Component Locations FLUID POWER SYMBOLS

RENR9156
BASIC COMPONENT SYMBOLS
Item Part Schematic June 2005
Description
Number Number Location
MAIN AUX.
1 Pump Gp - Main Hydraulic 241-7971 C-9 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)
2 Valve Gp - Main Control 242-8184 D-11
3 Motor Gp - RH Travel 242-1153 I-10
4 Motor Gp - Swing 242-1164 I-4 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
5 Cylinder Gp - Boom 231-1207 G-10,G-12,G-16 COMPENSATED

6 Cylinder Gp - Stick 231-1206 G-7 , G-14 VALVES

VALVE ENVELOPES VALVE PORTS
7
8
Cylinder Gp - Bucket
Cylinder Gp - Blade
226-9956
231-1209
G-11 , J-16
I-5 , I-6
4
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
9 Cylinder Gp - Swing 231-1208 G-5
10
11
Cylinder Gp - Track Extender
Valve Gp - LH Joystick
248-2593
195-3512
I-7
E-1, E-13
29 12 14 15 11 18 2 8 5 19 AB
CONTROL VALVES
AB
CHECK VALVES

12 Manifold Gp - Control (Lock/Speed) 244-6732 B-3

P T P T
13 Core As - Hydraulic Oil Cooler 246-5519 B-7,B-12,B-14 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
14 Swivel Gp 237-4075 G-8
15
16
Swivel Gp - Track Extender
Filter Gp - Return Oil
230-7445
241-4083
H-7
A-8
1 MEASUREMENT ROTATING SHAFTS

17 Valve Gp - Solenoid Track Extender 245-1058 H-6

18
19
Valve Gp - Selector Joystick Pattern
Valve Gp - Load Control (Boom)
164-2274
152-8179
F-13
F-16
25 6 23 PRESSURE TEMPERATURE FLOW

FLUID STORAGE RESERVOIRS

UNIDIRECTIONAL BIDIRECTIONAL

20 Valve Gp - Manual (Auxiliary Hyd) 232-6118 C-13

21
22
Vale Gp - Shut Off (Bucket Cylinder)
Quick Coupler - Male
156-5726
153-2996
J-15
D-13 , D-15 301.6C and 301.8C VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

23
24
Quick Coupler - Female
Quick Coupler - Male
153-2997
152-8181
D-13 , D-15
I-15 Mini-Hydraulic Excavator COMBINATION CONTROLS

25
26
Quick Coupler - Female
Tank Gp - Hydraulic Oil
204-5098
250-1035
I-16
A-8,A-12,A-15
16 26 Hydraulic System SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
SOLENOID
or MANUAL and PILOT PILOT or MANUAL
28 Valve Gp - RH Joystick 195-3512 E-1,E-12,E-16,H-16
29 Motor Gp - LH Travel 242-1153 I-8 301.6C: 301.8C: MANUAL CONTROL SYMBOLS

JBB1-UP JSB1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

13 21 7 22 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE

24 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

10
SPRING LOADED GAS CHARGED SINGLE ACTING DOUBLE ACTING
Tap Locations LINES CROSSING LINES JOINING

Pressure, Sampling, and Sensor 3 17 28 20 9 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Description FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Number Location DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
TP1 RH Travel Supply Pressure C-9
UNIDIRECTIONAL UNIDIRECTIONAL
TP2 LH Travel Supply Pressure C-9
TP3 Swing Supply Pressure C-8 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

SOS Oil Sampling Port B-8

© 2005 Caterpillar Printed in U.S.A.

All Rights Reserved

Electrical Symbols Table

Hydraulic Symbols (Electrical)

11 28 9 5
G M
19 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
16 26

6 Pressure Switch Temperature Switch Electrical Wire

TP3 13 Pressure Switch
(Adjustable)

22 23

RENR9156
Electrical Symbols (Electrical)
TP2

20 Page
T

TP1 Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

1 Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire

12 3 18 4 14 10 2 8 7 21 Circuit Number
Identification
Wire Color

325-AG135 PK-14

23 15 17 20 24 25 SOS Circuit Identification

Number
Wire Color Wire Gauge
325-PK

Previous Standard

Main Hydraulic Pump Machine Component Locations Hydraulic Tank Wire

Wire Color

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J 7 J
BUCKET CYL.
3 29
21 TRAVEL MOTOR (RH) R/G TRAVEL MOTOR (LH) R/G 4 R/G

PB DB

8 LINE PATTERNS

25
Pressure Line
24 STANDARD PILOT CONTROLS Ps Ps
301.8C ONLY
Pilot / Load Sensing Pressure
I FUNCTION
TRAVEL
MOTOR TRACK EXTENDER CYL. BLADE CYL. BLADE CYL.
I
PORT
Drain / Return Lines
B9 A9
Pb9 Pa9 LH MOTOR FORWARD P1 Component Group

10
PATTERN CHANGED PILOT CONTROLS LH MOTOR REVERSE P2
NOTE: VALVE IS PART Attachment
FUNCTION COMMAND VALVE PORT RH MOTOR FORWARD P2
OF ITEM 2 MAIN CONTROL
STICK OUT RH JOYSTICK FORWARD 3 RH MOTOR REVERSE P1
Air Line
STICK IN RH JOYSTICK BACK 1
4 JOYSTICK VALVE (RH) 2
CALLOUTS
BUCKET CURL RH JOYSTICK LEFT 2 J I F F E

17 Taps (Pressure, Sampling,Sensor) by letter

YY

28 BUCKET DUMP RH JOYSTICK RIGHT

BOOM LOWER LH JOYSTICK FORWARD

4

3 T1,T2 P1 P2 T1,T2 P1 P2 3 1 52 Components by number

H H
BOOM RAISE

SLEW LEFT
LH JOYSTICK BACK

LH JOYSTICK LEFT
1

2
15 2
A2
A2 A M B
2ND AUXILLARY ATTACHMENT
SLEW RIGHT LH JOYSTICK RIGHT 4 B2
B2 LINES GROUP COLOR DESCRIPTIONS
MAIN Travel PUMP OUTPUT
PILOT PUMP OUTPUT
G SWING MOTOR CONTROL CIRCUIT
Swing PUMP OUTPUT

6 5 7 BOOM CYLINDER CONTROL CIRCUIT

5
Travel Speed Control Circuit

5
H SUPPLY LINE
D B C A DRAIN / RETURN LINE

14
STICK CYL. BOOM CYL. BUCKET CYL. BOOM CYL. STICK CYL. SWING CYL. RH TRAVEL MOTOR CONTROL CIRCUIT

G
BOOM CYL.
6 SWING CYLINDER CONTROL CIRCUIT
PATTERN CHANGER OPTION CONTROL CIRCUIT
G
9
STICK CYLINDER CONTROL CIRCUIT

19
LH TRAVEL MOTOR CONTROL CIRCUIT
NOTE: VALVES ARE PART B9 A9 B8 A8 B7 A7 A6 B6 A5 B5 A4 B4 B3 A3 B2 A2 B1 A1
AUXILIARY OPTIONS CONTROL CIRCUIT
OF ITEM 2 MAIN CONTROL BLADE CONTROL CIRCUIT
B1 Pa9 Pa8 Pa5 PA Pa1 PIlot Supply Circuit
A5 B5
B8 A8 BUCKET CYLINDER CONTROL CIRUIT
Pa5 Pb5 Pb8 Pa8
A1

B2

D1 C1 B1 A1

F Pb8
B8 A8
Pa8 18 F
D2 C2 B2 A2
NOTE: VALVE IS PART
OF ITEM 2 MAIN CONTROL

3 JOYSTICK VALVE (RH) 1 3 JOYSTICK VALVE (LH) 1 3 JOYSTICK VALVE (RH) 1

JOYSTICK VALVE (RH)

28 28
BOOM P T BUCKET
E BOOM LOCK VALVE ATTACHMENT PATTERN CHANGER ATTACHMENT
E

11 28

3 1 2 4

T2

D 22 23 22 23 Pa8 Pb8 Pb9 Pa9

D
P1 Pp1 P2 PB T1 P3
JOYSTICK VALVE (LH)
Pb9 Pb8 Pb5 Pb1

SLEW
11
2
STICK P T
RENR9156

20
20 Page, Color 2

TP1 TP2 TP3

C C
A4 B4 A4 B4
1 P1 P2 P3 P4 3 1 2 4

NOTE: VALVE IS PART Pb5 Pa5 Pa1 Pb1

NOTE: VALVE IS PART
OF ITEM 2 MAIN CONTROL OF ITEM 2 MAIN CONTROL

13 13 13 STANDARD PILOT CONTROLS

FUNCTION COMMAND VALVE PORT

B
12 BOOM LOWER RH JOYSTICK FORWARD 3 B
A B
BOOM RAISE RH JOYSTICK BACK 1

26
S1
26
BUCKET CURL RH JOYSTICK LEFT 2
SOS
BUCKET DUMP RH JOYSTICK RIGHT 4

STICK OUT LH JOYSTICK FORWARD 3

P
STICK IN LH JOYSTICK BACK 1

16
SLEW LEFT LH JOYSTICK LEFT 2

SLEW RIGHT LH JOYSTICK RIGHT 4

A A
AUXILARY RETURN OPTIONS
26 THIS SCHEMATIC IS FOR THE 301.6C AND 301.8C
Part #: 243-4140 VERSION S2
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1