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MAINTENANCE MANUAL

AUGUSTA EVO Code

Version
MM.2.004135.EN

Date 28.03.2017

CAR DOORS

No part of this publication may be reproduced


or translated, even in part, without prior written
info@wittur.com
permission from WITTUR. www.wittur.com
Subject to change without notice! © Copyright WITTUR 2017

www.wittur.com
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
Version 0
Date 28.03.2017
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INDEX
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pag.
Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pag.
Foreword and symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pag.
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pag.
Suggestions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pag.
Warnings and suggestions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pag.
1. Preventive maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pag.
1.1. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pag.
2. Railing setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pag.
2.1. Adjustment of eccentric rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pag.
3. Adjustment of the landing door lock rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pag.
3.1. Position of the coupler between the landing lock rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pag.
4. Adjustment of door panel running clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pag.
5. Alignment of door panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Pag.
6. Trasmission cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pag.
6.1. Type 02/C (Central opening 2 panels car door) Replace trasmission cable. . . . . . . . . . . . . . . . . . 11
Pag.
6.2. Type 12/R-L (Side opening 2 panels car door) Replace trasmission cable. . . . . . . . . . . . . . . . . . . 12
Pag.
7. Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pag.
8. Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pag.
8.1. Belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pag.
8.2. Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pag.
8.3. Diverting pulley and drive replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Pag.
9. Safety contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pag.
9.1. Type 02/C Central opening 2 panels car door with car door lock (CDL). . . . . . . . . . . . . . . . . . . . . 17
Pag.
9.2. Type 12/R-L Side opening 2 panels car door with car door lock (CDL). . . . . . . . . . . . . . . . . . . . . . 18
Pag.
9.3. Check the car door and landing door arrangement with coupler with car door lock. . . . . . . . . . . 19
Pag.
9.4. Check the emergency opening device for coupler with car door lock. . . . . . . . . . . . . . . . . . . . . . . 20
Pag.
10. WSE Light curtain fixing for central opening car door Ty 02/C . . . . . . . . . . . . . . . . . . . . . . . 21
Pag.
10.1. WSE Light curtain fixing for side opening car door Ty 12/R-L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pag.
11. Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pag.
11.1. Door panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pag.
11.2. Main rollers and counter rollers (Type 02/C Central opening 2 panels car door). . . . . . . . . . . . . . 24
Pag.
11.3. Fast truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers . . . . . 25
Pag.
11.4. Slow truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers. . . . . 26
Pag.
11.5. Door buffer rubber Ty 02/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pag.
11.6. Door buffer rubber Ty 12/R-L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pag.
11.7. Guide shoes (Check - Replace). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pag.
Warnings on how to keep the doors in good operating conditions. . . . . . . . . . . . . . . . . . . . . . . 30
Pag.
FOREWORD
SYMBOLS USED
FOREWORD AND SYMBOLS USED

AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN


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Congratulations on choosing a WITTUR product!


Before starting the installation of this product, read the information contained in this document.
You will find important warnings on how to assemble and maintain your WITTUR product in
good operating conditions and to get the maximum of your investment.
You will also find important information concerning the product care and maintenance which
are an important factor to ensure safety at all times.
WITTUR has long been involved in research aimed at reducing noise level and in design that
takes into due consideration the product quality and the conservation of environment.
This document is an integral part of the supply and must be available in the lift power room at
all times.
All products are provided with identification type label and in case with certification marks in
accordance with the current rules.
In case of need concerning the product, the identification data on the label must be always
communicated to us.
We hope you will get full satisfaction from this WITTUR product. Yours faithfully.
WITTUR

The points that are important under the safety viewpoint and danger warnings are indicated
with these symbols:

Danger general

Important warnings

Risk of personal injury (e.g. sharp edges, protruding parts)

Risk of damage to mechanical parts ( e.g. incorrect installation)

Live parts
WARNINGS
SUGGESTIONS
WARNINGS AND SUGGESTIONS

AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN


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WARNINGS
- WITTUR will not be held liable for any damage caused by tampering of the packing material
by thirds.
- Before starting assembly, check that the product received corresponds to the order and to the
packing list and that no damage has occurred in transit.
- Within its policy of continual research, WITTUR reserves to make changes to its products
without notice. The figures, descriptions and data contained in this manual are intended as
purely indicative and not binding.
- To ensure the safety of the product, avoid any alteration or tampering.
- WITTUR liability will be limited to the original components only.
- WITTUR product is intended for use in the lift sector only, therefore WITTUR liability shall be
limited to such use.
- This product is intended for professional use. Any improper use, including for hobby or DIY, is
prohibited.
- In order to prevent any injury to persons and damage to property, the handling, installation,
adjustment and maintenance must be carried out by suitably trained personnel, using appro-
priate clothing and equipment.
- Any masonry work connected with the correct installation of the product must be executed in
a workmanlike manner according to the applicable laws.
- The connection of the electric/electronic units to the local power supply must be executed in
a workmanlike manner according to the applicable laws.
- All metal parts supporting the electric/electronic units must be connected to an earth system
in a workmanlike manner according to the applicable laws.
- Before connecting the product to the power supply check that the product’s requirement cor-
responds with the power supply available.
- Before starting any work on the electric/electronic components disconnect power from the
system.
- WITTUR shall have no responsibility on the execution of masonry works or the connection of
electric/electronic components to the power supply.
- WITTUR shall not be liable for damages/injury to property/persons caused by improper use
of the emergency opening devices.

SUGGESTIONS
- Keep the material in the original packing, protected from bad weather and direct exposure to
sun during the storage period in order to avoid the accumulation of water/condensation inside
the packing material.
- Never dispose of packing material in the environment.
- Once dismantled, the product should be conveniently disposed as provided for by the local
laws; never dispose of in the environment.
- Whenever possible, re-cycling is preferable to disposal in dump sites.
- Before re-cycling check the nature of the various materials and re-cycle in the appropriate way.
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1. PREVENTIVE MAINTENANCE
1.1. Overview
CENTRAL OPENING 2 PANELS CAR DOOR SIDE OPENING 2 PANELS CAR DOOR
T 02 T 12

Note: M = Months F = Millions of Starts


Car Door Miscellaneous

Interval Pos.
No Description
Time
(minutes)
Details
Given In
12 M - Check for damages 5
12 M - Check for corrosion 5 Section 1.1
12 M - Clean and dry mechanism 5
12 M 4 Clean main tracks, no oiling 5
12 M 1 Clean landing sills 10 Section 1.1
12 M 1 Check sill gap 5
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Car Door Miscellaneous

Interval Pos.
No Description
Time
(minutes)
Details
Given In
12 M 3 Check vertical parallelism of door panels 10
12 M 3 Check alignment of door panels 5
12 M - Check gaps between door panels and cabin front 5 Section 4; 5
12 M - Check gaps between door panels and door sill 5
12 M - Check easy and smooth running of door panels 10
12 M 5 Check main rollers, counter rollers and retaining washers 15 Section 2.1
18 M 2 Check guiding shoes 5 Section 11.7
12 M 6 Check the tension of belt driven 5 Section 8.1
12 M 7 Check the coupler 5 Section 3.1
0,5 F 8 Condition of contact bridge 5
0,5 F 8 Condition of safety contacts 5 Section 9.1;
2F 8 Check safety contact 10 9.2
2F 8 Check contact bridge 10
0,5 F - Check safety edge 5 Section 10
Section 9.1;
12 M 6 Check of penetration of hook lock and lock engage 10 9.2
12 M 3; 7 Check the unlocking device activity 10 Section 9.4
12 M 7 Check the car door lock interface 20 Section 9.3

Replacement

Interval Pos.
No Description
Time
(minutes)
Details
Given In
6F 3 Replace door panels 15 Section 11.1
Section 11.2;
1F 5 Replace main rollers 25
11.3; 11.4
3F 5 Replace counter rollers 25 Section 11.3
Section 11.5;
2F - Replace buffer rubber 5
11.6
2F 2 Replace guide shoes 5 Section 11.7
2F 6 Replace belt 10 Section 8.2
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2. RAILING SETTING
2.1. Adjustment of eccentric rollers

Step Action Note


1 Loosen the bolt (4) with a 15 mm spanner and To get rid of the play between the truck (1)
turn the eccentric bolt (5) clockwise or counter and the sliding guide (2), adjust the eccentric
clockwise, as indicated by the arrows (B) with roller (3) on the bottom.
a 4 mm allen-key (6) so as to get rid of the play
(A) between the guide and roller but leaving
enough play to allow the roller to rotate freely.
After this adjustment, tighten the fixing bolt (4).
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3. ADJUSTMENT OF THE LANDING DOOR LOCK ROLLERS

-8 +8
0
+5
0
+5

-8 +8

Step Action Note


1 With a 5 mm allen-key, loosen screws (1) and Move the lock rollers unit and position it as
set the alignment of the lock rollers (2), starting shown.
from the lowest level, as the car is operated Make sure that between the lock rollers and
upwards. the car sill there is sufficient clearance to
Using a CH 13 spanner, loosen screws (3) and provide runby.
set the roller position with screw driver (see
pag.8).
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3.1. Position of the coupler between the landing lock rollers

T 02 T 12

COUPLER

10 10

LOCK ROLLER

32,5
50
Centre Line or Side Closing Line

112

LOCK ROLLER
SUPPORT PARALLEL
TO THE SILL LINE
CH

COUPLER

LANDING
DOOR SILL
PROJECTION
20
30

23

CAR
60 Opening Direction
DOOR SILL 110
PROJECTION
165
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4. ADJUSTMENT OF DOOR PANEL RUNNING CLEARANCE

5 mm 5 mm 5 mm 5 mm

5 mm 5 mm 5 mm 5 mm

Step Action Note


1 Close the door. Hangers in closed position.
2 Check that the gap between panels or side post
is from 3 to 5 mm.
3 Open the door. Hangers in open position.
4 Check that the gap between panels or side post
is from 3 to 5 mm.
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5. ALIGNMENT OF DOOR PANELS

Step Action Note


Open the door. Hangers in open position.
1
Adjust the door panel vertically against side
post or door panel.

- Adjust rear or front shim package.


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6. TRASMISSION CABLE
6.1. Type 02/C (Central opening 2 panels car door) Replace trasmission cable

T 02

0
20 -0.5

Step Action Note


1 Disassembly the coupler, only in case of CO < 900 (5).
2 Loose fixing cable screws and nuts (1-2) Door in closing position.
3 Remove old cable (3).
4 Mount new cable and fix with screws and nuts
(1-2).
5 Put in tension the cable with spring (4) and nuts (1).
6 Fix the other truck with screw (2). The trucks must touch the buffers (5).
7 Assembly the coupler, only in case of CO < 900 (5).
8 Check movement of the panels.
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6.2. Type 12/R-L (Side opening 2 panels car door) Replace trasmission cable

T 12

0
20 -0.5

Step Action Note


1 Open partially the door.
2 Remove cable connections nuts (1).
3 Remove fixing screw (2) and replace connection
cable (3).
4 Remount cable connections nuts (1). Make sure that new cable are in tension.
5 Remount fixing screws (2).
6 Check movement of the panel.
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7. LUBRICATION

CENTRAL OPENING 2 PANELS CAR DOOR


T 02 A
Upper guide

A Upper guide

A-A
A
A-A
A

SIDE OPENING 2 PANELS CAR DOOR


T 12
Upper guide
A
Upper guide

A-A
A

Step Action Note


1 Do not try to grease the upper guides. Augusta EVO doors are designed to require
2 Do not try to grease the roller bearings. a minimum lubrication.
It is important to keep clean the mechanism.
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8. DRIVE
8.1. Belt tension

T 02 T 12

10 cm
A=~10 mm

12 mm

~20N

~20N

170N

Step Action Note


1 Open the door for approximately 300 mm.
2 Unscrew the screws (1-2) of the pulley support.
3 Pry on the support using the screw driver (2).
4 Make sure they size “A” is around 10 mm.
5 Fix the position by tightening the screws (1-2).
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8.2. Belt Replacement

T 02 T 12

Step Action Note


1 Remove the coupler (1).
2 Remove the screws of belt fixing (2).
3 Unthread the belt (3) from the fixing device.
4 Shorten the new belt according to the old belt.
5 Assemble the new belt and restore the correct
tensioning according to pag.14.
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8.3. Diverting pulley and drive replacement

T 02 T 12

Step Action Note


1 Remove the belt (see pag.15).
2 Remove the fixing screws (1-2).
3 Assemble the new diverting pulley or the new
drive and restore the correct belt tensioning
according to pag.14.
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9. SAFETY CONTACTS
9.1. Type 02/C Central opening 2 panels car door with car door lock (CDL)

T 02

1-2 mm

PART. A

Step Action Note


1 Close the door fully so that the hangers (1) are Hangers in closed position.
against the buffers (2) and check the lock The trucks (1) must touch the rubbers (2)
function. when the doors is closed.
- The lock play should be 1...2 mm (not
adjustable).
- Ensure the lock play does not break the door
contact (3) function.
- The hook lock (4) must 7 mm engaged to
the counter lock (5) before to close the
contact (3) with the bridge.
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9.2. Type 12/R-L Side opening 2 panels car door with car door lock (CDL)

T 12

1-2 mm

PART. A

Step Action Note


1 Close the door fully so that the hangers (1) are Hangers in closed position.
against the buffers (see pag.28) and check the The trucks (1) must touch the rubbers (2)
lock function. when the doors is closed.
- The lock play should be 1...2 mm (not
adjustable).
- Ensure the lock play does not break the door
contact (2) function.
- The hook lock (3) must 7 mm engaged to
the counter lock (4) before to close the
contact (2) with the bridge.
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9.3. Check the car door and landing door arrangement with coupler with car door lock

T 02 T 12 Car stops in landing door zone: Car stops out of landing door zone:
The rollers are detected. They operate No rollers are detected. The lock
the lock vane and the latch opens. vane is not touched and the latch
keeps closed.
Centre line or side closing line
Centre line or side closing line
Centre line or side closing line

Centre line or side closing line


Centre line or side closing line
Centre line or side closing line

Centre line or side closing line


Centre line or side closing line
Centre line or side closing line
VANE LENGTHS
VANE LENGTHS
VANE LENGTHS

VANE LENGTHS
VANE LENGTHS
VANE LENGTHS

VANE LENGTHS
VANE LENGTHS
VANE LENGTHS
CH+130
CH+130
CH+130
CH+112
CH+112
CH+112

60 6060 88 8888 96 9696


194 194
194 213 213
213 219 219
219

CAR SILL LINE


23

30
20

LANDING SILL LINE 10 10


CLOSED VANES
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9.4. Check the emergency opening device for coupler with car door lock

T 02 T 12

Step Action
1 The rope (1) of the car door emergency opening device is fixed to the bottom end of the door
panel.
By pulling the rope (1), check if the car door lock (2) is unlocked.
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10. WSE LIGHT CURTAIN FIXING FOR CENTRAL OPENING CAR
DOOR TY 02/C
GM+15 GM+15
T 02

A A
CH

CH
210

210

SILL 5 SILL 5
18 18
CO CO

DETAIL A DETAIL A

7,5 7,5

Step Action
1 Open the door in automatic function.
2 When the door closing to put one hand between the panel, the door should open again
without touch in the hand.
3 Check the right alignment between the light curtain and check the right light curtain operation.
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10.1. WSE Light curtain fixing for side opening car door Ty 12/R-L

T 12 GM+11 52
CH
210

SILL 5

18

Step Action
1 Open the door in automatic function.
2 When the door closing to put one hand between the panel, the door should open again
without touch in the hand.
3 Check the right alignment between the light curtain and check the right light curtain operation.
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11. REPLACEMENT
11.1. Door panel

T 02 T 12

Step Action Note


1 Close the door.
2 Loosen the screws (A).
3 Open the door.
4 Remove car door panels.
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11.2. Main rollers and counter rollers (Type 02/C Central opening 2 panels car door)

T 02

Step Action Note


1 Disassembly old main rollers (1) and old a) Remove door panel (see pag.23).
counter rollers (2). b) Remove fixation screws of counter roller.
c) Remove counter roller (2).
d) Remove fixation screw of main roller.
e) Remove old main roller (1).
2 Assembly new main rollers (1) and new a) Mount new main roller (1) and tighten
counter rollers (2). fixation screws.
b) Mount new counter roller (2) and fixation
screws without fixing.
c) Adjust counter roller (see 2.3).
d) Tighten fixation nut of counter roller.
e) Remount door panel (see pag.23).
f) Adjust panel (see 5 and 6).
g) Check movement of the door.
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11.3. Fast truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers

T 12

Step Action Note


1 Fast truck: disassembly old main rollers (1) a) Remove door panel (see pag.23).
and old counter rollers (2). b) Remove the coupler.
c) Remove fixation screws of counter roller.
d) Remove counter roller (2).
e) Remove fixation screw of main roller.
f) Remove old main roller (1).
2 Fast truck: assembly new main rollers (1) a) Mount new main roller (1) and tighten
and new counter rollers (2). fixation screws.
b) Mount new counter roller (2) and fixation
screws without fixing.
c) Adjust counter roller (see 2.3).
d) Tighten fixation nut of counter roller.
e) Remount door panel (see pag.23).
f) Remount the coupler.
g) Adjust panel (see 5 and 6).
h) Check movement of the door.
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11.4. Slow truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers

T 12

Step Action Note


1 Slow truck: disassembly old main rollers (1) a) Remove slow door panel (see pag.23) and
and old counter rollers (2). open the door.
b) Loosen cable connections screws (3) (see
pag.12).
c) Loosen counter roller (2).
d) Remove fixation screw of counter rollers (4).
e) Remove old counter rollers (4-5).
f) Remove fixation screws of main rollers (5).
g) Remove old main rollers (1).
2 Slow truck: assembly new main rollers (1) a) Mount new main rollers (1) and tighten
and new counter rollers (2). fixation screws.
b) Mount new counter rollers (2) and tighten
fixation screws.
c) Fix cable connection with screws (3).
d) Mount slow door panel (see pag.23).
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11.5. Door buffer rubber Ty 02/C

T 02

A A

DETAIL B

DETAIL A

Step Action Note


1 Disassembly old door buffer rubber. Remove the old door buffer rubber (1-2).
2 Assembly new door buffer rubber. Fix the new door buffer (1-2).
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11.6. Door buffer rubber Ty 12/R-L

T 12

DETAIL A

Step Action Note


1 Disassembly old door buffer rubber. Remove the old door buffer rubber (1).
2 Assembly new door buffer rubber. Fix the new door buffer on the truck (1).
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11.7. Guide shoes (Check - Replace)

T 02 T 12

4.8

Alternative mounting
B

Step Action Note


1 Check gap at the sill. If the gap "B" > 2 mm replace the guide shoe
(see Fig. A).
2 Disassembly guide shoes without remove car Loosen the fixation screws (2) and remove
door panels. old guide shoes (3).
3 It is furthermore possible to obtain an
adjustment by alternative mounting of the
spacer.
4 Assembly guide shoes to the car door panels. a) Insert the new guide shoes (3) and
tighten the fixation screws (2).
b) Check movement of the door.
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WARNINGS ON HOW TO KEEP THE DOORS IN GOOD
OPERATING CONDITIONS
In order to prevent failures or incorrect operation and to maintain the system in good conditions,
the technical efficiency of the system should periodically be checked, to ensure compliance
with the applicable laws.
The technical efficiency depends on various factors such as:
- Work load
- Years of operation
- Door weight
- Climatic and environmental conditions
- Cleanness of environment
- Correct maintenance
- Etc.

And it can affect:


- Clearance/interference between the doors, and between the doors and posts according to the
applicable laws
- Clearance of coupling device
- Status/conditions of fixing and coupling elements
- Conditions of parts affected by wear
- Efficiency of the lock and relevant contacts
- Any other parts that may be affected by the type of application.

For these reasons it is not possible to establish a general part replacement programme before-
hand.
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MODULES AND SYSTEMS IN THE ELEVATOR INDUSTRY

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