Bulkhead Module (32A module)

Component Location and Identification

Bulkhead
Control
Module
Mo d ule L oc a tio n

System Function
The Bulkhead Module (BHM) is a microcontroller with flash memory. Each BHM
is programmed and configured with reference parameters for a specific serial
number truck. If required, this module can be reprogrammed through the J1939
data bus after it is installed on the truck. The BHM supports both the J1939 and
J1587 databuses.
The BHM mounts through a hole in the bulkhead and has harness connections both
in the engine compartment and cab interior. The BHM uses Field Effect
Transistors (FET) to monitor current flow and protect the module circuits. These
transistors disconnect circuits if current flow becomes too high.
There are two versions of the Bulkhead Module:
32A-001 Standard Bulkhead Multiplexing Unit
32A-002 Upgraded Bulkhead Multiplexing Unit
The Upgraded BHM is required with any of the following options:
• Fuel/water separator with indicator
• Air Dryer
• Heated Mirrors
Data code 32A-002 should be specified if any of the above listed options will be
installed locally.
Inputs to the BHM may include:
Battery
Ignition Switch
Hazard Switch
Headlamp Switch
Horn Switch
Panel Lamp Decrease
Alternator Charging
Up to5 Smart Switches
Passenger Door Open
Bottom of Clutch Switch
Fuel Water Separator
Air Filter Restriction
Driver Door Open Switch
Panel Lamp Increase
A/C Clutch Request
Fuel Level (Future)
Top of Clutch Switch
Back Up Switch
Washer Level
J1939 & J1587 Data Buses

Outputs from the BHM may include:

Accessory Power-(HVAC, Radio) Utility Light/Spot Light
Dome Lamps Wake Up ICU
Ignition (VCU, Engine, ABS, Left High Beam
Transmission, Fuel Water Separator)
Left Low Beam Clearance Lamps
Tail Lamps/License Plate Lamp Wiper High
Wiper Low Washer Pump
A/C Clutch Starter Relay
Horn Panel Lamps
Cigar Lighter Left/Right Heated Mirrors
J1939 & J1587 Data Buses
Bulkhead Module 54.01
Specifications

Specifications
For an isometric view of the Bulkhead Module see 4
Fig. 1.
5
For a side view of the Bulkhead Module with pinout
assignments see Fig. 2. 3

For connector B1 forward chassis harness pinouts, see

Table 1. 6
2
For connector B2 engine harness pinouts, see Table 2.
7
For connector B3 frontwall harness pinouts, see Ta- 1
ble 3.
For connector B4 frontwall harness pinouts, see Ta-
ble 4. 8
For connector B5 dash harness pinouts, see Table 5.
09/26/2001 f543870
For connector B6 dash harness pinouts, see Table 6. 1. Connection B1, Forward Chassis Harness
For connector B7 dash harness pinouts, see Table 7. 2. Connection B2, Engine Harness
3. Connection B3, Frontwall Harness
4. Connection B4, Frontwall Harness
5. Frontwall
6. Connection B5, Dash Harness
7. Connection B6, Dash Harness
8. Connection B7, Dash Harness
Fig. 1, Bulkhead Module (isometric view)

Connector B1 Forward Chassis Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B1-A Fuel Level Sensor Input Analog Input – X X
B1-B Module Wake-Up Signal Digital Input – X X
B1-C Spare Digital Input 4 Digital Input – X X
B1-D – – – – –
B1-E Main Ground Feed Module Ground – X X
B1-F Fuel/Water Sensor Ignition Power Digital Output 10mA X X
B1-G Fuel Level Sensor Ground Feed Signal Ground – X X
B1-H J1708+ Data Bus Connection Data Bus Connection – X X
B1-J Battery Power Feed 5 Module Power 30 X –
B1-K Tail Lamps / License Plate Lamp/ Digital Output
2.3 X X
Trailer Tail Relay Signal
B1-L Left High Beam Digital Output 5.6 X X
B1-M Fuel/Water Separator
Digital Input – X X
(Spare Digital Input 5)

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54.01 Bulkhead Module
Specifications

A B C D A B C D E F 5

H G F E
A B C D
E F G H G H J K L M
3

1A 2A 3A 4A 5A 6A 7A 8A 9A10A11A12A
1B 2B 3B 4B 5B 6B 7B 8B 9B10B11B12B
2
A B C D E F G
H J K L M N P

1A 2A 3A 4A 5A 6A 7A 8A 9A10A11A12A
1B 2B 3B 4B 5B 6B 7B 8B 9B10B11B12B
1
S R P N M L K J
H G F E D C B A

08/23/2001 f543868
1. Connection B1, Forward Chassis Harness 5. Connection B5, Dash Harness
2. Connection B2, Engine Harness 6. Connection B6, Dash Harness
3. Connection B3, Frontwall Harness 7. Connection B7, Dash Harness
4. Connection B4, Frontwall Harness
Fig. 2, Bulkhead Module (side view) With Pinout Assignments

Connector B1 Forward Chassis Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B1-N Battery Power Feed 3 Module Power 30 X X
B1-P ABS Ignition Power Digital Output 1.5 X X
B1-R Left Low Beam Digital Output 4.8 X X
B1-S J1708– Data Bus Connection Data Bus Connection – X X
Table 1, Connector B1 Forward Chassis Harness Pinouts

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Bulkhead Module 54.01
Specifications

Connector B2 Engine Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B2-A J1708+ Data Bus Connection Data Bus Connection – X X
B2-B J1939+ Data Bus Connection Data Bus Connection – X X
B2-C J1708+ Data Bus Connection Data Bus Connection – X X
B2-D J1708– Data Bus Connection Data Bus Connection – X X
B2-E – – – – –
B2-F – – – – –
B2-G Backup Switch
Digital Input – X X
(Spare Digital Input 3)
B2-H J1708– Data Bus Connection Data Bus Connection – X X
B2-J J1939– Data Bus Connection Data Bus Connection – X X
B2-K Engine ECU Ignition Power Digital Output 1.5 X X
B2-L Transmission ECU Ignition Power Digital Output 1.5 X X
B2-M A/C Clutch Digital Output 5 X X
B2-N – – – – –
B2-P Alternator Charging Digital Input – X X
Table 2, Connector B2 Engine Harness Pinouts

Connector B3 Frontwall Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B3-A J1939– Optional Data Bus
Data Bus Connection – X X
Connection
B3-B J1939+ Optional Data Bus
Data Bus Connection – X X
Connection
B3-C Wiper Parked Position Digital Input – X X
B3-D Main Battery Power Feed 1 Module Power 30 X X
B3-E Horn Digital Output 12.2 X X
B3-F Wiper Motor High Speed Digital Output 4.1 X X
B3-G Washer Pump Digital Output 4.6 X X
B3-H Wiper Motor Low Speed Digital Output 2.8 X X
Table 3, Connector B3 Frontwall Harness Pinouts

Connector B4 Frontwall Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B4-A Air Filter Restriction Digital Input – X X
B4-B Starter (Mag) Relay Signal Digital Output 3 X X

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54.01 Bulkhead Module
Specifications

Connector B4 Frontwall Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B4-C Main Ground Feed Module Ground – X X
B4-D Spare Digital Input 2 Digital Input – X X
B4-E Right-Hand Heated Mirror Digital Output
5 X –
(Spare Digital Output)
B4-F Left-Hand Heated Mirror Digital Output
5 X –
(Spare Digital Output)
B4-G Main Battery Feed 2 Module Power 30 X X
B4-H Module Wake-Up Signal Digital Input – X X
B4-J – – – – –
B4-K Main Battery Feed 4 Module Power 30 X X
B4-L Washer Fluid Level
Digital Input – X X
(Spare Digital Input 8)
B4-M Air Dryer Digital Output
8.5 X –
(Spare Digital Output)
Table 4, Connector B4 Frontwall Harness Pinouts

Connector B5 Dash Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B5-A Dome Lamps Battery Digital Output 5 X X
B5-B Dome Lamps Switched Digital Output 5 X X
B5-C Clearance Lamps (Cab) Digital Output 1.6 X X
B5-D Instrument Cluster Wake-Up Digital Output 3.04 X X
B5-E Air Dryer Digital Output
8.5 X –
(Spare Digital Output)
B5-F Cigar Lighter Digital Output 15 X X
B5-G Other Ignition Power Digital Output
8 X X
(Spare Digital Output)
B5-H Panel Lamps Digital Output 9.5 X X
Table 5, Connector B5 Dash Harness Pinouts

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Bulkhead Module 54.01
Specifications

Connector B6 Dash Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B6-A1 Ignition Switch ACCESSORY
Digital Input – X X
Position
B6-A2 Module Wake-Up Signal Digital Input – X X
B6-A3 Ignition Switch ON Position Digital Input – X X
B6-A4 – – – – –
B6-A5 Ignition Switch CRANK Position Digital Input 3 X X
B6-A6 Passenger Door Open
Digital Input – X X
(Spare Digital Input 10)
B6-A7 Driver Door Open Digital Input – X X
B6-A8 VCU Ignition Power Digital Output 2 X X
B6-A9 HVAC Accessory Power Digital Output 3.4 X X
B6-A10 Radio Accessory Power Digital Output 0.1 X X
B6-A11 J1708– Data Bus Connection Data Bus Connection – X X
B6-A12 J1708+ Data Bus Connection Data Bus Connection – X X
B6-B1 Horn Switch Digital Input – X X
B6-B2 Top of Clutch Switch Digital Input
– X X
(Spare Digital Input 7)
B6-B3 Bottom of Clutch Switch Digital Input
– X X
(Spare Digital Input 6)
B6-B4 – – – – –
B6-B5 Panel Lamps Increase Digital Input – X X
B6-B6 Panel Lamps Decrease Digital Input – X X
B6-B7 A/C Clutch Request Digital Input – X X
B6-B8 Hazard Switch Digital Input – X X
B6-B9 Headlamp Switch PARK Position Digital Input – X X
B6-B10 Headlamp Switch ON Position Digital Input – X X
B6-B11 Headlamp Switch ON 2 Position Digital Input – X X
B6-B12 – – – – –
Table 6, Connector B6 Dash Harness Pinouts

Connector B7 Dash Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B7-A1 Smart Switch Backlighting Digital Output 0.5 X X
B7-A2 Smart Switch 3 ID 1 Analog Input – X X
B7-A3 Smart Switch 3 ID 2 Analog Input – X X

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54.01 Bulkhead Module
Specifications

Connector B7 Dash Harness Pinouts

Normal Current
Upgraded Standard
Connector Pin Signal Name Signal Type (in Amps)
B7-A4 Smart Switch 3 Input Analog Input – X X
B7-A5 Smart Switch 3 Indicator Digital Output 20mA X X
B7-A6 Smart Switch 4 ID 1 Analog Input – X X
B7-A7 Smart Switch 4 ID 2 Analog Input – X X
B7-A8 Smart Switch 4 Input Analog Input – X X
B7-A9 Smart Switch 4 Indicator Digital Output 20mA X X
B7-A10 Smart Switch 5 ID 1 Analog Input – X X
B7-A11 Smart Switch 5 ID 2 Analog Input – X X
B7-A12 Smart Switch Battery Power Digital Output 0.2 X X
B7-B1 Smart Switch 1 ID 1 Analog Input – X X
B7-B2 Smart Switch 1 ID 2 Analog Input – X X
B7-B3 Smart Switch 1 Input Analog Input – X X
B7-B4 Smart Switch 1 Indicator Digital Output 20mA X X
B7-B5 Smart Switch 2 ID 1 Analog Input – X X
B7-B6 Smart Switch 2 ID 2 Analog Input – X X
B7-B7 Smart Switch 2 Input Analog Input – X X
B7-B8 Smart Switch 2 Indicator Digital Output 20mA X X
B7-B9 Main Ground Feed Ground – X X
B7-B10 Smart Switch 5 Indicator Digital Output 20mA X X
B7-B11 Smart Switch 5 Input Analog Input – X X
B7-B12 – – – – –
Table 7, Connector B7 Dash Harness Pinouts

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