (right lateral) is calibrated in factory for each
incubator separately. Interchanging canopies will require calibration procedure as described in Technical
Service Manual.
23
! WARNING
MEDICAL ELECTRICAL EQUIPMENT needs special precautions regarding EMC and needs to be
installed and put into service according to EMC information provided in user and technical service
manuals.
! WARNING
To avoid the equipment slipping when it is on a slope, the front wheels of the rolling base must face the
slope and the operator must set the wheel brakes.
2.2 FUNCTIONAL CHECKOUT

The functional checkout procedure requires the use of the MEDIX KS-7 sensor simulator.
2.2.1 SENSOR SIMULATOR MEDIX KS-7
The following is a description of the controls and connectors of the sensor simulator (see fig
3)
1- T>39°C ALARM switch

In the ON position permits simulation of a >39°C alarm condi tion.
2- AIR SENSOR selector

Permits simulation of the following 6 conditions:
a) sensor in short circuit
b) sensor in open circuit
c) sensor at 25°C
d) sensor at 36°C
e) sensor at 40°C
f) variable sensor output (VAR.)
3- VARY AIR SENSOR potentiometer
24
Permits simulation of a range of air sensor temperatures when the selector (2) is in
VAR position.
4- AIR FLOW ALARM switch

Permits simulation of air circulation fail condition when in ON position.
5- SKIN SENSOR selector

Permits simulation of the following 7 conditions:
a) sensor disconnect
b) sensor in short circuit
c) sensor in open circuit
d) sensor at 25°C
e) sensor at 36°C
f) sensor at 40°C
g) variable sensor output (VAR.)
6- VARY SKIN SENSOR potentiometer

Permits simulation of a range of skin temperatures when SKIN SENSOR selector
(5) is in VAR position.
7- Connection to CPU (XI-061) board

Permits a direct connection from sensor simulator to the CPU board XI-061 via
connector CN101. This connection mode is intended for use in the servicing shop
only.
8- Skin sensor simulator connector

Permits connection to patient sensor socket of power unit.
9- Air sensor simulator connector

Permits connection of simulator air sensor and >39°C sensor outputs to power unit.
2.2.2 INSTRUCTIONS FOR FUNCTIONAL CHEKOUT
Functional checkout of the power unit may be made without removing it from the incubator
by following these instructions:
a) INITIALIZATION
1- Connect the mains power cable to a suitable outlet.
2- Connect the simulator skin sensor output to the power unit.
3- Connect the simulator air sensor outputs to the power unit.
4- Set the simulator controls as follows:

a) 39°C alarm OFF
b) Air flow alarm OFF
c) Air sensor selector 36°C
d) Skin sensor selector 36°C
b) AUTOCALIBRATION CHECK
25
5- Turn equipment on using main power switch. After a few seconds, the air and skin
temperature displays should be indicating 36.0°C +/ - 0.1 C.
The AIR MODE and POWER indicators should be lit. The HEATER and alarm
indicators should be off.
6- Place the AIR SENSOR selector switch to the 25°C position.

The AIR TEMPERATURE display should indicate 25.0°C +/- 0.1°C.


9- Place the SKIN SENSOR selector switch to the 25°C position.

The SKIN TEMPERATURE display should flash, indicating 25.0°C +/- 0.1°C.
10 - Place the SKIN SENSOR selector switch to the 40°C position.

The SKIN TEMPERATURE display should flash, indicating 40.0°C +/- 0.1°C. Place
the SKIN SENSOR selector switch to the 36°C position.
c) KEYBOARD CHEKOUT
11 - Press the AIR TEMP SET key and check that the AIR TEMPERATURE display
indicates 34°C.
12 - Press the AIR TEMP SET key and the _

key. Observe that the air control
temperature shown on the AIR TEMPERATURE display increments continuously.
The maximum permitted value is 39.0°C.
13 - Press the AIR TEMP SET key and the _

key. Observe that the air control
temperature shown on the AIR TEMPERATURE display decrements continuously.
The minimum permitted value is 20.0°C.
14 - Press the SKIN TEMP SET key and check that the SKIN TEMPERATURE display
indicates 36.0°C.
15 - Press the SKIN TEMP SET key and the _ key. Observe that the skin control
temperature shown on the SKIN TEMPERATURE display increments continuously.
The maximum permitted value is 38.0°C.
When the selected skin control temperature is greater than 37.0°C the SKIN TEMP
ALARM will be activated.
16 - Press the SKIN TEMP SET key and the _ key. Observe that the skin control
temperature shown on the SKIN TEMPERATURE display decrements
continuously. The minimum permitted value is 34.0°C .
When the selected skin control temperature is less than 35.0°C the SKIN TEMP
ALARM will be activated.
17 - Reset the skin control temperature to 36.0°C and the air control temperature to
36.0°C. Check that the HEATER indicator shows 1/2.
18 - Press the SKIN MODE SELECT key for more than two seconds and verify that the
SKIN MODE indicator is lit and the AIR MODE indicator is extinguished.
26
19 - Press the AIR MODE SELECT key for more than two seconds and verify that the
AIR MODE indicator is lit and the SKIN MODE indicator is extinguished.
20 - Press the ALARM TEST key and observe that the AIR TEMPERATURE and SKIN
TEMPERATURE displays show 88.8, all segments of the HEATER indicator are lit,
the indicators AIR TEMP ALARM,AIR FLOW ALARM, SENSOR FAIL ALARM,
and SKIN TEMP ALARM are lit; and the indicators >39°C ALARM, CIRCUIT FAIL
ALARM, and POWER FAIL ALARM are flashing and that the audible warning is
sounding.
d) CHECKOUT OF POWER FAIL ALARM
SKIN MODE indicator is lit and the AIR MODE indicator is extinguished. Use the
SKIN TEMP SET key and the __ keys to set the skin control temperature to
36.5°C.
22 - Disconnect the mains power cable from the wall outlet without turning off the main
on/off switch. The POWER FAIL ALARM indicator should flash and the audible
warning should sound.
The audible warning should not silence on pressing the ALARM RESET key.
23 - Reconnect the mains power cable to the wall outlet. After a few seconds check that
the equipment is functioning in SKIN MODE with a control temperature of 36.5°C.
This procedure checks out the automatic memory for operational mode and control
temperature in the event of a short-term power failure.
Reset the skin control temperature to 36.0°C.
e) CHECKOUT OF AIR TEMPERATURE ALARM AND ALARM RESET TIMING.
25 - On the simulator, place the AIR SENSOR selector in the VAR position. Adjust the
VARY AIR SENSOR potentiometer until the AIR TEMPERATURE display indicates
36.0°C.
26 - Adjust the VARY AIR SENSOR potentiometer until the AIR TEMPERATURE
display indicates a temperature greater than 37.0°C .
At this point the conditions for an air temperature alarm have been reached: the
AIR TEMP ALARM indicator and the AIR TEMPERATURE display should flash,
the audible warning should sound and the HEATER indicator should be
extinguished.
27 - Press the ALARM RESET key and use a calibrated timer to verify that the audible
warning is silenced for a period of 15 minutes +/- 1 minute. None of the other
indicators should be affected by this procedure.
display indicates 36.0°C. The AIR TEMP ALARM indicator should extinguish, the
audible warning should silence, the AIR TEMPERATURE display should stop
flashing, and the HEATER indicator should indicate 1/2.
display indicates less than 33.0°C. At this point t he conditions for an air
temperature alarm have been reached: the AIR TEMP ALARM indicator and the
27
AIR TEMPERATURE display should flash, the audible warning should sound and
the HEATER POWER indicator should show its maximum indication 1.
30 - Press the ALARM RESET key and verify that the audible warning is silenced. It is
not necessary to recheck the 15 minute silencing period. None of the other
indicators should be affected by this procedure.
SKIN MODE indicator is lit and the AIR MODE indicator is extinguished.
display indicates greater than 37.0°C. Under these conditions the air temperature
alarm should not activate. This alarm is not used in SKIN MODE.
display indicates less than 33.0°C. Under these con ditions the air temperature
alarm should not activate. This alarm is not used in SKIN MODE.
f) CHECKOUT OF SKIN TEMPERATURE ALARM.
35 - On the simulator, place the SKIN SENSOR selector switch in the VARY SKIN
SENSOR position. Adjust the VARY SKIN SENSOR potentiometer until the SKIN
TEMPERATURE display shows 36.0°C.
36 - Adjust the VARY SKIN SENSOR potentiometer until the SKIN TEMPERATURE
At this point the conditions for a skin temperature alarm have been reached: the
SKIN TEMP ALARM indicator and the SKIN TEMPERATURE display should flash,
the audible warning should sound and the HEATER indicator should be
extinguished.
37 - Press the ALARM RESET key and verify that the audible warning is silenced. None
of the other indicators should be affected by this procedure.
display indicates 36.0°C. The SKIN TEMP ALARM indicator should extinguish, the
audible warning should silence, the SKIN TEMPERATURE display should stop
display indicates a value less than 35.0°C. At this point the conditions for a skin
temperature alarm have been reached: the SKIN TEMP ALARM indicator and the
SKIN TEMPERATURE display should flash, the audible warning should sound and
the HEATER indicator should indicate full power 1.
28
display indicates 36.0°C.
the audible warning should sound and the HEATER indicator should show half
power (1/2).
display indicates a temperature less than 35.0°C.
the audible warning should sound and the HEATER indicator should show half
power (1/2).
At this point the conditions for an air temperature alarm have been reached in
addition to the already active skin temperature alarm: the AIR TEMP ALARM and
SKIN TEMP ALARM indicators and the AIR TEMPERATURE and SKIN
TEMPERATURE displays should flash, the audible warning should sound (having
been silenced in point 48) and the HEATER indicator should be extinguished.
display indicates 36.0°C. Adjust the VARY SKIN SENSOR potentiometer until the
SKIN TEMPERATURE display indicates 36.0°C.
At this point the air and skin temperature alarms should cancel. The AIR TEMP
ALARM and SKIN TEMP ALARM indicators should extinguish, the audible warning
should silence, the AIR TEMPERATURE and SKIN TEMPERATURE displays
should stop flashing, and the HEATER indicator should show half power (1/2).
g) CHECKOUT OF AIR OVERHEAT ALARM.
display indicates 39.0°C. At this point the conditi ons for an air temperature alarm
have been reached: the AIR TEMP ALARM indicator and the AIR TEMPERATURE
29
display should flash, the audible warning should sound and the HEATER indicator
should be extinguished. Press the ALARM RESET key to silence the audible
warning.
53 - Place the T>39°C ALARM switch in the ON position. The air overheat alarm should
activate: the >39°C ALARM indicator flashes and the audible warning sounds,
having been silenced in point 52.
55 - Place the T>39°C ALARM switch in the OFF position. The air overheat alarm
should cancel, and the >39°C ALARM indicator should extinguish.
flashing, and the HEATER indicator should show 1/2.
h) CHECKOUT OF SENSOR FAIL ALARM.
57 - On the simulator, place the AIR SENSOR switch in the OPEN position. This
activates the sensor fail alarm: the SENSOR FAIL ALARM indicator flashes, the
AIR TEMPERATURE display indicates 88.8, the audible warning sounds and the
HEATER indicator extinguishes.
59 - On the simulator, place the AIR SENSOR switch in the 36.0°C position. The sensor
fail alarm cancels: the SENSOR FAIL ALARM indicator extinguishes, the audible
warning silences, the AIR TEMPERATURE display indicates 36.0°C +/- 0.1 °C, and
the HEATER indicator shows 1/2.
60 - Place the AIR SENSOR switch in the SHORT position. This activates the sensor
fail alarm: the SENSOR FAIL ALARM indicator flashes, the AIR TEMPERATURE
display indicates 88.8, the audible warning sounds and the HEATER indicator
extinguishes.
62 - Repeat point 59.
63 - On the simulator, place the SKIN SENSOR switch in the OPEN position. This
activates the sensor fail alarm: the SENSOR FAIL ALARM indicator flashes, the
SKIN TEMPERATURE display indicates 88.8, the audible warning sounds and the
65 - On the simulator, place the SKIN SENSOR switch in the 36.0°C position. The
sensor fail alarm cancels: the SENSOR FAIL ALARM indicator extinguishes, the
audible warning silences, the SKIN TEMPERATURE display indicates 36.0°C +/-
0.1 °C, and the HEATER indicator shows 1/2.
30
66 - Repeat point 63, with the selector switch in the SHORT position.
68 - Repeat point 65.
69 - On the simulator, place the SKIN SENSOR switch in the DISCONNECT position.
The sensor fail alarm will not be activated because it is not necessary to use a skin
temperature sensor in AIR MODE. The SKIN TEMPERATURE display will be
extinguished.
70 - Place the SKIN SENSOR switch in the 36.0°C position. Press the SKIN MODE
SELECT key for more than two seconds. Observe that the SKIN MODE indicator is
lit and the AIR MODE indicator is extinguished.
71 - Repeat points 57 to 68 obtaining the same results.
72 - Place the SKIN SENSOR switch in the DISCONNECT position. This activates the
sensor fail alarm: the SENSOR FAIL ALARM indicator flashes, the SKIN
TEMPERATURE display extinguishes, the audible warning sounds and the
74 - Press the AIR MODE SELECT key for more than two seconds. Observe that the
i) CHECKOUT OF CIRCUIT FAIL ALARM.
75 - Hold down the SKIN TEMP SET key for more than three minutes. This activates
the circuit fail alarm: the CIRCUIT FAIL ALARM indicator flashes and the audible
warning sounds.
76 - Press the ALARM RESET key: note that the audible warning does not silence
when a circuit fault alarm condition is present.
77 - Turn the equipment off at the main on/off switch and then on again. All the
indicators should return to the state of point 74.
j) CHECKOUT OF AIR FLOW ALARM.
78 - Turn off the equipment using the main switch. Disconnect the sensor simulator
from the power unit and disconnect the power cable. Remove the power unit from
the incubator and place on a table.
79 - Remove the turbine from the blower. Reconnect the sensor simulator set as
follows:
a) T>39°C ALARM - off
b) Air flow alarm - off
c) Air sensor selector - 25°C
d) Skin sensor selector - 36°C
Reconnect the power cable.
80 - Switch on the power unit using the main on/off switch. After a few seconds the AIR
TEMPERATURE and SKIN TEMPERATURE displays should show 25.0°C and
36.0°C +/- 0.1 °C respectively. The AIR MODE, POWER, and HEATER indicators
should be lit. All alarm indicators should be extinguished. At 45 seconds +/- 5
31
seconds following switch-on the airflow alarm should activate: the AIR FLOW
ALARM indicator flashes, the audible warning sounds, and the HEATER indicator
extinguishes. No other indicator should be affected.
81 - Press the ALARM RESET key. Verify that the audible warning silences for NO
MORE THAN 5 seconds before sounding again.
82 - Switch off the power unit using the main on/off switch. Remove the sensor
simulator cables and the main power cable. REINSTALL THE TURBINE in the
blower section. Refit the power unit to the incubator. Reconnect the main power
cable. Connect the appropriate sensors.
IMPORTANT:
The equipment is ready to function if all the tests above were carried out successfully. If this
is not the case, refer to section 5 of this manual ( servicing and fault-finding guide ).
2.3 Electromagnetic Compatibility Comments
Guidance and manufacturer´s declaration – electromagnetic emissions

The TR-306 TRANSPORT INCUBATOR is intended for use in the electromagnetic environment
specified below. The customer or the user of the TR-306 TRANSPORT INCUBATOR should
assure that it is used in such an environment
Emissions test Compliance Electromagetic environment - guidance
RF emissions Group 1 The TR-306 TRANSPORT INCUBATOR uses RF
CISPR 11 energy only for its internal function. Therefore, its
RF emissions are very low and are not likely to
cause any interference in nearby electronic
equipment
RF emissions Class A The NATAL CARE is suitable for use in all
CISPR 11 establishments other than domestic and those
Harmonic emissions Class A directly connected to the public low-voltage power
IEC 61000-3-2 supply network that supplies buildings used for
Voltage fluctuations / Complies domestic purposes.
flicker emissions
IEC 61000-3-3
Table 201 (IEC 60601-1-2:2004)
32
Guidance and manufacturer´s declaration – electromagnetic immunity
The TR-306 TRANSPORT INCUBATOR is intended for the use in the electromagnetic environment
specified below. The customer or the user of the TR-306 TRANSPORT INCUBATOR should
assure that it is used in such an environment
Immunity test IEC 60601 Compliance Electromagnetic environment -
test level level guidance
Electrostatic +/- 6kV contact +/- 6kV contact Floors should be wood, concrete
discharge (ESD) +/- 8 kV air +/- 8 kV air or ceramit tile. If floors are
IEC 61000-4-2 covered with synthetic material,
the relative humidity should be at
least 30%
Electrical fast +/- 2kV for power supply +/- 2kV for Mains power quality should be
transient/burst lines power supply that of a typical commercial or
IEC 61000-4-4 lines hospital environment
+/- 1 kV for input/output
lines +/- 1 kV for
input/output
lines
Surge +/- 1kV line(s) to line(s) +/- 1kV line(s) to Mains power quality should be
IEC 61000-4-5 line(s) that of a typical commercial or
+/- 2kV line(s) to earth hospital environment.
+/- 2kV line(s) to
earth
Voltage dips, short < 5% UT < 5% UT Mains power quality should b that
interruptions and (>95% dip in UT) (>95% dip in UT) of a typical commercial or hospital
voltage variations for 0,5 cycle for 0,5 cycle environment. If the user of the
on power supply TR-306 TRANSPORT
input lines 40% UT 40% UT INCUBATOR requires continued
IEC 61000-4-11 (60% dip in UT) (60% dip in UT) operation during power mains
for 5 cycles for 5 cycles interruptions, it is recommended
that the TR-306 TRANSPORT
70% UT 70% UT INCUBATOR be powered from an
(30% dip in UT) (30% dip in UT) uninterruptible power supply or a
for 25 cycles for 25 cycles battery.
<5% UT <5% UT
(>95% dip in UT) (>95% dip in UT)
for 5 sec for 5 sec
Power frequency 3 A/m 3 A/m Power frequency magnetic fields
(50/60Hz) should be at levels characteristic
magnetic field of a typical location in a typical
IEC 61000-4-8 commercial or hospital
environment
NOTE UT is the a.c. mains voltage prior to application of the test level
Table 202 (IEC 60601-1-2:2004)
33
Guidance and manufacturer´s declaration – electromagnetic immunity
The TR-306 TRANSPORT INCUBATOR is intended for the use in the electromagnetic environment
specified below. The customer or the user of the TR-306 TRANSPORT INCUBATOR should assure
that it is used in such an environment
Immunity test IEC 60601 test level Compliance Electromagnetic environment - guidance
level
Portable and mobile RF communications
equipment should be used no clorser to any
part of the TR-306 TRANSPORT
INCUBATOR, including cables, that the
recommended separation distance
calculated from the equuation aplicable to
the freuency of the transmitter
Recommended separation distance

d = 1,2√P
Conducted RF 3 Vrms 3 Vrms
IEC 61000-4-6 150 kHz to 80 MHz
d = 1,2 √P 80 MHz to 800 MHz

Radiated RF 3 V/m 3 V/m
IEC 61000-4-3 80 MHz to 2,5 GHz d = 2,3 √P 800 MHz to 2,5 GHz
where P is the maximum output power rating

of the transmitter in watts (W) according to
the transmitter manufacturer and d is the
recommended separation distance in meters
(m).
Field strengths from fixed RF transmitters,

as determined by an electromagnetic site
a
survey, should be less than the compliance
b
level in each frequency range.
Interference may occur in the vicinity of

equipment marked with the following symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
a
Field strengths from fixed transmitters, such as base stations fro radio (cellular/cordless) telephones and land mobile radios,
amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the
electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the
measured field strength in the location in which the TR-306 TRANSPORT INCUBATOR is used exceeds the applicable RF
compliance level above, the TR-306 TRANSPORT INCUBATOR should be observed to verify normal operation. If abnormal
performance is observed, additional measures may be necessary, such as reorienting or relocating the TR-306
TRANSPORT INCUBATOR.
b
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m
Table 204 (IEC 60601-1-2:2004)
34
Recommended separation distances between
portable and mobile RF communications equipment and the TR-306 TRANSPORT
INCUBATOR
The TR-306 TRANSPORT INCUBATOR is intended for use in an electromagnetic environment in
which radiated RF disturbances are controlled. The customer or the user of the TR-306
TRANSPORT INCUBATOR can help prevent electromagnetic interference by maintaining a
minimum distance between portable and mobile RF communications equipment (transmitters) and
the TR-306 TRANSPORT INCUBATOR as recommended below, according to the maximum output
power of the communications equipment
Rated maximum output Separation distance according to frequency of transmitter
power of transmitter m
W 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2,5 GHz
d = 1,2 •P d = 1,2 •P d = 2,3 •P
0,01 0,12 0,12 0,23

0,1 0,38 0,38 0,73
1 1,2 1,2 2,3
10 3,8 3,8 7,3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in
meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the
maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
Table 206 (IEC60601-1-2-:2004)
35
3 THEORY OF OPERATION
3.1 INTRODUCTION.
This section describes the theory of operation of the electronic circuit of the MEDIX TR-306
incubator. Block diagrams are provided for each circuit board. All references are keyed to
the circuits, lay-outs, and component lists in section 6 of this manual.
3.2 FUNCTIONAL DESCRIPTION OF POWER SUPPLY BOARD (40131A -

XI-070)
Block diagram: see figure 3.1
The power supply board generates the voltages required for equipment operation:
a) +5V regulated (main supply)
b) +15V and -15V (isolated supply)
c) +5V BAK (battery)
37
In addition the board sends and receives signals to and from the CPU board (XI-061).
These are state signals and control signals.
3.2.1 MAIN SUPPLY
This supply consists of a full-wave rectifier made up of diodes D201 and D202. The
capacitors C201, C202, and C203 are used to smooth this unregulated 9 volt output. The 9
volt output is fed to a linear solid state regulator located on a heat sink together with the
NiCad battery. The regulator provides the main 5 Volt regulated power.
Diodes D203 and D204 are used to provide independent power to the line monitoring relay
K201.The varistor V201 is used for surge protection of the power supply input stage.
3.2.2 LINE MONITORING RELAY
This relay (K-201) is energized when incubator is connected to the line and the main power
switch is operated. Their contacts are used in the power supply state generator module
providing status signals to CPU board. The resistor R201 limits the current in the relay coil.
3.2.3 BATTERY CHARGER
Transistors Q201 and Q202 together with R202, R203, R204, and D209 form a
constant-current source of approximately 1 mA. This is used to charge a 4.8V 110 mAhr
NiCad battery. This battery does not form part of the power supply board. Its prime function
is to provide energy for the alarm circuits in the event of a main power failure.
3.2.4 POWER SUPPLY STATE GENERATOR
The +5V BAK signal is generated through the contacts 9, 11, and 13 of the relay K201. This
voltage supplies the alarm circuits which are required to remain active in the event of a
mains power failure. Under normal operating conditions, the +5V BAK line carries the +5
volt regulated power due to the relay K201 being energized and its contacts 9-13 being
closed. If there is an interruption of mains power, relay K201 is de-energized and the +5V
BAK line now carries the voltage of the NiCad battery via the contacts 11-13 of the relay.
The POWER FAIL ALARM indicator is lit and the audible warning sounds.
This alarm is cancelled by turning the equipment off with the main on/off switch.
When a power fail condition is present, the PWR FAIL line goes to ground via contacts 6-4
of the relay K201.
The audible alarm is permitted to sound when the ALARMS ON line goes high. R206 and
C212 are used to silence the alarm for approximately 10 seconds after power on.
The RESET signal for the microprocessor is generated using C213.
3.2.5 ISOLATED POWER SUPPLY
This supply is used to power the measurement circuits for air and skin temperatures
independently from the main +5V supply.
It is divided into 2 sections: +15V and -15V supplies, both referred to the isolated ground
line.
38
3.2.6 HEATER CONTROL LOGIC.
The uPON, WD, and HEAT ON signals arising from the CPU board control the heater and
the safety relay K202.
The uPON signal is generated by the microprocessor and applied to the input 3 of IC 203
B. When it assumes the active zero logic state the output pin 6 of IC 203 B goes to logic 1 if
at the same time WD and HEAT ON are at zero. The logic 1 causes the transistor located
between pins 1 and 16 of IC204 to conduct, forcing pin 16 to zero. Current can now
circulate from the +5 volt supply via the LED of IC205,R209, and pin 16 of IC204 to ground.
On activation of the LED of the optotriac IC205, Q203 and Q204 conduct and current flows
through the heater.
The optotriac IC205 is of the zero-crossing type and therefore generates practically no
switching noise.
The WD signal is generated by the watch-dog circuit to monitor the state of the
microprocessor. If the microprocessor program is executing normally, WD assumes an
active logic zero. Under these conditions heater control is permitted via the uPON signal in
the NOR gate (pin 4) of IC203B which connects the heater security relay K202 through
IC203A (pin 2), IC204 (pins 7 and 10) and R214 to 9V.
If a fault is detected in the execution of the microprocessor program, WD goes to logic 1

and cuts heater power via IC203B (pin 4) and IC203A (pin 2).
The HEAT ON signal is generated by the circuit which detects air temperature greater than
39°C. Its normal value is logic zero if incubator a ir temperature is lower than 39°C.Under
these conditions, heater power control is permitted via the uPON signal in the NOR gate of
IC203B (pin 5) which connects the heater security relay K202 via IC203A (pin 8), IC204
(pins 7 and 10) and R214 to 9V.
If the temperature of the air in the interior of the incubator is greater than 39°C, the HEAT
ON signal goes to logic 1 and cuts power to the heater via IC203B (pin 5) and IC203A (pin
8).
The SOFT ALARM ON signal is generated by the microprocessor and is used to control
the heater security relay K202.
Under normal operating conditions (absence of alarms for sensor fail, air flow, air temp., or
skin temp) this signal adopts its normal state of logic zero and permits connection of K202
via IC203A (pin 1), IC204 (pins 7 and 10) and R214 to 9V.
In the presence of one of the above-mentioned alarm conditions the SOFT ALARM ON
signal goes to logic 1 and cuts power to the heater via IC203A pin 1.
3.2.7 HEATER SECURITY RELAY
The heater security relay is K202. Under normal operating conditions the contacts
transmitting power are closed thus permitting power to reach the heater.
In the presence of an alarm condition as mentioned above the relay power contacts open
thus cutting power to the heater.
Diode D212 and R214 complete the relay polarization circuit.
39
3.2.8 OPTOISOLATOR AND ELECTRONIC POWER REGULATOR.
The heater activation signal is a logic zero on pin 16 of IC204 which cause the LED of the
optotriac IC205 to conduct.
This triggers thyristors Q203 and Q204 during zero crossing of the mains power cycle. This
assembly acts as an electronic power regulator for the heater.
R213 and C214 act as a line filter.
In order to set up the air overheat alarm ( T>39°C ) it is necessary to impose a logic zero
state on pin 16 of IC204 so that the heater functions continuously. This is achieved by
inserting a shorting lead between the two banana sockets found on the outside of the power
unit. In this way it is possible to simulate a heater servocontrol fault.
3.3 FUNCTIONAL DESCRIPTION OF CPU BOARD (40130A - XI-069).

Block diagram: (see figure 3.2)
The CPU board contains the microprocessor which controls all operations of the
equipment. This board is responsible for sensor measurements, voltage to frequency
conversion, alarm monitoring, generation of the audible warning and of its silencing.
3.3.1 CURRENT GENERATOR
The constant current generator produces approximately 100mA and is formed by IC101,
R101, R102 and D101.
3.3.2 MULTIPLEXER 1
40
This is formed by 4 analog switches IC102. Its function is to connect the 100 mA supply to
the sensor selected for decoding by IC103. The 4 possibilities are: air temperature, skin
temperature, 40°C reference R103, and 25°C referenc e R104.
3.3.3 CONTROL OPTOCOUPLER.
The optocouplers IC105 and IC106 are used to isolate the patient circuit (sensor
measurement) from the rest of the equipment's electronics.
The sensor selection signals Pb0 and Pb1 are provided by the microprocessor.
The microprocessor program determines whether to read air or skin temperatures or one of
the two reference temperatures.
3.3.4 SENSOR DECODER.
IC103 is a dual decoder with two inputs and four outputs. Section A controls multiplexer 1 (
IC 102 ) and section B controls multiplexer 2 ( IC 104 ).
3.3.5 MULTIPLEXER 2.
This is formed by four analog switches ( IC 104 ) controlled by part B of the decoder IC103.
At the output of the multiplexer (TP101) a voltage is present which is the product of the
constant current (IC101) and the resistance of the sensor or reference resistor selected.
3.3.6 BUFFER AMPLIFIER.
This is a unity gain stage formed by IC107 A, B, and C and by its associated resistors,
capacitors, and diodes. Its high input impedance allows it to act as a buffer between the
signal arising from multiplexer 2 (IC104) and the voltage controlled oscillator IC108.
3.3.7 VOLTAGE-CONTROLLED OSCILLATOR (VCO).
Pin 8 of IC107C carries a voltage proportional to temperature. This is fed to a

voltage-controlled oscillator (IC108). R123 and C112 set the time constant of the oscillator.
IC107D together with R118, C111, D103 and R122 improve the linearity of the converter.
Pin 3 (TP103) of the VCO (IC108) carries a frequency proportional to the resistance of the
temperature sensors or of the reference resistors for 40°C and 25°C (R103 and R104).
3.3.8 OPTOCOUPLER.
The optocoupler IC109 completes the electrical isolation of the patient circuit from the
microprocessor. The output frequency of the VCO (IC108) present on TP 103 is fed to the
microprocessor via IC109 and is referred to as F.TEMP.
3.3.9 MICROPROCESSOR.
IC110 is a microcontroller which integrates on a single chip the CPU, the RAM and EPROM
memories, and 4 input/output ports. The equipment's operating program is stored on the
EPROM of the microprocessor. This program controls, amongst other functions:
a) Measurement of air and skin temperature sensors and temperature references for
40°C and 25°C.
41
b) Autocalibration of sensor measurement system.
c) Look-up table for correction of temperature equivalent to frequency (F.TEMP).
d) Calculation of power to send to heater.
e) Service the keyboard.
f) Service the air and skin temperature displays.
g) Determine alarm conditions ( air temp, skin temp, airflow, sensor fail).
h) Generation of watchdog pulses.
i) Storage and recovery of operating mode and control temperature in shift register. (
in the event of a main power interruption).
j) Control of audible warning.
Keyboard information is read via port C ( PC0 to PC7 ).
The air circulation sensor is an integrated circuit which detects the flow of air generated by
the blower in the power unit. If the air velocity is above 750 FPM then the AIR.CIRC signal
goes to logic 1.
If the air velocity is less than 750 FPM , AIR.CIRC goes to logic zero and the
microprocessor detects an airflow fault.
The RESET signal for the microprocessor comes from the power supply board.
Selection of the sensor or reference temperature to measure is made using signals PB0
and PB1.
The SOFT ALARM ON (PB2) and uPON (PB6) signals are sent from the microprocessor to
the power supply board. Their actions have been previously described (see section 3.2.6).
The SKIN/AIR (PB3), LAMP TEST (PB4), EN1 (PA0), EN2(PA1), DATA(PA2), and
CLOCK(PA3) signals are sent from the microprocessor to the display board (XI-060) and
will be described in the display board section.
The WATCH DOG (PB5) signal is a square wave pulse generated by the microprocessor
every 5 seconds. If the program is executing correctly this pulse will be present every five
seconds. If for any reason the microprocessor does not follow the program correctly the
pulse will not be generated and the circuit fault alarm will be triggered.
3.3.10 SHORT TERM MEMORY.
This is implemented using part of shift register (IC111A). The operating mode of the
incubator and the control temperatures for skin and air are stored here by the
microprocessor. This data is stored using the DATA (PA2) and CLOCK (PA6) lines. They
are retrieved following a power cut by use of the PA7 (data) and CLOCK (PA6) lines. The
memory receives power from the NiCad battery (+5V BAK).
3.3.11 THRESHOLD DETECTOR.
42
The watchdog pulses generated by the microprocessor (PB5) are coupled through C116,
R151, and IC112B to a dual comparator made up from IC112C and IC112D.
Capacitor C117 charges through R154 from the 5V line and discharges to ground through
R153 and the output of IC112B (pin 1) each time a watchdog pulse occurs (TP 110).
If the watchdog pulses arrive normally (one pulse every 5 seconds) then the voltage on
C117 (TP 110) is always less than VREF (approximately 1.2V).
Under these conditions the output (pin 14) of IC112C will be low (WD=0) indicating to the
power supply board (see 3.2.6) that no watchdog alarm exists. At the same time the output
(pin 13) of IC112D will be high (VISUAL ALARM WD=1) indicating absence of watchdog
alarm to the display board (XI-060) and to the control logic for the audible warning.
In the event of the microprocessor failing to follow the program, the watchdog pulses will
not be generated and so the voltage across C117 (TP 110) will rise to a higher value than
VREF.
The output (pin 14) of IC112C will therefore go high (WD=1) and that of IC112D (pin13) will
go low (VISUAL ALARM WD=0) thus indicating a circuit fault alarm condition to the power
supply board and to the display board (XI-060) and audible warning control logic.
3.3.12 REFERENCE POWER SUPPLY
The reference power supply (1.2V=VREF) is made up from CI112A, R155, R156, C118,
D104 and D105.
3.3.13 AUDIBLE WARNING CONTROL LOGIC.
The audible warning is activated when either VISUAL ALARM or PWR FAIL goes to logic
zero at the inputs of the NAND gate IC113A. These two alarm states are not silenceable by
the RESET ALARM key.
The audible warning may also be activated by the microprocessor (PA4) or by the
OVERHEAT ALARM signal from the display board through D106, D207, and IC115D.
These alarm states are silenceable for 15 minutes using the ALARM RESET key.
3.3.14 SILENCER TIMER.
The programmable counter IC114 is used to provide the 15 minute silencing period for
some alarm states.
This IC arms the audible warning by having a logic 1 on its pin 8 which acts via IC115C and
the flip-flop IC116A and B to place a logic zero on pin 13 of IC115D.
If at any time a logic zero (alarm condition) is present at PA4 of the microprocessor or on
the OVERHEAT ALARM line then pin 11 of IC115D will go to logic 1. This will be
transmitted by IC115A and IC113C to pin 8 of IC116C thus activating the audible warning.
When the ALARM RESET key is pressed the flip-flops IC116 A and B change state. Pin 3
of IC116A goes from 1 to 0 and thus pin 8 of IC114 goes to 0. Pin 4 of IC116B goes from 0
to 1 and thus inhibits the audible warning via pin 13 of IC115D.
IC114 is configured as a monostable. The time constants are fixed by R161, R162, and
C121. Pin 8 of IC114 will remain at zero for 15 minutes (monostable time constant) and will
43
then go back to logic 1 thus terminating the alarm silencing period via IC115C and the
flip-flops IC116 A and B.
When an alarm is silenced, the appearance of a new alarm condition must reactivate the
audible warning. This is done using the differentiators C119, R159, D108, C120, R160, and
D109 connected to the inputs (pins 5 and 6) of IC113B. The output of this gate acts on the
Q/Q input (pin 9) of IC114 to produce a change of state of pin 8 of IC114 which will lead to
termination of the alarm silencing.
3.3.15 AUDIBLE ALARM CIRCUIT
The audible alarm circuit is made up from IC116D, R167, and C127. It is armed by the
ALARMS ON signal, from the power supply board, in logic state 1.
The audio base frequency is modulated at low frequency to generate an intermittent tone.
The modulation is done by IC116C, R166 and C125. This modulation oscillator is under the
control of the audible warning control logic (3.3.13).
3.4 FUNCTIONAL DESCRIPTION OF DISPLAY BOARD (40123A - XI-060).

Block diagram: (see figure 3.3)
The display board (40123A - XI-060) carries all the visual indicators of the equipment and
their corresponding controllers:
a) Air and skin temperature electronic thermometers.

b) SKIN/AIR mode indicator.
c) POWER indicator.
d) AIR FLOW, >39°C, POWER FAIL, CIRCUIT FAIL, AIR.T EMP, SKIN TEMP, and
SENSOR FAIL alarm indicators.
It also carries the circuit which detects an interior temperature of the incubator greater than
39°C.
44
3.4.1 SKIN TEMPERATURE DISPLAY CONTROLLER.
The controller is a dedicated IC, IC301.
It communicates with the microprocessor via the DATA line, through which it receives serial
information. The data is loaded synchronously with the CLOCK signal when the IC is
placed in the data load mode by the EN1 signal.
The controller internally generates the multiplex frequency for the displays using C301 as
part of the circuit oscillator. The multiplex signals are present on pins 7, 8, 10, and 11.
3.4.2 DRIVER 1.
Half of IC302 is used as a driver for the skin temperature display. It's outputs are connected
to the cathodes of each 7-segment display and to the LEDS of the heater power indicator.
3.4.3 SKIN TEMPERATURE DISPLAY AND HEATER INDICATOR.
The skin temperature display is made up from 3 numeric displays of the 7-segment
common cathode type (D301 to 303). The heater indicator is formed from 4 double LEDS
(D304 to 307).
3.4.4 AIR TEMPERATURE DISPLAY CONTROLLER.
This display uses IC303. It functions in the same way as IC301 (see 3.4.1). The control and
data signals received from the microprocessor are DATA, CLOCK, and EN2.
3.4.5 DRIVER 2.
This uses half of IC302 and the transistor Q301 to drive the air temperature display.
3.4.6 AIR TEMPERATURE DISPLAY AND ALARM INDICATORS.
The air temperature indicator is formed from 3 numeric displays of the 7-segment common
cathode type. (D308 to D310).
The LEDS D311, D312, D313, and D314 respectively indicate: SKIN TEMP ALARM, AIR
TEMP ALARM, SENSOR FAIL ALARM, and air FLOW ALARM.
3.4.7 COMPARATOR.
IC304A is connected as a comparator with hysteresis. A constant voltage is applied to the

inverting input pin 4. The noninverting input pin 5 receives a voltage which varies as a
function of the resistance of the thermistor sensor for T>39°C. This voltage is adjustable via
P301 for calibration purposes.
The thermistor for T>39°C is NTC type.
If the incubator internal air temperature is less than 39°C, the output of IC304A
(OVERHEAT ALARM) is high.
If the incubator internal air temperature is greater than 39°C, the output of IC304A
(OVERHEAT ALARM) is low. (see 3.3.13).
45
3.4.8 INVERTER.
IC304B is connected as an inverter for the OVERHEAT ALARM connected to pin 6. The
output pin 1 provides the HEAT ON signal. (see 3.2.6).
3.4.9 INDICATORS FOR POWER FAIL, >39°C, CIRCUIT FAI L.
The LED alarm indicator D319 for >39°C flashes if the OVERHEAT ALARM signal goes
low.
The LED alarm indicator D322 for CIRCUIT FAIL flashes if the VISUAL ALARM WD signal
signal goes low. (see 3.3.11).
The LED alarm indicator D325 for POWER FAIL flashes if the PWR FAIL signal goes low.
(see 3.2.4).
These indicators will all be lit steadily if the LAMP TEST signal from the microprocessor
goes to logic 1, thus causing Q305 to conduct.
3.4.10 OSCILLATOR.
The flashing of LEDS D319, D322, and D325 is achieved using a low frequency oscillator
formed by IC304D, R337, R339, R340, R341, and C307.
3.4.11 SKIN/AIR AND POWER INDICATORS.
The LED indicators SKIN (D326) and AIR (D317) are controlled from the microprocessor
with the SKIN/AIR signal.
If this signal goes low, the SKIN LED is lit and the AIR LED is extinguished.
If this signal goes high, the SKIN LED is extinguished and the AIR LED is lit via Q303.
The POWER LED(D318) remains lit while there is +5V present in the power supply.
3.4.12 GENERAL ALARM INDICATOR.
This indicator (D315) is activated by Q302 when the GENERAL ALARM signal goes to logic
1.
46
4. PREVENTIVE MAINTENANCE.
4.1 Power Unit Maintenance
With the exception of regular cleaning repair, recalibration and maintenance must be performed by
trained technical personnel. The incubator’s power unit functions for long periods of time without
interruption and so requires preventive maintenance to guarantee trouble-free service.
! WARNING
Perform the functional checking procedure of Section 5 of the user manual before operating
the incubator. If a problem is detected during any stage of the Functional Checking
Procedure, the incubator must not be used. Contact the Authorized service representative.
4.2 Routine Maintenance Schedule
PART When Between Daily Every Once Every Authorized Obs.

necessary patients 3(three) a 2(two Service
months year ) Representative
years required
(*)
Cleaning and X Detailed instructions
disinfection in User Manual
(Chap.7)
User Functional X Detailed instructions
checking in User Manual
procedure Chap.5
Technical X X Detailed instructions
Service checking in Technical Service
procedure Manual
DIR-02 X Or when visibly dirty.
Air filter User Manual Chap.7
IV ports X Replace if material
becomes brittle
Iris ports X Disposable
Port sleeves X Disposable
Skin temperature X User Manual Chap.6
sensor User Manual Chap.7
Mattress X User Manual Chap.7
Battery pack X X Detailed instructions
#45306 Memory / in User Manual
alarms Chap.1
Motor – Noise X X Noise level shall be
test <55dBA
TA-04 Batteries X According to battery
manufacturer specs.
TA-04 Battery X
charge
verification
(*) According to Hospital procedure
47
5. TECHNICAL SERVICE PROCEDURES.
5.1 INTRODUCTION.
This section gives the instructions for calibrating the power unit and the Oxygen valve, and
for carrying out systematic troubleshooting.
IMPORTANT: calibration and repair of the power unit should only be carried out by
qualified technical personnel.
5.2 POWER UNIT CALIBRATION.

The only electronic calibration needed for the power unit is that for the overheat alarm
(T>39°C).
This calibration is required at intervals not exceeding 6 months or after repair of the
equipment.
The calibration sequence is as follows (see figure 5.1):
a) Place the power unit in the incubator.

Install the mains power cable and plug in to a suitable electrical outlet (voltage,
frequency).
Connect the air sensor to the side panel.
b) Switch the unit on using the principal on/off switch. Verify that the AIR MODE and
POWER indicators are lit. The AIR TEMPERATURE display will show the interior
air temperature of the incubator.
The HEATER display will have all segments lit and the alarm indicators and SKIN
TEMPERATURE display will be extinguished.
c) Select an air control temperature of 39°C using the AIR TEMP SET and __
keys.
d) Wait until the air temperature stabilizes at 39°C +/- 0.2°C.
e) Connect a cable between the short-circuiting banana sockets (1) to defeat the
servocontrol system and force the heater to operate continuously. From now on the
HEATER display indication is of no value, because a heater control fault is being
simulated.
49
f) Adjust the calibration preset (2) to activate the overheat alarm ( >39°C ) when the
air temperature is at 40°C +0 °C / -0.5 °C.
Under these conditions the >39°C ALARM indicator should flash, the audible
warning should sound, and power to the heater should cut automatically.
g) Press the ALARM RESET key to silence the audible warning.
h) The incubator air temperature should descend slowly. When it reaches a value of
37.0°C +/- 1°C the heater should reconnect automat ically and the >39°C ALARM
indicator should extinguish.
i) The incubator air temperature should now climb slowly. When it reaches 40°C
+0°C / -0.5°C verify that the air overheat alarm ac tivates again.
j) Remove the shorting cable and seal the preset with a drop of sealant.
5.3 INSTRUCTIONS FOR SUPPLYING OXYGEN

The interior atmosphere of the incubator may be enriched with oxygen.
The oxygen can be supplied from a tank of compressed oxygen fitted with a pressure
reducing valve and flowmeter or from the Hospital oxygen supply via the corresponding
flowmeter. Given that an oxygen concentration of more than 40% can be harmful to the
infant, the use of oxygen in the incubator should be recommended and supervised only by
qualified medical staff.
WARNING
Always when oxygen is supplied to the incubator, the oxygen concentration must be measured with
an oxygen analyzer.
5.3.1 OXYGEN CONNECTION
Plug the oxygen hose to the oxygen entry nipple. This nipple is fitted with a washable oxygen filter
and may be removed for cleaning simply by unscrewing the nipple. The filter should be washed in
soapy water
5.3.2 OXYGEN SUPPLY
Regulate the oxygen flow in order to achieve the required concentration of oxygen
The approximated relationship between flow and concentration is shown in a table fixed to the
incubator, which is repeated here:
FLOW RATE APPROX. %O2 TIME

5 ltrs/min 35/40% 15/20 min
10 ltrs/min 70/75% 25/30 min
The real oxygen concentration should be read from an oxygen analyzer placed in the position of the
baby
NOTE:
The values given in the tables, are approximated and in all cases it is recommended the use of an
oxygen analyzer to indicate the true oxygen concentration within the incubator
50
5.3.3 IMPORTANT WARNINGS
5.3.3.1 The presence of higher oxygen concentration in the air considerable increases the
flammability of all materials. The production of flames, or sparks from electrical
apparatus in a bat state of repair should be strictly avoided. In the case of
accidents, immediately close the oxygen supply and disconnect the incubator from
the main electrical supply
5.3.3.2 Opening an access port for the intensive care door can produce an abrupt
decrease of the oxygen concentration in the interior of the incubator. This could
affect the infant. Periodically check correct functioning of the door latches and
seals.
5.3.3.3 Do not place a humidifier in line with the oxygen supply. Water droplets could
obstruct the air microfilter (0.5microns) and thereby alter correct functioning. If it is
necessary to increase the humidity, see section 4C of this manual
5.3.3.4 The use of oxygen should be prescribed and monitored only by qualified medical
personnel
5.3.3.5 In all cases the use of an oxygen analyzer is recommended when oxygen is used
therapeutically
5.3.3.6 The employment of oxygen delivery hoods and the forced injection of oxygen can
increase the noise level inside the incubator
5.4 TROUBLESHOOTING GUIDE.
5.4.1 INSTRUMENTS REQUIRED.
a) Sensor simulator MEDIX KS-7

b) Digital multimeter
c) Oscilloscope
The procedure is divided into three parts. In each part the normal voltages and waveforms
are given.
5.4.2 SETTING UP THE POWER UNIT FOR TESTING.
A fault can only be verified on carrying out the functional check of the power unit as set out
in point 2.5.2 of this manual. Once the presence of a fault has been verified the following
instructions are applicable:
a) Turn the equipment off at the main on/off switch. Disconnect the sensors and the
main power cable.
b) Remove the power unit and place on a table. Remove the top cover of the unit.
c) Remove the side screws which hold on the front panel. Disconnect the plug of the
connector CN-101 on the CPU board and tilt forward the front panel.
d) Connect the MEDIX KS-7 sensor simulator to the connector CN-101 on the CPU
board.
Set the simulator controls as follows:
1 - 39°C alarm OFF

2 - Airflow alarm OFF
3 - Air sensor selector 25°C
4 - Skin sensor selector 36°C
51
e) Check visually that all cables are in good condition.
f) Check the fuses. If it is necessary to replace a fuse, use one of the following:
For 220V a.c.: 2A 220V

For 110V a.c: 4A 110V
IMPORTANT: do not exceed the fuse rating.
g) Connect the mains power cable to the power unit and to a suitable outlet.
h) Switch on the unit using the main power on/off switch.
CAUTION: High voltages are present within the power unit during the following
procedures.
5.4.3 CHECKING THE POWER SUPPLY BOARD (40131A - XI-070).
TEST POINT NOMINAL VALUE OBSERVATIONS

TP 201 5V DC +/-5% referenced to TP 202
CN 206/3 5V DC +/-5% referenced to TP 202
TP 206 -15V DC +/-5% referenced to TP 205
TP 207 0.70V DC +/-10% referenced to TP 202
TP 207 4.5V DC +/-10% air sensor selector set to
36°C
referenced to TP 202
TP 207 FIGURE 5.2 Air sensor selector set to
VARY
Adjust pot to 34ºC.
Referenced to TP202
TP 208 0.8V DC +/-10% air sensor selector set to
25°C
TP 208 9V DC +/-10% a) 39°C alarm switch
ON referenced to
TP 202
b) 39°C alarm switch
OFF
The next measurements must be made with the main power disconnected but the main
on/off switch left in ON.

TP 201 0V referenced to TP 202
CN 206/4 0V DC referred to TP 202
CN 206/6 0V DC referenced to TP 202
Reconnect the mains power cable.
52
5.4.4 CHECKING THE CPU BOARD (40153 A - 40130A - XI-069)

TP 106 -15V DC +/-5% referenced to TP 105
TP 101 1V DC +/-10% skin sensor selector set to
25°C. Referenced to TP
105
IC 107 -1V DC +/-10% referenced to TP 105
PIN 8
TP 102 0V DC +/-20mV referenced to TP 105
TP 103 FIG 5.3 referenced to TP 105
TP 103 FIG 5.4 air sensor selector set to
36°C Skin sensor selector
set to 36°C.
Referenced to TP 105
IC 110 FIG 5.5 referred to TP 108
PIN 19
IC 110 5V DC +/-5% referenced to TP 108
PIN 18
IC 110 0V DC +50mV a)airflow alarm switch ON
PIN 18 referenced to TP 108
b)airflow alarm switch OFF
IC 110 FIG 5.6 referenced to TP 108
PIN 30
IC 112 5V DC +/-5% referenced to TP 108
PIN 13
IC 112 0V DC +/-100mV referenced to TP 108
PIN 14
TP 112 0V DC +100mV referenced to TP 108
TP 112 5V DC +/-5% a)short circuit TP 107 to
TP 110 referenced to TP
108 b)remove short circuit
between TP 107 and TP
110
TP 112 5V DC +/-10% a)disconnect mains plug,
b)reconnect mains plug
TP 112 5V DC +/-5% a)skin sensor selector set
to 40°C referenced to TP
108 b)skin sensor selector
set to 36°C
TP 112 5V DC +/-5% 39°C alarm switch ON
TP 112 0V DC +/-5% a)press RESET ALARM
key referenced to TP 108
b)39°C alarm switch OFF
IC 116 FIG 5.8 39°C alarm switch ON
PIN 10 referenced to TP 108
IC 116 FIG 5.9 referenced to TP 108 PIN
11
39°C alarm switch OFF
53
54
5.4.5 CHECKING DISPLAY BOARD (40123A - XI-060)
Follow these steps BEFORE making measurements on the front board:
a) Switch the equipment off using the main on/off switch.
b) Disconnect the keyboard, the loudspeaker, and the sensor simulator from the PCU
board.
c) Disconnect the adjustment preset from the front board.
d) Remove the screws which hold the board supports to the front chassis of the power
unit.
e) Disconnect the calibration plugs from the power supply board.
f) Remove the combined CPU and display boards from the front panel of the
equipment.
g) Remove the screws which hold the CPU board and open the boards out on an
INSULATING surface.
h) Reconnect the sensor simulator to the CPU board.
i) Short circuit CN302/1 to CN302/2 on the display board.
j) Switch on the equipment using the main on/off switch.

TP 304 0 TO 600 mV remove short circuit
+/-10% between CN302/1 and
CN302/2.
IC 304 5V DC +/-10% a)referenced to TP 301
PIN 1 b)reconnect short circuit
between CN302/1 and
CN302/2
IC 304 0V DC +100mV referenced to TP 301
PIN 1
TP 305 200 TO 600 mV a)short TP107 to TP110
+/-100mV on CPU board
b)remove short between
TP107 and TP110
TP 306 5V DC +/-5% referred to TP 301
TP 306 0V DC +100mV a)disconnect mains plug
IC 301 & IC 303 FIG 5.11 referenced to TP 301
PIN 13 the waveform is
interrupted twice for less
than 0.5 sec each 5
seconds
55
than 0.5 sec each 5
seconds
than 0.5 sec each 5
seconds
PINS 7,8 10 and
11
56
57
Once the board has been repaired or verified follow these instructions:
k) Remove the short circuit between CN 302/1 and CN 302/2 on the display board.
l) Disconnect the sensor simulator from the CPU board.
m) Reinsert the screws which hold the CPU board to the display board
n) Reinsert the screws which connect the board supports to the front chassis of the
power unit.
o) Reconnect the calibration plug to the power supply board, the adjustment preset to
the display board, the keyboard, the loudspeaker, and the CN 101 connector to the
CPU board.
p) Reinsert the lateral screws which hold the front panel to the power unit.
q) Replace the top panel and reinstall the power unit in the incubator.
5.5 FAILURES DIAGNOSTIC INDICATION
The failures diagnosed by software are shown on AIR TEMPERATURE and SKIN TEMPERATURE displays
introduced in the format EEE 001 where the display AIR TEMPERATURE indicates with “EEE” the existence of
a diagnosed error, and the display SKIN TEMPERATURE displays the error codification
EEE 001 : Patron resistor 25ºC –(R104) defective or out of nominal value. This error also can be generated in
the components involved in the transformation voltage-frequency
EEE 002 : Patron resistor 40ºC (R103) defective or out of nominal value. This error also can be generated in
the components involved in the transformation voltage-frequency
EEE 003 : RAM check failure detected
EEE 004 : OTPROM or EPROM check failure detected
EEE 005 : Temperature set time overdue (3´)
5.6 Calibration of Air Temperature Sensor

MEDIX TR-306 Transport incubator is calibrated in factory according to IEC60601-2-20 Standard requirements
for temperature accuracy.
In case the acrylic canopy must be changed (because of breaking) or air temperature sensor should be changed,
it is strongly recommended to recalibrate air temperature probe for optimal performace.
NOTE: Air temperature probe is calibrated in factory for each incubator separately and may not work properly
needing to be calibrated if another acrylic canopy is placed instead of the original one.
Calibration Procedure:
1. Turn the incubator on and wait approx. 1(one) hour until steady temperature condition is reached (air
control temperature set to 34ºC)
2. In the meantime, connect the skin temperature sensor into its socket and place it at a point 10cm above
the center of the incubator´s mattress. See point A in the figure:
58
3. When steady temperature condition is reached (Power indicator should indicate ½ power) compare air
and skin temperature readings on control module display. Air temperature display wil indicate 34ºC +/-
0,1ºC and skin temperature display should indicate a temperature within 33,7ºC and 34,3ºC
4. If reading difference is less or equal to 0,3ºC, jump to point 6.
5. If difference is higher than 0,3ºC, the air temperature sensor should be readjusted for calibration.
Use an Allen tool as indicated in the picture to free the air temperature probe from its bush and allow the
movement of air temperature probe in and out of the canopy.
Make a little displacement (millimeters) of the air temperature probe inwards or outwards. Let the
incubator to stabilize temperature for half hour approx. and check the difference between air and skin
temperature readings on display. Repeat until the required difference (<0,3ºC) is achieved. Adjust the
allen screw of the air temperature probe in the new calibrated position.
RULE OF THUMB: Displacing the air temperature probe outwards, skin temperature reading will
increase (displacing air temperature probe inwards, skin temperature reading will decrease)
6. Set incubator air control temperature to 36ºC and repeat procedure. At steady temperature condition
Skin temperature reading should be 36ºC +/- 0,3ºC.
7. Repeat procedure for air control temperature of 38ºC. At steady temperature condition Skin temperature
reading should be 38ºC +/- 0,3ºC.
NOTE: If to meet points 6 and 7 it is absolutely necessary to modify the air temperature probe position, be
advised that previous verifications should be repeated until the reading differences of +/-0,3ºC at the three test
points (34ºC, 36ºC and 38ºC) are met with the air temperature probe located in the same position
59
60
6. PARTS LISTS AND DRAWINGS
61
62
DIA-12: HUMIDITY CONTROL
ITEM CODE DESCRIPTION QTY

1 18055 A KNOB ASSBY 1
2 56201 J GRUBSCREW ALLEN 5/32 X 3/8 1
3 55771 K SCREW PARKER N.4 2
4 73540 A HUMIDITY CONTROL INSTRUCTION PLATE 1
5 65003 A PLAIN NYLON WASHER 10 X 5.25 X 1 2
6 34205 A COMPRESSION SPRING 1
7 56201 J GRUBSCREW ALLEN 5/32 X 3/8 1
8 22605 A BUSH 2
9 18076 A HUMIDITY CONTROL PLATE 1
10 10128 A BASE MODULE 1
11 21601 A MAIN BASE 1
12 37802 A HUMIDITY CONTROL BAR 1
13 30417 A UNION PIECE 1
14 61061 A HEX.NUT 1
15 37820 A ROD HUMIDITY CONTROL 1
16 32704 ANAEROBIC GLUE CYAONOACRYLIC 0.020
grs
63
64
HOOD COD: 10089A
ITEM CODE DESCRIPTION QTY.

1 36401 B RUBBER STOPPER 1
2 11508 A HOOD 1
3 25560 A IV PORT 2
4 36577 A PLATE COVER RIGHT 1
5 12120 C DIRECTIONAL DEFLECTOR LEFT 1
6 12119 C DIRECTIONAL DEFLECTOR RIGHT 1
7 32823 A ERGONOMIC PORT 4
8 36578 A PLATE COVER LEFT 1
9 36575 A BACK PLATE COVER 1
10 36576 A PLATE COVER 1
11 32824 A FRONT DOOR 1
12 23459 A GASKET 1
13 35391 A SCREW 14
14 31836 A DOOR KNOB 2
15 65067 P PLASTIC WASHER 2
16 68011 M SILICON WASHER 2
17 53840 A SCREW C/GRS Nº18 x 15 17
18 37026 A DOOR LOCK 2
19 26005 C DIRECTIONAL DEFLECTOR 1
20 37025 A KNOB STOP 2
21 35329 A DOUBLE WALL SUPPORT 5
22 22724 B BUSH F.D. NUT 2
23 50841 A SCREW ALLEN M6 x1x25 2
24 20103 A IRIS PORT SLEEVE 2
25 25408 A IRIS ROTATING RING 2
26 21002 D IRIS RING, RUBBER 2
27 25568 A ROUND IV PORT 2
28 25407 A IRIS SUPPORT RING 2
29 55300 B SCREW PARKER Nº6 2
30 56201 J PRIS.ALLEN 5/32” x 3/8” 1
31 22705 D PROBE BUSH 1
32 53204 A SCREW C/GRS 5/32” x 3/8” 5
33 12114 A PORT HINGE ASSY. 4
34 12113 A PORT LOCK ASSY. 4
65
66
BASE MODULE COD: 10128

1 13116 A MATTRESS 1
2 19029 A MATTRESS HOLDER 1
3 37821 C TRENDELEMBURG SWIVEL RIGHT 1
4 37821 C TRENDELEMBURG SWIVEL LODGING 4
5 21229 F MATTRESS TRAY 1
6 23402 C BASE GASKET 1
7 36466 A THERMISTOR CAP 1
8 36518 A AUXILIARY CONNECTION BOX PLATE 1
9 55809 K SCREW PARKER No 6 X ½ GRIMBERG STAINLESS STEEL 4
10 31018 F SIDE PLATE 1

11 11122 N UPPER CABINET 1
12 36495 A STOPPER D: 2,4 2
13 36496 A STOPPER D:8 1
14 30400 A WATER PIPE NIPPLE 1
15 20800 SEAL RING 2
16 25492 A WATER PIPE BODY 1
17 60445 B HEXAGONAL NUT 5/32” 4
18 67200H GROWER WASHER 4
19 37037 A BASE TO STAND LOCK 2
20 36402 C WATER PIPE CAP 1
21 54205 A SCREW 5/32” 4
22 59939 P PLASTIC PRISONER 4
23 55771 K SCREW PARKER Nº4 3
24 11125 D HOOD LOCK WITH SCREWS 1
25 58840 A SCREW M6 X 1 X 15 C/T.L.N. 6
26 67400 H GROWER WASHER 6
27 11129 B BISAGRA IZQUIERDA ARMADA 1
28 60580 D HEXAGONAL NUT ¾ 1

29 21601 A MAIN BASE 1
30 52050 B SCREW 1/8 6
31 55809 K SCREW PARKER Nº6 X ½ C/GR 8
32 37822 C TRENDELEMBURG SWIVEL LEFT 1
33 36498 A STOPPER DIAM.9,7 2
34 32001 A BOLT 1
35 58308 A SCREW 3/16” X ½ “ 1
36 24210 A SLEEVE STOP 4
37 24211 A SLEEVE HANDLE 2
38 11128 B RIGHT HINGE 1
67
68
FILTER COVER ASSBY. – COD.: 13114 A

1 55809 k Screw Parker Nº6 x ½ “ c/gr 3
2 66000 D Washer Seeger D:9 2
3 65043 a Plastic washer 2
4 36404 F Filter cover 1
5 65089 A Plastic washer 1
6 31802 B Fixation knob 1
7 25599 C Automatic O2 valve body 4
8 37602 A Globe valve 1
9 36779 A O2 valve cover 1
10 35379 A Elastic closing 1
11 20815 O-ring seal 2-112 1
12 30401 D O2 valve nipple 1
13 73279 B O2 instructions autoadhesive 1
14 27200 A O2 filter 1
15 24800 B Anodized air conduct 1
16 20801 A O-ring (rubber) 1
17 26411 B Air spreader 1
69
DIA-17: DOUBLE WALL SYSTEM

1 24103 D DOUBLE WALL INSERT 1
2 24104 A DOUBLE WALL (FRONT DOOR) 1
3 35329 A DOUBLE WALL BUTTON 5
4 10089 HOOD 1
70
71
CONTROL MODULE MEDIX TR-306 COD:10255 B

1 25525 B CHAMBER 1
2 22608 A BUSH 5
3 63980 A HEX. NUT 3
4 49383 A FAN WHEEL 1
5 14003 C HEATER CONNEC. ASSY 3
6 11200 HEATER ASSY (220V) 1
7 51900 G SCREW 3
8 23405 A GASLET 1
9 60415 A HEX. NUT 1
10 14078 B MOUNTING BASE ASSY 1
11 49603 A BATTERY PACK 1
12 25647 E BATTERY FIXING PLATE 1
13 54063 A SCREW 1/8 “ X 5/16” 2
14 60415 A HEX.NUT 2
15 54059 A SCREW 1/8” X 3/16” 8
16 54053 A SCREW 1/8” X 5/16” 2
17 35053 A BOARD SPACER 8
18 28436 A LATERAL GUIDE 2
19 14110 E MAIN CHASIS ASSY 1
20 53301 A SCREW 3/16” X ½” 4
21 57200 A SCREW 5/32” X ¾” 5
22 64200 B FLAT WASHER 5
23 34800 A MOTOR SEAL 1
24 64445 B HEX.NUT 5
25 60415 A HEX.NUT 2
26 47084 A DIN SOCKET FEMALE 3 CONTACTS 1
27 41472 A CONNECTOR,FEMALE TO 5 X 240 CHASIS 1
28 60415 A HEX.NUT 2
29 54205 A SCREW 5/32 “ X 3/8” 4
30 44512 LINE FILTER 1
31 45259 A LINE CABLE 1
32 47448 THREE-POLE SWITCH 1
33 11251 MOTOR ASSY (220V) 1
34 45202 A CABLE 1
35 45249 A HEATER CABLE 1
36 31832 A FIXATION KNOB 4
37 47681 SPEAKER 1
38 54058 A SCREW 1/8” X ½” 1
39 40026 CPU BOARD W/CABLES 1
40 11255 JB REINFORCE ASSBY RIGHT 1
42 54054 A SCREW 1/8” X ½ “ 1
43 14022 B SPEAKER SUPPORT ASSBY 1
44 60415 A HEX.NUT 1
45 57204 A SCREW 5/32” X 7/8” 2
46 35309 PRESETS SUPPORT 1
47 40124 PRESET BOARD 1
48 34003 POP RIVET 3.5 X 8 mm 4
49 52059 G SCREW 1/8” X ½” 4
50 40175 FRONT BOARD 1
51 71408 TUBE O.D.6mm I.D.4mm 4
52 32036 A PIN 2
53 45215 A CABLE CONNEC./CALIB. 1
54 58302 A SCREW 3/16” X ½” 4
55 30017 A POWER UNIT HANDLE 2
72
56 24414 A FRONT CASE TR-306 1
57 65037 A PLASTIC WASHER 2
58 47080 A BANANA PLUG FEMALE 2
59 56201 J GRUBSCREW 2
60 31841 A KNOB 2
61 27619 A KEYBOARD-OVERLAY TR-306 1
62 54201 A SCREW 5/32” X ¼” 2
65 71408 TUBE O.D.6mm X I.D.4mm 4
66 45212 A CPU CABLE/FRONT 1
67 63930 F NUT 1
68 45204 A `RPBE CABÑE 1
69 54060 A SCREW 1/8” X 3/8” 2
70 54059 A SCREW 1/8” X ¼” 2
72 14115 B UPPER LEFT REINFORCEMENT ASSEMBLY 1
73 12098 B AIR SENSOR 1
74 54901 B SCREW N-8 X 3/8” 4
76 49604 A CLAMP 2
77 60415 A HEXAG.NUT 2
78 54059 A SCREW 1/8 “ X ¼” 2
79 40156 A TERMINALS BOARD 110V COMPLE 1
80 40432 A AIRFLOW SWITCH 1
81 20809 A O´RING 1
82 54058 A SCREW 1/8” X 3/16” 18
83 45260 A MAIN CABLE 1
84 49281 A TRANSFORMER 110-220V OUT PUT 16-30V 1
85 60445 B HEXAG.NUT 5/32” 4
86 67200 H GROWER WASHER 5/32” 4
87 54209 A SCREW 5/32” X 5/8” 4
88 67200 H GROWER WASHER 5/32” 4
89 40190 PCB POWER 1
90 60415 A HEX NUT 1/8” 4
91 36508 A CONTROL MODULE CAP 1
92 53301 A SCREW W 3/16” X ½” 4
93 45213 A SPEAKER CABLE 1
94 24208 A INSULATOR CABLE 2
95 22617 A INSULATOR BUSH 1
96 32402 A MICA PLATE 1
97 40426 A INTEGRATED CIRCUIT MC-78T05CT 1
98 45244 A BAT-REG CABLE 1
99 45804 A SKIN PROBE 1
100 46811 A MAIN CABLE 110V 1
101 45206 A LINE FILTER CABLE 1
102 45208 A JACK-DIN CABLE 1
103 45207 A LINE CABLE 1
73
74
POWER BOARD 40190
Item CODE OLD DESCRIPTION Reference Qty
CODE
1 40427 A CT-062 INTEGRATED CIRCUIT LM-7815 CI-201 1
2 40428 A CT-063 INTEGRATED CIRCUIT LM-7915 CI-202 1
3 40429 A CT-064 INTEGRATED CIRCUIT CD-4025 CI-203 1
4 40430 A CT-065 INTEGRATED CIRCUIT ULN-2003 CI-204 1
5 40431 A CT-066 INTEGRATED CIRCUIT MOC-3040 CI-205 1
6 43193 A RS-151 RESISTOR 33 ohms – ½ W – 5% R201 1
7 43178 A RS-128 RESISTOR 10 ohms 1/8 W – 5% R202,R203 2
8 43132 A RS-009 RESISTOR 10K ohms 1/8 W-5% R204 1
9 43177 A RS-022 RESISTOR 820Kohms-1/8 W-5% R205 1
10 43139 A RS-056 RESISTOR 47Kohms-1/8W-5% R206,R207,R208 3
11 43164 A RS-086 RESISTOR 120 ohms ¼ W-5% R209 1
12 43101 A RS-033 RESISTOR 1Kohms-1/4W-5% R210,R212 2
13 43131 A RS-030 RESISTOR 330ohms-1/4W-5% R211 1
16 41036 A CP-070 CAPACITOR Electrolytic axial 4700mRx16V C201,C202 2
17 41038 a CP-072 CAPACITOR Ceramic Multicoat 0.1mFx63V C215,C207, 3
C210
18 41031 A CP-032 CAPACITOR Ceramic 0.01mFx50V C204 1
19 41037 A CP-071 CAPACITOR Electrolytic radial 220mFx63V C205,C208 2
20 41019 A CP-034 CAPACITOR Electrolytic 1mFx100V C206,C209,C203 3
21 41010 A CP-010 CAPACITOR Electrolytic 47mFx16V C211,C216 2
22 41035 A CP-073 CAPACITOR Electrolytic axial 10mFx25V C212,C213 2
23 41078 CP-069 CAPACITOR 0.22nFx250VAC C214 1
24 42418 A DI-003 DIODE 1N5401 D201,D202 2
25 42400 A DI-006 DIODE 1N4002 D203,D204,D205,D20 7
6,D207,D208,D212
26 42401 A DI-007 DIODE 1N4148 D209,D210,D211 3
27 44213 A TS-007 TRANSISTOR BC327 Q201,Q202 2
28 44101 A TI-003 TIRISTOR TIC 126D Q203,Q204 2
29 43727 A VE-189 VAROSTPR S14K25 V201 1
30 43003 A VE-188 RELAY 2 INVER.-5VDC K201 1
31 43004 A VE-190 RELAY 1 INVER.-6VDC-8 A K202 1
32 41484 A CN-169 CONNECTOR MALE Straight 6 ways 3.96mm CN201 1
33 41482 A CN-167 CONNECTOR MALE Straight 4 ways 3.96mm CN202,CN205 2
36 41453 A CN-102 CONNECTOR MOLEX Male Straight 2 Contact CN208 1
37 47929 A CN-159 TEST POINT PIN TP201,TP202,TP203, 8
TP204,TP205,TP206,
TP207,TP208
38 40716 B CI-053-1 POWER PRINTED CIRCUIT 1
39 22617 A VE-096 INSULATION BUS TO-220 2
40 26410 A PX-612 HEATSINK 1
41 32402 A VE-097 MICA PLATE 2
42 32700 A MQ-013 SILICON GREEASE
43 54053 A TN-155 SCREW 1/8” X 5/16” 4
44 60415 A TC-001 HEX.NUT 1/8” 4
75
76
DISPLAY BOARD - 40175
ITEM CODE DESCRIPTION Reference QTY

1 40448 INTEGRATED CIRCUIT MC14499 CI301,CI303 2
2 40430 INTEGRATED CIRCUIT ULN2003 CI302 1
3 40415 INTEGRATED CIRCUIT LM-339 CI-304 1
4 43100 RESISTOR 47ohms-1/4W-5% R317,R318 2
5 43119 RESISTOR 180 ohms-1/4W-5% R309,R321,R332,R342 5
,
R319
6 43126 RESISTOR 47Kohms-1/4W-5% R323,R329,R330,R331 6
R344,R345
7 43725 RESISTOR 15Kohms-1/4W-1% R324,R325,R328 3
8 43122 RESOSTPR 1Mohms-1/4W-5% R326 1
9 43724 RESOSTPR 10Kohms-1/4W-1% R327 1
11 43114 RESOSTPR 10Kohms-1/4W-5% R335 1
12 43103 RESISTOR 4.7Kohms-1/4W-5% R336,R338 2
13 43105 RESISTOR 100Kohms-1/4WQ-5% R337,R339,R340,R341 4
14 41045 CAPACITOR Ceramic Multicoat 22nFx63V C301,C303 2
15 41038 CAPACITOR Ceramic Multicoat 0,1mFx63V C302,C304 2
16 41023 CAPACITOR polyester Metal. 0,1mFx250V C305 1
17 41035 CAPACITOR Electrolytic Axial 10mFx25V C306,C307 2
18 42610 DISPLAY SC08-11SRWA-KINGBRIGHT D301,D302,D303 3
19 42434 LED RECTANGULAR Green 6 x 9 mm Common D304,D305,D306,D307 4
Anode
20 42609 DISPLAY SC08-11GWA-KINGBRIGHT D308,D309,D310 3
21 42439 LED Red High Intensity L53 SRC/E D311,D312,D313,D314 8
,D315,D319,D322,D32
5
22 42441 LED Yellow D328 1
23 42440 LED Green High Intensity L53 GT D316,D317,D318 3
24 42401 DIODE 1N4148 D320,D321,D323,D324 6
,D326,D327
25 44220 TRANSISTOR BS107 Q306 1
26 44214 TRANSISTOR MPSA13 Q301,Q302,Q303,Q30 4
5
27 44213 TRANSISTOR BC-327 Q304,Q307 2
28 41409 CONNECTOR for Plain Cable Male 90 deg.26ways CN301 1
29 41473 CONNECTOR Molex Male 90 deg.2 Contacts CN302 1
30 71813 PREMOUNTED POLES 40 ways step 2.54 TP301,TP302,TP303, 0.175
TP304,TP305,TP306,
TP307
31 40751 A PRINTED CIRCUIT FRONT 1
32 71829 A BASE FOR DISPLAY SCS 22 WWT 5
33 35311 HOLDER FOR LEDS 12
34 43179 RESISTOR 22ohms-1/4W-5% R308,R310,R311,R312 8
,
R313,R314,R315,R316
35 43755 RESISTOR 681ohms-1/4W-1% R343 1
36 43107 RESISTOR 100ohms-1/4W-5% R301,R302,R303,R304 9
,
R305,R306,R307,R320
, R322
77
78
CPU BOARD – 40026 A
ITEM CODE DESCRIPTION REFERENCE QTY

1 40436 INTEGRATED CIRCUIT LM-334 CI101 1
2 40437 INTEGRATED CIRCUIT CD4066 CI102,CI104 2
3 40439 INTEGRATED CIRCUIT CD4555 CI103 1
4 40447 INTEGRATED CIRCUIT 4N28 CI105,CI106,CI109 3
6 40440 INTEGRATED CIRCUIT RC4151 CI108 1
7 40305 B MICROPROCESSOR PROGRAMMED PC-305 V.3.5 CI110 1
8 40434 INTEGRATED CIRCUIT MC14517 CI111 1
11 40445 INTEGRATED CIRCUIT MC14541 CI114 1
14 43728 RESISTOR 1210ohms 1/4W-1% R101 1
15 43732 RESISTOR 5327ohms-1/4W-0,1% R103 1
16 43733 RESISTOR 10K-1/4W-0.1% R104 1
17 43126 RESISTOR 47K-1/4W-5% R105,R106,R131, 20
R132,R133,R134,
R135,R136,R137,
R138,R139,R140,
R141,R142,R143,
R145,R162,R167,
R170,R149
19 43724 RESISTOR 10K-1/4W-1% R109,R110,R111, 8
R115,R112,R113,
R114,R116
20 43729 RESISTOR 11K-1/4W-1% R117,R120,R102 3
21 43133 RESISTOR 10M-1/8W-5% R118,R172 2
22 43730 RESISTOR 5K11-1/4W-1% R119 1
23 43723 RESISTOR 7K5-1/4W-1% R121 1
25 43731 RESISTOR 4220ohms-1/4W-1% R123 1
26 43103 RESISTOR 4K7ohms-1/4W-5% R124,R130 2
27 43100 RESISTOR 47ohms-1/4W-5% R125 1
28 43201 RESISTOR 680ohms-1/2W-5% R126 1
29 43105 RESISTOR 100Kohms-1/4W-5% R127,R163,R165, 4
R144,R171
30 43104 RESISTOR 470ohms-1/4W-5% R128,R129,R156 3
31 43114 RESISTOR 10Kohms-1/4W-5% R148,R150,R168 3
32 43187 RESISTOR 2M2 ohms-1/8W-5% R152 1
33 43112 RESISTOR 2K2 ohms-1/4W-5% R153 1
34 43188 RESISTOR 2M7 ohms-1/8W-5% R154 1
35 43186 RESISTOR 3K3ohms-1/4W-5% R155,R158,R159, 4
R160
36 43101 RESISTOR 1Kohms-1/4W-5% R157 1
40 43157 RESISTOR 4.7ohms-1/4W-5% R169 1
41 41080 CAPACITOR Ceramic 27pF C131,C132 2
42 41038 CAPACITOR Ceramic Multicoat 0.1mFx63V C101,C102,C103, 15
C116,C104,C105,
C108,C122,C113,
C115,C124,C126,
79
ITEM CODE DESCRIPTION REFERENCE QTY
C128,C129,C133
43 41039 CAPACITOR Polyester 1.5nF x 50V C106,C107 2
44 41040 CAPACITOR Ceramic 33nFx63V C109 1
45 41031 CAPACITOR Ceramic 10nFx50V C110,C123 2
46 41041 CAPACITOR Polyester 4.7nFx50V C111 1
47 41042 CAPACITOR Polyester 10nFx63V C112 1
48 41035 CAPACITOR Electrolytic Axial 10mFx25V C117,C114,C125 3
49 41047 CAPACITRO Ceramic Multicoat 47nFx63V C118 1
50 41045 CAPACITRO Ceramic Multicoat 22nFx63V C119,C120 2
51 41043 CAPACITOR Polyester Type MAC 0.1mFx250V C121 1
52 41044 CAPACITOR Polyester 22nFx63V C127 1
53 41019 CAPACITOR Electrolytic Axial 1mFx100V C134 1
54 42041 DIODE 1N4148 D101,D102,D103, 15
D110,D104,D105,
D106,D111,D107,
D108,D109,D112,
D113,D114,D115
55 44212 TRANSISTOR BC-337 Q101,Q102 2
56 44214 TRANSISTOR MPSA-13 Q103 1
57 44213 TRANSISTOR BC-327 Q104,Q105,Q106 3
58 44503 CRISTAL 3.5795MHz-, MODEL HC-18/U X101 1
59 71829 BASE FOR DISPLAY SCS 22WWT 2
60 41408 CONNECTOR MALE 90 DEG.MOLEX 8 CONTACTS CN101 1
61 41409 CONNECTOR W / PLAIN HEAD MALE 90 DEG.26 CTS. CN102 1
62 41473 CONNECTOR MALE 90 DEG. MOLEX 2 CTS. CN103 1
63 41474 CONNECTOR VERT. FOR PRINTED FLEXIBLE 10 CN104 1
WAYS
64 71813 PREMOUNTED POLES 40 WAYS-STEP 2.54 TP101,TP102,TP10 12
9,TPP103,TP104,TP
110,TP105,TP106,T
P111,TP107,TP108,
TP112
65 40750 B PRINTED CIRCUIT CPU 1
66 41555 CONNECTOR STRAIGH 3.96mm, 4ways Male with CN107 1
restraint
67 41556 CONNECTOR STRAIGH 3.96mm,5 ways Male with CN105 1
restraint
68 41557 CONNECTOR STRAIGH 3.96mm,7ways Male with CN106 1
restraint
80
TERMINALS BOARD 110V: CODE 40156 A / 220V: CODE 40155 A

1 40728 A TERMINALS INTEGRATED CIRCUIT 1
2 48284 PCB FUSE HOLDER D=5 X 20 4
3 47222 FUSE 3A D=5 X 20 (*) 2
4 71826 CONNECTOR MALE STRAIGH 4 WAYS 3.96 mm 1
5 71826 CONNECTOR MALE STRAIGH 3 WAYS 3.96 mm 1
6 71826 CONNECTOR MALE STRAIGHT 5 WAYS 3.96 2
7 47223 FUSE 0.5 A D=5 X 20 (*) 2
73084 A FUSE 110/220 V, LABEL 1
(*) MODIFICATION FOR 220V
3 47218 FUSE 1.6A D=5 X 20 2

7 47219 FUSE 0.25 A D=5 X 20 2
(*) MODIFICATION FOR 240 V
3 47327 FUSE 0.35 A D:5 X 20 1

7 47238 FUSE 1.75 A D:5 X 20 1
81
RF FILTER – CODE 40183A
82
LAYOUT RF FILTER
83
84
85
86
87
7. INSTRUCTION FOR ORDERING SPARE PARTS
In order to avoid inconveniences in the supply of spare parts to our customers and
agents, we list below the three basic points to be observed when ordering spare
parts:
A) Found the serial number on the corresponding plate.
B) Locate the required part through the pertaining assembly or sub-assembly

in which this spare parts catalog is divided. Once found the assembly in the
illustration, localize the item Nº of required part and note down its code
number and description from the spare list corresponding to the diagram.
Verify the quantity of parts you are going to request.
Send the information via: Serial Nº, Code Nº, Description and quantity
required, to our factory or distributor.
C) Clearly indicate name and address to which spare parts are to be sent and
preferred method of dispatch, to:

Phone: +54-11-5354-3700, Fax: +54-11-5354-3721
89
ANNEX 1: BATTERY CHARGER/INVERTER TA-04
The TA-04 battery charger/inverter is composed basically by the following stages:
• Inveter
• Line sensing
• Charger
• Commuter between internal and external batteries
Inverter
This is a Push-Pull stage, designed with three MOSFET transistors in parallel for each branch (Board E-
433)
The overvoltages generated in the commutations are muffled with the snoober made by:
D38;D45;D87;D88;R89 and C32, having reshooting ccircuits made by D42 and Z8 for a branch and D32
and Z9 for the other.
This stage is controlled by PWM generator SG3524(U5), which is synchronized with mains ghrough the
(U1B). When syncyhronism is lost due a failure of mains or unacceptable voltage values, the frequency of
the inverter is determined by R73 and PR3.
The pulse width is modulated by the feedback votage (VPC), This reference may be modified through the
PR4. The adjusment of this preset establishes the RMS of the output voltage.
During PWM dead times, the energy of the transformer is consumed by means of Q15
Increasing charge also voltage fall down in the output transistors will be increased..This is compared with
a reference defined by PR5 in UC3. If overload, this comparer turns off the inverter
Turn off for Battery Low level

Through F3, R40;PR2 and R41 is obtained a proportion of the battery level which is compared with a fix
reference in U1A and U3B, the last one produces the inverter turn off, U1A drives the alarms.
Line sensing
It is performed by the 18V + 18V isolation transformer, which voltage is rectified by D3 and filtered by C2.
This reference may be adjusted with PR1 to be compared in U1C; U1D;U2D and U2A, which defines if
TA-04 should stay on line, transfer to battery because mains high voltage, or transfer to battery because
low mains voltage.
The transference rele from Line to Inverter is located on Board E-621
Charger (Board E-429)

It is a complete wave rectifier with tiristors, controls voltage and current, floating voltage is adjusted by
PR2 (13,6V per battery) and current is adjusted with PR1 (10% of battery capacity in AH)
Enabling is received from E-433 through J2-3
Commuter between internal and external batteries

Performed by RL1. When external battery is connected with TA-04 working with mains, ther is no change
due to the inhibition received by E-621 Board through JP3-1. On the other hand, if the connection to
External Battery is performed with TA-04 working as inverter, the inhibition in JP3-1 disapears and RL1
commutes.
Adjustments
On Board E-433
PR1 Passage to inverter because hiwh or low main voltage
PR2 Turn off due to Low Battery
PR3 Inverter frequency
PR4 inverter RMS
PR5 Overload turn off
On Board E-429
PR1 Current
PR2 Floating voltage
90
Verifications
Failure Verify
[1] Battery status
Does not turn on Battery fuse F1
Main power off Voltage in J4-1 (12V)
Voltage in VPC (12V)
Pin 10 of U5 (0V)
Pin 3 U4 (12V)
PWM shoot in pin11 and pin 14 of U5
[2] Mains voltaje range

Does not switch to Input fuses F3 and F4
mains J3-1 (18Vac).
J3-2 (18Vac).
A-D18 (12V).
A-D47 (12V).
[3] Is it plugged to Manis?

Internal Battery does not Internal battery fuse F1
charge Open circuited battery
Battery voltage far from floting
J2-3 (12V).
Tiristors shoot
Does not switch to Internal Battery status

battery Charge
[1]
Switches to battery. Charge

Indicates overload and [1]
turns off
Does not switch to External battery fuse F2.

external battery RL1.
Board E-621.
No output Output fuse F5.

Board E-621.
No Aux. output SW turned on

12Vcc F6.
91
NOTE
Due Medix’ commitment to continually improve their products, the manufacturer reserves its
rights to make changes to this manual without prior notice.

Phone: +54-11-5354-3700, Fax: +54-11-5354-3721
92

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Transport Incubator

Marcos Sastre 1675, El Talar, Tigre, B1618EWC, Buenos Aires, Argentina

CLASSIFICATION ACCORDING TO IEC-60601-1 / IEC 60601-2-20 STANDARD

EQUIPMENT NOT SUITABLE FOR USE IN THE PRESENCE OF A FLAMMABLE ANAESTHETIC

7. INSTRUCTION FOR ORDERING SPARE PARTS............................................................................................. 89

ANNEX 1: BATTERY CHARGER/INVERTER TA-04 .................................................................................................. 90

Legal Representative for CE

The use of oxygen increases the risk of fire.

Portable and mobile RF communications equipment can affect MEDICAL ELECTRICAL

Installation, maintenance and repair must be performed by qualified technical personnel.

To save battery life it is recommended to recharge batteries as often as possible, by connecting

1.2 Basic Equipment

1.3 Optional parts

Figure 2 Humidity control system

Figure 3 Oxygen hoods

1.4 Power Module TA-04

Figure 4: Folding Cart TA-13

Figure 5: Intra-hospital cart TA-16

1.7 Accessories, Consumables, and Replacement parts

DIR-02 Air filter (pack of 4)

DIR-04 Front door gasket (pack of 4)

DIR-06 Iris port sleeves (box of 100)

DIR-10 Skin temperature probe (reusable)

DIR-12 Air Temperature probe

DIR-15 Main cable 110 VAC

DIR-17 Front IV port (open) (pack of 2)

DIR-19 Back IV port (circular) (pack of 2)

DIR-20 Port diaphragm (box of 100)

DIR-21 Front door gasket

DIR-22 Base gasket

DIR-23 Mattress tray

DIR-24 Complete port for recharge (unit)

DIR-25 Cable 12 VCC

DIR-26 Nest type mattress

DIR-34 Sensor reflective protective pads (pack of 120)

1.8 Technical Specifications

Oxygen enrichment capacity: 21 % up to 75%+/-5%

Internal Battery Pack (control module)

Interchangeable probes: +/- 0.1°C.

1.9 Functional Specifications

Ambient conditions for normal functioning:

2.2 FUNCTIONAL CHECKOUT

2.2.1 SENSOR SIMULATOR MEDIX KS-7

1- T>39°C ALARM switch

2- AIR SENSOR selector

3- VARY AIR SENSOR potentiometer

4- AIR FLOW ALARM switch

5- SKIN SENSOR selector

6- VARY SKIN SENSOR potentiometer

7- Connection to CPU (XI-061) board

8- Skin sensor simulator connector

9- Air sensor simulator connector

2.2.2 INSTRUCTIONS FOR FUNCTIONAL CHEKOUT

1- Connect the mains power cable to a suitable outlet.

2- Connect the simulator skin sensor output to the power unit.

3- Connect the simulator air sensor outputs to the power unit.

4- Set the simulator controls as follows:

6- Place the AIR SENSOR selector switch to the 25°C position.

7- Place the AIR SENSOR selector switch to the 40°C position.

8- Place the AIR SENSOR selector switch to the 36°C position.

9- Place the SKIN SENSOR selector switch to the 25°C position.

10 - Place the SKIN SENSOR selector switch to the 40°C position.

12 - Press the AIR TEMP SET key and the _