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Abstract—This work focuses on the design of driver for operation of miniature piezoelectric bimorph actuator. Rela-
PiezoLegs actuator used for high precision positioning purposes. tions between driving voltage amplitude, driving frequency
Motor is driven with the set of periodical voltages with known and phase shift between signals are discussed and operation of
frequency, amplitude and phase shift between the phases. Motor’s
operation has been investigated in detail and clear relationships actuator has been experimentally verified. The development of
between the amplitude and phase shifts between the phases and a linear hybrid type piezoelectric motor model is discussed in
motor step size have been established. According to the motor [9]. Significant design considerations regarding piezoelectric
analysis, set of design requirements for the design of driver actuator (including material choices, shear loads on piezoelec-
is given. Particular solution meeting these requirements and tric materials, and contact surface interaction) are discussed. In
satisfying the given design constraints is presented. Driver is
experimentally evaluated for power consumption and analyzed general, models of piezoelectric actuators/motor are based on
in frequency domain, it’s performance is compared to the the equations describing mechanical and electrical behavior
performance of a commercially available driver for the same of piezoelectric material [10] and specific geometry of the
motor. Designed driver shows improved performance. actuator/motor under consideration. Models describing static
and dynamic behavior of the motor under consideration [11-
I. I NTRODUCTION 14] are used for the analysis of the behavior of motor and
In the past few decades the usage of miniaturized parts and optimization of its design. PiezoLegs motor is used in high
devices increased in many industrial and research applications. precision positioning application [15-19]. Positioning in the
Among many common characteristics of equipment used to nanometer region is achieved and this motor is proven to be
manufacture miniaturized devices, high precision positioning reliable option for precise positioning applications.
is one of the most crucial. Conventionally electromagnetic
actuators have been used to satisfy the needs of precise posi- There are few commercially available drivers for PiezoLegs
tioning. However, electromagnetic actuators usage has reached Motor [20,21]. Essentially all of the existing drivers have
saturation in certain types of high precision applications. On two main problems; power consumption - due to the drivers’
the other hand, piezoelectric actuators proved to be good linear amplifier structures, more power is consumed by am-
alternative, mostly due to their advantageous properties for plification elements than it is needed for motor operation;
low energy, low cost, high precision positioning systems. random voltage waveform generation - existing drivers offer
Piezoelectric materials can be manufactured to produce dis- preprogrammed driving voltage waveform shapes, however,
placement, in the desired direction, as a result of inverse custom waveforms can’t be implemented. Both of these prob-
piezoelectric effect. They can produce fast and smooth position lems can be resolved by driver design involving switching
changes down to sub-nanometer range, have relatively high converter. Different switching converter topologies have been
stiffness and can produce large forces, however their motion employed to drive piezoelectric elements, including flyback
is characterized with short strokes. Nevertheless, the design [22], buck-boost [23], push-pull [24] and converters based on
of piezoelectric motor can be made such that macroscopic piezoelectric transformers [25].
strokes are achieved by repeating motion of piezoelectric In this paper the design of driver for PiezoLegs, quasi-
elements with short strokes. According to the most common static piezoelectric type motor, is described. Performances of
classification of piezoelectric motors, there are two types; both designed driver and commercially available drivers are
quasi-static and ultrasonic motors. In quasi-static motors the experimentally compared in open loop run. Average power
main drive element is usually moved by actuator in cycles such consumption of the drivers is analyzed and some insight into
as grip, move, release and return For applications including frequency domain response is given.
controlled positioning at low and medium speeds, quasi-static
piezoelectric motors are of greater interest. PiezoLegs [1] The rest of the paper is organized as follows, in the
motor is one of quasi-static motors that had gained much next section driving principle of the motor is described and
attention recently. kinematic analysis of the motion of the motors elements is
Patents regarding PiezoLegs actuator principle of operation, given. Section III contains the details about the driver design.
construction method and method of driving can be found Experimental results are shown in Section IV and the last
[2,3]. In [4-8] authors present details on the construction and section contains the conclusion and future work.
with the preload springs, and a pair of roller bearings allows In equations above ∆x and ∆y are the static deflection and
the movement of the rod. In the current design of PiezoLegs elongation of the leg respectively, d33 is piezoelectric charge
motor, the legs are driven in the pair of two. Motor can be constant, L is the length of leg, D is the half width of the leg,
simply seen as stepper motor. During a walking step only one t is the thickness of piezoelectric layer, V1 , V2 are the driving
set of legs is in friction contact with the movable rod. Most voltages applied to the stacks.
basic way of driving the actuator is with periodical voltage Equations 1- 2 describe the tip trajectory of the leg, i.e.
waveforms. Due to the ease of implementation sinusoidal they relate driving voltages to the position of the tip of the
voltages are used in this work. Sine signal is applied to one leg. However it must be noted that the driving principle of the
side of the pair of legs and phase shifted sine to the other side. actuator is more complex since it is based on the interaction
The other pair of legs is driven with inverse sine and inverse between the legs and rod. Normal and frictional forces have
shifted sine signals (180o phase shift from the first pair driving to be calculated and piezoelectric material hysteresis has to be
voltages). Motor and all of its main components are shown in included in the model.
Fig. 1. Static relationships between voltages and the tip of the leg
movements are now used to derive the step size dependence on
B. Leg Kinematics, Step Size and Velocity Dependence on the amplitude of the driving voltages and the phase difference
Driving Voltage between voltages applied to different stacks of the leg. Since
actuator legs should be moving in a form of closed periodic
Mathematical model describing deflection and elongation trajectory to achieve motion, voltages applied to the legs can
of piezoelectric bimorph can be derived using basic mechan- be defined as:
ics principles of static equilibrium and strain compatibility
A
between layers of bimorph. The model is developed on the V1 (t) = (1 + sin(ωt) (3)
basis of inverse piezoelectric effect and Euler-Bernoulli theory 2
of elastic deformation. The leg is considered as cantilever A
V2 (t) = (1 + sin(ωt + φ) (4)
and only forces generated by inverse piezoelectric effect are 2
included. This approach to modeling of bimorph actuator is A
similar to the ones described in [26, 27]. Intermediate steps of V3 (t) = (1 + sin(ωt + π) (5)
2
model development are skipped in this paper and final results A
showing the static deflection and elongation of the leg are V4 (t) = (1 + sin(ωt + π + φ) (6)
2
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Voltages V1 and V2 are applied to one pair of the legs and 1500
voltages V3 and V4 to the other pair. There is a phase shift of
π radians between the pair phase voltages which guaranties
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Fig. 5. Driver Design
size - velocity change of the motor. As a conclusion of that Taking into consideration stated design requirements and
analysis the main design requirements and design constraints constraints one particular design of the driver is depicted in the
for the design of piezoelectric motor driver are drawn. In this Fig. 5. In the heart of the design lay four identical voltage step-
section design requirements and constraints are given and one down switching converters with dual stage low pass filters.
particular design solution is described in detail. This type of driver is able to build up the field energy in
Commercially available driver for PiezoLegs motor has the actuators of motor with minimal power losses. In general
some inherit disadvantages; the power dissipation of the driver the power efficiency of these kind of devices, namely buck
circuit is relatively large comparing to the total power con- converters, is known to be ≥ 95%.
sumption of motor; although the motor is used in miniature Voltage supply supplies the circuit with the constant voltage
applications the size of the driver circuit is relatively large Vs (≤ 48V ). The complimentary combination of two transistor
comparing to motor itself; the cost of the driver is higher than switches Q1n and Q2n is responsible for the output voltage
the cost of motor; driver operates in two modes, stepping regulation. To charge the actuator, Q1n is closed, Q2n is open,
and bending, operation of the driver in bending mode is and current ipn flows via inductors to the actuator and as a
characterized with slow dynamic response due to the driver result output voltage rises. Discharging operation is done when
implementation and ”glitches” in the movement. The design switch Q2n is closed, Q1n is open, and actuator stores part of
requirements of the piezoelectric motor driver are based on its field energy in the inductors and desired output voltage is
the improvement of the above mentioned disadvantages of the reached. PWM technique is used to accomplish switching.
commercial driver. Design requirements of the driver can be Following the steady state operation theory of the step-down
summarized as following: converter, writing the volt-second balance equations for the
• Low power consumption inductors and assuming that the switching period Ts is short
• Small size in comparison with frequency of sources and sinks, voltage
• Large bandwidth of operation transfer function of the converter can be derived. Since this is
• Low cost well known derivation, only the final result is given here:
Next to the design requirements it’s important to note the
Vn (t)
design constraints: = Dn (t) (12)
• Ability to supply voltage to 4 independent phases
Vs
• Ability to supply arbitrary waveform voltages where subscript n denotes the phase in consideration and
• Power supply voltage Vs ≤ 48V Dn (t) denotes duty cycle for the given phase. As seen in the
• Operating phase voltage 0V ≤ Vph ≤ Vs previous section the legs of the piezoelectric motor are driven
• Total power supply current ≤ 0.1A in such a way to accomplish walking like actuation. Each leg is
• Operating Frequency Range ≥ 3000Hz supplied with two phases shifted periodic waveforms. In this
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work the sinusoidally shaped waveforms are used, however 6
the driver is capable of supplying any waveform shape. If 5
B. Implementation 40
Commercial
Power (W)
From the implementation point of view the circuit from Fig. 30 Designed
5 can be realized by 4 half bridges using discrete or integrated
20
power electronic components. Despite the fact that modern
power semiconductors can make electrical power conversion 10
very efficiently, there are certain advantages of easy integration
0
and circuit board layout optimization when using integrated 0 1 2 3 4 5 6 7 8
Frequency (Hz) 4
power electronic components. The cost of the two options is x 10
comparable in the case of this particular driver.
Fig. 7. PSD analysis of input current for both drivers
In the heart of piezoelectric motor driver lays STMicroelec-
tronics L6206, that integrates two independent power MOS
full bridges designed for motor control applications. Each leg IV. E XPERIMENTAL R ESULTS
of the full bridge can be controlled separately, supply voltage
and output current reach the values as high as 52V and 2.8A, Single axis motion stage has been constructed using Minia-
which makes this components ideal for the design of driver. ture PiezoLegs motor and experiments have been performed in
The component is available in PowerDIP24 package that has order to qualitatively compare the performance of the designed
small outline and easy cooling access through ground pins (on- driver and commercially available driver for PiezoLegs motor.
board copper area cooling). L6206 features thermal shutdown Motion stage incorporates optical encoder with resolution of
and a non-dissipative over-current detection on the high side 5nm as a position measurement. The whole system is run from
Power MOSFETs plus a diagnostic output that can be easily DSpace, DS1103 a real-time prototyping controller. Controller
used to implement the over-current protection through voltage supplies the PWM signals to the driver, and in the case of
reference. This particular component is advantageous from commercial driver, analog voltage corresponding to velocity
power consumption point of view, with each Power MOS reference. Current sensor has been placed in the path of
having typical Rdson = 0.3Ω and intrinsic fast freewheeling positive terminal of the voltage supply in the case of both
diode. Gate drivers are integrated and accept single PWM drivers.
signal which is integrally used to generate two complimentary Motor was run in an open loop at the speed of 1.1 mms for 1
PWM signals with cross conduction protection (typical dead- second and input current measurement was taken during oper-
time of 1ms). L6206 requires only supply voltage to be ation of both drivers. Current measurement is averaged using
powered and few external components to implement charge low pass filter and average power consumption is calculated
pump circuit necessary for the bootstrap voltage need by by multiplying this value with input voltage. Results of the
the gate drivers. The driver withstands switching frequencies average input power are shown in Fig. 6. When no motion of
up to 100KHz, however in the current design of the driver the motor is initiated, during stand-by, both drivers consume
switching frequency of ≤ 65KHz is implemented. the same amount of power, 0.25W . Motion is initiated at 2.5s
Output filter is built using passive discrete components and lasts until 3.5s. Average input power of the commercial
and consists of two cascaded low pass filters. Filters cut-off driver during this period is constant at 4.7W , comparing to
frequency is around 4KHz. PWM signals can be supplied the designed driver which is at 0.35W . It is important to note
from any embedded controller having up to 4 PWM channels. here that the driver presented in this paper contains supply
In the current driver design PWM signals are supplied from enable/disable feature which can be used to further reduce
DSpace DS1103. The performance of implemented driver is stand-by power consumption.
experimentally evaluated in the next section. Input current signal was further evaluated and power spec-
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Power (W)
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0 1 2 3 4 5 6 7 8 miniature motor, Sensors and Actuators A: Physical, Volume 75, Issue 1,
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[8] Mats Bexell and Stefan Johansson, Microassembly of a Piezoelectric
Miniature Motor, Journal Of Electroceramics Vol. 3, No 1 (1999), 73-83
Fig. 8. PSD analysis of input current for both drivers, f ≥ 50Hz
[9] David Newton et al, A linear piezoelectric motor, 1998 Smart Mater.
Struct. 7 295
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