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OWNER’S MANUAL
LTK125
B0P-F8199-E0
EAU46094
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB0PE0E0.book Page 1 Wednesday, October 17, 2018 8:48 AM
Introduction
EAU10114
WARNING
Please read this manual carefully and completely before operating this scooter.
UB0PE0E0.book Page 1 Wednesday, October 17, 2018 8:48 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUN0430
LTK125
OWNER’S MANUAL
©2019 PT Yamaha Indonesia Motor
Manufacturing
1st edition, December 2018
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
UB0PE0E0.book Page 1 Wednesday, October 17, 2018 8:48 AM
Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Tires .............................................. 7-17
checks ...............................................5-1 Cast wheels .................................. 7-19
Safety information............................ 2-1 Checking the front brake lever
Further safe-riding points ............... 2-5 Operation and important riding free play..................................... 7-19
Helmets .......................................... 2-6 points .................................................6-1 Adjusting the rear brake lever
Starting the engine..........................6-1 free play..................................... 7-20
Description ....................................... 3-1 Starting off ......................................6-2 Checking the front brake pads
Left view ......................................... 3-1 Acceleration and deceleration ........6-2 and rear brake shoes ............... 7-21
Right view....................................... 3-2 Braking............................................6-3 Checking the brake fluid level ...... 7-21
Controls and instruments ............... 3-3 Tips for reducing fuel Changing the brake fluid ............. 7-22
consumption................................6-3 Checking the V-belt ...................... 7-22
Instrument and control functions... 4-1 Engine break-in ...............................6-3 Checking and lubricating the
Main switch/steering lock............... 4-1 Parking ............................................6-4 cables........................................ 7-23
Keyhole shutter .............................. 4-2 Checking and lubricating the
Indicator lights and warning Periodic maintenance and throttle grip and cable ............... 7-23
lights............................................ 4-2 adjustment ........................................7-1 Lubricating the front and rear
Multi-function meter unit ................ 4-3 Tool kit ............................................7-1 brake levers............................... 7-23
Handlebar switches........................ 4-6 Periodic maintenance chart for the Checking and lubricating the
Front brake lever ............................ 4-7 emission control system..............7-2 centerstand and sidestand........ 7-24
Rear brake lever ............................. 4-7 General maintenance and Checking the front fork................. 7-25
Rear brake lever lock...................... 4-7 lubrication chart...........................7-3 Checking the steering................... 7-25
Fuel tank cap ................................. 4-8 Removing and installing panels ......7-8 Checking the wheel bearings ....... 7-26
Fuel................................................. 4-9 Checking the spark plug .................7-9 Battery .......................................... 7-26
Catalytic converter ....................... 4-10 Engine oil and oil strainer..............7-11 Replacing the fuses ...................... 7-27
Kickstarter ................................... 4-11 Why Yamalube ..............................7-13 Headlights..................................... 7-28
Seat ............................................. 4-11 Final transmission oil.....................7-13 Replacing an auxiliary light bulb... 7-28
Helmet holders ............................. 4-11 Air filter and V-belt case air filter Replacing a front turn signal
Storage compartments................. 4-12 elements ....................................7-14 light bulb.................................... 7-29
Power outlet ................................ 4-13 Checking the throttle grip Replacing a tail/brake light bulb
Sidestand ..................................... 4-14 free play .....................................7-17 or a rear turn signal light bulb ... 7-29
Ignition circuit cut-off system....... 4-15 Valve clearance .............................7-17 Troubleshooting............................ 7-30
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Table of contents
Troubleshooting chart ...................7-31
Specifications....................................9-1
Index ................................................11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1,2 3
1-1
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1 2
1-2
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Safety information
EAU1026B
z Never operate a scooter without conspicuous appears to be very
proper training or instruction. Take effective in reducing the chance of
a training course. Beginners this type of accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized scooter dealer to find out • Use extra caution when you are
ation of your scooter. about the training courses nearest approaching and passing
Scooters are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for scooter accidents to
techniques as well as the expertise of Perform the pre-operation checks occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this scooter. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a scooter with-
z Obtain thorough instructions from an accident or equipment damage. out proper knowledge. Contact
a competent source on all aspects See page 5-1 for a list of pre-operation an authorized scooter dealer to
of scooter operation. checks. inform you on basic scooter
z Observe the warnings and mainte- z This scooter is designed to carry maintenance. Certain mainte-
nance requirements in this Own- the operator and a passenger. nance can only be carried out
er’s Manual. z The failure of motorists to detect by certified staff.
z Obtain qualified training in safe and recognize scooters in traffic is
and proper riding techniques. the predominating cause of auto-
z Obtain professional technical ser- mobile/scooter accidents. Many
vice as indicated in this Owner’s accidents have been caused by
Manual and/or when made neces- an automobile driver who did not
sary by mechanical conditions. see the scooter. Making yourself
2-1
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Safety information
z Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur- z The posture of the operator and ries. The use of a safety helmet is the 2
rent driver’s license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your • The operator should keep both z Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and z Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat z The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless z Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
z Many accidents have been feet on the passenger footrests. control levers or wheels and cause
caused by error of the scooter op- z Never ride under the influence of injury or an accident.
erator. A typical error made by the alcohol or other drugs. z Always wear protective clothing
operator is veering wide on a turn z This scooter is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- z A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning z Do not run engine outdoors where z Cargo and accessory weight
All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to
monoxide, a deadly gas. Breathing a building through openings such the scooter as possible. Securely
2 carbon monoxide can cause head- as windows and doors. pack your heaviest items as close
aches, dizziness, drowsiness, nausea, to the center of the vehicle as pos-
confusion, and eventually death. Loading sible and make sure to distribute
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your the weight as evenly as possible
less, tasteless gas which may be scooter can adversely affect stability on both sides of the scooter to
present even if you do not see or smell and handling if the weight distribution minimize imbalance or instability.
any engine exhaust. Deadly levels of of the scooter is changed. To avoid the z Shifting weights can create a sud-
carbon monoxide can collect rapidly possibility of an accident, use extreme den imbalance. Make sure that
and you can quickly be overcome and caution when adding cargo or acces- accessories and cargo are se-
unable to save yourself. Also, deadly sories to your scooter. Use extra care curely attached to the scooter be-
levels of carbon monoxide can linger when riding a scooter that has added fore riding. Check accessory
for hours or days in enclosed or poorly cargo or accessories. Here, along with mounts and cargo restraints fre-
ventilated areas. If you experience any the information about accessories be- quently.
symptoms of carbon monoxide poi- low, are some general guidelines to fol- • Properly adjust the suspension
soning, leave the area immediately, get low if loading cargo to your scooter: for your load (suspension-ad-
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- justable models only), and
MENT. senger, accessories and cargo must check the condition and pres-
z Do not run engine indoors. Even if not exceed the maximum load limit. sure of your tires.
you try to ventilate engine exhaust Operation of an overloaded vehicle • Never attach any large or heavy
with fans or open windows and could cause an accident. items to the handlebar, front
doors, carbon monoxide can rap- fork, or front fender. Such items
idly reach dangerous levels. Maximum load: can create unstable handling or
z Do not run engine in poorly venti- 146 kg (322 lb) a slow steering response.
lated or partially enclosed areas z This vehicle is not designed to
When loading within this weight limit,
such as barns, garages, or car- pull a trailer or to be attached to
keep the following in mind:
ports. a sidecar.
2-3
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Safety information
Genuine Yamaha Accessories products or having other modifications • Bulky or large accessories may
Choosing accessories for your vehicle performed to your vehicle that change seriously affect the stability of
is an important decision. Genuine any of the vehicle’s design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift 2
able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when
to Yamaha manufacture parts and ac- as well as those provided under “Load- passing or being passed by
cessories or offer other modifications ing” when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in z Never install accessories or carry • Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your scooter. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob- z Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and • Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the scooter’s electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accesso- are added to the handlebar or
ries or modifications are not suitable front fork area, they must be as
because of potential safety hazards to lightweight as possible and
you or others. Installing aftermarket should be kept to a minimum.
2-4
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Safety information
Aftermarket Tires and Rims cation for the straps carefully so EAU57600
The tires and rims that came with your the straps will not rub against Further safe-riding points
scooter were designed to match the painted surfaces during transport. z Be sure to signal clearly when
2 performance capabilities and to pro- z The suspension should be com- making turns.
vide the best combination of handling, pressed somewhat by the tie- z Braking can be extremely difficult
braking, and comfort. Other tires, rims, downs, if possible, so that the on a wet road. Avoid hard braking,
sizes, and combinations may not be scooter will not bounce exces- because the scooter could slide.
appropriate. Refer to page 7-17 for tire sively during transport. Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires. z Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in z Be careful when passing parked
another vehicle. cars. A driver might not see you
z Remove all loose items from the and open a door in your path.
scooter. z Railroad crossings, streetcar rails,
z Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
z Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper z The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo-
2-5
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Safety information
z Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
z Do not carry too much luggage on your chances of a severe head injury or
the scooter. An overloaded scoot- death in the event of an accident. The
er is unstable. Use a strong cord majority of fatalities from motorcycle or
to secure any luggage to the carri- scooter accidents are the result of
er (if equipped). A loose load will head injuries. The use of a safety hel-
affect the stability of the scooter met is the single most critical factor in ZAUU0003
and could divert your attention the prevention or reduction of head in-
juries. Wrong usage
from the road. (See page 2-3.)
Safety information
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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Description
EAU32221
Left view
1 2 3 4
9,10 8 7 65
1. Fuel tank cap (page 4-8) 9. Engine oil drain bolt A (page 7-11)
2. Rear storage compartment (page 4-12) 10.Engine oil drain bolt B (page 7-11)
3. Owner’s tool kit (page 7-1)
4. Air filter element (page 7-14)
5. Final transmission oil filler cap (page 7-13)
6. Final transmission oil drain bolt (page 7-13)
7. Kickstarter (page 4-11)
8. V-belt case air filter element (page 7-14)
3-1
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Description
EAU32231
Right view
1 2 3,4 5 6 7 8
10 9
1. Rear turn signal light (page 7-29) 9. Spark plug (page 7-9)
2. Tail/brake light (page 7-29) 10.Engine oil filler cap (page 7-11)
3. Battery (page 7-26)
4. Fuse box (page 7-27)
5. Power outlet (page 4-13)
6. Front turn signal light (page 7-29/7-29)
7. Auxiliary light (page 7-28)
8. Headlight (page 7-28)
3-2
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Description
EAU32241
7 6
1. Rear brake lever (page 4-7)
2. Left handlebar switches (page 4-6)
3. Multi-function meter unit (page 4-3)
4. Right handlebar switches (page 4-6)
5. Front brake lever (page 4-7)
6. Throttle grip (page 7-17)
7. Main switch (page 4-1)
3-3
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4-1
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1 2
3
2
1 4
1. Push.
2. Turn.
Push the key in, and then turn it to 1. “PUSH SHUT” button
1. Turn signal indicator light “ ”
“OFF” while still pushing it. 2. Shutter key
EWAU0042
2. Engine trouble warning light “ ”
Insert the shutter key into the keyhole 3. High beam indicator light “ ”
WARNING
z Never turn the key to “OFF” or shutter receptacle as shown, and then
EAU11032
“LOCK” while the vehicle is turn the key to the right to open the Turn signal indicator lights “ ”
moving; otherwise, the electri- keyhole shutter. and “ ”
cal systems will be switched off, Each indicator light will flash when its
which may result in loss of con- To close the keyhole shutter corresponding turn signal lights are
trol or an accident. Press the “PUSH SHUT” button to flashing.
z If the vehicle turns over, and af- close the keyhole shutter.
EAU11081
ter placing it upright, ensure High beam indicator light “ ”
that there is no fuel leakage. If This indicator light comes on when the
fuel is leaking, have a Yamaha high beam of the headlight is switched
dealer check the vehicle. on.
4-2
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WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing 1. Speedometer
settings while riding can distract the The speedometer shows the vehicle’s
operator and increase the risk of an traveling speed.
accident.
The multi-function meter unit is
equipped with the following:
z a speedometer
4-3
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4-4
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The tripmeter shows the total distance This meter shows the current charge
traveled since it was last reset. state of the battery.
z Over 12.8 V Full charge
TIP
z Under 12.7 V Charging is required.
The tripmeter will reset and continue
counting after 9999.9 is reached. To TIP
reset the tripmeter, while it is being dis- If the battery voltage is less than 9.0 V,
1 played, press the “RESET/SELECT” “_ _._” will be displayed.
1. Odometer button for at least one second.
The odometer shows the total distance
traveled by the vehicle.
TIP
The odometer will lock at 999999 and
cannot be reset.
4-5
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EAU12722
Start switch “ ”
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 6-1 for starting instructions prior
1 to starting the engine.
2
1. Hazard switch “ / ”
2. Start switch “ ”
4-6
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Front brake lever Rear brake lever Rear brake lever lock
This vehicle is equipped with a rear
brake lever lock.
1 1
2
1
4-7
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WARNING 4
Never apply the rear brake lever lock
while the vehicle is moving, other-
wise loss of control or an accident 1. Turn.
may result. Make sure that the vehi- 2. “FUEL” button
cle is stopped before applying the
rear brake lever lock.
4-8
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4-10
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2 1
1. Kickstarter 1. Helmet holder
If the engine fails to start by pushing 1 The helmet holders are located under
the start switch, try to start it by using the seat.
the kickstarter. To start the engine, fold
1. Seat lock
out the kickstarter lever, move it down 2. Seat
To secure a helmet to a helmet hold-
lightly with your foot until the gears en- er
gage, and then push it down smoothly 2. Push the “SEAT” button to open 1. Open the seat. (See page 4-11.)
but forcefully. the seat. 2. Attach a helmet to a helmet hold-
er, and then securely close the
To close the seat seat. WARNING! Never ride with
Push the rear of the seat down to lock a helmet attached to the helmet
it in place. holder, since the helmet may hit
TIP objects, causing loss of control
and possibly an accident. [EWA10162]
Make sure that the seat is properly se-
cured before riding.
4-11
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NOTICE
z Do not leave the seat open for
an extended period of time, oth-
erwise the light may cause the
battery to discharge.
z Since the storage compartment
1. Rear storage compartment
may get wet when washing the
vehicle, wrap any articles stored
TIP
in the compartment in a plastic
z Some helmets cannot be stored in
bag.
the rear storage compartment be-
z To avoid humidity from spread-
cause of their size or shape.
ing through the storage com-
z Do not leave your scooter unat-
partment and to discourage
tended with the seat open.
possible mold growth, wrap wet
z The interior of the rear storage
articles in a plastic bag before
compartment lies outside the op-
storing them in the compart-
erating range of the smart key. If
ment.
the rear storage compartment is
4-12
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4-13
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WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
4-14
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4-15
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4-16
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE
5-1
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5-2
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EWA10272
Avoid puddles because they may be WARNING
WARNING deeper than expected. Before starting the engine, make
Failure to familiarize yourself with sure that the vehicle is placed on the
the controls can lead to loss of con- centerstand.
trol, which could cause an accident ECA10251
or injury. NOTICE
6 See page 6-3 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
6-1
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6-2
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6-3
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6-4
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7-1
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TIP
z The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
z From 20000 km, repeat the maintenance intervals starting from 4000 km.
z Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUU1294
7-2
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7-3
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7-4
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• Change.
21 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
22 * Engine oil strainer • Clean. √ √
7-5
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TIP
z Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
z V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
z V-belt
• The V-belt should be checked at the initial 8000 km (5000 mi) and every 4000 km (2500 mi) thereafter. Replace the
V-belt if any damage or wear is found. The V-belt needs to be replaced every 25000 km (16000 mi) even if there is
no wear or damage.
z Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. After dissembling the brake master cylinders and cal-
ipers, always change the brake fluid. 7
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hose every four years and if cracked or damaged.
z Fuel system service
• Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as
the valves and piston rings, as well as to the exhaust system.
• Replace the fuel filler cover every two years or if cracked or damaged.
• Check the fuel filter if clogged or damaged every 12000 km (7500 mi).
z Battery service
• Check the condition and service every 3 months.
• Recharge the battery immediately if the voltage is less than 12.4 V.
• If the battery tends to discharge, replace it immediately.
7-6
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7-7
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1. Panel A
2. Panel B (with rear storage compartment)
3
1
1. Panel B (with rear storage compartment)
EAUN2561
2. Bolt
3. Screw
Panel A
2 To install the panel
3 1. Place the panel (with rear storage
To remove the panel
Remove the screws from panel A, and 1. Panel A
compartment) in the original posi-
then pull the panel off. 2. Projection tion, and then install the screws
3. Hole and bolts.
2. Close the seat.
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7-9
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1. Clean the surface of the spark Engine oil and oil strainer
plug gasket and its mating sur- The engine oil level should be checked
face, and then wipe off any grime before each ride. In addition, the oil
from the spark plug threads. must be changed and the oil strainer
2. Install the spark plug with the cleaned at the intervals specified in the
spark plug wrench, and then tight- 2 periodic maintenance and lubrication
en it to the specified torque. 1 chart.
WARNING
The muffler and muffler protector
become very hot during use. To
avoid possible burns, let the muffler
and protector cool before removing
the oil filler cap.
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7-11
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TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
7-12
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7-13
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1
2
1. Air filter check hose
7-15
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ment out, and then clean it with Checking the throttle grip free
solvent. After cleaning, remove play
the remaining solvent by squeez- Measure the throttle grip free play as
ing the element. WARNING! Use shown.
only a dedicated parts cleaning
solvent. To avoid the risk of fire
or explosion, do not use gaso-
line or solvents with a low flash
point. [EWA10432] NOTICE: To avoid
4. Apply oil of the recommended
damaging the air filter element, 1
handle it gently and carefully, type to the entire surface of the
and do not twist it. [ECA10522] sponge material, and then
squeeze the excess oil out.
TIP 1. Throttle grip free play
7
z The air filter element should be
wet but not dripping. Throttle grip free play:
3.0–7.0 mm (0.12–0.28 in)
z Check the air filter element for ex-
cessive dirt or damage and re- Periodically check the throttle grip free
place it if necessary. play and, if necessary, have a Yamaha
1
dealer adjust it.
Recommended oil:
1. V-belt case air filter element Yamaha foam air filter oil or other
quality foam air filter oil
7-18
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7-19
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Adjusting the rear brake lever Checking the front brake pads
free play and rear brake shoes
Measure the rear brake lever free play The front brake pads and the rear
as shown. brake shoes must be checked for wear
at the intervals specified in the periodic
(a)
maintenance and lubrication chart.
1
1 (b) EAU22433
Front brake pads
1. Rear brake lever free play adjusting nut
EWA10651
WARNING
If proper adjustment cannot be ob-
1. Rear brake lever free play tained as described, have a Yamaha
dealer make this adjustment. 7
Rear brake lever free play: 1 1
10.0–20.0 mm (0.39–0.79 in)
Periodically check the brake lever free 1. Brake pad wear indicator groove
play and, if necessary, adjust it as fol-
Each front brake pad is provided with
lows.
wear indicator grooves, which allow
To increase the brake lever free play,
you to check the brake pad wear with-
turn the adjusting nut at the brake shoe
out having to disassemble the brake.
plate in direction (a). To decrease the
To check the brake pad wear, check
brake lever free play, turn the adjusting
the wear indicator grooves. If a brake
nut in direction (b).
pad has worn to the point that the wear
7-20
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7-21
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Changing the brake fluid Checking the V-belt Checking and lubricating the
Have a Yamaha dealer change the The V-belt must be checked and re- cables
brake fluid at the intervals specified in placed by a Yamaha dealer at the inter- The operation of all control cables and
the periodic maintenance and lubrica- vals specified in the periodic the condition of the cables should be
tion chart. In addition, have the oil seals maintenance and lubrication chart. checked before each ride, and the ca-
of the brake master cylinder and cali- bles and cable ends should be lubri-
per as well as the brake hose replaced cated if necessary. If a cable is
at the intervals listed below or whenev- damaged or does not move smoothly,
er they are damaged or leaking. have a Yamaha dealer check or re-
z Oil seals: Replace every two place it. WARNING! Damage to the
years. outer housing of cables may result
z Brake hose: Replace every four in internal rusting and cause inter-
years. ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi- 7
tions. [EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
7-22
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Checking and lubricating the Lubricating the front and rear Recommended lubricants:
Front brake lever:
throttle grip and cable brake levers Silicone grease
The operation of the throttle grip The pivoting points of the front and rear Rear brake lever:
should be checked before each ride. In brake levers must be lubricated at the Lithium-soap-based grease
addition, the cable should be lubricat- intervals specified in the periodic main-
ed by a Yamaha dealer at the intervals tenance and lubrication chart.
specified in the periodic maintenance
Front brake lever
chart.
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Checking and lubricating the Recommended lubricant: Checking the front fork
Lithium-soap-based grease
centerstand and sidestand The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
7-25
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1
1 1. Turn signal light bulb socket
7
7-28
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-30
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7-31
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sure to consult a Yamaha dealer for high-quality components are used. A NOTICE
advice on what products to use be- rusty exhaust pipe may go unnoticed z Avoid using strong acidic wheel
fore cleaning the vehicle. Using a on a car, however, it detracts from the cleaners, especially on spoked
brush, harsh chemical products or overall appearance of a scooter. Fre- wheels. If such products are
cleaning compounds when cleaning quent and proper care does not only used on hard-to-remove dirt, do
these parts will scratch or damage comply with the terms of the warranty, not leave the cleaner on the af-
their surface. Wax also should not but it will also keep your scooter look- fected area any longer than in-
be applied to any matte colored fin- ing good, extend its life and optimize structed. Also, thoroughly rinse
ished parts. its performance. the area off with water, immedi-
ately dry it, and then apply a cor-
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a z Improper cleaning can damage 8
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and cov- lenses, meter lenses, etc.) and
ers as well as all electrical cou- the mufflers. Use only a soft,
plers and connectors, including clean cloth or sponge with wa-
the spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
8-1
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Specifications
Dimensions: Engine oil: Drivetrain:
Overall length: Recommended brand: Front tire:
1905 mm (75.0 in) Type:
Overall width: Tubeless
690 mm (27.2 in) Size:
Overall height: 100/90-12 59J
1110 mm (43.7 in) Manufacturer/model:
SAE viscosity grades:
Seat height: IRC/NR82
10W-40
780 mm (30.7 in) Rear tire:
Recommended engine oil grade:
Wheelbase: Type:
API service SG type or higher, JASO
1275 mm (50.2 in) Tubeless
standard MA or MB
Ground clearance: Size:
Engine oil quantity:
135 mm (5.31 in) 110/90-12 64L
Oil change:
Minimum turning radius: Manufacturer/model:
0.80 L (0.85 US qt, 0.70 Imp.qt)
1.9 m (6.23 ft) IRC/NR83
Final transmission oil:
Weight: Loading:
Type:
Curb weight: Maximum load:
Motor oil SAE 10W-30 type SE or higher or
100 kg (220 lb) 146 kg (322 lb)
Gear oil SAE 85W GL-3
Engine: Quantity: (Total weight of rider, passenger, cargo
Combustion cycle: and accessories)
0.10 L (0.11 US qt, 0.09 Imp.qt)
4-stroke Front brake:
Fuel:
Cooling system: Type:
Recommended fuel:
Air cooled Hydraulic single disc brake
Regular unleaded gasoline (Gasohol [E10]
Valve train: Rear brake: 9
acceptable)
SOHC Type:
Fuel tank capacity:
Number of cylinders: Mechanical leading trailing drum brake
4.2 L (1.1 US gal, 0.9 Imp.gal)
Single cylinder Front suspension:
Displacement:
Fuel injection:
Throttle body: Type:
125 cm³
ID mark: Telescopic fork
Bore × stroke:
B5D1 00 Rear suspension:
52.4 × 57.9 mm (2.06 × 2.28 in)
Type:
Starting system:
Unit swing
Electric starter and kickstarter
9-1
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Specifications
Electrical system:
System voltage:
12 V
Battery:
Model:
YTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Model:
GTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Model:
NTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Bulb voltage, wattage × quantity:
Headlight:
12 V, LED
Brake/tail light:
12 V, 21.0 W/5.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
9 Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
9-2
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Consumer information
EAU26366 EAU62971 EAU26442
10
10-1
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Consumer information
EAU74702
10-2
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Index
A Fuel tank cap.......................................... 4-8 S
Acceleration and deceleration................ 6-2 Fuses, replacing................................... 7-27 Safe-riding points ................................... 2-5
Air filter and V-belt case air filter H Safety information................................... 2-1
elements............................................. 7-14 Handlebar switches ............................... 4-6 Seat....................................................... 4-11
Auxiliary light bulb, replacing ............... 7-28 Hazard switch ........................................ 4-6 Sidestand.............................................. 4-14
B Headlights ............................................ 7-28 Spark plug, checking.............................. 7-9
Battery .................................................. 7-26 Helmet holders..................................... 4-11 Specifications ......................................... 9-1
Brake fluid, changing............................ 7-22 Helmets .................................................. 2-6 Starting off .............................................. 6-2
Brake fluid level, checking.................... 7-21 High beam indicator light ....................... 4-2 Starting the engine ................................. 6-1
Brake lever, front .................................... 4-7 Horn switch ............................................ 4-6 Start switch............................................. 4-6
Brake lever, rear ..................................... 4-7 I Steering, checking ................................ 7-25
Brake levers, lubricating ....................... 7-23 Identification numbers ......................... 10-1 Storage ................................................... 8-3
Brake pads and shoes, checking ......... 7-21 Ignition circuit cut-off system .............. 4-15 Storage compartments......................... 4-12
Braking ................................................... 6-3 Indicator lights and warning lights ......... 4-2 T
C K Tail/brake light bulb or rear turn
Cables, checking and lubricating ......... 7-23 Keyhole shutter ...................................... 4-2 signal light bulb, replacing.................. 7-29
Care ........................................................ 8-1 Kickstarter ............................................ 4-11 Throttle grip and cable,
Catalytic converter ............................... 4-10 L checking and lubricating .................... 7-23
Centerstand and sidestand, Labels, location ...................................... 1-1 Throttle grip free play, checking ........... 7-17
checking and lubricating .................... 7-24 M Tires ...................................................... 7-17
D Main switch/steering lock ...................... 4-1 Tool kit .................................................... 7-1
Data recording, vehicle......................... 10-2 Maintenance and lubrication, periodic... 7-3 Troubleshooting.................................... 7-30
Dimmer switch........................................ 4-6 Maintenance, emission control Troubleshooting chart........................... 7-31
E system ................................................. 7-2 Turn signal indicator lights...................... 4-2
Engine break-in ...................................... 6-3 Matte color, caution ............................... 8-1 Turn signal light bulb (front),
Engine oil and oil strainer ..................... 7-11 Multi-function meter unit........................ 4-3 replacing............................................. 7-29
Engine serial number............................ 10-1 P Turn signal switch................................... 4-6
Engine trouble warning light................... 4-3 Panels, removing and installing ............. 7-8 V
F Parking ................................................... 6-4 Valve clearance..................................... 7-17
Final transmission oil ............................ 7-13 Part locations ......................................... 3-1 V-belt, checking.................................... 7-22 11
Front brake lever free play, checking ... 7-19 Power outlet ......................................... 4-13 Vehicle identification number ............... 10-1
Front fork, checking ............................. 7-25 R W
Fuel......................................................... 4-9 Rear brake lever free play, adjusting.... 7-20 Wheel bearings, checking .................... 7-26
Fuel consumption, tips for reducing....... 6-3 Rear brake lever lock ............................. 4-7 Wheels .................................................. 7-19
11-1
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Index
Y
Yamalube..............................................7-13
11
11-2
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PRINTED IN INDONESIA
2018.12
DIC183