SEN00316-01 40 Troubleshooting: KOMATSU 12V140E-3 Series Engine Form No. SEN00316-01

SEN00316-01 40 Troubleshooting
KOMATSU 12V140E-3 Series engine

Form No. SEN00316-01
© 2009 KOMATSU
All Rights Reserved
Printed in Japan 03-09 (02)
26 12V140E-3 Series
SEN00317-03
12V140E-3 Series
SEN00317-03
ENGINE
Shop Manual
12V140E-3 Series
Machine model Serial number

12V140E-3 SERIES ENGINE...
40 Troubleshooting
Troubleshooting of electrical system
(E-mode), Part 1
E-1 Code [111/CA111] ECM Critical Internal Failure (LH bank) .................................................................. 4
E-2 Code [111/CB111] ECM Critical Internal Failure (RH bank).................................................................. 6
E-3 Code [115/CA115] Eng. Ne and G (Bkup) Speed Sensor Error (LH bank)........................................... 8
E-4 Code [115/CB115] Eng. Ne and G (Bkup) Speed Sensor Error (RH bank) .......................................... 9
E-5 Code [122/CA122] Charge Air Press. Sensor High Error (LH bank only) ............................................ 10
E-6 Code [123/CA123] Charge Air Press. Sensor Low Error (LH bank only) ............................................. 12
E-7 Code [131/CA131] Throttle Sensor High Error (LH bank only) ............................................................ 14
E-8 Code [132/CA132] Throttle Sensor Low Error (LH bank only) ............................................................. 15
E-9 Code [135/CA135] Oil Press. Sensor High Error (LH bank only) ......................................................... 16
E-10 Code [141/CA141] Oil Press. Sensor Low Error (LH bank only) ........................................................ 18
E-11 Code [144/CA144] Coolant Temp. Sensor High Error (LH bank only)................................................ 20
12V140E-3 Series 1
E-12 Code [145/CA145] Coolant Temp. Sensor Low Error (LH bank only) ................................................ 22
E-13 Code [153/CA153] Charge Air Temp. Sensor High Error (LH bank only)........................................... 24
E-14 Code [154/CA154] Charge Air Temp. Sensor Low Error (LH bank only)............................................ 26
E-15 Code [187/CA187] Sensor Sup. 2 Volt. Low Error (LH bank)............................................................. 27
E-16 Code [187/CB187] Sensor Sup. 2 Volt. Low Error (RH bank) ............................................................ 27
E-17 Code [212/CA212] Eng. Oil Temp.Sensor High Error (LH bank only) ................................................ 28
E-18 Code [213/CA213] Eng. Oil Temp.Sensor Low Error (LH bank only) ................................................. 30
E-19 Code [221/CA221] Ambient Air Press. Sensor High Error (LH bank only) ......................................... 32
E-20 Code [222/CA222] Ambient Air Press. Sensor Low Error (LH bank only).......................................... 34
E-21 Code [227/CA227] Sensor Sup. 2 Volt. High Error (LH bank) ............................................................ 36
E-22 Code [227/CB227] Sensor Sup. 2 Volt. High Error (RH bank) ........................................................... 38
E-23 Code [234/CA234] Eng. Overspeed (LH bank only)........................................................................... 40
E-24 Code [238/CA238] Ne Speed Sensor Sup. Volt. Error (LH bank)....................................................... 42
E-25 Code [238/CB238] Ne Speed Sensor Sup. Volt. Error (RH bank) ...................................................... 44
E-26 Code [263/CA263] Fuel Temp. Sensor High Error (LH bank)............................................................. 46
E-27 Code [263/CB263] Fuel Temp. Sensor High Error (RH bank) ............................................................ 48
E-28 Code [265/CA265] Fuel Temp. Sensor Low Error (LH bank) ............................................................. 50
E-29 Code [265/CB265] Fuel Temp. Sensor Low Error (RH bank)............................................................. 50
E-30 Code [271/CA271] PCV1 Short Error (LH bank) ................................................................................ 52
E-31 Code [271/CB271] PCV1 Short Error (RH bank)................................................................................ 54
E-32 Code [272/CA272] PCV1 Open Error (LH bank) ................................................................................ 56
E-33 Code [272/CB272] PCV1 Open Error (RH bank) ............................................................................... 57
E-34 Code [273/CA273] PCV2 Short Error (LH bank) ................................................................................ 58
E-35 Code [273/CB273] PCV2 Short Error (RH bank)................................................................................ 60
E-36 Code [274/CA274] PCV2 Open Error (LH bank) ................................................................................ 62
E-37 Code [274/CB274] PCV2 Open Error (RH bank) ............................................................................... 63
E-38 Code [322/CA322] Injector #1 (L/B #1) System Open/Short Error (LH bank) .................................... 64
E-44 Code [342/CA342] Caribration Code Incompatibility (LH bank) ......................................................... 76
E-45 Code [342/CB342] Caribration Code Incompatibility (RH bank)......................................................... 76
E-46 Code [351/CA351] INJ. Drive Circuit Error (LH bank) ........................................................................ 78
E-47 Code [351/CB351] INJ. Drive Circuit Error (RH bank)........................................................................ 80
E-48 Code [352/CA352] Sensor Sup. 1 Volt. Low Error (LH bank)............................................................. 82
E-49 Code [352/CB352] Sensor Sup. 1 Volt. Low Error (RH bank) ............................................................ 82
E-50 Code [386/CA386] Sensor Sup. 1 Volt. High Error (LH bank) ............................................................ 84
E-51 Code [386/CB386] Sensor Sup. 1 Volt. High Error (RH bank) ........................................................... 86
E-52 Code [441/CA441] Battery Voltage Low Error (LH bank) ................................................................... 88
E-53 Code [441/CB441] Battery Voltage Low Error (RH bank)................................................................... 88
E-54 Code [442/CA442] Battery Voltage High Error (LH bank) .................................................................. 89
E-55 Code [442/CB442] Battery Voltage High Error (RH bank) .................................................................. 89
2 12V140E-3 Series
40 Troubleshooting SEN00317-03
12V140E-3 Series 3
E-1 Code [111/CA111] ECM Critical Internal Failure (LH bank)

Error code Failure code
Trouble Engine Controller Internal Failure (LH bank)
111 CA111
Contents of
q Abnormality occurred in controller.
trouble
Action of
q None in particular.
controller
Problem that
appears on q Engine continues operation normally, but it may stop during operation or may not be able to start.
machine
Related
q Different machine models may have different connector Nos.
information
Causes Standard value in normal state/Remarks on troubleshooting

Check fuse or circuit breaker on machine side directly for defect.
1 Defective fuse (If fuse is burnt or circuit breaker is turned OFF, circuit probably has
ground fault.)
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har- without turning starting switch ON.
ness Wiring harness between PW L (female) (3), Resis-
2 (Disconnection in wiring or (4) – battery (+) Max. 1 
tance
Possible causes defective contact in connec-
and standard Wiring harness between PW L (female) (1), Resis-
tor) Max. 1 
value in normal (2) – chassis ground tance
state Ground fault in wiring har- a Prepare with starting switch OFF, then carry out troubleshooting
ness without turning starting switch ON.
3
(Short circuit with GND cir- Wiring harness between PW L(female) (3), Resis-
Min. 1 M
cuit) (4) – battery (+) tance
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
4 Defective engine controller PW L Voltage
Between (3), (4) – (1), (2) 20 – 30 V
4 12V140E-3 Series
Circuit diagram related to controller power supply
12V140E-3 Series 5
E-2 Code [111/CB111] ECM Critical Internal Failure (RH bank)

Trouble Engine Controller Internal Failure (RH bank)
111 CB111
Contents of
q Abnormality occurred in controller.
trouble
Action of
controller
Problem that
appears on q Engine continues operation normally, but it may stop during operation or may not be able to start.
machine
Related
information

Check fuse or circuit breaker on machine side directly for possible
defect.
1 Defective fuse
(If fuse is burnt or circuit breaker is turned OFF, circuit probably
has ground fault.)
ness Wiring harness between PW R (female) (3), Resis-
2 (Disconnection in wiring or (4) – battery (+) Max. 1 
Possible causes tance
defective contact in connec-
and standard Wiring harness between PW R (female) (1), Resis-
value in normal
tor) Max. 1 
(2) – chassis ground tance
state
Ground fault in wiring har- a Prepare with starting switch OFF, then carry out troubleshooting
3
(Short circuit with GND cir- Wiring harness between PW R (female) (3), Resis-
Min. 1 M
cuit) (4) – battery (+) and chassis ground tance
and carry out troubleshooting
4 Defective engine controller PW R Voltage
Between (3), (4) – (1), (2) 20 – 30 V
6 12V140E-3 Series
12V140E-3 Series 7
E-3 Code [115/CA115] Eng. Ne and G (Bkup) Speed Sensor Error (LH
bank)
Trouble Abnormality in engine Ne and G (Bkup) speed sensor (LH bank)
115 CA115
Contents of q Abnormality occurred in Ne speed sensor circuit and G (Bkup) speed sensor circuit simultaneous-
trouble ly.
Action of
q Engine stop
controller
Phenomenon
q Engine cannot be started (engine has been stopped).
that appears on
q Engine stops (if engine has been running).
machine
Related
information

Defective Ne speed sensor
1 Carry out troubleshooting for code [689/CA689].
system
Defective G (Bkup) speed
2 Carry out troubleshooting for code [778/CA778].
sensor system
Possible causes Defective mount of Ne speed Check mount of Ne speed sensor directly for defect (defective
3
and standard sensor installation of sensor, internal defect of flywheel, etc.)
value in normal Check mount of G (Bkup) speed sensor directly for defect
state Defective mount of G (Bkup)
4 (defective installation of sensor, internal defect of supply pump,
speed sensor
etc.)
Defective connection of sen- Check Ne speed sensor and G (Bkup) speed sensor directly for
5
sor (Wrong connection) defective connection (wrong connection).
If causes 1 – 5 are not detected, engine controller may be defec-
6 Defective engine controller tive. (Since trouble is in system, troubleshooting cannot be carried
out.)
8 12V140E-3 Series
E-4 Code [115/CB115] Eng. Ne and G (Bkup) Speed Sensor Error (RH
bank)
Trouble Abnormality in engine Ne and G (Bkup) speed sensor (RH bank)
115 CB115
Contents of
q Abnormality occurred in Ne speed sensor circuit and G (Bkup) speed sensor circuit simultaneously.
trouble
Action of
q Engine stop
controller
Phenomenon
q Engine cannot be started (if engine has been stopped)
that appears on
q Engine stops (if engine has been running).
machine
Related
information

Defective Ne speed sensor
1 Carry out troubleshooting for code [689/CB689].
system
Defective G(Bkup) speed
2 Carry out troubleshooting for code [778/CB778].
sensor system
Possible causes Defective mount of Ne speed Check mount of Ne speed sensor directly for defect (defective
3
and standard sensor installation of sensor, internal defect of flywheel, etc.)
value in normal Check mount of G (Bkup) speed sensor directly for defect
state Defective mount of G (Bkup)
4 (defective installation of sensor, internal defect of supply pump,
speed sensor
etc.)
Defective connection (Wrong Check Ne speed sensor and G (Bkup) speed sensor directly for
5
connection) defective connection (wrong connection).
out.)
12V140E-3 Series 9
E-5 Code [122/CA122] Charge Air Press. Sensor High Error (LH bank
only)
Error code Failure code Sensor detection of abnormally high charge pressure
Trouble
(LH bank only)
122 CA122
Contents of
q Charge pressure sensor circuit detects abnormally high pressure.
trouble
Action of
controller q Sets charge pressure to fixed value (400 kPa {4.1 kg/cm2}) and continues operation.
Phenomenon
that appears on q Acceleration performance of engine drops.
machine
Related
information

Defective sensor power sup- If code [187/CA187] or [227/CA227] is indicated, carry out trouble-
1
ply system shooting for it first.
or start engine and carry out troubleshooting.
PIM Voltage
Defective charge pressure
2 sensor Between (1) – (2) Power supply 4.75 – 5.25 V
(Internal trouble)
Pressure sensor voltage is measured with wiring harness con-
nected. Accordingly, if voltage is abnormal, check wiring harness
and controller, too, for another cause of trouble, and then judge.
Possible causes a Prepare with starting switch OFF, then carry out troubleshooting
and standard without turning starting switch ON.
value in normal Wiring harness between LH J1 (female) (37)
Resis-
state – PIM (female) (1) and LH J1 (female) (47) – Min. 1 
Short circuit in wiring har- tance
PIM (female) (3)
ness
3 Wiring harness between LH J1 (female)
(With another wiring har- Resis-
(37) – PIM (female) (1) and LH J1 (female) Min. 1 
ness) tance
(44) – PIM (female) (2)
Wiring harness between LH J1 (female) (47)
Resis-
– PIM (female) (3) and LH J1 (female) (44) – Min. 1 
tance
PIM (female) (2)
4 Defective engine controller LH J1 Voltage
Between (37) – (47) Power supply 4.75 – 5.25 V
10 12V140E-3 Series
Circuit diagram related to charge pressure sensor
12V140E-3 Series 11
E-6 Code [123/CA123] Charge Air Press. Sensor Low Error (LH bank
only)
Error code Failure code Sensor detection of abnormally low charge pressure
Trouble
(LH bank only)
123 CA123
Contents of
q Abnormally low pressure detected in charge pressure sensor circuit.
trouble
Action of q Sets charge pressure (boost pressure) to fixed value (400 kPa {4.1 kg/cm2}) and continues oper-
controller ation.
Phenomenon
that appears on q Acceleration performance of engine drops.
machine
Related
information
Possible causes Causes Standard value in normal state/Remarks on troubleshooting
and standard
value in normal Carry out troubleshooting for E-5 Code [122/CA122].
state
12 12V140E-3 Series
12V140E-3 Series 13
E-7 Code [131/CA131] Throttle Sensor High Error (LH bank only)
Throttle sensor of decelerator pedal type (Case of D475-5)

Trouble Throttle sensor detection of abnormally high level (LH bank only)
131 CA131
Contents of
q Throttle sensor circuit detection of abnormally high level.
trouble
Action of q Sets throttle angle with signal other than throttle sensor signal and continues operation.
controller (depending on each model)
Phenomenon
that appears on q Depends on machine model.
machine
Related
information

Defective sensor power sup- If code [2185/CA2185] or [2186/CA2186] is indicated, carry out
1
ply system troubleshooting for it first.
without turning starting switch ON.
Defective deceleration sen- DEC (male) Resistance
2 sor Between (A) – (C) 4.0 – 6.0 k
(Internal trouble)
Between (B) – (A) 0.25 – 5.0 k
Between (B) – (C) 0.25 – 5.0 k
Possible causes a Prepare with starting switch OFF, then carry out troubleshooting
and standard without turning starting switch ON.
value in normal Wiring harness between OEM L(female) Resis-
state Ground fault in wiring har- Min. 1 M
(22) – DEC (female) (A) and chassis ground tance
ness
3
(Short circuit with GND cir- Wiring harness between OEM L(female) (9) Resis-
Min. 1 M
cuit) – DEC (female) (B) and chassis ground tance
Wiring harness between OEM L(female) Resis-
Min. 1 M
(23) – DEC (female) (C) and chassis ground tance
OEM L Voltage
4 Defective engine controller
Between (9) – (23) Signal 0.5 – 4.5 V
Circuit diagram related to deceleration pedal type throttle sensor (Case of D475–5)
14 12V140E-3 Series
E-8 Code [132/CA132] Throttle Sensor Low Error (LH bank only)
Throttle sensor of decelerator pedal type (Case of D475-5)

Trouble Throttle sensor detection of abnormally low level (LH bank only)
132 CA132
Contents of
q Signal voltage in throttle sensor circuit is abnormally low.
trouble
Action of q Sets throttle angle with signal other than throttle sensor signal and continues operation.
controller (depending on each model)
Phenomenon
that appears on q Varies by installed machine
machine
Related
information
and standard
state
12V140E-3 Series 15
E-9 Code [135/CA135] Oil Press. Sensor High Error (LH bank only)
Error code Failure code Oil pressure sensor detection of abnormally high pressure
Trouble
(LH bank only)
135 CA135
Contents of
q Signal voltage in oil pressure sensor circuit is abnormally high.
trouble
Action of
controller q Set oil pressure to default value (250 kPa {2.5 kg/cm2}) and continue operation.
Phenomenon
that appears on
machine
Related
information

1
POIL Voltage
Defective oil pressure sen-
2 sor Between (1) – (2) Power supply 4.75 – 5.25 V
(Internal trouble)
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
Wiring harness between LH J1 (female) Resis-
Ground fault in wiring har- Min. 1 M
(37) – POIL (female) (1) and chassis ground tance
ness
3
Possible causes (Short circuit with GND cir- Wiring harness between LH J1 (female) (47) Resis-
Min. 1 M
and standard cuit) – POIL (female) (2) and chassis ground tance
value in normal Wiring harness between LH J1 (female) (13) Resis-
Min. 1 M
state – POIL (female) (3) and chassis ground tance
Resis-
– POIL (female) (1) and LH J1 (female) (47) Min. 1 M
– POIL (female) (2)
ness
4 Wiring harness between LH J1 (female) (37)
ness) tance
Resis-
tance
16 12V140E-3 Series
Circuit diagram related to oil pressure sensor
12V140E-3 Series 17
E-10 Code [141/CA141] Oil Press. Sensor Low Error (LH bank only)
Error code Failure code Oil pressure sensor detection of abnormally low pressure
Trouble
(LH bank only)
141 CA141
Contents of
q Signal voltage in oil pressure sensor circuit is abnormally low.
trouble
Action of
controller q Sets oil pressure to default value (250 kPa {2.5 kg/cm2}) and continues operation.
Phenomenon
that appears on
machine
Related
information
and standard
state
18 12V140E-3 Series
12V140E-3 Series 19
E-11 Code [144/CA144] Coolant Temp. Sensor High Error (LH bank only)
Error code Failure code Coolant temperature sensor detection of abnormally high tempera-
Trouble
ture (LH bank only)
144 CA144
Contents of
q Signal voltage in coolant temperature sensor circuit is abnormally high.
trouble
Action of
q Fixes coolant temperature at (90 °C) and continues operation.
controller
Phenomenon
that appears on
machine
Related
information

Defective coolant tempera- without turning starting switch ON.
1 ture sensor TWTR (male) Coolant temperature Resistance
(Internal trouble)
Between (A) – (B) 10 – 100 °C 0.6 – 20 k
ness Wiring harness between LH J1 (female) Resis-
2 (Disconnection in wiring or (15) – TWTR (female) (A) Max. 1 
and standard defective contact in connec-
Wiring harness between LH J1 (female) (38) Resis-
value in normal tor) Max. 1 
– TWTR (female) (B) tance
state
Ground fault in wiring har-
ness
(Short circuit with GND cir- Resis-
(15) – TWTR (female) (A) and chassis Min. 1 M
cuit) tance
ground
4 Defective engine controller LH J1 (female) Coolant temperature Resistance
Between (15) – (38) 10 – 100 °C 0.6 – 20 k
20 12V140E-3 Series
Circuit diagram related to coolant temperature sensor
12V140E-3 Series 21
E-12 Code [145/CA145] Coolant Temp. Sensor Low Error (LH bank only)
Error code Failure code Coolant temperature sensor detection of abnormally low tempera-
Trouble
ture (LH bank only)
145 CA145
Contents of
q Signal voltage in coolant temperature sensor circuit is abnormally low.
trouble
Action of
q Fixes coolant temperature at (90 °C) and continues operation.
controller
Phenomenon
that appears on
machine
Related
information
and standard
state
22 12V140E-3 Series
12V140E-3 Series 23
E-13 Code [153/CA153] Charge Air Temp. Sensor High Error (LH bank
only)
Error code Failure code Charge temperature sensor detection of abnormally high tempera-
Trouble
ture (LH bank only)
153 CA153
Contents of
q Signal voltage in charge temperature sensor circuit is abnormally high.
trouble
Action of
q Fixes charge temperature (intake air temperature) at (70 °C) and continues operation.
controller
Phenomenon
that appears on
machine
Related
information

Defective charge tempera- Intake air tempera-
TIM (male) Resistance
1 ture sensor ture
(Internal trouble) Between (A) – (B) 10 – 100 °C 0.5 – 20 k
Between (A) – chas-
All range Min. 1 M
sis ground
Possible causes ness Wiring harness between LH J1 (female) Resis-
and standard 2 (Disconnection in wiring or (23) – TIM (female) (A) Max. 1 
tance
value in normal defective contact in connec-
state Wiring harness between LH J1 (female) (47) Resis-
tor) Max. 1 
– TIM (female) (B) tance
3
(Short circuit with GND cir- Wiring harness between LH J1 (female) (23) Resis-
Min. 1 M
cuit) – TIM (female) (A) and chassis ground tance
4 Defective engine controller Intake air tempera-
LH J1 (female) Resistance
ture
Between (23) – (47) 10 – 100 °C 0.5 – 20 k
24 12V140E-3 Series
Circuit diagram related to charge temperature sensor
12V140E-3 Series 25
E-14 Code [154/CA154] Charge Air Temp. Sensor Low Error (LH bank
only)
Error code Failure code Charge temperature sensor detection of abnormally low charge
Trouble
temperature (LH bank only)
154 CA154
Contents of
q Signal voltage in charge temperature sensor circuit is abnormally low.
trouble
Action of
q Fixes charge temperature (intake air temperature) at (70 °C) and continues operation.
controller
Phenomenon
that appears on
machine
Related
information
and standard
state
26 12V140E-3 Series
E-15 Code [187/CA187] Sensor Sup. 2 Volt. Low Error (LH bank)
Error code Failure code Power supply 2 sensor detection of abnormally low voltage
Trouble
(LH bank)
187 CA187
Contents of
q Signal voltage in sensor power supply 2 (5 V) circuit is abnormally low.
trouble
q Sets atmospheric pressure sensor to default value (52.44 kPa {0.5 kg/cm2}) and continues opera-
tion.
Action of
controller q Sets oil pressure sensor to default value (250 kPa {2.5 kg/cm2}) and continues operation.
q Fixes charge pressure sensor value (400 kPa {4.1 kg/cm2}) and continues operation.
q Operates G (Bkup) sensor with signals of Ne speed sensor.
Phenomenon
that appears on q Output drops.
machine
Related
information
and standard
state
E-16 Code [187/CB187] Sensor Sup. 2 Volt. Low Error (RH bank)
Error code Failure code Power supply 2 sensor detection of abnormally low voltage
Trouble
(RH bank)
187 CB187
Contents of
q Signal voltage in sensor power supply 2(5 V) circuit is abnormally low.
trouble
Action of
q Operate G (Bkup) sensor with signals of Ne speed sensor.
controller
Phenomenon
machine
Related
information
and standard
value in normal Carry out troubleshooting for E-22 Code [227/CB227].
state
12V140E-3 Series 27
E-17 Code [212/CA212] Eng. Oil Temp.Sensor High Error (LH bank only)
Error code Failure code Engine oil temperature sensor detection of abnormally high tem-
Trouble
perature (LH bank only)
212 CA212
Contents of
q Signal voltage in engine oil temperature sensor circuit is abnormally high.
trouble
Action of
q Sets oil pressure to default value (100 °C) and continues operation.
controller
Phenomenon
that appears on
machine
Related
information

Defective oil temperature without turning starting switch ON.
1 sensor TOIL (male) Oil temperature Resistance
(Internal trouble)
Between (A) – (B) 0 – 100 °C 0.5 – 36 k
ness Wiring harness between LH J1 (female) (17) Resis-
Possible causes 2 (Disconnection in wiring or – TOIL (female) (A) Max. 1 
tance
tor) Max. 1 
state – TOIL (female) (B) tance
3
Min. 1 M
cuit) – TOIL (female) (A) and chassis ground tance
4 Defective engine controller LH J1 Oil temperature Resistance
(17) – (47) 0 – 100 °C 0.5 – 36 k
28 12V140E-3 Series
Circuit diagram related to engine oil temperature sensor
12V140E-3 Series 29
E-18 Code [213/CA213] Eng. Oil Temp.Sensor Low Error (LH bank only)
Error code Failure code Engine oil temperature sensor detection of abnormally low temper-
Trouble
ature (LH bank only)
213 CA213
Contents of
q Signal voltage in engine oil temperature sensor circuit is abnormally low.
trouble
Action of
q Sets oil temperature to default value (100 °C) and continues operation.
controller
Phenomenon
that appears on
machine
Related
information
and standard
state
30 12V140E-3 Series
12V140E-3 Series 31
E-19 Code [221/CA221] Ambient Air Press. Sensor High Error (LH bank
only)
Error code Failure code Atmospheric pressure sensor detection of abnormally high pres-
Trouble
sure (LH bank only)
221 CA221
Contents of
q Signal voltage in atmospheric pressure sensor circuit is abnormally high.
trouble
Action of
controller q Sets atmospheric pressure to default value (52.44 kPa {0.5 kg/cm2}) and continues operation.
Phenomenon
machine
Related
information

1
PAMB Voltage
Defective atmospheric pres- Between (1) – (2) Power supply 4.75 – 5.25 V
2 sure sensor
(Internal trouble) Between (3) – (2) Signal 0.5 – 4.5 V
Sensor voltage is measured with wiring harness connected.
Accordingly, if voltage is abnormal, check wiring harness and con-
troller, too, for another cause of trouble, and then judge.
– PAMB (female) (1) and chassis ground tance
ness
3
Possible causes (Short circuit with GND cir- Wiring harness between LH J1 (female) (38) Resis-
Min. 1 M
and standard cuit) – PAMB (female) (3) and chassis ground tance
Min. 1 M
state – PAMB (female) (2) and chassis ground tance
Resis-
– PAMB (female) (1) and LH J1 (female) Min. 1 M
(38) – PAMB (female) (3)
ness
– PAMB (female) (1) and LH J1 (female) (3) Min. 1 M
ness) tance
– PAMB (female) (2)
Resis-
– PAMB (female) (3) and LH J1 (female) (3) Min. 1 M
tance
– PAMB (female) (2)
LH J1 Voltage
Between (37) – (38) 4.75 – 5.25 V
Between (3) – (38) 0.5 – 4.5 V
32 12V140E-3 Series
Circuit diagram related to atmospheric pressure sensor
12V140E-3 Series 33
E-20 Code [222/CA222] Ambient Air Press. Sensor Low Error (LH bank
only)
Error code Failure code Atmospheric pressure sensor detection of abnormally low pressure
Trouble
(LH bank only)
222 CA222
Contents of
q Signal voltage in atmospheric pressure sensor circuit is abnormally low.
trouble
Action of
controller q Sets atmospheric pressure to default value (52.44 kPa {0.5 kg/cm2}) and continues operation.
Phenomenon
machine
Related
information
and standard
state
34 12V140E-3 Series
12V140E-3 Series 35
E-21 Code [227/CA227] Sensor Sup. 2 Volt. High Error (LH bank)
Error code Failure code Power supply 2 sensor detection of abnormally high voltage
Trouble
(LH bank)
227 CA227
Contents of
q Signal voltage in sensor power supply 2(5 V) circuit is abnormally high.
trouble
q Sets atmospheric pressure sensor to default value (52.44 kPa {0.5 kg/cm2}) and continues opera-
tion.
Action of
controller q Sets oil pressure sensor to default value (250 kPa {2.5 kg/cm2}) and continues operation.
q Fixes charge pressure sensor value (400 kPa {4.1 kg/cm2}) and continues operation.
q Operates G (Bkup) sensor with signals of Ne speed sensor.
Phenomenon
machine
Related
information
1 Defective related system If another failure code is indicated, carry out troubleshooting for it.

Atmospheric pres-
Disconnect devices PAMB connector
sure sensor
Defective sensor (Internal at right in order. If
2 Oil pressure sensor POIL connector
trouble) error code disap-
pears subsequently, Charge pressure
PIM connector
that device has a sensor
defect in it. G (Bkup) sensor G connector
3 (Disconnection in wiring or – respective sensors (female) Max. 1 
tance
Possible causes Wiring harness between LH J1 (female) (47) Resis-
and standard
tor) Max. 1 
– respective sensors (female) tance
value in normal
state
Ground fault in wiring har- Wiring harness between LH J1 (female) (37)
Resis-
ness – respective sensors (female) and chassis Min. 1 M
4 tance
(Short circuit with GND cir- ground
cuit) Wiring harness between LH J1 (female) (47)
Resis-
– respective sensors (female) and chassis Min. 1 M
tance
ground
Short circuit in wiring har- without turning starting switch ON.
ness Wiring harness between LH J1 (female)
5
(With another wiring har- (37) – respective sensors (female) and LH Resis-
Min. 1 M
ness) J1 (female) (47) – respective sensors tance
(female)
Between (37) – (47) 4.75 – 5.25 V
36 12V140E-3 Series
Circuit diagram related to sensor power supply 2 (5 V)
12V140E-3 Series 37
E-22 Code [227/CB227] Sensor Sup. 2 Volt. High Error (RH bank)
Error code Failure code Power supply 2 sensor detection of abnormally high voltage
Trouble
(RH bank)
227 CB227
Contents of
q Signal voltage in sensor power supply 2 (5 V) circuit is abnormally high.
trouble
Action of
q Operates G(Bkup) sensor with signals of Ne speed sensor.
controller
Phenomenon
machine
Related
information

Disconnect devices
Defective sensor (Internal at right in order. If
2
trouble) error code disap- G (Bkup)speed sen-
G connector
pears subsequently, sor
that device has a
defect in it.
Possible causes
Ground fault in wiring har- Wiring harness between RH J1 (female)
and standard Resis-
ness (37) – respective sensors (female) and Min. 1 M
value in normal 3 tance
(Short circuit with GND cir- chassis ground
state
cuit) Wiring harness between RH J1 (female)
Resis-
(47) – respective sensors (female) and Min. 1 M
tance
chassis ground
Short circuit in wiring har- without turning starting switch ON.
ness Wiring harness between RH J1 (female)
4
(With another wiring har- (37) – respective sensors (female) and RH Resis-
Min. 1 M
ness) J1 (female) (47) – respective sensors tance
(female)
5 Defective engine controller RH J1 Voltage
Between (37) – (47) 4.75 – 5.25 V
38 12V140E-3 Series
12V140E-3 Series 39
E-23 Code [234/CA234] Eng. Overspeed (LH bank only)

Trouble Engine overspeed (LH bank only)
234 CA234
Contents of
q Engine speed is above operating range.
trouble
Action of
q Limits fuel injection rate until engine speed lowers to operating range.
controller
Phenomenon
that appears on q Engine speed fluctuates.
machine
Related
information
Possible causes
and standard
value in normal 2 Improper way of use Way of use may be improper. Teach proper way of use to operator.
state
out.)
40 12V140E-3 Series
12V140E-3 Series 41
E-24 Code [238/CA238] Ne Speed Sensor Sup. Volt. Error (LH bank)
Trouble Ne Speed Sensor Sup. Volt. Error (LH bank)
238 CA238
Contents of
q Abnormality occurred in Ne speed sensor power supply (5 V) circuit.
trouble
Action of
q Controls Ne speed sensor with signals of G (Bkup) speed sensor.
controller
Phenomenon
q Running engine stops (when G (Bkup) speed sensor is also abnormal).
that appears on
q Stopped engine cannot be started (when G (Bkup) speed sensor is also abnormal).
machine
Related
information

Disconnect devices
Defective Ne speed sensor at right in order. If
1
(Internal trouble) error code disap-
Ne speed sensor NE connector
pears subsequently,
that device has a
defect in it.
2 (Disconnection in wiring or – Ne (female) (1) Max. 1 
tance
Possible causes tor) Max. 1 
– Ne (female) (2) tance
and standard
value in normal a Prepare with starting switch OFF, then carry out troubleshooting
state without turning starting switch ON.
3 Min. 1 M
(Short circuit with GND cir- – Ne (female) (1) and chassis ground tance
cuit) Wiring harness between LH J1 (female) (48) Resis-
Min. 1 M
– Ne (female) (2) and chassis ground tance
Short circuit in wiring har-
ness
– Ne (female) (1) and LH J1 (female) (48) – Min. 1 M
ness) tance
Ne (female) (2)
Between (16) – (48) 4.75 – 5.25 V
42 12V140E-3 Series
Circuit diagram related to Ne speed sensor power supply
12V140E-3 Series 43
E-25 Code [238/CB238] Ne Speed Sensor Sup. Volt. Error (RH bank)
Trouble Ne Speed Sensor Sup. Volt. Error (RH bank)
238 CB238
Contents of
q Abnormality occurred in Ne speed sensor power supply (5 V) circuit.
trouble
Action of
q Controls Ne speed sensor with signals of G (Bkup) speed sensor.
controller
Phenomenon
q Running engine stops (when G (Bkup) speed sensor is also abnormal).
that appears on
q Stopped engine cannot be started (when G (Bkup) speed sensor is also abnormal).
machine
Related
information

Disconnect devices
Defective Ne speed sensor at right in order. If
1
(Internal trouble) error code disap-
Ne speed sensor NE connector
pears subsequently,
that device has a
defect in it.
2 (Disconnection in wiring or (16) – Ne (female) (1) Max. 1 
tance
Wiring harness between RH J1 (female) Resis-
(48) – Ne (female) (2) tance
and standard
value in normal a Prepare with starting switch OFF, then carry out troubleshooting
state without turning starting switch ON.
3 Min. 1 M
(Short circuit with GND cir- – Ne (female) (1) and chassis ground tance
cuit) Wiring harness between RH J1 (female) Resis-
Min. 1 M
(48) – Ne (female) (2) and chassis ground tance
Short circuit in wiring har-
ness
(16) – Ne (female) (1) and RH J1 (female) Min. 1 M
ness) tance
(48) – Ne (female) (2)
5 Defective engine controller Voltage
LH J1 (16) – RH J1 (48)
4.75 – 5.25 V
44 12V140E-3 Series
Circuit diagram related to Ne speed sensor power supply
12V140E-3 Series 45
E-26 Code [263/CA263] Fuel Temp. Sensor High Error (LH bank)
Error code Failure code Fuel temperature sensor detection of abnormally high temperature
Trouble
(LH bank only)
263 CA263
Contents of
q Signal voltage in fuel temperature sensor circuit is abnormally high.
trouble
Action of
q Fixes fuel temperature at (95 °C) and continues operation.
controller
Phenomenon
that appears on
machine
Related
information

Defective fuel temperature without turning starting switch ON.
1 sensor LH TFUEL (male) Fuel temperature Resistance
(Internal trouble)
Between (A) – (B) 10 – 100 °C 0.6 – 20 k
Disconnection in wiring har-
2 Max. 1 
Possible causes (Disconnection or defective (30) – LH TFUEL (female) (A) tance
and standard contact in connector) Wiring harness between LH J1 (female) (47) Resis-
value in normal Max. 1 
– LH TFUEL (female) (B) tance
state
ness Resis- Max.
3 – LH TFUEL (female) (A) and chassis
(Short circuit with GND cir- tance 1 M
ground
cuit)
LH J1 (female) Fuel temperature Resistance
Between (30) – (47) 10 – 100 °C 0.6 – 20 k
46 12V140E-3 Series
Circuit diagram related to fuel temperature sensor
12V140E-3 Series 47
E-27 Code [263/CB263] Fuel Temp. Sensor High Error (RH bank)
Error code Failure code Fuel temperature sensor detection of abnormally high temperature
Trouble
(RH bank only)
263 CB263
Contents of
q Signal voltage in fuel temperature sensor circuit is abnormally high.
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

Defective fuel temperature without turning starting switch ON.
1 sensor RH TFUEL (male) Fuel temperature Resistance
(Internal trouble)
Between (A) – (B) 10 – 100 °C 0.6 – 20 k
ness Wiring harness between RH J1 (female) Resis-
2 (Disconnection in wiring or (30) – RH TFUEL (female) (A) Max. 1 
Wiring harness between RH J1 (female) Resis-
value in normal tor) Max. 1 
(47) – RH TFUEL (female) (B) tance
state
Wiring harness between RH J1 (female)
ness Resis- Max.
3 (30) – RH TFUEL (female) (A) and chassis
(Short circuit with GND cir- tance 1 M
ground
cuit)
RH J1 (female) Fuel temperature Resistance
Between (30) – (47) 10 – 100 °C 0.6 – 20 k
48 12V140E-3 Series
Circuit diagram related to fuel temperature sensor
12V140E-3 Series 49
E-28 Code [265/CA265] Fuel Temp. Sensor Low Error (LH bank)
Error code Failure code Fuel temperature sensor detection of abnormally low temperature
Trouble
(LH bank)
265 CA265
Contents of
q Signal voltage in fuel temperature sensor circuit is abnormally low.
trouble
q Substitutes with coolant temperature sensor. If coolant temperature sensor is also in abnormal
Action of
state.
controller
q Sets oil temperature to default value (95 °C) and continues operation.
Phenomenon
that appears on
machine
Related
information
and standard
state
E-29 Code [265/CB265] Fuel Temp. Sensor Low Error (RH bank)
Error code Failure code Fuel temperature sensor detection of abnormally low temperature
Trouble
(RH bank)
265 CB265
Contents of
q Signal voltage in fuel temperature sensor circuit is abnormally low.
trouble
q Substitutes with coolant temperature sensor. If coolant temperature sensor is also in abnormal
Action of
state.
controller
Phenomenon
that appears on
machine
Related
information
and standard
state
50 12V140E-3 Series
12V140E-3 Series 51
E-30 Code [271/CA271] PCV1 Short Error (LH bank)

Trouble PCV1 Short circuit Error (LH bank)
271 CA271
Contents of
q There is short circuit in PCV1 circuit of supply pump.
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

Defective supply pump LH PCV1 (male) Resistance
1 PCV1
(Internal trouble) Between (1) – (2) 2.3–5.3 
Between (1), (2) – chassis
Min. 1 M
ground
2 Min. 1 M
(Short circuit with GND cir- – LH PCV1 (female) (1) and chassis ground tance
Possible causes cuit) Wiring harness between LH J1 (female)(5) – Resis-
and standard Min. 1 M
LH PCV1 (female) (2) and chassis ground tance
value in normal
state a Prepare with starting switch OFF, then turn starting switch ON
Hot short in wiring harness Wiring harness between LH J1 (female) (4)
3 Voltage Max. 1 V
(Contact with 24 V) – LH PCV1 (female) (1) and chassis ground
Voltage Max. 1 V
– LH PCV1 (female) (2) and chassis ground
Between (4) – (5) 2.3 – 5.3 
Min. 1 M
ground
52 12V140E-3 Series
Circuit diagram related to supply pump PCV1
12V140E-3 Series 53
E-31 Code [271/CB271] PCV1 Short Error (RH bank)

Trouble PCV1 Short circuit Error (RH bank)
271 CB271
Contents of
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

Defective supply pump RH PCV1 (male) Resistance
1 PCV1
(Internal trouble) Between (1) – (2) 2.3–5.3 
Min. 1 M
ground
ness Wiring harness between RH J1 (female) (4) Resis-
2 Min. 1 M
(Short circuit with GND cir- – RH PCV1 (female) (1) and chassis ground tance
Possible causes cuit) Wiring harness between RH J1 (female) (5) Resis-
– RH PCV1 (female) (2) and chassis ground tance
value in normal
Hot short in wiring harness Wiring harness between RH J1 (female) (4)
3 Voltage Max. 1 V
(Contact with 24 V) – RH PCV1 (female) (1) and chassis ground
Wiring harness between RH J1 (female) (5)
Voltage Max. 1 V
– RH PCV1 (female) (2) and chassis ground
RH J1 (female) Resistance
Between (4) – (5) 2.3 – 5.3 
Min. 1 M
ground
54 12V140E-3 Series
12V140E-3 Series 55
E-32 Code [272/CA272] PCV1 Open Error (LH bank)

Trouble PCV1 Disconnection Error (LH bank)
272 CA272
Contents of
q There is disconnection in PCV1 circuit of supply pump.
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

1 PCV1
(Internal disconnection) Between (1) – (2) 2.3 – 5.3 
Min. 1 M
ground
Possible causes Disconnection in wiring har- without turning starting switch ON.
and standard ness Wiring harness between LH J1 (female) (4) Resis-
value in normal 2 (Disconnection in wiring or – LH PCV1 (female) (1) Max. 1 
tance
state defective contact in connec-
tor) Max. 1 
– LH PCV1 (female) (2) tance
Between (4) – (5) 2.3 – 5.3 
Min. 1 M
ground
56 12V140E-3 Series
E-33 Code [272/CB272] PCV1 Open Error (RH bank)

Trouble PCV1 Disconnection Error (RH bank)
272 CB272
Contents of
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

1 PCV1
(Internal disconnection) Between (1) – (2) 2.3 – 5.3 
Min. 1 M
ground
and standard ness Wiring harness between RH J1 (female) (4) Resis-
value in normal 2 (Disconnection in wiring or – RH PCV1 (female) (1) Max. 1 
tance
Wiring harness between RH J1 (female) (5) Resis-
tor) Max. 1 
– RH PCV1 (female) (2) tance
RH J1(female) Resistance
Between (4) – (5) 2.3 – 5.3 
Min. 1 M
ground
12V140E-3 Series 57
E-34 Code [273/CA273] PCV2 Short Error (LH bank)

Trouble PCV2 Short circuit Error (LH bank)
273 CA273
Contents of
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

1 PCV2
(Internal trouble) Between (1) – (2) 2.3 – 5.3 
Min. 1 M
ground
2 Min. 1 M
(Short circuit with GND cir- – LH PCV2 (female) (1) and chassis ground tance
Possible causes cuit) Wiring harness between LH J1 (female) (10) Resis-
– LH PCV2 (female) (2) and chassis ground tance
value in normal
Hot short in wiring harness Wiring harness between LH J1 (female) (9)
3 Voltage Max. 1 V
(Contact with 24 V) – LH PCV2 (female) (1) and chassis ground
Voltage Max. 1 V
– LH PCV2 (female) (2) and chassis ground
Between (9) – (10) 2.3 – 5.3 
Min. 1 M
ground
58 12V140E-3 Series
12V140E-3 Series 59
E-35 Code [273/CB273] PCV2 Short Error (RH bank)

Trouble PCV2 Short circuit Error (RH bank)
273 CB273
Contents of
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

1 PCV2
Min. 1 M
ground
ness Wiring harness between RH J1 (female) (9) Resis-
2 Min. 1 M
(Short circuit with GND cir- – RH PCV2 (female) (1) and chassis ground tance
Possible causes cuit) Wiring harness between RH J1(female) (10) Resis-
– RH PCV2 (female) (2) and chassis ground tance
value in normal
state
Wiring harness between RH J1 (female) (9)
Hot short in wiring harness Voltage Max. 1 V
3 – RH PCV2 (female) (1) and chassis ground
(Contact with 24 V)
Wiring harness between RH J1 (female)
(10) – RH PCV2 (female) (2) and chassis Voltage Max. 1 V
ground
Between (9) – (10) 2.3 – 5.3 
Min. 1 M
ground
60 12V140E-3 Series
12V140E-3 Series 61
E-36 Code [274/CA274] PCV2 Open Error (LH bank)

Trouble PCV2 Disconnection Error (LH bank)
274 CA274
Contents of
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

Defective supply pump without turning starting switch ON.
1 PCV2 LH PCV2 (male) Resistance
(Internal disconnection)
Between (1) – (2) 2.3 – 5.3 
Possible causes ness Wiring harness between LH J1 (female) (9) Resis-
and standard 2 (Disconnection in wiring or – LH PCV2 (female) (1) Max. 1 
tance
tor) Max. 1 
– LH PCV2 (female) (2) tance
Between (9) – (10) 2.3 – 5.3 
Min. 1 M
ground
62 12V140E-3 Series
E-37 Code [274/CB274] PCV2 Open Error (RH bank)

Trouble PCV2 Disconnection Error (RH bank)
274 CB274
Contents of
trouble
Action of
controller
Phenomenon
that appears on
machine
Related
information

Defective supply pump without turning starting switch ON.
1 PCV2 RH PCV2 (male) Resistance
(Internal disconnection)
Between (1) – (2) 2.3 – 5.3 
Possible causes ness Wiring harness between RH J1 (female) (9) Resis-
and standard 2 (Disconnection in wiring or – RH PCV2 (female) (1) Max. 1 
tance
state Wiring harness between RH J1 (female) Resis-
tor) Max. 1 
(10) – RH PCV2 (female) (2) tance
Between (9) – (10) 2.3 – 5.3 
Min. 1 M
ground
12V140E-3 Series 63
E-38 Code [322/CA322] Injector #1 (L/B #1) System Open/Short Error (LH
bank)
Error code Failure code Disconnection or short circuit in injector #1 (L/B #1) system (LH
Trouble
bank)
322 CA322
Contents of
q There is disconnection or short circuit in injector in injector #1 circuit.
trouble
Action of
controller
Phenomenon
q Output drops.
that appears on
q Idle speed is unstable.
machine
Related
information

Defective injector #1 LH CN1 (male) Resistance
1
Min. 1 M
ground
2 (Disconnection in wiring or – LH CN1 (female) (1) Max. 1 
tance
Wiring harness between LH J1 (female) Resis-
tor) Max. 1 
Possible causes (53) – LH CN1 (female) (2) tance
and standard a Prepare with starting switch OFF, then carry out troubleshooting
value in normal without turning starting switch ON.
state Ground fault in wiring har-
ness Min. 1 M
3 – LH CN1 (female) (1) and chassis ground tance
(Short circuit with GND cir-
cuit) Wiring harness between LH J1 (female)
Resis-
(53) – LH CN1 (female) (2) and chassis Min. 1 M
tance
ground
Defective another cylinder Prepare with starting switch OFF, then carry out troubleshooting
4
injector or wiring harness without turning starting switch ON.
Between (45) – (53) 0.4 – 1.1 
Min. 1 M
ground
64 12V140E-3 Series
Circuit diagram related to injector #1
12V140E-3 Series 65
E-39 Code [323/CA323] Injector #5 (L/B #5) System Open/Short Error

(LH bank)
Error code Failure code Disconnection or short circuit in injector #5 (L/B #5) system
Trouble
(LH bank)
323 CA323
Contents of
q There is disconnection or short circuit in injector #5 circuit.
trouble
Action of
controller
Phenomenon
q Output drops.
that appears on
machine
Related
information

1
Min. 1 M
ground
tance
– LH CN5 (female) (2) tance
and standard
value in normal
3 Min. 1 M
(Short circuit with GND cir- – LH CN5 (female) (1) and chassis ground tance
Min. 1 M
– LH CN5 (female) (2) and chassis ground tance
Defective another cylinder If multiple failure codes are displayed for injector malfunction, carry
4
injector or wiring harness out troubleshooting for them, too.
Between (46) – (60) 0.4 – 1.1 
Min. 1 M
ground
66 12V140E-3 Series
12V140E-3 Series 67

(LH bank)
Error code Failure code Disconnection or short circuit in injector #3 (L/B #3) system
Trouble
(LH bank)
324 CA324
Contents of
trouble
Action of
controller
Phenomenon
q Output drops.
that appears on
machine
Related
information

1
Min. 1 M
ground
tance
tor) Max. 1 
Possible causes – LH CN3 (female) (2) tance
ness Min. 1 M
3 – LH CN3 (female) (1) and chassis ground tance
(Short circuit with GND cir-
Resis-
tance
ground
4
Between (55) – (52) 0.4 – 1.1 
Min. 1 M
ground
68 12V140E-3 Series
12V140E-3 Series 69

(LH bank)
Trouble
bank)
325 CA325
Contents of
trouble
Action of
controller
Phenomenon
q Output drops.
that appears on
machine
Related
information

1
Min. 1 M
ground
2 (Disconnection in wiring or (57) – LH CN6 (female) (1) Max. 1 
tance
tor) Max. 1 
Possible causes – LH CN6 (female) (2) tance
state Ground fault in wiring har- Wiring harness between LH J1 (female)
Resis-
ness (57) – LH CN6 (female) (1) and chassis Min. 1 M
3 tance
(Short circuit with GND cir- ground
Resis-
tance
ground
4
Between (57) – (59) 0.4 – 1.1 
Min. 1 M
ground
70 12V140E-3 Series
12V140E-3 Series 71

(LH bank)
Trouble
bank)
331 CA331
Contents of
trouble
Action of
controller
Phenomenon
q Output drops.
that appears on
machine
Related
information

1
Min. 1 M
ground
tance
Possible causes defective contact in connec-
and standard Wiring harness between LH J1 (female) Resis-
tor) Max. 1 
value in normal (51) – LH CN2 (female) (2) tance
state a Prepare with starting switch OFF, then carry out troubleshooting
3 Min. 1 M
Min. 1 M
4
Between (54) – (51) 0.4 – 1.1 
Min. 1 M
ground
72 12V140E-3 Series
12V140E-3 Series 73
E-43 Code [332/CA332] Injector #4 (L/B #4) System Open/Short Error (LH
bank)
Error code Failure code Disconnection or short circuit in injector #4 (L/B #4) system(LH
Trouble
bank)
332 CA332
Contents of
trouble
Action of
controller
Phenomenon
q Output drops.
that appears on
machine
Related
information

1
Min. 1 M
ground
2 (Disconnection in wiring or (56) – LH CN4 (female) (1) Max. 1 
tance
– LH CN4 (female) (2) tance
and standard
value in normal
3 Min. 1 M
Min. 1 M
4
Between (56) – (58) 0.4 – 1.1 
Min. 1 M
ground
74 12V140E-3 Series
12V140E-3 Series 75
E-44 Code [342/CA342] Caribration Code Incompatibility (LH bank)

Trouble Engine Controller data matching failure (LH bank)
342 CA342
Contents of
q Matching error occurred in engine controller data.
trouble
Action of
controller
Phenomenon
that appears on q Engine continues operation normally, but it may stop during operation or may not be able to start.
machine
Related
information
and standard
state
E-45 Code [342/CB342] Caribration Code Incompatibility (RH bank)

Trouble Engine Controller data matching failure (RH bank)
342 CB342
Contents of
q Matching error occurred in engine controller data.
trouble
Action of
controller
Phenomenon
machine
Related
information
and standard
state
76 12V140E-3 Series
12V140E-3 Series 77
E-46 Code [351/CA351] INJ. Drive Circuit Error (LH bank)

Trouble Injector drive circuit error (LH bank)
351 CA351
Contents of
q Abnormality occurred in injector drive circuit.
trouble
Action of
q Limits output and continues operation (Limits common rail pressure).
controller
Phenomenon
machine
Related
information
If another failure code (code of abnormality in injector system) is

1 Defective related system
indicated, carry out troubleshooting for it.
Check fuse or circuit breaker on installed machine side directly for

possible defect.
2 Defective fuse
(If fuse is burnt or circuit breaker is turned OFF, circuit probably has
ground fault.)

and standard ness Wiring harness between PW L (female) (3), Resis-
value in normal 3 (Disconnection in wiring or (4) – battery (+) Max. 1 
tance
Wiring harness between PW L (female) (1), Resis-
tor) Max. 1 
4
(Short circuit with GND cir- Wiring harness between PW L (female) (3), Resis-
Min. 1 M
5 Defective engine controller PW L Voltage
Between (3), (4) – (1), (2) 20 – 30 V
78 12V140E-3 Series
12V140E-3 Series 79
E-47 Code [351/CB351] INJ. Drive Circuit Error (RH bank)

Trouble Injector drive circuit error (RH bank)
351 CB351
Contents of
q Abnormality occurred in injector drive circuit.
trouble
Action of
controller
Phenomenon
machine
Related
information
If another failure code (code of abnormality in injector system) is

1 Defective related system
indicated, carry out troubleshooting for it.
Check fuse or circuit breaker on installed machine side directly for

possible defect.
2 Defective fuse
(If fuse is burnt or circuit breaker is turned OFF, circuit probably has
ground fault.)

and standard ness Wiring harness between PW R (female) (3), Resis-
value in normal 3 (Disconnection in wiring or (4) – battery (+) Max. 1 
tance
Wiring harness between PW R (female) (1), Resis-
tor) Max. 1 
4
(Short circuit with GND cir- Wiring harness between PW R (female) (3), Resis-
Min. 1 M
5 Defective engine controller PW R Voltage
Between (3), (4) – (1), (2) 20 – 30 V
80 12V140E-3 Series
12V140E-3 Series 81
E-48 Code [352/CA352] Sensor Sup. 1 Volt. Low Error (LH bank)
Error code Failure code Power supply 1 sensor detection of abnormally low voltage (LH
Trouble
bank)
352 CA352
Contents of
trouble
Action of q Sets atmospheric pressure sensor to default value (52.44 kPa {0.5 kg/cm2}) and continues opera-
controller tion.
Phenomenon
machine
Related
information
and standard
state
E-49 Code [352/CB352] Sensor Sup. 1 Volt. Low Error (RH bank)
Error code Failure code Power supply 1 sensor detection of abnormally low voltage (RH
Trouble
bank)
352 CB352
Contents of
trouble
Action of q Sets atmospheric pressure sensor to default value (52.44 kPa {0.5 kg/cm2}) and continues opera-
controller tion.
Phenomenon
machine
Related
information
and standard
state
82 12V140E-3 Series
12V140E-3 Series 83
E-50 Code [386/CA386] Sensor Sup. 1 Volt. High Error (LH bank)
Error code Failure code Power supply 1 sensor detection of abnormally high voltage (LH
Trouble
bank)
386 CA386
Contents of
q Signal voltage in sensor power supply 1 (5 V) circuit is abnormally high.
trouble
Action of
controller
Phenomenon
machine
Related
information

Disconnect devices at
Defective sensor (Internal
2 right in order. If error
trouble) LH common rail
code disappears sub- LH PFUEL connector
pressure sensor
sequently, that device
has a defect in it.
Disconnection in wiring har- Wiring harness between LH J1 (female) (33) Resis-
Max. 1 
ness – LH PFUEL (female) (1) tance
3 (Disconnection in wiring or
defective contact in connec- Max. 1 
– LH PFUEL (female) (2) tance
tor)
Max. 1 
– LH PFUEL (female) (3) tance
Possible causes
– LH PFUEL (female) (1) and chassis ground tance
ness
4
Min. 1 M
cuit) – LH PFUEL (female) (2) and chassis ground tance
Min. 1 M
– LH PFUEL (female) (3) and chassis ground tance
Resis-
– LH PFUEL (female) (1) and LH J1 (female) Min. 1 M
(25) – LH PFUEL (female) (2)
ness
ness) tance
Resis-
tance
Between (33) – (47) 4.75 – 5.25V
84 12V140E-3 Series
12V140E-3 Series 85
E-51 Code [386/CB386] Sensor Sup. 1 Volt. High Error (RH bank)
Error code Failure code Power supply 1 sensor detection of abnormally high voltage (RH
Trouble
bank)
386 CB386
Contents of trouble q Signal voltage in sensor power supply 1 (5 V) circuit is abnormally high.
Action of
controller
Phenomenon that
appears on q Output drops.
machine
Related information q Different machine models may have different connector Nos.

Defective related sys-
1 If another failure code is indicated, carry out troubleshooting for it.
tem
a Prepare with starting switch OFF, then turn starting switch ON and
carry out troubleshooting.
Disconnect devices at
Defective sensor(Inter-
2 right in order. If error
nal trouble) RH common rail RH PFUEL
code disappears sub-
pressure sensor connector
sequently, that device
has a defect in it.
Disconnection in wir- Wiring harness between RH J1 (female) (33) – Resis-
Max. 1 
ing harness RH PFUEL (female) (1) tance
3 (Disconnection in wir-
Wiring harness between RH J1 (female) (25) – Resis-
ing or defective contact Max. 1 
RH PFUEL (female) (2) tance
in connector)
Max. 1 
RH PFUEL (female) (3) tance
Possible causes
and standard value
in normal state Wiring harness between RH J1 (female) (33) – Resis-
Ground fault in wiring Min. 1 M
RH PFUEL (female) (1) and chassis ground tance
harness
4
(Short circuit with GND Wiring harness between RH J1 (female) (25) – Resis-
Min. 1 M
circuit) RH PFUEL (female) (2) and chassis ground tance
Min. 1 M
RH PFUEL (female) (2) and chassis ground tance
Wiring harness between RH J1 (female) (33) –
Resis-
RH PFUEL (female) (1) and RH J1 (female) Min. 1 M
Short circuit in wiring tance
(25) – RH PFUEL (female) (2)
harness
5 Wiring harness between wiring RH J1 (female)
(With another wiring Resis-
(33) – RH PFUEL (female) (1) and RH J1 Min. 1 M
harness) tance
(female) (47) – RH PFUEL (female) (3)
Wiring harness between RH J1 (female) (25) –
Resis-
RH PFUEL (female) (2) and RH J1 (female) Min. 1 M
tance
(47) – RH PFUEL (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON and
Defective engine con- carry out troubleshooting.
6
troller RH J1 Voltage
Between (33) – (47) 4.75 – 5.25V
86 12V140E-3 Series
12V140E-3 Series 87
E-52 Code [441/CA441] Battery Voltage Low Error (LH bank)

Trouble Supply voltage abnormally low (LH bank)
441 CA441
Contents of
q Abnormally low supply voltage in circuit.
trouble
Action of
controller
Phenomenon
machine
Related
information
and standard
state
E-53 Code [441/CB441] Battery Voltage Low Error (RH bank)

Trouble Supply voltage abnormally low (RH bank)
441 CB441
Contents of
trouble
Action of
controller
Phenomenon
machine
Related
information
and standard
state
88 12V140E-3 Series
E-54 Code [442/CA442] Battery Voltage High Error (LH bank)

Trouble Supply voltage abnormally high (LH bank)
442 CA442
Contents of
trouble
Action of
controller
Phenomenon
machine
Related
information
and standard
state
E-55 Code [442/CB442] Battery Voltage High Error (RH bank)

Trouble Supply voltage abnormally high (RH bank)
442 CB442
Contents of
trouble
Action of
controller
Phenomenon
machine
Related
information
and standard
state
12V140E-3 Series 89
KOMATSU 12V140E-3 Series engine
Form Number : SEN00317-03
©2009 KOMATSU
All Rights Reserved
Printed in Japan 09-09
90

SEN00316-01 40 Troubleshooting: KOMATSU 12V140E-3 Series Engine Form No. SEN00316-01

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SEN00316-01 40 Troubleshooting: KOMATSU 12V140E-3 Series Engine Form No. SEN00316-01

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Verfügbare Formate

SEN00316-01 40 Troubleshooting

KOMATSU 12V140E-3 Series engine

Machine model Serial number

E-1 Code [111/CA111] ECM Critical Internal Failure (LH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to controller power supply

E-2 Code [111/CB111] ECM Critical Internal Failure (RH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to controller power supply

Causes Standard value in normal state/Remarks on troubleshooting

Causes Standard value in normal state/Remarks on troubleshooting

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to charge pressure sensor

Error code Failure code

Causes Standard value in normal state/Remarks on troubleshooting

Error code Failure code

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to oil pressure sensor

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to coolant temperature sensor

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to charge temperature sensor

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to engine oil temperature sensor

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to atmospheric pressure sensor

Causes Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then turn starting switch ON

Circuit diagram related to sensor power supply 2 (5 V)

Causes Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then turn starting switch ON

Circuit diagram related to sensor power supply 2 (5 V)

E-23 Code [234/CA234] Eng. Overspeed (LH bank only)

Causes Standard value in normal state/Remarks on troubleshooting

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to Ne speed sensor power supply

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to Ne speed sensor power supply

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to fuel temperature sensor

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to fuel temperature sensor

E-30 Code [271/CA271] PCV1 Short Error (LH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump PCV1

E-31 Code [271/CB271] PCV1 Short Error (RH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump PCV1

E-32 Code [272/CA272] PCV1 Open Error (LH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump PCV1

E-33 Code [272/CB272] PCV1 Open Error (RH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump PCV1

E-34 Code [273/CA273] PCV2 Short Error (LH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump PCV2

E-35 Code [273/CB273] PCV2 Short Error (RH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump PCV2

E-36 Code [274/CA274] PCV2 Open Error (LH bank)

Causes Standard value in normal state/Remarks on troubleshooting

Circuit diagram related to supply pump PCV2