2019 PS REGUL Catalog Eng Preview2 PDF

REGUL RX00
PROGRAMMABLE LOGIC CONTROLLERS
CONTENTS
PROGRAMMABLE LOGIC CONTROLLERS REGUL RX00
• REGUL R600................................................................................................................................................................ 2
• REGUL R500................................................................................................................................................................ 10
• REGUL R400 HMI........................................................................................................................................................ 18
• REGUL R200................................................................................................................................................................ 20
• Managed Switch REGUL R000.................................................................................................................................... 25
• EPSILON LD – IEC 61131-3 Programming and Configuration Software for REGUL Controllers............................... 26
INDUSTRIAL SOLUTIONS AND EXAMPLES

FAULT-TOLERANT MANAGEMENT SYSTEMS
• Turbine and Auxiliary Equipment Control System...................................................................................................... 30
• Software and Hardware Suite for Electrics of the Steam Turbines and Protection System...................................... 32
• Protection and Control System for Steam and Gas Turbines..................................................................................... 33
• Turbo-generator Vibration Monitoring System........................................................................................................... 35
• Electronic Overspeed Trip for Steam and Gas Turbines............................................................................................. 36
• MS5002E (Mark VIe) Gas Turbine Control System..................................................................................................... 37
DISTRIBUTED CONTROL SYSTEM OF HIGH RELIABILITY

• Alfaregul Industrial Control System............................................................................................................................ 38
• Control System for Oil Pumping Stations................................................................................................................... 44
• Fire and Gas System................................................................................................................................................... 46
FISCAL METERING
• Control System for Lease Automatic Custody Transfer (LACT) Units....................................................................... 48
THE LOCAL SYSTEM ON THE BASIC OF PLC REGUL R600/R500

• Industrial Converter Gateway...................................................................................................................................... 49
• Automatic Load-Frequency Control System............................................................................................................... 50
• Gas Odorizing Control System.................................................................................................................................... 52
• Control System for Gas Pressure Regulators............................................................................................................. 53
• Telemetry Solution....................................................................................................................................................... 55
REGUL R600 PROGRAMMABLE LOGIC CONTROLLER
Regul R600 is a high-availability real-time programmable logic controller, de-

signed for the use in process industries, where additional electromagnetic protec-
tion, vandal-proof housing, and/or extended temperature range are preferred.
Applications • High-availability process control systems for

––Steam and gas turbines (control and emergency protection)
––Oil pumping stations and gas compressors
––Main and auxiliary systems at power stations
––Water management systems
• Fiscal applications (for example, LACT units)
• Applications with unstable connection to upper level
• Applications with large number of tags sent to upper level
Redundancy • Hot swapping of all modules
• Hot-standby CPU modules
• Dual ring high-speed internal data bus
• Automatic power distribution between power supply modules
• Redundancy of CPU, CPU interconnection, I/O modules, power supply modules, SCADA connection
• Hybrid counter/digital modules with support of 2oo3 voting at the level of modules
Features General
• Real-time programmable logic controller
• Modular configuration, allowing flexible extension and change of configuration
• Supports up to 130,000 channels
• Improved electromagnetic protection of the controller and enclosure of the modules,
protective module form factor
• In-module event archiving
Processing power and redundancy
• Minimum application cycle time – 1 ms (5 ms with redundancy)
• Scan time – 1 ms
• Switchover in 5 ms
• Processing of complex algorithms with powerful CPU modules and built-in
microprocessors in I/O modules
System configuration
• Up to 12 modules in a rack, up to 255 racks, up to 10 km (via fiberoptic line) between racks
• RJ-45, SFP, or mixed connection between racks
• Star, ring, or mixed network topologies
• CPU module can be placed into any rack
Programming and visualization
• Programming in Epsilon LD software with IEC 61131-3 languages + CFC
• Online application update
• Remote configuration/maintenance and application updates
• Special firmware with MySQL database server
• CPU module with DVI output for connecting a display and using Target-visualization
• Web visualization option in CPU modules
2
www.prosoftsystems.ru
Communications Supported interfaces

• RS-232 (9-pin, full duplex, speed 300–115, 200 bps, opto-isolation 500/1500 V, overvoltage protection)
• RS-422/RS-485 (9-pin, speed 300–115, 200 bps, full-channel opto-isolation 500/1500 V, overvoltage protection) –
up to 96 ports per controller
• Ethernet 10/100/1000 RJ-45 (full duplex) – up to 4 ports per CPU
• Ethernet 10/100/1000 fiberoptic (single-mode, multi-mode) – up to 2 ports per CPU
Built-in communication protocols*
• IEC 61870-5-101 (master/slave)
• Modbus RTU (master/slave, with expansion capabilities)
• Modbus TCP (master/slave, with expansion capabilities)
• OPC DA, OPC UA
• EtherCAT
*Additional communication protocols, including non-standard ones, can be implemented according to your
requirements.
Design • Eurocard-size I/O modules: 30x267x186 mm (WxHxD)
• 19” rack mount
• On-panel or in-cabinet mounting
• Detachable terminal blocks
• Passive cooling; no mechanical or rotating structural components
Specification • Minimum application cycle time 1 ms (5 ms in redundant configuration)
• Scan time 1 ms
• Switchover time from main to standby controller 5 ms
• Timing accuracy 50 µs
• Processor Intel Atom
• RAM 1 Gb
• SSD 4 Gb (optional up to 64 Gb)
• Mean time between failures (MTBF) >150,000 hours
for a controller module
• Input power 85…264 VAC
18…36 VDC
120…370 VDC
• I/O module size (W x H x D) 30 х 267 х 186 mm
• Operating temperature range -40…+60°С
• Approvals CE, EAC, GOST-R, FCC-ready
3
Hardware Configuration
• Up to 255 expansion racks
• Up to 12 input/output modules in one rack (single-channel option)
• Support of redundant internal network by I/O modules
Central Processor Create
Holder
Imput data processing

and diagnostic s
Power unit modul e
Power unit modul e
CPU CPU MCU MCU MCU MCU
centra l centra l imput/output communicatio n imput/output imput/output

processo r processo r modul e processo r modul e modul e
modul e modul e modul e
Power unit modul e
Power unit modul e
MCU MCU MCU MCU MCU MCU
communicatio n imput/output imput/output

imput/output imput/output imput/output modul e modul e
modul e modul e modul e processo r
modul e
Backup ring
4
Channels
Part number Description
(ports)
CPU MODULES Central processor unit module
• Redundancy support
• Intel Atom
• 1 x 2 GB RAM, 1 x 4 GB Flash
• 1 x RS-232, 1 x RS-485,
CU 00 052
• 4 x Ethernet RJ-45
• 2 x USB host
• GPS / GLONASS receiver
CU 00 052 (W) additionally includes web server with support
of Web visualization
Central processor unit module
• Intel Atom
• 1 x RS-232, 1 x RS-485,
CU 00 062
• 2 x Ethernet RJ-45, 2 x Ethernet SFP
• 2 x USB host
• GPS / GLONASS receiver
• Intel Atom
CU 00 072 • 1 x RS-232, 1 x RS-485,
• GPS / GLONASS receiver, 2 USB host
POWER SUPPLY Power supply module 24 V DC, 75 W
AND BUS PP 14 011 • Redundancy support
EXTENSION • Bus extension ports (IN, OUT), RJ-45
MODULES Power supply module 24 V DC, 75 W
PP 14 021 • Redundancy support
• Bus extension ports (IN, OUT), SFP
Power supply module 220 V AC / DC, 75
PP 14 031 • Redundancy support
• Bus extension ports (IN, OUT), RJ-45
Power supply module 220 V AC / DC, 75 W
PP 14 0 41 • Redundancy support
• Bus extension ports (IN, OUT), SFP
COMMUNICATION
CP 04 011 • Communication processor RS-485 (Modbus RTU, IEC-61870-5-101, user protocols) 4
MODULES
I/O MODULES Analog input, AI module (current)
• Current measuring range: 0…20 mA, 4…20 mA
AI 16 011 • Resolution: 14 bits (including overflow) 16
• Operating error under normal conditions: ±0.1%
• Common galvanic isolation
Analog input, AI module (current, HART)
• Resolution: 16 bits (including overflow)
AI 08 021 • Operating error under normal conditions: ± 0.1% 8
• Built-in HART protocol
• 1 ADC and 1 HART-modem for each channel
• Channel galvanic isolation
I/O MODULES Analog input, AI module (thermal resistances, thermocouples)
• Thermal resistance measurement range: 1…450 Ohm
• 8 channels
• Supported thermal resistances: Cu50, Cu100, Pt50, Pt100, Ni50, Ni100
AI 08 031 8
• Supported thermocouples: R, S, B, J, T, E, K, N, A-1, A-2, A-3, L
5
Channels
(ports)
Analog input, AI module (current, voltage; high-accuracy)
• Voltage measuring range: 0…+10 V, -10…+10 V
AI 08 0 41 • Resolution: 16 bits (including overflow) 8
• Individual ADC for each channel
Analog output, AO module (current)
• Output range, current: 0…20 mA, 4…20 mA
AO 08 011 • Resolution: 16 bits 8
Analog output, AO module (current, HART)
AO 08 021 • Operating error under normal conditions: ±0.1% 8
Digital input, DI module
• Input voltage: 24 VDC
DI 32 011 32
• 32 channels (4 groups by 8 channels)
• Group galvanic isolation
Digital output, DO module
• Output current: 24 VDC / 0.5 A
DO 32 011 32
Counter/digital module
• Channel supply voltage: 5, 12, 24 V
• Frequency measurement range: 1 Hz … 500 kHz
• Frequency generation range: 1 Hz … 10 kHz
• Pulse measurement range: 1…264 (with overflow)
• Operating error under normal conditions, frequency: less than ± 0.01%
DA 03 011 3 / 1 / 6 / 6
• Pulse-counting error: ±1 pulse
• 6 x DI channels, 24 V
• 6 x DO channels, 24 V / 0.5 A
• Built-in software for electronic overspeed trip
• Support of magnetic RPM sensor
• Channel galvanic isolation of the counter 3 channels
• Channel supply voltage: 3, 5, 12, 24 V
• Frequency measurement range: 1 Hz … 500 kHz
• Frequency generation range: 1 Hz … 10 kHz
• Operating error under normal conditions, frequency: less than ± 0.01%
DA 03 022 3 / 1 / 6 / 6
• 3 x counter channels
• 1 x generator channel
• Channel galvanic isolation of the counter channels (3 channels)
CHASSIS CH 07 011 • Chassis with 7 slots (1 PP and 5 expansion slots) -
CH 14 011 • Chassis with 14 slots (1 PP and 12 expansion slots) -
6
Smart I/O Modules

Each input/output module in the REGUL R600 series holds two independent ports for communicating with CPU modules over Regul bus.
This allows information to be delivered from modules simultaneously to active and standby CPU and provide instant switchover.
The primary processing of a signal Input/output modules provide for:

is performed in the module and includes:
• Support for the redundant bus communication
• Signal diagnostics for range overshooting and abrupt value changes • Maximum delay for generating an output
• De-jittering function for digital signals signal when the input set point (input-output)
• Programmable averaging time is triggered: 5 ms
• Signal conversion values in engineering units • Galvanic isolation between the internal and external circuits
• Monitoring for a short-circuit or open input circuit of analog signals up to 1000 V
• Monitoring for an open output circuit of analog signals • Assignment of a timestamp with an accuracy of 1 ms
• Configuration of output presets • Transmission of diagnostic data and different statuses
Redundancy
Redundancy parameters: Conditions to transfer control:

• Switchover time: less than 5 ms • Based on the results of PLC bus diagnostics
• Redundant data transmission protocol: UDP • Operator stopping the application
• Duplicated communication channels between • Occurs in the absence of communication with the master CPU
processors
• Automatic synchronization of the application
program
7
REGUL R600 Redundancy Schemes
100% Mirror Redundancy CPU and Power Redundancy
Combined redundancy
8
Dimensional Drawings
210
267
9
Regul R500 is a high-availability real-time programmable

logic controller, designed for the use in process industries.
It features high-speed dual ring data bus, allowing fast col-
lection of data for further processing, even with complex algo-
rithms, without compromising on speed.
Its flexibility of communications and a special focus on re-
dundancy, instrument-free replacement of hot-swappable
modules, make it controller of choice when processes must
go uninterrupted.
Applications • High-availability process control systems for

––Steam and gas turbines (control and emergency protection)
––Oil pumping stations and gas compressors
––Main and auxiliary systems at power stations
––Fire and gas systems
––Water management systems
• Fiscal applications (for example, LACT units)
• Applications with unstable connection to upper level
• Applications with large number of tags sent to upper level
Redundancy • Hot swapping of all modules
• Hot-standby CPU modules
• Dual ring high-speed internal data bus
• Automatic power distribution between power supply modules
• Redundancy of internal bus, CPU, CPU interconnection, I/O modules,
power supply modules, SCADA connection
• Hybrid counter/digital modules with support of 2oo3 voting at the level of modules
Features General
• Real-time programmable logic controller
• Supports up to 130,000 channels
• In-module event archiving
Processing power and redundancy
• Minimum application cycle time – 1 ms (5 ms with redundancy)
• Scan time – 1 ms
• Switchover in 5 ms
• Processing of complex algorithms with powerful CPU modules and built-in
microprocessors in I/O modules
System configuration
• Up to 40 modules in a rack, up to 255 racks, up to 10 km (via fiberoptic line) between racks
• RJ-45, SFP, or mixed connection between racks
• Star, ring, or mixed network topologies
• CPU module can be placed into any rack
Programming and visualization
• Programming with IEC 61131-3 languages + CFC in Epsilon LD software
• Online application update
• Remote configuration/maintenance and application updates
• Special firmware with MySQL database server
• CPU module with DVI output for connecting a display and using Target-visualization
• Web visualization option in CPU modules
10

• RS-422/RS-485 (9-pin, speed 300–115, 200 bps, full-channel opto-isolation 500/1500 V, overvoltage protection): up
to 96 ports per controller
• Ethernet 10/100/1000 RJ-45 (full duplex): up to 4 ports per CPU
• Ethernet 10/100/1000 fiberoptic (single-mode, multi-mode): up to 2 ports per CPU
• OPC DA, OPC UA
• EtherCAT
*Additional communication protocols, including non-standard ones, can be implemented according to your
requirements.
Design • Mid-size dimensions: 40x180x145 mm (WxHxD)
• Detachable terminal blocks
• Installation on a 105-mm DIN rail, with a clamp
Specifications • Minimum application cycle time 1 ms (5 ms in redundant configuration)
• Scan time 1 ms
• Switchover time from main to standby controller 5 ms
• Timing accuracy 50 µs
• Processor Intel Atom, ARM Cortex-Axx
• RAM 2 GB, 512 MB
• Flash memory (CU 00 021, 031) 1 GB
• SSD (CU 00 051, 061, 071) 4 GB (optional up to 64 GB)
• Input power 85…264 VAC
18…36 VDC
120…370 VDC
• I/O module size (W x H x D) 40 × 180 × 145 mm
• Operating temperature range 0…+60°С
11
Examples of Rack Connections
• Support of a redundant CPU module installed in the same rack or in another rack
• Connection of up to 255 expansion racks
• Up to 40 modules in one rack
• Maximum distance between racks of 10 km (via fiber-optic line)
• In one system you can combine REGUL controllers from several series. For example, have R500 CPU racks
and I/O racks made of R200 racks and R500 racks
• 100% Mirror Redundancy
• Shared I/Os, redundant bus, CPUs, CPU interconnection
• 100% CPU redundancy, shared I/Os
12
Channels
(ports)
CPU MODULES Central processor unit module
• Supports redundant operation
CU 00 021
• ARM Cortex-Aхх, 512 Mb RAM, 1Gb Flash
• RS-232, RS-485, 2x Ethernet RJ-45
• Supports redundant operation
CU 00 031
• ARM Cortex-Aхх, 512 Mb RAM, 1Gb Flash
• RS-232, RS-485, 2x Ethernet SFP
• Intel Atom
• 1 x 2 GB RAM, 1 x 4 GB SSD
CU 00 051 • 1 x RS-232, 1 x RS-485, -
• 2 x USB host
• GPS/GLONASS receiver
CU 00 051 (W) additionally includes web server with support of Web visualization
• Intel Atom
CU 00 061 • 1 x RS-232, 1 x RS-485, -
• 2 x USB host
• Intel Atom
CU 00 071 • 1 x RS-232, 1 x RS-485, -
• 2 x USB host, 1 x DVI
PP 00 011 24 VDC, 75 W power supply module, without galvanic isolation -
PP 00 021 24 VDC, 75 W power supply module, with galvanic isolation -
PP 00 031 220 VAC/VDC, 75 W power supply module, with galvanic isolation -
COMMUNICATION
MODULES CP 04 011 Communication processor RS-485 (Modbus RTU) 4
CP 02 021 Communication processor Ethernet (Modbus TCP) 2

CP 06 111 Communication processor for Regul bus segments, EtherCAT, RJ-45, 6 ports 6
AI 16 011 16
• Shared ADC for all channels
I/O MODULES Analog input, AI module (current, HART)
• Current measuring range: 4…20 mA
AI 16 081 • Operating error under normal conditions: ± 0.1% 16
• 1 ADC and 1 HART-modem per channel group (2 groups of 8 channels)
13
Channels
(ports)
I/O MODULES Analog input, AI module (thermal resistances, thermocouples)
• Supported thermal resistances: Cu50, Cu100, Pt50,
AI 08 031 Pt100, Ni50, Ni100 8
Analog input, AI module (thermal resistances, thermocouples)
• Supported thermal resistances: – 50М, 100М, 50П, 100П, Pt50, Pt100, 50Н, 100Н;
AI 08 131 8
• 8 channels
AI 08 041 8
Analog input, AI module (current, voltage)
AI 08 051 • Resolution: 14 bits (including overflow) 8
Analog output module (current)
Analog output module (current, HART)
• Output range, current: 0…20 mA, 4…20 mA (HART)
• Resolution: 16 bits
AO 08 021 8
• Built-in HART protocol and HART modem
Analog output module (current, voltage)
• Output range, current: 0...20 mA, 4…20 mA
• Output range, voltage: 0…+10 V, -10…+10 V
AO 08 031 8
• Resolution: 16 bits
Hybrid analog module (current, voltage)
• Current measuring range / output current: 0…20 mA, 4…20 mA
• Voltage measuring range / output voltage: 0…+10 V, -10…+10 V
6 (input) /
• 6 x AI channels, shared ADC for all channels
AS 08 011 2 (output)
• 2 x AO channels, individual ADC for each channel
• Digital input, DI module
DI 32 011 32
DI 32 111 • 32 channels (4 groups by 8 channels) 32
• Galvanic isolation with bus and power supply – 1,500 V
14
Channels
(ports)
DI 32 011 32
DI 32 111 • 32 channels (4 groups by 8 channels) 32
• Galvanic isolation with bus and power supply – 1,500 V
DI 16 021 • Input voltage: 220 VAC/VDC 16
• Digital output, DO module
• Output current: 24 VDC / 0.5 A
DO 32 011 32
• Output current: 220 VAC / 2 А, 220 VDC / 0.3 A
DO 16 021 16
• 16 channels
• Hybrid digital module
24 (input) /
• 24 x DI (3 groups by 8 channels), 24 VDC
DS 32 011 8 (output)
• 8 x DO, 24 VDC/0.5 A
• Counter/digital module
• Channel supply voltage: 4…24 V
• Frequency measurement ranges: 1…10 kHz (enhanced accuracy), 1…500 kHz
• Pulse measurement range: from 1…264 (with overflow)
• Operating error under normal conditions, frequency:
DA 03 011 less than ± 0.01% 3/6/6
• Channel galvanic isolation of the counter channels
• Counter/digital module
• Frequency measurement range: 1 Hz…500 kHz
less than ± 0.01%
DA 03 021 • Pulse-counting error: ±1 pulse 3/6/6
• 1 x generator channel
• Electronic overspeed trip software
BUS MODULES ST 00 001 • Termination module without bus extension function -
ST 01 011 • Bus extension module (IN), RJ-45, non-redundant bus 1
ST 01 021 • Bus extension module (OUT), RJ-45, non-redundant bus 1
ST 02 011 • Bus extension module (IN), RJ-45, redundant bus 2
ST 02 021 • Bus extension module (OUT), RJ-45, redundant bus 2
ST 02 111 • Bus extension module (IN), SFP, redundant bus 2
ST 02 121 • Bus extension module (OUT), SFP, redundant bus 2
* the functionality of the I/O modules is similar to R600

15
100% CPU redundancy, shared I/Os

40
180
47 155,0
40
CPU Modules
CU 00 051
CU 00 061
CU 00 071
180
80 47 155,0
87
16
Bus Extension Modules, RJ-45
ST 00 001
ST 02 011
ST 02 021
130
40 44,5
Bus Extension Modules, SFP
ST 02 111
ST 02 121
130
40 70
17
REGUL R400 HMI / PROGRAMMABLE LOGIC CONTROLLER
The REGUL R400 controller is a combination of a human - machine

interface (HMI) and a CPU in one module.
The device can operate in one system with I/O module of any other
REGUL series.
Applications Standalone and distributed automation systems with visualization

Features • Display of visualization created in Epsilon LD
• Internal SSD for user archives
• Connecting expansion racks of Regul RX00 series controllers
• Supports up to 255 expansion racks
• Extended temperature range
• Programming with five IEC 61131-3 languages in Epsilon LD softwares
Design • 7” touchscreen display
• IP66 ingress protection for the front panel
• Steel housing
• Rack- or door-mount
• Membrane keyboard
Specifications • Display size 7”
• Display resolution 800 x 480
• Colors 16.7 M
• Touchscreen type Capacitive
• Processor type Intel Atom
• Processor speed 1.46 GHz
• RAM 2 Gb
• SSD 4 Gb
• Interfaces 1 x RS-485
2 x USB host
2 x Ethernet RJ-45
• Input power 18…36 VDC
• Operating temperature range -20…+60 oC
• Approvals CE, EAC, GOST-R
18
• Supports up to 255 expansion racks
• Additional racks could be connected via star or ring topology
REGUL R400
REGUL R500
REGUL R200
236 47
169
139
206 51,2
42
Dimensions of the panel’s cutout for mounting the R400: WxH = 210±2 x 145±2 mm.
19
REGUL R200 controller is designed to build local and distrib-

uted systems of APCS. It can also be used as a remote I/O sta-
tion working together with the REGUL R600/R500/R400 PLCs.
Applications • Small- and medium-sized (based on number of signals) I/O systems

• Compact solutions
• Remote I/O
Features • Hot-swapping of all controller modules
• Up to 70 modules in one rack
• Interoperability with other REGUL PLCs on the shared bus or added bus segment
• Extended temperature range
• Programming with five IEC 61131-3 languages, in Epsilon LD software
• RS-422/RS-485 (9-pin, speed 300–115, 200 bps, full-channel opto-isolation 500/1500 V,
• overvoltage protection): up to 96 ports per controller
• Ethernet 10/100/1000 RJ-45 (full duplex): up to 2 ports per CPU
• Ethernet 10/100/1000 FO (single-mode, multi-mode): up to 1 port per CPU
Design • Compact dimensions, 15 x 101 x 104 mm (WxHxD)
• Convenient chassis—replace modules without disconnecting cables
• Passive cooling; no mechanical or rotating components
• Installation on a 35-mm DIN rail
• Possibility of using locking and sealing elements for fiscal applications
• Location coding according to the module type
Specifications • Minimum application cycle time 1 ms
• Timing accuracy 50 µs (CU 00 041, CU 00 061)
• Processor type ARM Cortex Axx
• RAM 512 Mb
• Flash memory 1 Gb
• Input power 18…36 VDC
• I/O module size (W x H x D) 15 x 101 x 104 mm
• Operating temperature range -40…+60 oC
20
Channels
(ports)
CPU MODULES CPU module, standalone operation, no Regul bus support
• ARM Cortex-Axx
• 1 x 512 MB RAM, 1 x 1 GB Flash
CU 00 021 -
• 1 x RS-232, 1 x RS-485
Includes one R200 PP 00 011 power supply module
CPU module, expansion racks via star topology
• ARM Cortex-Axx
CU 00 031 • 1 x RS-232, 1 x RS-485 -
• 1 x Regul bus
CPU module, expansion racks via star or ring topology
• ARM Cortex-Axx
• 1 x RS-232, 1xRS-485
CU 00 041 -
• 2 x Regul bus (IN, OUT)
• GPS/Glonass receiver
CPU module, expansion racks via star or ring topology
• ARM Cortex-Axx
• 1 x RS-232, 1 x RS-485
CU 00 061 • 2 x Regul bus (IN, OUT) -
• 1 x Ethernet RJ-45/SFP
• GPS/Glonass receiver
PP 00 011 Power supply module 24 VDC, 15 W -
COMMUNICATION Communication processor RS-485 (Modbus RTU), 1 port
CP 01 011 1
MODULES
AI 04 011 • Resolution: 24 bits (including sign and overflow) 4
Analog input, AI module (thermal resistances, thermocouples)
• Supported thermal resistances: Cu50, Cu100, Pt50, Pt100, Ni50, Ni100
AI 02 031 2
Analog input, AI module (current, voltage)
21
Channels
(ports)
I/O MODULES Analog input, AI module (current, HART)
AI 04 081 • Operating error under normal conditions: ±0.1% 4
• Shared ADC and HART-modem for all channels
Analog output, AO module
Digital input (DI) module, 24 VDC
DI 08 011 • First two channels have function for measuring frequency and counting pulses 8
• Frequency measurement range – 1 Hz… 10 kHz
• Pulse counting range – from 1 to 264 (with overflow sign)
DO 08 011 • Output current: 24 VDC / 0.5 A 8
DO 04 021 • Output current: 220 VAC / 2 A, 220 VDC / 0.3 A 4
• Frequency measurement ranges: 1…100 kHz
• Pulse measurement range: from 1…264 (with overflow)
DA 01 011 less than ± 0.01% 1/2/2
BUS MODULES • Bus extension module (IN, OUT), RJ-45
ST 00 011 -
• Includes one R200 PP 00 011 power supply module
22
15
1515 101
101
101 www.prosoftsystems.ru
Input/Output and Communication Processor Modules
104 104
109 109
101 101
104
109
101
49
4949
Bus Extension Module

104 104
109 109
104
109
131
131
131
23
Mixed Topology – Star and Ring, with REGUL R500
Regul R500
Regul R200 Regul R200
Regul R200 Regul R200
Ring Topology
Regul R200
Regul R200 Regul R200 Regul R200
Star Topology
Regul R200
Regul R200 Regul R200 Regul R200
24
MANAGED SWITCH REGUL R000
• Extends internal data bus for REGUL RX00 controllers

• Allows to segment internal data bus to improve resistance to failures
• Converts physical level of the signal (optical to electrical)
Features • Connect up to three “rings” or up to six “stars”, or combinations of these schemes

• Identify losses and/or data distortions in the network segments and isolate corresponding segment
• Control (open, close) remotely ports of the switch
• Obtain diagnostic data on connection status
• Use up to two power supplies
Design • Case with the dimensions of 40 x 180 x 145 mm
• Mounting on a 105 mm DIN rail
Technical • Power supply 18–32 VDC
Specifications • Operating temperature range –40…+60°С
Ordering data
Part number Ports for connection Extension ports
R000 CP 06 111 RJ45 RJ45
R000 CP 06 121 SFP RJ45
25
EPSILON LD – IEC 61131-3 PROGRAMMING
AND CONFIGURATION SOFTWARE FOR REGUL CONTROLLERS
Epsilon LD is an integrated software package that provides all the tools required for
configuration, programming and maintenance of all the REGUL controllers. Having one
package only enables you to flexibly use the most appropriate controller series in your
project without having to learn new tools and approaches. Epsilon LD supports develop-
ment of applications in the following languages:
• IEC 61131-3 • IL (Instruction List)

• FBD (Functional Block Diagram) • SFC (Sequential Function Diagram)
• LD (Ladder Diagram / Ladder Logic) • CFC (Continuous Function Chart)
• ST (Structured Text)
Network Scanner - Find all your controllers in the network for IP operation. When performing an update, the control is switched to the
configuration second controller while in hot-standby. Then, the application update
A specially developed tool, Network Scanner, is included into Epsilon is uploaded to the first controller and the control is switched back to it.
LD to find all the REGUL controllers in your network, no matter what After successful pickup of the new application, it is synchronized to the
their network configuration is. Then the same tool can be used to config- standby controller.
ure IP addresses and names of the controllers.
Profiling
Abstraction – Simple to start with PLC development Each project in the Epsilon LD is developed in its own profile and you
Abstraction level in the Epsilon LD separates controller configuration can keep as many as needed. Separate profiles allow you to get the same
from the programming part. This approach allows for a developer new environment as when the application was developed. Reducing the need
to PLC programming or to the use of REGUL controllers, to have a faster to search and fix library dependencies.
start with
the system. Integrated Visualization
Oftentimes, the requirements for visualization are less than the use
Visual PLC Editor of a SCADA system. In those cases, developers can create an interface
It is highly supportive to visualize the configuration of the system directly from Epsilon LD and download it to the controllers. There is sup-
and have a clear understanding which rack contains which modules port for two types - one is Target Visualization, when it is displayed on an
and visibly identify the state of the racks. To perform it, the software HMI (for example, R400) or on a monitor connected to the CPU module;
shows each system configuration in the visual editor, with drag-and- the second is Web Visualization available in corresponding versions of
drop adjustments. the CPU modules. In case of Web Visualization, a web server runs in the
module supporting remote connection and remote display of the state
Redundancy Configuration and control of PLC in the defined interface.
As the redundancy is at the core of the REGUL controllers, it was im-
portant to have a convenient tool to set up and monitor redundancy state. Integrated Debugger
The tool allows you to see the type of the redundancy used in the system Once the application is developed, use the debugger to go step-by-
in the Visual PLC Editor, as well as indicate controllers to be used as step through your application to ensure smooth and correct running.
main and hot-standby, compare firmware and application used in each of Remote Diagnostics and Maintenance
them, and switch the control from one to another. Design of the controller to be used in the locations that are difficult to
reach or the travel takes plenty of time puts a special accent on the pos-
Programming - Wide choice of languages to your taste sibility to remotely diagnose and update controller. This is reached by
The modular structure of the projects in the Epsilon LD software the integrated tools in the Epsilon LD software that support collection of
supports the use of different languages more suitable to different parts the diagnostic information, analysis of the operation, and update where
of the application. IEC 61131-3 are integrated into the software and the necessary. This includes configuration of the I/O modules, update of the
developers can choose the preferred language for them. Additionally, application, firmware update.
there is support for CFC (Continuous Function Chart). Since the applica-
tion could be split into modules running with a different speed, each of Real-Time Operation
the modules can use its own language too. Before download to the controller, the application is compiled
into a package for real-time operating system in the controller. Operation
Online Software Update under it allows each REGUL controller to deliver stable and secure per-
One of the most distinguished features is the support of the live soft- formance in the industrial environments.
ware update on the redundant systems without stopping them from the
26
Примеры экранной формы
27
INDUSTRIAL SOLUTIONS
AND EXAMPLES
This section offers examples of solutions for implementing different applications of REGUL RX00
controllers, factoring in their software, hardware, and functional features.
FAULT-TOLERANT MANAGEMENT SYSTEMS
TURBINE AND AUXILIARY EQUIPMENT CONTROL SYSTEM
Power cabinet Server cabinet
Network Industrial Industrial

Server Server
switch PC PC
Operator Freq. Electromechanical

panel conv. drive
Network Network Network

switch switch switch
Port Port Port Port Port Port Port Port Port Port Port Port Port Port Port Port
3 4 5 6 3 4 5 6 3 4 5 6 3 4 5 6
Ethernet Ethernet Ethernet Ethernet
REGUL RX00 REGUL RX00 REGUL RX00 REGUL RX00

• PP • PP • PP • PP
• CPU • CPU • CPU • CPU
EtherCAT EtherCAT EtherCAT EtherCAT
In Out In Out In Out In Out
In In In In
Ethernet Ethernet In In In In
Ethernet Ethernet
REGUL RX00 REGUL RX00 REGUL RX00
• PP • PP REGUL RX00
• PP
• AI • AI 2RTU 3RTU • PP
1RTU • DI 1RTU • DI
• AI
• AI
• DI
• DA • DA • DI
• DO
• AO • AO
EtherCAT EtherCAT
EtherCAT EtherCAT Out Out Out Out
Out Out Out Out
Governor Control Condition Monitoring

System System
Sensors/actuators
30
The first subsystem, implementing protection and control algorithms Remote terminal units are installed into separate cabinets.
is implemented with redundancy. The second, non-redundant, solves Subsystem of the load-carrying part performs control of the posi-
the tasks for automatic regulation and remote control of shut-off tions of the turbine steam distribution regulating valves.
and control valves, and mechanisms of own purpose. Network equipment performs data exchange over TCP / IP protocol
Upper level of the system has two or four operator workstations among controllers, operator stations and local control panel.
with equal permissions. The workstations allow to control technological Control system’s power supply subsystem provides power over
equipment in the real time. redundant channel, according to the 1st category consumption norms
Local control panel allows to control regulating units and auxiliary (special conditions).
mechanisms of the turbine and perform checking of the technological The system is made with a possibility of extension (there is spare
protections during maintenance works on the equipment and during its capacity by I / O channels and by the CPU computing power).
preparation for a launch.
Ethernet (copper)
Ethernet (fiberoptics)
EtherCAT (fiberoptics)
Port 4 Port 6 Port 5 Port 4 Port 6 Port 5
Ethernet Ethernet
REGUL RX00 REGUL RX00

• PP • PP
• CPU • CU
• DI • DA
EtherCAT EtherCAT
In Out In Out
In
Ethernet
REGUL RX00
• PP
4RTU • AI
• DI
• DO
EtherCAT
Out
Auxiliary Devices Electronic

Control System Overspeed Trip
31
SOFTWARE AND HARDWARE SUITE FOR ELECTRICS
OF THE STEAM TURBINES AND PROTECTION SYSTEM
It is an automatic control system of steam turbine on active power, steam pressure, po-
sition of regulating turbine valves, the frequency in the power system, as well as the signal
devices of the blocking, general and power system levels in normal and emergency operat-
ing modes of the power unit and electric power system.
This software and hardware suite provides an automatic frequency and power control
in normal and in emergency operating modes of a power unit and of an electric power sys-
tem. It can be used for all kinds of steam turbines to ensure participation of power units
in primary and secondary frequency and power control. The system supports controller,
measurement and management equipment redundancy and constantly runs diagnostics
of the state of the individual elements and management paths of the actuating mechanisms.
Equipment system structure* • control cabinet based on PLC REGUL R600 (R600) • operator workstation (s)
• power cabinet • a set of sensors and actuators
• drives control cabinet (s)
Main functions • power and direct steam pressure control • control of regulatory and isolation turbine
with frequency correction in the power system (AWS); valves in case of enhanced values of frequency
• regulation of direct steam pressure before turbine and acceleration of the turbine rotor
• turbine protection from inappropriate reducing • light and sound alarm management
of steam pressure in the unit with the nominal • short-term and long-term accident protection power
or sliding steam pressure unit unloading with subsequent restoration of power
• implementation of the regulatory regime to the original value based on the signals from
with a rolling direct steam pressure the emergency control under the terms of providing
• control of the turbine regulating valves at the power dynamic and static stability
unit electrical discharges load with shutdown
and without disconnecting generator from
the network
System specifications • deep system diagnostics; • implementation of control channels
• 100 % redundancy (including RTU modules) hot backup for 20 ms
• formation of control actions within 10 ms • urgent replacement of modules
• protection from giving false control signals • demanding operation conditions
• archive storage with 10 ms, 100 ms and 1 second cycles • MTBF (mean time between failures) at least
100,000 hours
* Equipment structure is specified for a particular
32
PROTECTION AND CONTROL SYSTEM FOR STEAM

AND GAS TURBINES
Rapidly and continuously changing technological processes in the turbines require reli-

able high-speed control systems with an emergency shutdown (ESD) function.
The Protection and Control System for Steam and Gas Turbines solution for steam
turbines was developed as a system with redundant configuration, extended to cover
maximum availability. The system can automatically control a steam turbine in standard
and emergency modes (of generation unit and of the power system), while monitoring load,
live-steam pressure, positions of the control valves, signals from control devices at power
unit / station / system.
Range of turbines to be used with Protection and Control System for Steam and Gas
Turbines varies from the small turbines for industrial applications to the large 800 MW
and more powerful turbines. The solution can be used with the steam turbines for the power
unit participation in primary and secondary frequency control.
The redundancy is implemented at the levels of PLC, control, measurement equipment.
And the solution provides timely diagnostics of the individual systems and control circuits
of the actuators.
Implementation of the solution with the use of REGUL R600 (R500) PLCs allows a flex-
ible configuration, connection to a remote SCADA (with support of the most common ven-
dors on the market). Hot-standby operation of the CPU units and hot-swappable modules
allow for a stable and continuous operation of the system.
Major functions
• Steam pressure control, with alignment to the power system frequency
• Pressure control throttle (adjustment of live-steam pressure before the turbine)
• Turbine protection against an inappropriate reduction in steam pressure
• Sliding pressure operation (control mode with variable live-steam pressure)
• Activation of the turbine’s control valves when the electrical load is dropped
• Activation of the control and shutoff valves in case of increased frequency and acceleration
• Turbine shutdown (via relay channel) without disconnecting the generator from the grid
• Control of turbine rotation speed
• Short- and long-term emergency load release of the power unit, with restoring load by the signals from emergency automation. By the conditions
for dynamic and static stability
• Deep system diagnostics
At the core of the Protection and Control System for Steam and Gas Turbines solution is DA 03 011 custom-designed counter / digital module
with integrated software algorithms and frequency generator. Depending on the selected internal subprogram, it can:
1. Measure frequency over three channels in two ranges (up to 10 and up to 500 kHz)
2. Provide turbine overspeed protection, together with TMR electronic overspeed trip; verify protection state on a stopped turbine or during
idling from a built-in generator
3. Receive signals from an incremental encoder (control of the actuator position)
4. Receive signals from flow meters and control calibration setting for flow meter calibration
System specifications
• 100 % redundancy (including RTU modules)
• Generation of control actions in 10 ms
• Protection against issuing false control signals
• Archiving in 10‑ms, 100‑ms, and 1‑s intervals
• Implementation of hot-standby redundancy of control channels for 20 ms
• Hot-swapping of the PLC modules
• Heavy-duty operating conditions
• Mean time between failures of at least 100,000 hours
33
Structural scheme of Protection and Control System
Operator workstation
Main Operator Backup FF
workstation Workstation
CPU cabinet
SW1 SW2
Port 3 Port 4 Port 5 Port 6 Port 3 Port 4 Port 5 Port 6 Port 4 Port 6 Port 5
Ethernet Ethernet Ethernet
REGUL R500 REGUL R500 REGUL R500

• PP-1 • PP-1 2CPU-1 • PP-1 Port
1МПК-2
1CPU-2 1CPU-2
• CPU-1 • CPU-1 • CPU-1 RS-485
• DIx32-1
EtherCAT EtherCAT EtherCAT
In Out In Out In Out
RTU Control and Protection RTU Control System

In In In
Ethernet Ethernet
REGUL R500
• PP-2 REGUL R500
• AIx8-2 • PP-2
1RTU-1 2RTU-1
• DIx32-1 • AIx8-4
• DA-1 • DIx32-4
EtherCAT • AOx8-1 EtherCAT • DOx32-3
Out Out Out
In In In
Ethernet
REGUL R500 Ethernet
REGUL R500
• PP-2 • PP-2
1RTU-2 • AIx8-2 • AIx8-4
• DIx32-1 2RTU-1
• DIx32-3
• DOx32-1 • DOx32-4
EtherCAT • DA-1 EtherCAT
Out Out Out
In In
Ethernet
REGUL R500
• PP-2
1RTU-3 • AIx8-3
• DOx32-1
• DA-1 Cabinet Servo Drivers
EtherCAT Freq. conv
Out Out Unidrive M700
Local HMI
Weintek eMT3105P
Ethernet (copper)
Ethernet (fiberoptics)
EtherCAT (fiberoptics)
Electromechanical
Actuator
Exlar GS X30
34
TURBO-GENERATOR VIBRATION MONITORING SYSTEM

Monitoring turbo-generators for state of vibration and mechanical
parameters, and providing timely diagnostics and notification of the op-
erators are important for anticipating failures of the units and improving
stability of their operation.
The system, developed by engineers of GP Systems GmbH, connects
to the sensors of mechanical parameters via secondary convertors.
The converters send output signals of instantaneous values and unified
4…20 mA signals.
Signals with instantaneous values connect to the system’s computer

with the multi-channel ADC and Vibration Monitoring software that cal-
culates and charts data for the diagnostics of:
• Harmonic parts of the vibration
• Rotating parts of the vibration
• Low-frequency vibration
• High-frequency vibration
• Surges of values of parameters
• Coefficient of vibration amplitude
Unified outputs of the converters are connected to a REGUL con- To provide the required availability of the system are used two CPU
troller. In the controller are implemented all the protection and blocking modules of REGUL controller, redundant bus connections, redundant
algorithms, comparison of parameters with setpoints and notification power supplies, and signals in the protection part are connected to dif-
on the overruns, forming of relay signals to an alarm and protection ferent I / O modules.
system. A touch panel is installed in the cabinet for the configuration of set-
points, setup, masking, calibration of the channels, and for visualization
of the selected parameters.
Functional scheme of Turbo-generator Vibration Monitoring System
Шкаф вибрации и механических величин

Ethernet Ethernet
Ethernet
Коммутатор
Сигналы мгновенных значений Вторичный блок
АСКВД с платой Шкаф термоконтроля
L780M, ОС Win- RS-485 (Modbus RTU)
Сенсорная
и дополнительных АРМ
10PRO, ПО Вторичный блок параметров оператора
панель
Вибромониторинг, 4–20 мА
ОРС Сервер
REGUL R600
4–20 мА
Релейные выходы защита, в шкаф ТЗ

4–20 мА
Релейные выходы сигнализация, в шкаф ТС
4–20 мА, давление, активная мощность
RS-485 (Modbus RTU)
4–20 мА
4–20 мА
Индикатор
ТСМ, температура
скорости
4–20 мА
4–20 мА
вращения
Искривление Абсолютная вибрация Осевой сдвиг Ход сервомоторов Относительное тепловое
ротора ЦВД подшипников ротора ТГ расширение ЦВД
ДАВЛЕНИЕ, РАСХОД, МОЩНОСТЬ,

ТЕМПЕРАТ УРА ТОК
Относительный
наклон первого
1 6
7 1 1 7 1 1 1
и второго стульев 2 6
6 2
3
Частота вращения
ротора
ЦВД 4
ЦНД Генератор
Подш. Подш. Подш. Подш. Подш. Подш. Датчики
1 2 3 4 5 5 температуры
Тепловое расширение
первого и второго стульев
5 8 5 8
35
ELECTRONIC OVERSPEED TRIP FOR STEAM AND GAS TURBINES
Turbine overspeed protection is one of the critical areas in turbine

control, and electronic trip systems can come useful, especially when
the rotation speed is at 10 000 rpm or more. The Electronic Overspeed
Trip system was designed as an electronic overspeed trip that can
be used on new turbines or could be retrofitted into an already installed
system. The range of turbines covered is from small industrial to large
power industry turbines.
The Electronic Overspeed Trip system measures the rotation fre-
quency and compares it with an emergency setpoint. When a critical
speed is reached, the system sends a digital signal to stop the turbine
while taking into account its acceleration. That is, if there is acceleration,
the Electronic Overspeed Trip recalculates and reduces setpoint so that
the rpms don’t overshoot the critical value.
Equipment configuration To perform safety checks when the turbine is shut down, the sys-
The system is Triple Modular Redundant (TMR) and is built around tem switches from sensor input to the frequency generator, built into
frequency measurement DA 03 021 custom-designed module with inte- the DA 03 module. The generator provides a set frequency to the mea-
grated software and frequency generator. The system has three of these surement circuit, taking into consideration acceleration.
modules, and each is connected to one or two frequency sensors. The CPU module in this systems server only to perform diagnostics
The power is supplied to the modules and sensors from separate ex- and to generate tasks for the tests.
ternal power sources. Discrete signals are joined together in the external
majority circuit according to 2‑out-of-3 principle.
EAB-REGUL
Data bus
CPU DA DA DA
CPU MP MP MP
Archiving, Protection algorithm Protection algorithm Protection algorithm
test start-up, and diagnostics and diagnostics and diagnostics
communication
with SCADA
Output Output Output

Input signal Input signal Input signal
signal signal signal
processing processing processing
processing processing processing
Test/ Test/ Test/

Signal Signal Signal
generator generator generator
D1 D2 PSU1 D3 D4 PSU2 D5 D6 PSU3
36
MS5002E (MARK VIE) GAS TURBINE CONTROL SYSTEM
This gas turbine control system was developed on the base of REGUL R600 PLC.
There are 3 racks with redundant power supplies. All the signals used in the turbine
technological protections are connected to different modules, installed into differ-
ent racks to exclude failure for a common cause.
Features
The system monitors technological parameters of the turbine and controls valves
for fuel and air supply, exhaust gases, and direction of distributor.
Application cycle time – 20 ms.
All signals, used in the emergency shutdown systems of the turbine, were
connected to separate modules, installed into separate racks, to exclude failure
for a common cause.
The MS5002E turbine has two axles. Operating frequencies of the axle rotation –
6000 and 7000 RPM. Due to this, there are 2 turbine rotations / power regulators
and two overspeed trips. For this were installed 6 frequency sensors on the turbine
(three on each axle).
Frequency counters were connected to DA 03 021 modules of REGUL R600.
These modules measure frequency over 3 channels for the regulation functions
and have built-in overspeed protection.
37
DISTRIBUTED CONTROL SYSTEM OF HIGH RELIABILITY
ALFAREGUL INDUSTRIAL CONTROL SYSTEM
AlfaRegul is an industrial control system (ICS) for the automation AlfaRegul ICS is a single control tool of production processes that
of production processes allows for reducing the time of commissioning of control circuits, mini-
AlfaRegul ICS is designed for creating control systems of large pro- mizing operation risks and saving project investments
duction facilities with distinct breakdown by functional features as well
as for building distributed control systems (DCS) with cascade regulation
ADVANTAGES OF USING ALFAREGUL ICS
• Faster decision making by the employees • Flexibility in modification and expansion of the system; unit configu-
• Reduction in time and costs of the projects – AlfaRegul comes ration can be changed without interruption of the operation and loss
as one system, already interfaced and adapted of performance
• Improvement of reliability and fault-tolerance – the system has
the redundancy at its core
ADVANTAGES OF ALFAREGUL ICS

AlfaRegul ICS meets in full all the requirements to a modern process control system:
• High productivity: • Universal methods and tools for data storage and
Real time data processing: management:
• 1,000,000 system configuration parameters • Storage of parameter and event change history in the system’s own
high performance real-time database
• 1,000,000 changes per second
• Data buffering in computation nodes prevents data loss during data
• Up to 100,000 tags per one controller
transfer
• Minimum program cycle time of redundant controller – 5 msec
• Possibility of multiple duplications of history databases
Data recording and storage:
• Up to 2,000,000 stored parameters per server
• Centralized system for process development and object
• Recording of up to 700,000 changes per second
representation with powerful development tools:
• Reading of up to 1,500,000 changes per second
• Adapted object-oriented information model of a facility
• SQL sampling up to 200,000 changes per second Implementation of infrastructure functions of the system
• Remote configuration setup and loading for WKS and PLC
• Scripting in JavaScript or Alpha.Om (internal programming language)
• Flexibility and scalability:
• Development of integrated visual solutions for operators
• Up to 100 controllers per computation node
• Creation of own libraries for the graphical objects
• Up to 50,000 tags per one controller
• Support of 5 languages from the IEC 61131-3 standard
• Up to 50 WKS per computation node
• Support of calculations and debugging in execution mode distributed
• Up to 100 computation nodes in a system
databases and calculations
• Detection of connectivity and project errors at the phase of project
compilation
• Project team work
38
• Use of globally recognized technology and industrial • Hot backup of the element at each level of the system
standards:
• Cross-platform format of the top system level: Windows or Unix OS • Integration with top level information systems
families
• Use of external algorithms of any complexity for the calculation via • Full integration with field level in terms of standard technical
integrated DLL libraries solutions
• Support of OPC, SQL, and HART protocol families
• Flexible solutions for periodical and prescribed processes
• Simple, reliable, and convenient process control: • Maintenance management of automation systems (diagnostics,
• Event and notification support maintenance, and repairs)
• Representation of process parameter charts and trends
• Information safety:
• Possibility of activation of simulation and manual equipment control
modes • Identification and authentication of access subjects
• Registration of safety events
• Integrity control of the project and components
• Graphical visualization of production process:
• Implementation of client safety cluster (single access point to
• Displaying of up 16,000 parameters in a mimic diagram with data
distributed WKS)
change rate of 5 times per second
• Administration tools
• Transition time between mimic diagrams – 0.4 sec
• Support of multi-monitor systems
• Web interface for remote access
50 000 100 50 100

tags per one controller controllers per WKS per computation nodes
computation node computation node in a system
Backup at each system level Storage of parameter and event change history in the
system’s own high performance real-time database
Centralized administration of the whole system
Events and notifications
Remote configuration setup and loading for WKS
Process parameter charts and trends
Support of calculations in execution mode
Support of OPC, IEC, Modbus, SQL, or custom protocols
Scripting in JavaScript and Alpha.Om
39
COMPOSITION OF ALFAREGUL ICS
AlfaRegul industrial control system is based on the Alpha Platform software and REGUL RX00 PLCs.
ALPHA PL ATFORM SW
Runtime environment
Adapted object information model

int
po
ess
c
ac
Co
gle
mm
Sin
Distributed databases andcalculations
unic
Alpha.Desktop
ation environm
User's workstation
Alpha.Runtime Alpha.Sortage
Logic processing Continuous
data storage
Guaranteed data delivery including
Alpha.Developer replication and backup
t
oin
Third-party
Alpha.Server Developer tools
en
sP
applications and
t
systems
es
Control and
cc
.A managment
ha
Alp
Centralized deployment and
management of components
Reliability and productivity

Hardware
related systems
REGUL R X00 PLC
REGUL R600 REGUL R500
REGUL R400 REGUL R200
40
DISTRIBUTED CONTROL SYSTEM ALFAREGUL
ARCHITECTURE AND CONFIGURATION OF ALFAREGUL
The system is flexibly configured according to the requirements of large and small enterprises in various industries.
Example of structure of a top level local configuration of AlfaRegul ICS
Industrial Control System AlfaRegul
Higher levels
Third-party systems
DMZ redundant servers

Alpha.Runtime
Main WKS Backup WKS
a
Storage a
Storage
Main Backup
Visualization Visualization
mimic diagrams, charts, mimic diagrams, charts,
event logs event logs
a
Runtime a
Runtime
Main Backup
REGUL RX00 PLC
41
Example of structure of a top level distributed configuration of AlfaRegul HSP
Hardware and software package AlfaRegul
Alpha.domain
consolidation level
Visualization system
mimic diagrams, charts, alarms
Configuration
environment Execution subsystem
collection, processing, storage
a
Developer
Alpha.domain local Alpha.domain local

system level system level
Visualization system Visualization system
mimic diagrams, mimic diagrams,
charts, alarms charts, alarms
Configuration Execution subsystem Configuration Execution subsystem

environment environment
collection, processing, collection, processing,
a
Developer storage a
Developer storage
PLC PLC PLC PLC PLC PLC

REGUL REGUL REGUL REGUL REGUL REGUL
RX00 RX00 RX00 RX00 RX00 RX00
1 2 N 1 2 N
Example of a mimic diagram of the facility
42
Example of a mimic diagram of a geographically distributed control system
Trends and alarms
Graphic editor Access control configuration tool
43
CONTROL SYSTEM FOR OIL PUMPING STATIONS
Programmable logic controllers (PLCs) for oil pumping stations

and in tank farms are required to support of large number of I / O channels
and reliable operation. All the while supporting hot-standby redundancy
and hot-swappable modules for fast and convenient maintenance. Control
systems put into operation for these applications, with the use of REGUL
RX00 controllers, satisfy in full those requirements.
The I / O channel capacity for these systems often yields 3,000 and more
channels. Each RTU cabinet houses two or three racks with I / O modules.
The internal bus between racks utilizes connection over twisted pair cables
while between the cabinets are used twisted pair or fiberoptic links. The ar-
chitecture of the REGUL PLCs allows swapping RJ45 bus extension modules
with fiberoptic modules and using off-the-shelf cables and connectors.
The REGUL solution has a standard 3-level structure:
The top level of the system is made of an HMI or operator workstation, server hardware, and SCADA system with support of Modbus TCP,
OPC DA/UA, and/or IEC 61870-5-104 protocol.
The middle level contains a central controller cabinet with redundant CPU racks, communications modules, communication controllers (if neces-
sary), and remote terminal unit (RTU) cabinets. The PLCs used at this level are usually of the Regul R600 or R500 series, supporting in full various
options of redundancy.
The lower level is represented by sensors and actuators in the configuration specific to each project.
Data collection
• Collection of signals from analog, digital, intelligent transducers, Handling of emergency situations
and from process parameter sensors at the lower level of the control • Automatic protection and control interlocking of process equipment
system • Identification of emergencies and of divergences of the process from
• Display of necessary information about process and equipment preset modes
status • Automatic engagement of backup equipment according to predefined
• Management of visual and sound alarms. algorithms
• Generation of trends of process parameters
Diagnostics
• Archiving of the process parameters, events, and actions of the oper-
• Hardware and software self-diagnostics
ators and supervisors
• Diagnostics of the communication channels
• Security
Monitoring and control
• Protection against unauthorized access
• Status monitoring and control of process equipment from operator
rooms and from local, regional, territorial, and central control centers
• Automatic control of process parameters in accordance with prese-
lected control criteria
• Communication with other systems and equipment in a facility
• Automatic, remote, and manual control of process equipment and ac-
tuators
44
Structural Scheme: Remote I/O Redundant Ring-Type Network
Dispatch Center
Main Operator Workstation
Operator Room
RTM
Backup Control
Unit
Backup Operator Workstation Server Cabinet
FFDI Operator PC
Operator
Workstation
NTP
Main Router Backup Router
FFDI RTM Server
Main L3 switch; Backup L3 switch;

technological data technological data
Top-level STM Communication Channel transmission network transmission network to
to dispatch center dispatch center
Ethernet
Marshalling Panel Room

Control System Central Control Cabinet
Alarm Panel FFDI Backup Operator PC
Control System Control System Control System Control System

Switch Switch Switch Switch
IN OUT
Main STM
CU 00 061
PP 00 011
ST 02 021
ST 02 011
Communication
Controller
IN OUT IN OUT Backup STM

I/O Communication
PP 00 011
ST 02 021
ST 02 011
CU 00 061
PP 00 011
ST 02 021
ST 02 011
Modules, Controller
CU 00 061
PP 00 011
ST 02 021
ST 02 011
RS-485
IN OUT
IN OUT
IN OUT
I/O
PP 00 011
ST 02 021
CU 00 061
ST 02 011
PP 00 011
ST 02 021
ST 02 011
IN IN
Modules, OUT OUT
I/O I/O
PP 00 011
ST 02 021
PP 00 011
ST 02 021
ST 02 011
ST 02 011
RS-485
IN OUT IN OUT
Modules, Modules,
RS-485 RS-485
IN OUT IN OUT
To automated system controlling sampling skid
To MPAS of LACT Unit
To MPAS of Multiphase Pump Station
To MPAS of Tank Farm
To MPAS of Fire-Fighting
IN OUT IN OUT IN OUT
I/O I/O I/O

PP 00 011
ST 02 021
PP 00 011
ST 02 021
ST 02 011
ST 02 011
PP 00 011
ST 02 021
ST 02 011
Modules, Modules, Modules,

RS-485 RS-485 RS-485
RTU.1.1 RTU.1.2 RTU.1.3
I/O I/O I/O

PP 00 011
ST 02 021
ST 02 011
PP 00 011
ST 02 021
ST 02 011
PP 00 011
ST 02 021
ST 02 011

RS-485 RS-485 RS-485
Control Panel Indoor Switchgear Switching and Control Panel
I/O I/O I/O

PP 00 011
ST 02 021
PP 00 011
ST 02 021
PP 00 011
ST 02 021
ST 02 011
ST 02 011
ST 02 011

RS-485 RS-485 RS-485
RTU.2.1 RTU.3 RTU.4
I/O I/O I/O

PP 00 011
ST 02 021
PP 00 011
ST 02 021
PP 00 011
ST 02 021
ST 02 011
ST 02 011
ST 02 011

RS-485 RS-485 RS-485
45
FIRE AND GAS SYSTEM
Another example of a distributed system based on the architecture similar to that of an oil pumping
station’s control system, is the REGUL Fire and Gas System. This system is used in oil and gas pro-
duction and in transport and storage facilities to configure fire alarm and fire-extinguishing systems
of different types and complexities.
The REGUL Fire and Gas is a flexible system with a variable set of components based
on REGUL R500 programmable logic controllers with the support of redundancy and the hot-swapping
of modules.
The system is designed to:

• Detect fire and unauthorized entry in protected areas, including indoor and outdoor installations
at a risk of explosion
• Execute automatic remote control of water-cooling tank units and different types of fire-extinguishing
systems including spray, water, foam, gas, powder, etc., both separately and in various combinations
• Send alarms and alerts to higher-hierarchy equipment such as operator workstations and to adjoin-
ing systems such as SCADA, automatic process control systems, central surveillance rooms, etc
• Control, monitor, and protect technological equipment
System structure
HMI equipment (operator workstation) and a SCADA system supporting Modbus TCP, OPC, and IEC-61870‑5‑104 protocols
REGUL R500 programmable logic controller. Overall, this level includes:

• A central control cabinet, based on hot-standby CPU modules
• Cabinets with I / O racks
• Network for data transfer between the I / O racks, CPU racks, control center
• An alarm panel cabinet
Sensors, transducers, alarm announcers, light and sound alert, and actuators
Diagnostics • Collects signals from the detection devices and other equipment im-

• Performs self-testing of software and hardware and automatic mon- pacting algorithm of operation (in case it is present in the system)
itoring of the communication lines (for wired lines for breakdowns • Other equipment could be connected to the system over Ethernet or RS-
and short circuits, for fiberoptic and digital lines – for communication 485 interfaces (process control system, telemechanic devices, etc.)
failures) • Collects electric signals from sensors monitoring functional state
• Communication failures are detected on the lines: of the equipment (position, pressure, temperature, etc.)
–– With equipment that forms starting signal
–– With fire-extinguishing system devices (notifiers, alarm panels, Control
electric valves, explosive cartridges, fire pumps, dosage pumps,
• Forms control signals for notification, evacuation, smoke and gas
fans, electric drives, etc.)
removal, etc
Redundancy and notifications • Priority logging and transmission into external systems notifications
on fire, in respect to other signals are formed by the system
• Automatically switches power supply from the main line to backup
line and vice versa, with a corresponding indication. • Controls light and sound alarms
• There is an option of switching from automatic process control to re- • Indication of activation of fire extinguishing system and / or tank water
mote (manual) and back cooling, with indication of directions
• Notifications about fire event, signals of activating fire-extinguishing
system and / or of tank water cooling are flexibly programmed as sce-
Access control
narios • Prevents unauthorized access to the system
• Visualization and archiving
Control and monitoring • Displays all the required information, including status of the equip-
• Collects signals from security, fire and security, or fire notifiers. Ad- ment
dressing of the notifiers is done over the RS-485 interface with Mod- • Forms trend lines for the selected technological parameters
bus RTU protocol by connecting each notifier to a separate input • Archives selected technological parameters, events, and actions
in the system of the operators
46
Structural Scheme: RTU Redundant Ring-Type Network

Dispatch Center
Main Operator Workstation
Firefighter (FF) Operator Room

Post/Security Post
RTM
FF Workstation
(without control Backup FF Workstation Server Cabinet
functionality) FFDI
Operator PC
NTP
Main Router Backup Router
FF Server
RTM
Main L3 switch; Backup L3 switch;
technological data technological data
Top-level STM Communication Channel transmission network transmission network to
to dispatch center dispatch center
Ethernet
Marshalling Panel Room Fire Extinguishing Pumping Station Room №
FDDI IN OUT IN OUT Аlarm Panel IN OUT
Backup Operator PC
PP 00 011
PP 00 011
PP 00 011
ST 02 011
ST 02 011
ST 02 011
ST 02 021
ST 02 021
ST 02 021
I/O Modules, I/O Modules, I/O Modules,
RS-485 RS-485 Display RS-485
Switch Switch
IN OUT
CU 00 061
PP 00 011
ST 02 011
ST 02 021
FF Central Cabinet FF Remote Cabinet.1 FF Remote Cabinet.2 FF Remote Cabinet.3
IN OUT
PP 00 011
ST 02 011
ST 02 021
I/O Modules,
RS-485
IN OUT
To MPAS of LACT Unit
To MPAS of Multiphase Pump Station
To MPAS of Booster Station
To MPAS of Tank Farm
CU 00 061
PP 00 011
ST 02 011
ST 02 021
PP 00 011
PP 00 011
PP 00 011
ST 02 011
ST 02 011
ST 02 011
ST 02 021
ST 02 021
ST 02 021
I/O Modules, I/O Modules, I/O Modules,
RS-485 RS-485 RS-485
IN OUT
47
FISCAL METERING
CONTROL SYSTEM FOR LEASE AUTOMATIC CUSTODY

TRANSFER (LACT) UNITS
With the focus in the oil & gas industry shifting from exploration to optimizing current operations, Lease Automatic Custody Transfer (LACT) units
come forward in increasing efficiency of the oil transfer and providing more accurate accounting, collected at the SCADA level.
The system is an improved-accuracy fiscal metering system for LACT units, able to measure, compute, and store data on oil:
• Volume
• Quality (density, viscosity, humidity)
• Flow
• Pressure and pressure drops
• Temperature
The system is made of a PLC (R600, R500, or combination of R400 HMI The entire visualization process for the system is implemented in one
with R200 modules), high-accuracy analog input modules (AI 08 0 41 project together with the preset functions. All the information from
or AI 02 0 41) with just a 0.025 % margin of error, and a specialized the REGUL RX00 controllers is communicated to the redundant serv-
I / O module with integrated algorithm for LACT units (DA 03 011 / DA 01 011). ers and to the LACT unit workstation. The system could be connected
The use of the latter modules ensures calibration unit control and the re- to most major SCADA systems available on the market.
ception of the signals from flow meters in a timely and accurate manner. When using R200 I / O modules, additional protective seals could
To the system could be connected external devices, like a printer, be added, to protect against unauthorized module replacement.
for example, via USB ports, monitors via VGA (R600) or DVI (R500) in-
terfaces on the CPU modules.
48
THE LOCAL SYSTEM ON THE BASIC

OF PLC REGUL R600/R500
INDUSTRIAL CONVERTER GATEWAY

A converter gateway receives data via various protocols, converts it into its proprietary format, and sends data to use by another protocol.
This approach provides no direct connection between the networks and allows to divide them, increasing the security level in the system.
Communication gateway converter is designed to:

• Receive data via OPC DA 20 / 30, OPC UA, and IEC 60870‑5‑104 / IEC 60870‑5‑101 protocols
• Convert the received data and transfer it via IEC 60870‑5‑104 / IEC 60870‑5‑101 and Modbus RTU / Modbus TCP protocols
Features:
• 1 x RS-232 interface (exchange protocol: Modbus RTU or IEC 61870‑5‑101)
• 1 x RS-485 interface (exchange protocol: Modbus RTU or IEC 61870‑5‑101)
• 2 x RJ45 Ethernet interface (exchange protocols: OPC DA 2.0 / 3.0, OPC UA, IEC 61870‑5‑104)
• Maximum speed of float-type parameter transfer via Modbus RTU protocol is 1,000 parameters / s
• Maximum speed of float-type parameter transfer via IEC 60870‑5‑101 protocol is above 1,000 parameters / s depending on the frequency
of the data status changes
A converter gateway can be implemented with any series of REGUL RX00 controllers.
For the power generation and distribution, the function of the gateway converter is performed by the automatic load-frequency control system.
49
AUTOMATIC LOAD-FREQUENCY CONTROL SYSTEM
The Automatic Load-Frequency Control (ALFC) system regulates active power and fre-

quency of the power units under its control to take part in the secondary (sometimes tertia-
ry) frequency regulation. The system ensures that the group of automated power stations
(power units) provides optimal frequency, according to the requirements and situation
of the grid.
The system receives control signals from the centralized system for automatic power
and frequency control and adjusts the load and frequency of the group. Operating parame-
ters (secondary frequency regulation, rated primary frequency regulation, sustained turbine
fast-valving signals) are communicated to the servers from the REGUL R600 PLC via ARTI3
protocol. Diagnostic information from the switches is communicated via the SNMP protocol.
The system is made as a cabinet with programmable logic controllers, servers, commu-
tators, and HMI panel.
System Components
• 2 x REGUL R600 programmable logic controllers in hot-standby configuration:
–– 24 VDC power supply module
–– R600 CU 00 061 central processor unit
–– Communication processor module with 4 x RS-485 ports with Modbus RTU
and IEC 61870‑5‑101
–– Digital input module, 32‑channel, 24 VDC with group galvanic isolation
• HMI panel in the cabinet door
• 2 x servers (main and backup; fan-free)
• 2 x commutators (main and backup)
• Power supply, protection, and lighting and cooling equipment
Communications Turbine Control

• Simultaneous cyclic two-way data exchange between power • The PLC in the system runs algorithms for the automatic load-fre-
units and ALFC system over RS-485 in Modbus RTU protocol, quency control and for the turbine sustained fast-valving
with the speed of at least 9,600 bit / s • Signals from the emergency control system for fast-valving are re-
• Simultaneous cyclic two-way data exchange between ALFC system ceived via “dry contact” (voltage-free) connection
and central system for automatic power and frequency control over
IEC 61870‑5‑104 protocol Data Archiving
• Communication cycle of less than 1 s between the automatic power • Archiving of data on changes in the time to collect parameters for au-
control systems of the power units and centralized system for auto- tomatic load-frequency control, rated primary frequency regulation,
matic power and frequency control turbine sustained fast-valving
• Transmission of the data on load-frequency control and rated primary • Archiving of the events on appearing and disappearing of inaccurate
frequency regulation to the plant’s SCADA system data
• Clock Synchronization • Archiving of the events on system operation, including modification
• All measurements and signals from remote units are bound to the as- of the tools and software
tronomical time with accuracy of maximum 100 ms • All the archived data is stored for at least 3 months
• Internal clock of the system is synchronized with the astronomical Monitoring and Reporting
clock via an NTP server in the power plant’s network
• Included HMI visualizes operation of the system functions in form
Redundancy of tables, charts, reports
• CPU modules of the PLC operate in hot-standby mode with redundant • The system can provide reports on the hardware and software state
synchronization channel of the components
• Archiving servers are redundant with automatic data synchronization • Automatic or ad-hoc generation of the text files in the approved
• Constant self-diagnostics and generation of alerts format with the changes in rated primary frequency regulation
with 1 second steps
• The system constantly monitors status of the communication chan-
nels with the central system and with the power units control sys- • Transfer of the archived files to the dispatch office over main or back-
tems, logs errors, forms corresponding signals up communication channel via FTP protocol
• Automatic selection of a functioning communication channel in case
of restored operation
• Suspension of data transfer between the power units and centralized
system in case of failure of both channels in one direction
50
Structural Scheme Automatic Load-Frequency Control System
Twisted pair Ethernet Cat 5E (load and frequency control channel)

Twisted pair Ethernet Cat 5E (rated primary frequency control channel)
Twisted pair Ethernet Cat 5E
Twisted pair RS-485 (Modbus RTU)
Physical communication lines (dry contacts)
Fiberoptical line, Ethernet
Communication to interconnected
dispatching unit over technological network
Local network of multi-service network

of regional dispatching unit
Multiservice multiplexer Data sync Multiservice multiplexer

MUX№1.2 MUX№1.1
Station’s local network
Automatic load and frequency control cabinet
Workstation
Data sync
Active server Standby server
Device Device
for transmission for transmission
of emergency of emergency
Data sync
and control signals, Active switch Standby switch and control signals,
Receiver 5 Receiver 5
Surge control
Surge control
device
device
R600 PP 14 011
R600 PP 14 011
R600 CU 00 061
R600 CU 00 061
R600 CP 04 011
R600 CP 04 011
R600 DI 32 011
R600 DI 32 011
Active PLC Standby PLC
IN OUT IN OUT
Data sync
Surge Surge Surge Surge

control control control control
device device device device
Power unit process Power unit process

control system N control system N
51
GAS ODORIZING CONTROL SYSTEM
The odorizing unit control system is designed to automatically control the process

of supplying odorant to a gas pipeline in proportion to the actual natural gas flow with a giv-
en degree of odorizing.
Structure
The odorizing unit control system is based on the REGUL R400 programmable logic
controller and the REGUL R200 I / Os. The system is equipped with adapters and spark-pro-
tection barriers to safely connect measurement equipment and actuators.
The REGUL R400 plays the role of an operator console to set the system and process
parameters, visualize technological information, and show events and a breakdown history
on the panel display. Additionally, information can be sent to external systems via digital
communication channels (RS-485 and Ethernet) or printed out as reports.
Major functions
• Generate reports
• Supply odorant at a required concentration in proportion to the gas flow
• Print reports (via a USB / Ethernet-connected printer)
• Control supply of the odorant (feedback from the flow controller)
• Control access according to the user permissions
• Monitor level of the odorant in the supply tank
• Transfer information via RS-485 (Modbus RTU) and Ethernet
• Monitor pressure monitoring in the supply tank
(Modbus TCP)
• Log events and breakdowns
• Store data on an external USB flash drive
Structural scheme of Odorising Unit Control System
External
Systems
Printer
Ethernet, USB
RS-485
Gas Flow
Parameters
Control Signal
Odorising Unit
Gas Flow
Metering
Flow, level, pressure
Unit Odorising measurement
Unit Control
System Odorant
Gas Pipeline
52
CONTROL SYSTEM FOR GAS PRESSURE REGULATORS
The control system for gas pressure regulators is designed to ensure automatic

control of the gas supply to the customer. The system provides flexible process
automation and real-time control of the major technological parameters. It imple-
ments various scenarios involving the major equipment functions.
Structure
The control system for gas pressure regulators is based on the REGUL R400
programmable logic controller and the R200 distributed I / O system. The system
is equipped with adapters and spark-protection barriers to safely connect measure-
ment equipment and actuators.
The REGUL R400 also plays the role of an operator console used to set the system
and process the parameters, visualize technological information, and show events
and a breakdown history on the panel display. Additionally, information can be sent
to outside systems via digital communication channels (RS-485 and Ethernet).
Besides the control system, the following equipment is necessary:
• A gas pressure regulator with a remote parameter control function
• An input pressure transducer
• An output pressure transducer
• A gas meter
Major functions
• Remote control of the natural gas pressure and flow at gas distribution stations
• Automatic control of the natural gas pressure and flow in accordance with a preset scenario
• Status monitoring and equipment checks
• Gas supply optimization and energy efficiency improvement (due to the keeping of the preset natural gas flow to smooth down peak loads
and the use of the gas transport system as a gas storage facility)
• Prevention of gas flow exceeding the gas meter range (gas meter overload protection)
• Safety valve duplication (control of the pressure sensor activation signal)
• Management of multithread systems with shock-free thread activation / deactivation and a uniform load distribution among the threads
The joining of the functionality of the two systems into one by a slight functional add-on can be implemented by the gas distribution station control system.
53
Structural scheme of gas pressure regulator controls
Ethernet TCP/IP RS 485

PLC Regul R400
EtherCAT
PLC Regul R200
PU PD
PT Qb PT
Gas Pressure Qn
Transducer P Gas Pressure
T Transducer
Gas Flow
Corrector
Pressure Before
the Regulator Gas Pressure Pressure After the Regulator
Gas Meter Regulator
54
TELEMETRY SOLUTION
The built-in IEC 60870‑5‑101 and IEC 60870‑5‑104 telemetry protocols are a natural

fit for creating a telemetry system for the oil and gas industry based on the REGUL RX00
controller.
The software / hardware telemetry solution is designed for use in the telemechanic
systems that ensure centralized monitoring and remote control of linear long-distance oil
pipeline equipment and other facilities related to oil and gas production and long-distance
pipeline transportation.
Alerts Measurements:
• Valve status and position • Actual pressure in the trunk pipeline
• Cleaning and diagnostic agent status • Oil flow along the trunk pipeline
• Valve actuator failure and breakdown • Actual pressure in the disconnected backup lines in underwater pas-
• Line disconnection and switch status and position sages
• Presence of voltage in a transmission line along the route. • Actual pressure in access chambers of passing, launching, and re-
ceiving of scraper outside pump station
• Minimum and maximum control room temperatures
• In the absence of a separate remote-controlled system of the cathode
• Maximum level in the leakage accumulator at the scraper launch-
protection station:
er-receiver
–– Electric current of the cathode protection station
• Pressure-tap well flooding at trunk pipeline water barrier crossings. –– Voltage of the cathode protection station
• Scraper launcher-receiver flooding at trunk pipeline crossings of –– Protective “pipe-ground” potential
water barriers –– Voltage at the electrochemical protection drainage point
• Leakage at scraper launcher-receiver at trunk line underwater pas- Teleregulation
sage
• Actuator positions of the linear pipe control system
In the absence of a separate transmission linear protection system and • Output voltage (current, protective voltage) of the electrochemical
access control: protection station
–– Security alarm system status (control room, pressure takeoff
wells). Communication
–– Fire alarm system in the control room.
• Send data necessary for the functioning of the leakage detection
–– Perimeter surveillance alarm system at scraper launcher-receiver
system (if required)
at trunk pipeline launcher-receiver.
–– Alarm system of air escape valves located in the line valve unit. • Exchange data with the telemechanic equipment of the pump station,
backup control center, and transit drain station via IEC 60870-5-101
Control and IEC 60870-5-104 telemechanic protocols
• Line valves
• Command verification equipment (“control” and “unblock” com-
mands)
• Security alarm system (security alarm “unblock” command)
• Circuit breakers and switches along transmission lines
• Security lighting
55
56
COMPANY "PROSOFT-SYSTEMS" Ltd.
620102, Ekaterinburg, Volgogradskaya str., 194a
tel.: +7 (343) 3-565-111, fax: +7 (343) 3-100-106,
info@prosoftsystems.ru
REPRESENTATIVE OFFICE IN MOSCOW

117997, Moscow, Gilyarovskogo str., 51/1
tel.: +7 (495) 785-36-61
d.volkov@prosoftsystems.ru
REPRESENTATIVE OFFICE IN BELARUS

220114, Minsk, Independence avenue, 117, office 100
tel./ fax: +375 17-268-82-30, +375 33-301-89-33 (MTS)
+375 29-185-44-02 (Velcom), +375 29-683-71-86 (Velcom)
+7 (912) 264-99-94 (MTS Russia)
nev@prosoftsystems.ru
www.prosoftsystems.com

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REGUL RX00

PROGRAMMABLE LOGIC CONTROLLERS REGUL RX00

INDUSTRIAL SOLUTIONS AND EXAMPLES

DISTRIBUTED CONTROL SYSTEM OF HIGH RELIABILITY

THE LOCAL SYSTEM ON THE BASIC OF PLC REGUL R600/R500

Regul R600 is a high-availability real-time programmable logic controller, de-

Applications • High-availability process control systems for

Communications Supported interfaces

Central Processor Create

Imput data processing

Power unit modul e

CPU CPU MCU MCU MCU MCU

centra l centra l imput/output communicatio n imput/output imput/output

Power unit modul e

MCU MCU MCU MCU MCU MCU

communicatio n imput/output imput/output

Smart I/O Modules

The primary processing of a signal Input/output modules provide for:

Redundancy parameters: Conditions to transfer control:

100% Mirror Redundancy CPU and Power Redundancy

Regul R500 is a high-availability real-time programmable

Applications • High-availability process control systems for

Communications Supported interfaces

CP 02 021 Communication processor Ethernet (Modbus TCP) 2

* the functionality of the I/O modules is similar to R600

100% CPU redundancy, shared I/Os

Bus Extension Modules, RJ-45

Bus Extension Modules, SFP

The REGUL R400 controller is a combination of a human - machine

Applications Standalone and distributed automation systems with visualization

REGUL R200 controller is designed to build local and distrib-

Applications • Small- and medium-sized (based on number of signals) I/O systems

Input/Output and Communication Processor Modules

Bus Extension Module

Regul R200 Regul R200

Regul R200 Regul R200

Regul R200 Regul R200 Regul R200

Regul R200 Regul R200 Regul R200

MANAGED SWITCH REGUL R000

• Extends internal data bus for REGUL RX00 controllers

Features • Connect up to three “rings” or up to six “stars”, or combinations of these schemes

• IEC 61131-3 • IL (Instruction List)

Примеры экранной формы

Power cabinet Server cabinet

Network Industrial Industrial

Operator Freq. Electromechanical

Network Network Network

Ethernet Ethernet Ethernet Ethernet

REGUL RX00 REGUL RX00 REGUL RX00 REGUL RX00

Governor Control Condition Monitoring

Port 4 Port 6 Port 5 Port 4 Port 6 Port 5

REGUL RX00 REGUL RX00

Auxiliary Devices Electronic

* Equipment structure is specified for a particular

PROTECTION AND CONTROL SYSTEM FOR STEAM

Rapidly and continuously changing technological processes in the turbines require reli-

REGUL R500 REGUL R500 REGUL R500

RTU Control and Protection RTU Control System

TURBO-GENERATOR VIBRATION MONITORING SYSTEM

Signals with instantaneous values connect to the system’s computer

Functional scheme of Turbo-generator Vibration Monitoring System

Шкаф вибрации и механических величин