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SOLUCIONES
Formalize communications between working groups Conduct emergency evacuation and emergency response Prepare for emergencies Solutions
Adhere to safe operating limits and operating limitation drills
Periodically test the Las consecuencias de cualquier Importance
Perform table exercises incidente en particular pueden reducirse
conditions
Crisis of Practice Communication adequacy of plans and the Importance Evaluate RBPS management systems to ensure they are
Controlling access and occupation significativamente con una planificación Sets performance and efficiency
Formalize equipment/ownership of assets and access protocols Criticism exercises, exercises and real answers level of readiness y una respuesta de emergencia efectivas in place and work in a way that protects employees,
indicators to monitor RBPS's almost time
Monitor the status of the team Conducting assessments and audits The trend of incident and incident data to identify effectiveness and address: customers, communities, and physical assets from
Maintaining a good cleanliness Addressing findings and recommendations recurring incidents What indicators to consider (proactive process safety risk. Solutions
Maintain labeling A formal process for investigating incidents including and reactive).How often to collect data.
Maintain lighting personnel, conducting, documenting and tracking What to do to ensure effective RBPS.
Maintain instruments and tools investigations of process security incidents Provides regular health checks on process safety Establishing process safety as a core value
Emphasize observation and attention to detail Management of the resolution and documentation of Importance management systems to identify and correct current Provide strong leadership
Promoting a questioning/learning attitude IMPORTANCIA the recommendations generated by the investigations or emerging deficiencies before they can be Establish and enforce high performance
An audit of the RBPS management system is the
Empowering workers to recognize the dangers systematic review of RBPS management systems to disclosed by an audit or incident. standards
What is it?
Train workers to self-report and peer-to-peer checks Maintaining a reliable practice Planning possible emergencies. verify effective and consistent suitability and Documenting the focus and emphasis of
Establishing standards of conduct Control operations activities implementation. process safety culture
Maintaining responsibility Provide resources to run the plan. WHAT DOES IT Management must ensure that they
As operational activities Maintaining a sense of vulnerability
Solutions
Strive to continually improve Monitor the status of systems and equipment Practice and continuously improve the plan. have set the appropriate parameters to
become more complex, INCLUDE? Empowering people to successfully fulfill
Maintaining fitness for duty Develop required skills/behaviors there must also be an
Train or inform employees, contractors, neighbors, measure the performance of the Process process safety responsibilities
Conduct field inspections Monitor organizational performance and local authorities about what to do, how they will Security elements. Importance
increase in the formality of be notified, and how to report an emergency. An essential aspect of improving process security Deferring the experience
Correct deviations immediately operations to ensure a safe performance is learning from incidents and taking What is it? Ensuring open and effective
Communicate effectively with stakeholders in the communications
and consistent event of an incident. appropriate steps to prevent them from recurring. It is routine evaluation by managing
performance of critical Management must ensure that incidents are Management should ensure that whether management systems are working Set up an interrogation! Learning
Ensuring consistent implementation tasks. consistently reported and investigated and that there is a routine review and as intended and producing the desired environment
Determine types and triggers for preparation practice A lower than adequate identified actions and learnings are implemented in a independent audit of compliance with results as efficiently as possible Encouraging mutual trust
Determine the scope of readiness reviews level of human WHAT DOES IT timely manner. PSM framework expectations. Provide a timely response to process
Involve competent staff performance will adversely INCLUDE? security issues and concerns
Ensuring that preparation practices remain effective affect all aspects of Provide continuous performance
Establish a consistent practice Providing the right people operations. The consequences of an incident can be significantly Deviation monitoring
Develop Competent Staff Involve Appropriate Resources and Staff reduced if the organization is adequately prepared to normalization
Maintaining effective MOC practices Apply the right work process handle potential emergencies. Management must ensure What is it? (gradual erosion of
Define the scope of the MOC system Performing the work of elements diligently that, in the event of incidents, the organization is standards by higher
Manage all sources of change Create item work products adequately prepared to take the necessary actions for the tolerance of
Provide adequate input information to Consider important issues that affect the start protection of the public; staff and contractors; the Periodic review of PSM framework nonconformity)
manage changes Communicate the decisions and actions of the readiness review Importance environment; plant and equipment, and the reputation of compliance is vital to ensure that
Apply appropriate technical rigour to Take risk control measures The execution of the organization. process security performance
the MOC review process Updating process security knowledge and records continues to meet defined objectives.
What is it?
operational and
Make sure MOC reviewers have the Maintain item work records management tasks in a
right experience and tools deliberate and structured Lack of compliance with high safety
Authorize changes The execution of project maintenance and work Investigations of catastrophic events standards. Maintaining a reliable practice
Problems
Solution
manner.
Importance
activities, if not properly managed, can significantly have identified common weaknesses No sense/sense of vulnerability.
Ensure that change authorizers address
Maintaining a reliable practice increase process risk levels. Management should ensure Developing and implementing a
important issues Culture is an organization's value in the process safety culture that are They are poor communications. strong culture
Update records Identify potential change Maintaining a reliable Experience has shown that the that effective work controls, work permits and task risk
system. often factors in other serious Delay or no response to process
frequency of incidents is assessment are put in place and met to control the risks 20 incidents. Monitor and guide culture
Communicate changes to staff situations practice
higher during process arising from work activities. 19 Culture is reflected in the way security issues and concerns.
Take risk control measures Assess potential impacts Conduct appropriate people think and act.
What is it?
Ensuring the integrity of operations requires
Keeping MOC records transitions, such as 18 Culture determines what is
Solutions
Deciding whether to allow preparation reviews commissioning. a commitment of visible leadership and
acceptable and what is not.
change as needed It is important that the process accountability at all levels of the
Culture must evolve and must be
Full follow-up activities Making startup is verified as safe to get organization.
practiced and supported at all
decisions based on started.
The commissioning of new, modified or existing
17 Management must establish safety policy,
provide perspective, set safety performance levels.
preparation results installations and equipment is a high-risk operation. goals, and provide the structure and
Define roles and responsibilities Follow decisions, Importance Ensuring consistent implementation of the
What is it?
Management should ensure that there is a resources to achieve them. standards system
Validate the effectiveness of the program actions, and use of systematic process to verify that the plant and
Control documents Ensures that non-operational Identify when compliance is needed
Solutions preparation results processes are verified in a safe
equipment are in safe condition, and that the staff 16 Operate and maintain a secure Involve competent staff
Perform a job/task analysis is adequately prepared, before commissioning or
Determining minimum requirements (or condition before starting returning to normal operation.
facility Maintaining a reliable practice Providing appropriate inputs to
MOCs are not prioritized. Systematically implement process
essentials) for job candidates again.
safety practices Carry out compliance work standardization activities
Determining what training is needed The MOC process becomes a Recognized And Generally Accepted Good Engineering Practices activities
Carry out compliance enforcement
Institutionalizing knowledge and
Application
Group training in logical programs collection ground for project activities
Manage changes
experience Move forward with decisions, Determine compliance status periodically
Importance
documentation. A system to identify, develop, Minimize legal liability
Develop or acquire training materials
Important accumulation of
PreStartSafetyReview 15 acquire, evaluate, disseminate Establishing bases for the audit actions, and use of compliance as needed and provide a status report to
What is it?
Consider the time needed Compliance with legislation is a management
If a proposed System to ensure that all and provide access to program to determine the results Review the applicability of standards as
shares. fundamental requirement for
Problems
Consider Related Topics modification is applicable standards, codes, compliance of the management
Ensuring training is available The signature/approval process changes introduced are organizations. new information or changes emerge
made to a regulations and laws that affect system
Importance
Initially qualified workers thoroughly examined Management must ensure that the Update compliance documents and reports
is not understood. dangerous process prior to implementation process security. as needed
Regular test workers without proper Introducing any form of change in an organization, if requirements of applicable law are
and are evaluated, Communicate compliance or send
What is it?
Review all qualification requirements review, the risk of a not properly managed, can significantly increase identified, understood, and met.
communicated and compliance assurance records to the
periodically process security coordinated prior to
process security risk levels. Management must ensure
that risks arising from any form of change are
14 1 appropriate external entity
incident could implementation. Applies Maintain item work records
Initial training: before increase systematically identified, evaluated and managed.
to equipment, products,
WHAT'S IT FOR?
operating the process significantly. operating conditions, Ensure that the right
Supplemental upgrade and personnel and 2 information is available Catastrophic process safety incidents are
training: at least every 3 organizational changes. to people who need it. relatively rare, but losses can be devastating. Set goals
years The control of operations depends Continuously improve Learning should be proactive, lessons should Maintaining a reliable practice Appoint a champion
Without an adequate training 13
Importance
Change communication: on having competent persons in knowledge and Identify the final benefits
and performance assurance not be forgotten. Execute activities that help
Application
Maintaining a reliable training, if necessary program, a facility cannot be
position. competence. Only competent people can transform Developing a learning plan
Consistently apply maintain and improve process
Requirements
Importance
practice The means by which Management must ensure that information into knowledge. Promoting a learning organization
Solution
Identify what training is
Contractor training confident that work tasks would
workers demonstrate 3 existing and new staff have the what has been learned. Knowledge management, not information safety competency Maintaining a sense of vulnerability
What is it?
Comprehension be consistently completed to required skills and are fit for work. Evaluate and share results Appoint technology managers
needed acceptable minimum standards, that they understood The control of operations depends on having management, helps organizations understand
Providing effective training verification in accordance with accepted training and can apply competent persons in position. Management and manage risks and remain competitive. Adjust plans Document knowledge
Training should be it in practical must account that existing and new staff have Make sure the information is accessible
Monitor worker performance procedures and practices
documented
situations. the required skills and are fit for work. 12 Provide structure
Push knowledge to the right staff
4 Apply knowledge
Update information
It is an equitable mechanism Promoting person-to-person contact
Maintaining a reliable
What is it?
Contracted employees must have The philosophy that for workers to participate Plan staff transitions
practice It covers the controls and Achieving high levels of process safety recognizes all directly in the protection of
the same level of process security Request knowledge from external sources
Solution
work activities of the company Third parties working on behalf of the organization can commitment. value to the reliable practice Request operational unit needs
support the operations of the 5 available through the unique Involve competent staff
Monitor the Contracted employees play a key affect your operations and reputation. Management Management must align, engage and organization with Performing work Adjust plans
Importance
facilities in a manner consistent empower the entire workforce, in respect to process experience of operating the Providing the right people
Importance
effectiveness of the role in maintaining process safety with the expectations of must ensure that third parties operate consistently and activities Apply proper work processes and
in a plant, and must understand consistently with your organization's process security identifying and managing and the safety activities. process every day.
contractor management process safety and
10 A mechanism for workers to Monitor system create item work products
Application
their role and responsibilities occupational safety of the requirements. security risks of the process.
system access the necessary effectiveness Ensuring that workforce participation
company.
6 information.
Reinforcement of a good
Actively promoting
practices remain effective
Encouraging participation in the
the Workforce
Ensuring consistent 9 culture of process safety.
Participation
Workforce Participation Program
implementation 8 7 Program
Adopting new opportunities to
participate in the workforce
Identify when contractor Establishing and maintaining stakeholder
Maintaining plant and equipment integrity is an trust is a key factor in maintaining an participation program
management is needed Prevent the catastrophic essential requirement for process safety. Publicize the success of the workforce
Involve competent staff release of a hazardous organization's license to operate.
Management must ensure that the necessary Management must identify key stakeholder participation program
material or the sudden
What is it?
Ensuring that practices remain Search for individuals or
inspection and maintenance requirements are groups and develop and maintain a good Sharing information with industry peers will promote
What is it?
effective release of energy and identified and carried out to reduce the likelihood of a organizations who may be better process security for everyone.
working relationship with them,
Importance
Properly select contractors Ensure high availability or The systematic implementation of or believe they may be
activities, such as inspections and significant incident as a result of the failure of the plant understanding and addressing their issues Proactively sharing information with community
Importance
(reliability) of critical
Solution
Establish Expectations, Functions affected by the company's Maintaining a reliable practice Ensuring consistent implementation
and Responsibilities for the Maintaining a reliable practice security or utility systems testing necessary to ensure the or equipment. and concerns. operations and involve
stakeholders and government will build trust and
Involve competent staff
Enrollment and Performance of Identify equipment and systems that prevent or mitigate the equipment will be appropriate for them in a dialogue about
engagement. Identify communication and
By promoting openness and responsiveness, an Maintaining effective practices
Application
the Security Program that are within the scope of asset effects of such events. its intended implementation process safety. outreach needs Identify relevant stakeholders
Ensure that contractor staff are throughout your life effective outreach program will increase the Carry out
integrity confidence of all stakeholders in the company. Defining the right scope
properly trained Schedule and assign ITPM tasks" communication/scope Identify appropriate communication pathways
Fulfilling the company's MECHANICAL ASSET Accurate records and information are activities Developing appropriate communication tools
responsibilities to safety Develop and maintain knowledge, Reliability essential for identifying, assessing, and
INTEGRITY INTEGRITY Moving forward with Sharing appropriate information
What is it?
performance skills, procedures and tools Process safety performance is improved by managing risk to process safety. The knowledge element Maintain external relationships
Audit contractor selection Ensuring continuous fitness for using robust standards and safe working Management must ensure that the covers those work commitments and actions Follow-up commitments with stakeholders and
process purpose" The probability of A system to ensure that A system to secure Safe working practices typically control hot practices. Management must ensure that information required for the operation is activities associated with receive feedback
Understanding risk depends on
What is it?
Addressing equipment failures and an element being equipment used to equipment is work, stored energy (locking/labeling), required standards and safe working identified, available, and up-to-date. the compilation, Sharing stakeholder concerns with management
suitable for your opening of vessels or process lines, entering practices, to support project, maintenance accurate and complete process
used as expected cataloguing and making Document Disclosure Meetings
Solution
deficiencies process, store or and operation activities, are identified, A fundamental requirement of any safety information and
(designed) when manage HHCs is intended confined space, and similar operations. As available of a specific set of Maintaining a reliable
Analyze data necessary. application well as other very dangerous routine developed and applied consistently. process safety system is risk data relating to processes
understanding the importance of
designed, built, installed that information (process safety practice
Importance
throughout your life operations. identification and assessment. that are normally recorded
and maintained to Knowledge of the process
MATERIAL
knowledge).
HAZARDS
Management must ensure that a in printed or electronic Flammability
minimize the risk of comprehensive risk assessment process Process knowledge also supports Reactivity Ensuring consistent implementation
releases of such format. catalog in a way that
Importance adequately identifies, assesses and other elements of RBPS, such as Toxicity Defining the scope
chemicals The operation of the facilities within the procedures, training, asset facilitates recovery
established parameters and in accordance manages risks arising from the Corrosivity Protect and update Comprehensively document the dangers of
organization's operations. integrity, change management, chemical reactivity and incompatibility
with the legislation is an essential aspect of and incident investigation. process knowledge Assign responsibilities to competent staff
Maintaining a reliable practice process safety. Management should ensure Using process knowledge Make information available and provide
Maintaining a reliable practice Non-routine work
Identifying what operating procedures
that the manuals and operating procedures What is it?
Solution
structure
Effectively control non-routine work increases risk and
are needed
necessary to support operations are Protecting knowledge from unintentional loss
can lead to identified, available, accurate, up-to-date,
Solution
make a catastrophic Use procedures to improve human encompasses all activities involved in hazard Document information in a user manual
event more likely. performance identification and risk assessment for What can go wrong? Controlling or limiting access to outdated
Make sure the procedures are How is it? employees, the public and the environment How bad is it?. documents
LINE BREAK maintained on the premises, throughout their life cycle, to What are the odds of it Research and development: What if, Ensuring accuracy
HOT WORK Start start control risk within the organization's Tolerable happening? Protect against involuntary change
PERMISSION level. checklists, consequence analysis (for
OPERATIONAL PHASES
Temporary operations laboratory operation) Protect against physical (or electronic) removal
• Describe the process, hazards, or bad faith.
Normal shutdown tools, protective equipment and Conceptual design: Analysis of the
Develop a written program description/policy. Support efforts to properly manage change
Determine the scope of the asset information element fire prevention exposure of workers Emergency stop controls consequences (for team design), Maintaining a reliable practice Ensuring awareness
and protection and protection against Normal operation • Provide troubleshooting Pilot plant: What if, checklists, HAZOP, Identify hazards and assess risks
BASE design and ITPM standards tasks Emergency operations CRITICAL RISKS risk matrices, LOPA Make sure the process knowledge remains
Updating practices based on new knowledge requirements. spills/release. instructions, emergency Assess risks and make risk-based decisions useful
Methodologies
Start-up after gear change or shutdown, and special situations Detailed engineering: What if,
Establish a means to disseminate information and facilitate Ensuring consistent implementation Establish management controls emergency change • Describe the tasks needed to
ALARP checklists, HAZOP, TLC, ETA, risk Follow through the results of the evaluation
Solution
continuous improvement of practices at the unit level Defining the scope Format and content of the control procedure "as low as
Specify when safe working Control documents safely start, operate, and shut matrices, LOPA, QRA
Integrating the asset integrity element with other goals reasonably Construction and commissioning: What
Identify the equipment! Systems for Inclusion in the Asset Integrity procedures are applied in the Perform task analysis down processes, including Possible"
Element installation lifecycle Determine what procedures are needed and their
SAFETY AND HEALTH OPERATING LIMITS emergency shutdown Fires if, checklists, HAZOP (procedures)
Develop an ITPM plan Involve Competent Personnel CONFINED appropriate level of detail CONSIDERATIONS • Formatted instructions Explosions Process modifications: HAZOP (on
Update the ITPM plan when equipment conditions change Develop safe working procedures, Address all modes of operation Toxic releases modification – equipment and
permits, checklists and other
SPACE Environmental procedures)
Develop procedures for inspection, testing, repair and other critical Use an appropriate format Document the Risk Management System Understood
maintenance activities written standards ENTRANCE POWER/ELECTRICAL Ensure that the procedures describe the expected Consequences of NO OPERATIONAL PROCEDURES pollution Dismantling: What if, checklists, HAZOP
Dedicate yourself to HIRA's activities in the Project or Process Lifecycle
LOCK-LTT (procedures).
Train employees and contractors Train employees and contractors system response, how to determine whether a step The dangers of deviation
Control measures
Clearly define the analytical scope of HIREs and ensure adequate coverage
Make sure the inspectors have the right certifications Controlling access to particularly or task was successful, and chemicals Determining the physical scope of the risk system
Providing the right tools dangerous areas adequate Possible consequences associated with errors or Steps to correct TYPES OF FIRES Involve competent staff
Conduct initial inspections and testing as part of plant Enforce the use of safe working atmospheres and omissions" deviations An installation cannot be certain that the Making consistent risk judgments
procedures, permits and other rules unexpected Address Safe's operating limits and the consequences intended procedures and methods are used by
commissioning collapse protection presence or Make sure risk practices remain effective
Conduct tests and inspections systems of deviation of safe operating limits each operator. Collect and use appropriate data to identify hazards and assess risks
release of energy. Steering limit conditions for operation FUNCTIONAL SAFETY Or even that an individual operator will
Execute calibration, adjustment, preventive maintenance and repair Explosion of clouds of steam Select Appropriate HIRA Methods
Explosions
activities Provide clear and concise instructions CONSIDERATIONS consistently execute a particular task as BLEVE Ensuring that HIRA participants have the right experience
Plan, control and execute maintenance activities Supplement procedures with checklists intended. Pool Fire Dust explosion Perform HIRA activities at the appropriate level of technical rigor in line with the life cycle stage
Ensuring the quality of repair parts and maintenance materials Make effective use of images and diagrams Flash Fire Physical explosion of overpressure and the process information available
Make sure that reviews, repairs, and testing don't undermine safety Develop written procedures to control temporary or Instrumented
Jet Fire Steam phase or condensed phase Prepare a comprehensive HIRA report
Quickly address the conditions that can lead to failure non-routine operations Safety Systems
Fireball decompositions Apply risk tolerance criteria
Review test and lnspection reports Group tasks into a logical manual and their
Dust Fire Select appropriate risk control measures
Examine the results to identify broader issues Exchange-related procedures Functions Communicate important results to management
Investigate chronic failures using a structured methodology Validate procedures and ensure that actual practice Document residual risk
Plan maintenance and repair activities conforms to the necessary practice Resolve recommendations and track the completion of actions
Collect and analyze data Use the Procedures when Training Communicating results internally
Adjust frequencies and inspection methods All organization managers responsible for Communicating results externally
Carry out additional inspections or tests as needed consistently following procedures Maintain risk assessment records
Plan replacements or other corrective actions Make sure procedures are available
Archive data Manage changes
Use the Procedures;
Correct errors and omissions at an opportune time
Periodically review all operational procedures