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technologies.
Abstract—A new single phase to three phase converter topology
for small industries is presented in this paper: Phase converter, II. PHASE CONVERTERS
include this paper, is a new technology that supplies three phase
power from a single phase source to power inductive, resistive and A. Static Converter
capacitive loads with distinct advantages over any existing converter
technology. The converter consists of DC power supply, a MOSFET The Static Converter is made up of two small components:
Hex-bridge, integrated gate drive IC, and a DSP to generate the A voltage sensitive relay and a standard capacitor (Cs)
switching signals. The switching signals generated are a unique connected to your motor application (Red Box). The capacitor
version of selective harmonic elimination, which produces a delays waveforms (or shifts the phase) during the start-up of
consistent starting point for the switching functions, independent of your motor application. The relay disconnects this start
the number of harmonics eliminated
capacitor after the motor has started. From this point, the
This converter covers the basis of induction motors and different
types of other motors. They are ideal for farms, workshops, garages motor will continue turning on the single phase supply. The
and large building etc. performance of such a motor is fairly poor and can be
compared to a car motor running on only a few cylinders
Keywords—MOSFET Hex-bridge, DC power supply, gate drive Motors operated on a static converter will produce about 50-
IC, switching signal static converter, rotary converter. 60% of their name plate power. When you add another low
cost run capacitor (Red Dotted Box) to the simple design,
I. INTRODUCTION rated power goes up to around 70% of the motors name plate
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World Academy of Science, Engineering and Technology 42 2008
the output symmetry, start capability and capacity will all be Where;
increased. Pmax = maximum power of secondary transformer side
Vs = secondary voltage
C. Document Modification
And, the turn ration is
Vs Pmax
(2)
Vp Vs
Where;
Ns = number of secondary turns
Np = number of secondary turns
Vp = primary voltage
And,
Vs Vp Np
(3)
Vp Vs Ns
Where;
Fig. 2 One line diagram of the rotary converter
Is = secondary current
Both rotary and static converters have difficulty adjusting Ip = primary current
voltage balance to accommodate changing load conditions. For specifications Pmax = 500VA,Vs = 18V, Vp = 230V;
Voltage regulation schemes for rotary converters are available By using equation 1, Imax = 28A
which switch in different amounts of capacitance as the load By using equation 2, Np = 13 Ns
changes. However, it is still difficult to get good control, and By using equation 3, Is = 13 Ip
the high current pulses created in the system as the capacitors The peak voltage of secondary transformer side is
are switched in and out can be a problem. Digital Phase Vp 2 Vrms (4)
Converters are purely electronic and non-mechanical in
Where;
nature. As such they are able to produce decently balanced
Vrms = rms value of primary voltage
three phase power. Another benefit of this type of phase
converter is that they are very quiet. On the downside, this The average voltage is
type of phase converter takes a sign wave, chops it up and 2Vp
spits out a somewhat choppy synthesized 3 phase sign waves - Vavg (5)
their output harmonic distortion tends to be greater than a few ʌ
other types of phase converters. Where;
Vp = peak voltage
D. Design calculation for power supply circuit And the ripple voltage yields
1
D1 Vripple (6)
+ 2CF
MB351 Where;
.0 D2
220V C1 C2 C3 C = filter capacitance
200V F = operating frequency
AC D3 470µ 220µ 220µ
DC The output DC voltage is obtained
D4 VDC Vp Vripple (7)
By using above equation 4, 5, 6, and 7, the supply
Fig. 3 200V DC Power Supply for H-bridge Inverter voltage 200V DC are calculated.
E. Hex-bridge
There are two separate power supply used in this variable The heart of a standard three-phase inverter is the hex-
speed drive. The 200V DC power supply was used for H- bridge. The hex-bridge takes a dc bus voltage and uses six
bridge inverter and 12V regulated power supply was used for switches arranged in three phase legs as shown in Fig. 4.
PWM frequency control circuit and driver circuit. This 200V From the middle of each phase leg comes the line which
DC power supply circuit is shown in Fig. 3. connects to the motor. The waveforms on these lines need to
The maximum current of secondary transformer side is be a balanced three-phase sinusoidal waveform in order to
drive the induction motor. This is achieved by applying
Pmax carefully controlled switching waveforms to the gate of the
Imax (1)
Vs switches.
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World Academy of Science, Engineering and Technology 42 2008
The HGTP12N60 is rated for 600V which is the very low end
+ of IGBT ratings. IGBTs are usually used in higher power
applications, so this part is not extremely common. The
savings in losses and price prompted us to choose the
FQP17N40 as the switch to be implemented in the hex-bridge.
Vdc
F. Gate Drive
The gate drive circuit needs to provide an interface between
- the switching signals coming from the DSP or arbitrary
waveform generator and the FETs in the hex-bridge. The
DSP gives a 3.3V signal, while the waveform generators
allow for a specified voltage level. The gate to source voltage
A B C
needed for desired operation of the FQP17N40 FETs is on a
Fig. 4 Hex-bridge 12 to 15V level. In addition, the high side FETs in the hex-
bridge do not have the source connected to ground, so the
There are two kinds of switches that can be used for our actual voltage needed to drive the gate depends on the varying
fairly high power application, Insulated Gate Bipolar voltage at the source. A single chip solution was found, the
Transistors (IGBTs) or MOSFETs. To meet our specifications IR21362, which implements all six gate drives, including the
the switch needed minimum ratings of 400V and 10A. In circuitry that takes into account the issues with the high side
addition we wanted a switch which minimized losses; FETs. There were other options, such as the IR2121,
therefore, switches with lower resistances are more desirable. consisting of a single gate drive on a chip, but in the interest
The IGBT considered for this design was the of lowering component count and cost, the IR21362 was
HGTP12N60B3D, which has a small equivalent resistance of chosen. Since six IR2121s would be needed, it is apparent that
approximately 0.07ȍ, but IGBTs also have a voltage drop at the single chip solution (IR21362) is more cost effective.
all times due to the collector emitter saturation voltage, which
in this case is equal to 1.7V. The MOSFET investigated was G. Switching Signal Methodology
the FQP17N40, which has an on-state resistance of 0.27ȍ. Currently small motor drive systems are expensive and
implement control schemes that use relatively high switching
20 frequencies such as sine-triangle PWM, space vector PWM,
Average Conduction Based Power Loss
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World Academy of Science, Engineering and Technology 42 2008
resolution. This makes the F2812 more desirable since it will (PCB) that is mounted to the end of the motor. There will be
give a better resolution for the speed commands. In addition, a fan attached to the rotor which actively cools the FETs.
constructed harmonic elimination PWM implementation in the These facts lead to the decision to forego the use of heatsinks.
DSP requires the use of a large switching table that cannot fit The IR21362 gate drive chip requires some external
into the F2407 FLASH. circuitry. The gate resistors (R11-R16), bootstrap capacitors
The eZdsp kit provides a complete development (C4, C5, and C7), and decoupling capacitors (C3 and C6)
environment: DSP board, power supply, on-board JTAG were chosen based on information found in [2, 3]. A resistor
compliant emulator, and an eZdsp specific Code Composer and capacitor (R2 and C5) had to be chosen to provide a time
StudioTM full featured, with debugger IDE, and ANSI C and constant which is used for the fault clearing time. A time
C++ compliant compiler. The DSP board has all peripheral constant of greater than 1.5s was desired so values of 33kȍ
signals needed on the board headers, making it easy to and 47ȝF were chosen. The FAULT pin needs to be pulled
interface the board with the 3-phase inverter circuit. high because it is active low. A LED was added in for visual
output in the case of a fault.
I. Inverter Control
The protection circuitry, which includes R7, R9, R19, and
The control method implemented is open loop and based
C1, is chosen based on the fact that a fault occurs if the
upon constant volts per hertz ratio. Although the inverter uses
voltage on the ITRIP pin is larger than 0.5V. The variable
a 200V dc bus, the voltage is able to be varied by adjusting
resistor, R7, can be adjusted so that a fault is given at a
the modulation depth of the switching signals. Additionally,
desired current value. The values were chosen with the
in order to meet the speed specifications over the given load
intention of initiating a fault at currents larger than 10A.
range an efficient load compensation method will be used to
Finally, three phase power for induction motor is got when
determine optimal values of voltage and frequency to be
DC power supply connected with Hex-bridge and gate drive.
applied to the machine at a given operating point.
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World Academy of Science, Engineering and Technology 42 2008
ACKNOWLEDGMENT
B. Detailed Schematic
The First named author expresses sincere thanks to the
C_TO_MOTOR
FQP17N40
REFERENCES
[1] P. T. Krein, Elements of Power Electronics. New York and Oxford:
Oxford University Press, 1998. International Rectifier, Appl. Note 978.
R16
M6
25
May/June 1973.
[3] Hur Namho, Jung Junhwan, Nam K wanghee. Fast Dynamic DC-link
Power balancing Scheme for a PWM converter-inverter System [A].
FQP17N40
FQP17N40
1999,35(5):1124~1131
M2
M5
inverters,’’ IEEE Trans. Ind. Applicat., vol. 36, pp. 160-170, Jan/Feb.
25
A_TO_MOTOR
2000.
[6] J D Van Wyk. .Power Quality, Power Electronics and Control in
Proceedings EPE.93, 1993, pp 17-32.
FQP17N40
FQP17N40
pp 1312-1322.
M1
M4
1 u
C7
25
C4
C5
V1
200V
28
27
26
25
24
23
22
21
20
19
18
17
16
15
VB1
HO1
VS1
VB2
HO2
VS2
VB3
HO3
LO2
VS3
LO1
NC
NC
NC
FAULT
IR21362
D1
D2
D3
ITRIP
RCIN
HIN1
HIN2
HIN3
COM
LIN1
LIN2
LIN3
VCC
VSS
U4
LO3
EN
MUR160
MUR160
MUR160
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3
R7
500k POT
VCC
2
0.05
100
R9
R19
0.022u
C1
5V
LED
500
R8
D4
1 u
C6
1 u
C3
HIN1
HIN2
HIN3
FAULT
47u
33k
R5
C2
347