Beruflich Dokumente
Kultur Dokumente
In this issue
CHP for the BSc’s! . . . . . . . . . . . . . . . 16 Reciprocating compressors in natural gas 96 MW Power Master to El Salvador . . 29
underground storages in Germany . . . 24
Improved performance of Appointments . . . . . . . . . . . . . . . . . . . 29
the Wärtsilä 28SG . . . . . . . . . . . . . . . . 18 Owners split Cummins Wärtsilä
Wärtsilä NSD worldwide . . . . . . . . . . . 30
operations . . . . . . . . . . . . . . . . . . . . . 27
Energy Partner proves its worth
Product Programme . . . . . . . . . . . . . . 32
in Denmark . . . . . . . . . . . . . . . . . . . . . 20 Cogen takes off at Detroit airport . . . . . 28
2 - Wärtsilä NSD
Dear Reader,
The first International Cogeneration Conference on 1-2 February in Washington DC
was a very positive experience. Organized by International Cogeneration Alliance ICA
it attracted over 200 delegates from more than 20 countries. The voice of the
cogeneration community was loud and clear – the future of power and heat
generation lies in cogeneration.
Many OECD countries have set a target of doubling the share of cogeneration in
electricity production from about 10 % to 20 % by 2010. This means that about 200
GW of new cogeneration capacity should be built
by then and annual demand for new cogeneration
plants will be 20 GWe. Hence, more than 10 billion
dollars will be invested in cogeneration facilities
every year.
These aggressive policies are the result of the
carbon emission targets set in the Kyoto protocols.
The OECD countries have promised to reduce
greenhouse gas emissions by 8–12 %. About half of
the reduction could be achieved by doubling the
share of cogeneration in electricity production.
To make a fast start towards this goal, several
countries have taken various initiatives to promote
cogeneration. Development started in the USA with
the PURPA legislation in 1978, which gives
cogenerators the right to sell power at a fair rate to
the grid. The Scandinavian countries were the first
to introduce the CO2 taxes at the beginning of 1990.
This will now be followed by Germany and the UK, which will introduce new
ecotax systems or CCL levies on traditional and less effective means of generation. The
new taxes will make cogeneration the preferred and also the most competitive form of
generation.
This issue of Energy News presents some of the benefits and experience of
cogeneration from the user’s point of view. It also shows the benefits of localized
power production in the new liberalized electricity markets, where transmission tariffs
make local plants the most economical option. So please, join the cogeneration
community. It represents the future of power and heat generation for the whole
world.
Stefan Fant
Group Vice President
Power Plants
Energy News - 3
Decentralized energy in focus
The decade of
cogeneration in Europe
Cogeneration is already an established concept in the hospitals, universities, department stores, greenhouse
Nordic countries and, increasingly, in other parts of complexes and industrial facilities in countries from
Europe. The EU as a whole is now examining the Belgium to Spain.
concept in detail with countries across the region
passing new legislation that will radically change the The benefits in brief
structure of local power and heat markets. Cogeneration Cogeneration is by no means the solution to all power
offers undisputed advantages. But it remains to be seen needs. So what makes the method so popular? The
whether all EU member states grasp them fully. reason is that the technology, according to COGEN
Cogeneration, also called combined heat and power Europe, results in ‘win-win’ solutions to energy
(CHP), is based on the simultaneous production and problems facing today’s industrial societies, and
use of both electricity and heat. The concept, according especially those with access to natural gas.
to COGEN Europe, the European Association for Conventional generation of electricity in large central
promotion of cogeneration, is the most efficient way to power stations is normally only 30-40 % efficient
deliver heating, cooling and electricity. Countries across (Figure 1). These electricity-only stations release large
Europe have enthusiastically adopted the concept. amounts of energy as waste heat, normally via large
Finland, Denmark and the Netherlands, for example, cooling towers or cooling with sea or river water. They
today employ cogeneration extensively to provide are also typically located far from where the electricity
electricity and district heat to local communities and is consumed, which therefore requires expensive
industry, but the range of possible applications is transmission costs. More recent combined cycle
limited only by the imagination. Examples include generation can improve the efficiency of such plants to
Conventional system
35 % electricity or more
Conventional
Fuel 100
power station
Up to 65 % losses
CHP system
Industry
Up to 90 % electricity
Commerce and heat
Fuel 100 CHP system
Domestic heating/
cooling
10 % losses
4 - Wärtsilä NSD
application. Provided this is
done, cogeneration offers the
following benefits:
• Increased efficiency of
energy conversion and
energy efficiency at the
point of use
• Lower emissions to the
environment, in particular
of CO2, the main
greenhouse gas
• Large cost savings,
providing additional
competitiveness for
industrial and commercial
users, and offering
affordable heat for domestic
users
• An opportunity to move
towards more decentralized
forms of electricity
generation, where the plant
is designed to meet the
needs of local consumers,
providing high efficiency,
reducing transmission losses
and increasing flexibility in
system use
• Improved local and general
security of supply. Local
generation, through
cogeneration, can reduce
the risk that consumers are
left without supplies of
electricity and/or heating. In
addition, the reduced fuel
need which cogeneration
provides reduces
dependency on imports, a
55 %, but this excludes losses for the transmission of key challenge for Europe’s energy future.
electricity, which can be as great as 20 % of the
delivered efficiency. The EU takes note
By reusing the heat produced in electricity Calculated on a European scale, cogeneration still
generation, the cogeneration plant can reach an accounts for only a fraction of installed capacity,
efficiency of 90 % or more. Cogeneration, therefore, roughly 9 % according to COGEN Europe. A major
offers energy savings ranging between 15-40 % when reason, of course, is the structure of the power market
compared with the supply of electricity and heat from in large markets like Germany and France, where
conventional power stations and boilers. centralized nuclear and coal-fired power plants are the
The fundamental principle underlying cogeneration is norm.
that, in order to maximize its many benefits, systems The benefits of cogeneration have not gone
should be based according to the heat demand of the unnoticed by the EU Commission, however. The
Energy News - 5
Decentralized energy in focus
Investment opportunities
Current use of cogeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 %
Installed capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-70,000 MWe
Current level of investment in cogeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2.5 billion Euros/year
EU target for 2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 % of all EU electricity to come from cogeneration
If target reached, the installed capacity of cogeneration will be at least . . . . . . . . . . . . . . . . . . . . 130,000 MWe
Additional capacity is approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-65,000 MWe
Investment opportunity to reach the target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-60 billion Euros
Equivalent to. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 5 billion Euros/year
or . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . at least twice current activity
In addition
Reinvestment in existing plant will be . . . . . . . . . . . . approx. 30 % of existing stock 20-25,000 MWe over 10 years
Investment opportunity of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 1.5 billion Euros/year
Further investment opportunities in Eastern and Central Europe conservatively estimated to be . . 1.5 + billion Euros/year
THE OVERALL INVESTMENT OPPORTUNITY IS . . . . . . . . . . . . . . . . . . . . . . . . . . 80-90 BILLION EUROS
OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 TIMES CURRENT ACTIVITY
Commission has identified cogeneration as the top This raises the question of obstacles to the free
priority measure to reduce CO2 emissions in the EU and adoption of cogeneration that certain countries appear
is committed to an 8 % cut in greenhouse gas emissions willing to use to safeguard their monopolistic power
to meet the binding targets set by the Kyoto Protocol. industries. One example is discrimination against local
Cogeneration has been identified as the biggest single operators by erecting regulatory barriers. France, for
measure to reduce greenhouse gas emissions in the EU, instance, requires all cogenerator operators to apply the
with a potential of 150 million tonnes of avoided CO2. same employment conditions on workers as applies to
The EU Commission published a Strategy for EdF. This is unfair as the conditions apply to a principal
Combined Heat and Power in May 1998, a landmark nuclear operator and not on-site generator.
document in which it confirmed the importance of More serious is the potential lack of fair access by
cogeneration in the future energy market of the cogeneration operators to the electricity system. There
European Union. In this document the Commission are now calls for the EU to pass a directive establishing
stated its intention to double the current level of fair and transparent rules and pricing for connection to
cogeneration in Europe (9 %) to 18 % by 2010. This is electricity systems, top-up and back-up prices, and
not a legislative commitment; rather, a guide to export prices that reflect real costs.
European policymakers and member states. If Another barrier is the use of Article 18.2 of the Gas
implemented, the increase would raise the installed Directive to apply a minimum-size ‘threshold’ on
capacity of cogeneration from today’s 65-70,000 MWe to cogeneration projects. This, in effect, would prevent
130,000 MWe, which translates into annual investments smaller but more efficient cogeneration installations
totalling some 5 billion euros/year (Fig. 2). from accessing the competitively priced gas which will
automatically be available to all big but less efficient
From strategy to action combined cycle power stations. Both Spain and France
The next step is the EU’s Action Plan, which is currently have indicated that they might use the threshold.
being devised to co-ordinate EC activity to achieve the Proponents of cogeneration point out, however, that
increase in cogeneration throughout the EU. If adopted, small-scale cogeneration will not disturb the balance of
it would greatly accelerate the use of cogeneration the electricity market. If anything, the market is more
throughout Europe although it is up to individual likely to be distorted by uncontrolled growth in
countries how far and how fast they wish to proceed. electricity-only production based on CCGT plants which
are not designed to meet local heat and power needs.
6 - Wärtsilä NSD
As mentioned, the Nordic countries and particularly heat-only alternatives. The QI therefore offers scope for
Finland have made perhaps the greatest progress a major improvement over conventional approaches
towards widespread adoption of cogeneration, largely based simply on overall efficiency. The proposed
for reasons of climate and infrastructure. Looking at methodology is designed both to reward existing and
Europe as a whole, however, it could be instructive to future ‘good quality’ CHP schemes, and to provide an
see how and why cogeneration is being applied in incentive for improving scheme performance.
other widely differing European environments. We use
the UK and Portugal as two examples. Portugal – cogeneration has legal status
The concept of cogeneration was adopted in Portugal at
The UK – a fertile market for cogeneration the end of the 1980s when Heavy Fuel Oil (HFO)
The UK energy market has undergone fundamental reciprocating engines were introduced to the market.
change over the past decade. Gas was privatized in High electricity prices encouraged numerous industrial
1986 and electricity in 1989, which opened up the investments in independent power production. With
market to progressively increasing competition during most industries needing heat (mostly steam) in some
the 1990s. Electricity prices fell by 20 % and gas by form as well, the cogeneration principle was an obvious
40 % between 1990-98. This provided a fertile solution.
environment for cogeneration, which was further Because Portugal has some HFO refinery capacity of
boosted by the government’s policy to "promote CHP its own and in the 1980s there was no natural gas
wherever economic and to work to ensure there are no available, the logical fuel for the cogeneration business
barriers to wider uptake". was HFO. There are currently about 70 HFO engines
The original CHP target of 4000 MWe was running in cogeneration applications in
met and a target of 5000 MWe is Portugal, amounting to between 8 and
expected to be reached in 2000/1 10 % of the country’s annual
on the way towards a target of electrical consumption.
at least 10,000 MWe by Wärtsilä’s share of that
2010. The use of capacity is about 50 %, or
cogeneration in the UK 167 MW.
is predominately In 1992, the
industrial since Portuguese
community (district) government made a
heating has been strategic decision to
exploited to only a diversify its primary
very small degree. energy sources
An important towards natural gas.
development was A multi-national gas
the introduction of a pipeline project was
stricter consents started and in spring
policy which provided 1997 the first users
exception for ‘good began consuming natural
quality CHP’. No consents gas. Gas flows from
are needed, for example, in Algeria, through Spain to the
the case of CHP power stations Lisbon area where a
below 10 MW in size. The criteria north-south main trunk line
for ‘good quality CHP’ include the distributes the gas throughout the
stipulation that efficiency, averaged over a year, country.
should be significantly higher than that achievable with With the availability of natural gas, the
the same fuel source in a power-only unit. demand for gas-fuelled engines has risen sharply. In the
This concept is further developed by Quality Index first year, nearly 20 gas engines were sold for industrial
(QI) methodology, which is built on the rationale that cogeneration applications. Nowadays the government
electricity supplied is more valuable than heat supplied. and the gas industry is promoting gas as the main
It compared CHP to separate electricity-only and choice of fuel for cogeneration plants. HFO projects are
Energy News - 7
Decentralized energy in focus
becoming less common for environmental reasons and 2. The second fundamental principle of the cogen law
uncertainty of future emissions legislation. defines the maximum power that can be sold to the grid:
8 - Wärtsilä NSD
The new law (Decret-Law No: 186/95) makes four A number of other new aspects to the law not
major changes to the old law and some of the major mentioned here naturally also need to be studied and
differences are mentioned here: understood when evaluating new projects. Existing
plants are governed under the old law. They can
1. In the old law the electricity selling prices to the change to the new one by expressing their wish to do
public grid were guaranteed by the government for the so during a period of 24 months calculating from the
future in accordance with a certain formula. This is no date when the new law was passed.
longer the case. Now the selling price is defined using a
complex calculation giving priority to environmental Looking to the future
issues. In practice this means that the chosen The EU will need to issue directives and apply rules to
technology must be “low-emission technology” and the ensure fair play for all in the rapidly liberalizing
degree of cogeneration must be high. A total efficiency electricity and gas markets. Nonetheless, cogeneration
of about 75-80 % results in a level of electricity selling has come to stay and its widespread increase can only
prices that makes projects feasible (the new law sets a be delayed, not prevented. There is no doubt that
limit of a minimum total efficiency of 55 % in order to investment in cogeneration plants across Europe,
be qualified as a cogenerator). Electrical selling tariffs including central and eastern Europe, will soar in the
are defined separately for cases with electrical outputs next decade or two, though the rate of activity will of
less than 10 MWe and above 10 MWe. course vary by country.
Technologically, the next major
2. The old law permitted excess development in the cogeneration
power to be supplied only to the market will be
public grid. Now it is micro-cogeneration systems
recognized that the (below 15 kWe). These will
cogenerator has the right be based on new prime
to sell power also to movers: very small gas
third parties either via engines, Stirling
the public grid or engines and fuel
through their own cells. Their target
direct lines. markets will include
individual houses,
3. The old law was small groups of
quite unclear on the houses, small hotels
question of and retail
managing the establishments.
electrical The potential for
interconnection to the this technology is vast.
grid. The new law In the UK alone, the
guarantees a larger domestic gas boiler market
transparency of proceedings is 12 million euros. If 25 % of
in the bureaucracy and more this is suitable for
equal treatment of the players in micro-cogeneration, the result could
question. be 10,000 MWe of new installed
cogeneration, or one-quarter of the UK’s electricity
4. One of the major hindrances to allowing demand. n
cogeneration full rein for development under the old
law was the in-built protectionism of limiting the Authors:
installed power to 5 % of the short circuit power at the Andrew Gardiner, Impress Helsinki Ltd.
connection point. In practice this limited project sizes to Kari Punnonen, Area Sales Manager, Wärtsilä NSD Finland Oy
4-6 MWe. The new law now allows connection of
systems at the connection point up to 8 % of the short Source: The information in this article is largely based on material supplied by
COGEN Europe.
circuit power.
Energy News - 9
Decentralized energy in focus
10 - Wärtsilä NSD
€/MWh
25
Aver. 1998 1999 2000
20
15
10
0
1 2 3 4 5 6 7 8 9 10 11 12 Aver.
14/MWh for two years in a row (see These prices can be compared to price would then be about EUR
Figure 1). the variable costs of a coal-fired 20-23/MWh, which is only about
In this new situation the strategy condensing plant, which are also 50 % of the original price before
has been changed from short-term about EUR 16/MWh. Thus prices liberalization started.
electricity contracts to two- or cannot be expected to fall much These prices also indicate that
three-year contracts. A detailed lower and EUR 16/MWh is a fair construction of large-scale power
analysis indicates that prices could price for making contracts for the plants, which feed to the power
not fall very much more, and there next two to three years. pools, has essentially halted in
is even the possibility of prices The consumer should then pay Scandinavia, at least for the time
rising. EUR 13/MWh above this for being. The generating costs of a
There are several reasons for this. electricity transmission. The total new coal, gas or nuclear plant are
Consumption is rising at an annual price of future electricity will then about EUR 25-30/MWh, which is
rate of 2-3 %, while supply remains be about EUR 30/MWh at the site too high compared with the pool
constant or is decreasing as the for the next two to three years, prices.
Barsebäck nuclear units in Sweden which is about 35 % lower than The only plant commissioned in
are decommissioned. The second prices before liberalization began. Finland last year was the 11 MWe
reason is higher prices in Germany, Valkeakoski Pure Energy gas CHP
which tend to encourage Danish Future strategies plant with two Wärtsilä 5.5 MWe
and Norwegian exporters to sell Prices are not expected to remain so gas engines for a municipal utility
their electricity to continental low in the future. The best strategy customer (pages 12-13). The only
Europe. will then be to combine electricity plants at the planning stage are a
trading with on-site power municipal CHP plant in Tampere
Future prices in Scandinavia production. This can be done in and some industrial on-site
The prices of long-term contracts places where gas is available and generation plants. The electricity
closely follow the forward prices on consumption is high enough to market has already changed
the Nord Pool electricity exchange. make an on-site plant economical, fundamentally in Scandinavia. Other
The prices in the next three years i.e. about 2-10 MWe. countries will follow as the
are as follows (EUR/MWh): Power can be generated for EUR liberalization process spreads
Summer 2000 . . . . . . . . . . . . 11.0 25-30/MWh using an on-site around the world. n
Winter 2 2000. . . . . . . . . . . . . 16.1
gas-fired cogeneration plant. The
Winter 1 2001. . . . . . . . . . . . . 17.1
Year 2001. . . . . . . . . . . . . . . 15.9 best strategy is to generate power Asko Vuorinen
Year 2002. . . . . . . . . . . . . . . 16.7 during the winter and purchase Managing Director
Year 2003. . . . . . . . . . . . . . . 17.6 power during the summer at about Modigen Ltd
EUR 11/MWh. The average annual
Energy News - 11
Decentralized energy solutions
Valkeakoski, about 150 km north of Deregulation has opened up the the major factors why Valkeakosken
Helsinki, is one of Finland’s main energy market in Finland in a Energia decided to invest in their
centres of pulp and paper number of ways. Many own power plant.
production. Almost 70 % of the municipalities have adopted a
town’s 20,000 inhabitants are wait-and-see approach to the A plant with a long history
connected to the district heating market but Valkeakosken Energia Valkeakosken Energia had been
network, which is operated by decided instead to invest in their investigating several options for
Valkeakosken Energia Oy own CHP plant to make sure that independent energy production
(Valkeakoski Energy Ltd), a 100 % their customers get a reliable supply since the beginning of the 1990s.
municipality-owned energy of affordable heat and electricity. One option under consideration
company that provides heat, With electricity prices fluctuating was to expand existing co-operation
electricity and gas to the consumers heavily, Valkeakosken Energia saw with the local paper industry.
in Valkeakoski. The district heat is the new Pure Energy plant as the However, intensive analysis
produced by a Pure Energy plant cornerstone on which to build their revealed that an independent gas
delivered by Wärtsilä NSD in 1999. future. Independence was one of
12 - Wärtsilä NSD
for paper industry town
engine power plant would be the organization. The plant is run
best option. unmanned and someone from the
The saying “well planned is half heat department visits the plant
done” aptly describes how daily during weekdays. The PLC is
Energia-Tietola set about the task. remotely connected to the
Negotiations began in late 1997, the headquarters of Valkeakosken
precontract was signed at the end of Energia and the duty manager can
April 1998, and the final contract connect his portable PC to the
was signed early in August 1998, by plant’s modem. The plant can also
which time the foundation works be directly monitored by Wärtsilä’s
were already under way. The service department in Vaasa (300
extension of the existing boiler km north of Valkeakoski) via a
house was ready in December and modem, allowing them to analyze
the topping-out ceremony was held any problems that arise and suggest
on 2 February 1999. The plant was Valkeakoski the best maintenance alternative.
started up in August, and the This ensures rapid reaction times
handing over and test run periods Finland and minimizes downtime if the
started in September 1999. The plant’s operation is interrupted for
official opening ceremony and also any reason.
the name-giving party were held in Valkeakosken Energia personnel
mid-November 1999. The plant is handle minor maintenances (under
called Energia-Tietola (Energy 4000 h), while larger maintenance
Knowledge Centre) and the engines tasks are performed by Wärtsilä
are named Helka and Kaino after standard and this has been the case NSD under a 5-year maintenance
Valkeakoski’s legendary mayor and in Valkeakoski as well. The location contract.
his wife. of the plant was also a challenge.
Energia-Tietola, like almost all Pure The situation today
Wärtsilä, the turnkey Energy plants, is situated in a The plant has now been in
contractor densely populated area and there is operation about 6 months and both
Wärtsilä NSD Finland Oy delivered an elementary school only 80 of the engines have almost 4000
the power plant on a turnkey basis, metres from the power plant. The running hours behind them. The
but as always using several noise level was not permitted to owner has been happy with the
subcontractors. Most of these were exceed 45 dB(A) at 25 metres from performance of the plant and
already familiar from previous the wall of the Pure Energy plant. reports that co-operation with
projects in Kerava and Ikaalinen. This requirement was fulfilled and Wärtsilä has been very satisfactory
Forming the heart of the plant are now the only way of knowing Visits to Energia-Tietola will be
two Wärtsilä 34SG gas engines both whether the plant is running or not arranged in connection with the
producing 6 MW of electricity. Each is to look at the stack for signs of Power Gen exhibition in Helsinki
engine and its generator were put steam. on 19 June 2000. If you are visiting
on a common base frame and the show, you are most welcome to
transported from Vaasa to Organization unchanged join the group. Energia-Tietola is a
Valkeakoski in one piece each Although the establishment of modern plant well worth a visit. n
weighing 100 tons. Energia-Tietola marked a new
There is no emission legislation situation for the personnel of Author: Jukka Hakola
for gas engine power plants in Valkeakosken Energia, there was no Key Account Manager
Finland, but TA-luft is used as the need to change the existing Wärtsilä NSD Finland Oy
Energy News - 13
Energy in focus
changed rapidly during the past two has been trying together with the
60
decades as well; large-scale Ministry of Energy and other state
urbanization is taking place bodies to add generation capacity to 40
simultaneously with fast population meet the increase in demand.
growth. To give you an idea, However, they have not been 20
14 - Wärtsilä NSD
Fig. 2 24 MW Power Master in City of Van
Energy News - 15
Decentralized energy solutions
CHP
for
the
BSc’s!
Photo: Jan Chlebik
The Imperial College of Science, supplying electricity from the local LES that the engine solution offered
Technology and Medicine, London, grid at 6.6 kV. During 1996 these by Wärtsilä NSD best met the needs
has been working with Wärtsilä boilers were identified as coming to of the project. To achieve the
NSD and London Electricity Services the end of their economical life. required output of 9 MWe at 6.6 kV
to create an efficient, This gave Imperial College the and 4 MWth, Wärtsilä NSD’s
environmentally friendly and opportunity to review its energy solution was based on two Wärtsilä
economical combined heat and needs and potential solutions. After 18V28SG gas engines with an
power plant on campus. careful consideration the College electrical efficiency of 41.5 %.
Founded in 1907, Imperial chose the option of a Combined Competitive solutions from other
College is one of the world’s Heat and Power (CHP) scheme. engine manufacturers were based
leading institutions in the world for Imperial College entered into a on three engines to achieve the
research, teaching and education in partnership agreement with London power and heat levels required.
science, engineering and medicine. Electricity Services (LES) in which
Recent mergers with Charing Cross LES would design, build, operate Tight fit
and Westminster Medical School and maintain the CHP plant for a Lack of space was a critical factor.
and the Royal Postgraduate Medical 15-year period. The CHP plant is After the boilers had been removed
School have contributed to the owned by the College. A major the new Pure Energy plant had to
recent increases in numbers. The problem for LES was the need to be installed in the old boiler house.
College is now home and remove the four existing boilers To gain access, all new equipment
workplace to around 9000 students. from the basement of the college, had to be lowered through a hole in
The existing boiler plant, for the then install the new CHP system the road outside the College.
College’s heating, was installed in without interruption to the College’s The complexity of the project
the late 1950s. This plant consisted heating supply. meant that the installation
of four heavy fuel oil-burning steam When it came to choosing an programme spanned over two
boilers. London Electricity was engine supplier it became clear to years. As the heat supply to the
16 - Wärtsilä NSD
College had to be maintained
during installation, a way had to be
found to achieve this during the
project’s implementation. A
temporary boiler-house was
designed and constructed within the
College grounds. During the
summer of 1997 the temporary
boiler house was connected to the
College’s existing system.
Once this temporary boiler house
was up and running, work
commenced on the
decommissioning of the existing
boiler plant and chimney. The new
generator sets were tested in
Wärtsilä NSD’s works before
delivery. As the complete generator
sets would not fit through the
access hole in the road, they were
broken down into their three main
components: engine, alternator and
base-frame, for delivery to the
College.
the correct time, and in the correct saving of around £800,000 per year.
order, as each component had to be The environment will also benefit
off-loaded directly to the basement through a reduction of 7500 tonnes
since there was no room to store of CO2 per year.
anything on site. The base frames “We are delighted with the new
were lowered in first, followed by heat and power plant,” comments
the engines, then the alternators. Mr Ron Jeeves, Imperial College’s
Once reassembled, the complete Operations Manager. “It will
generator sets were manoeuvred generate considerable savings for us
into position and cocooned to allow on our energy costs. It will also
the rest of the plant to be installed. provide the College with heating,
hot water and air conditioning
Heat recovery and re-use throughout the campus. It was also
Imperial College will improve the important to us that this was an
efficiency of the system even further environmentally friendly package.”
by modifying its existing systems to “LES is extremely pleased and
use the low-grade heat produced by proud to be associated with this
Photo: Jan Chlebik the gas engines. A full-dump project. After two interesting years
cooling system, using heat in construction, we are looking
The delivery of the generator sets exchangers, has been supplied to forward in putting the plant into
through central London had to be remove the heat. Even before the beneficial operation.” n
carefully co-ordinated, as timing use of this low-grade heat the
was critical. They had to arrive at College will benefit from an energy
Energy News - 17
Technology in focus
Improved performance
of the Wärtsilä 28SG
1 December 1999 marked the When the decision was made to now be seen in the excellent
beginning of a new era for the move manufacturing of the Wärtsilä performance and reliability of the
Wärtsilä 28SG gas engine. On that 28SG engine from Sweden to the newly built engines.
day, the first Wärtsilä 28SG gas Netherlands in October 1998, we
engine built in the Netherlands were faced with the challenge of Design improvements
started commercial operation. This transferring not only the knowledge The overall vibration levels have
took place in a power plant in but also all documents and been decreased considerably by
Meaux, France, with two Wärtsilä hardware. However, this period changing the stiffness of the engine
18V28SG engines. It was followed gave us the opportunity to block. This in combination with a
by a third engine in Lüneburg, implement improvements based on new gas pipe arrangement, new
Germany, where the warranty the experience collected from the wastegate arrangement and the
period started on 19 January 2000. operating engines that were built in addition of some supports has
The two plants are now performing Sweden. Both minor and major minimized the vibration levels.
very well and running 24 hours a improvements were made. The A fine-tuned piston design
day. positive impact of the changes can together with a new piston ring
18 - Wärtsilä NSD
package has made the combustion run between 4500 and 5500 hours owned by Energie Meaux, the local
process more stable and less per year. Emissions comply with the district heating company. The
sensitive to knocking. It has also ½-TA-Luft regulations and the electricity produced is sold to the
decreased the lube oil consumption electrical efficiency is 40.7 %. national utility Electricité de France
to about 0.25 g/kWh. Once the installation work was and the heat is distributed as district
The Wärtsilä 28SG incorporates over, the Pure Energy plant was heating. The plant is scheduled to
the WECS8000, the new version of given a performance commissioning run 3624 hours, 24 hours a day in
the engine control system. The new test for 14 days during which the the winter season between 1
control system has proven to be a engine did not trip once. Since the November and 31 March. The plant
lot more stable than the old system warranty period started, the engine will remain closed the rest of the
and no problems have been has run extremely well. So far, the year.
recorded since it was fine-tuned on engine has run for 1900 hours Until now the Pure Energy plant
the first installations. without any major stops except for has accumulated 2550 hours/engine.
the changing of spark-plugs. The performance has been very
Wärtsilä NSD’s turnkey supply high and only a few stops have
was split between the Netherlands occurred. Since then the availability
factory for the performance package has steadily increased and in
and the Hamburg network office for February and March it reached
the local adaptation, installation and 98 %.
supervision. Wärtsilä NSD’s service Energy Meaux closely followed
department in Germany has made a the work on site to make sure
long-term service contract with everything was being done in
Avacon. accordance with the specifications
and expectations. They are very
satisfied and have just signed a
Lüneburg, Germany repeat order for an identical Pure
This installation, with one Wärtsilä Energy plant to Aulnay, also a town
18V28SG, is operating in the town outside Paris. Operation of the
of Lüneburg, about 40 km from Aulnay plant is scheduled for 1
Hamburg. The Pure Energy plant is November 2000.
owned and run by Avacon AG, one Wärtsilä NSD France acted as the
of the biggest energy providers in turnkey contractor for the Meaux
Germany. The plant has an Pure Energy plant, providing all
electricity output of 4560 kWe and detailed engineering, and supplying
produces 4.9 MW heat for the and installing all equipment needed
Meaux, France
district heating system. When in the cogeneration plant. Wärtsilä
This Pure Energy plant,
suitable, the heat can also be NSD France also has a 12-year
incorporating two Wärtsilä 18V28SG
accumulated in a large heat operation and maintenance contract
engines, is located in Meaux, a
accumulating tank. The plant will for the plant, ensuring its proper
town just outside Paris. The plant is
operation and maintenance.
These two references illustrate
that the Wärtsilä 18V28SG gas
engine is now a mature product
offering excellent performance in
the field. n
Energy News - 19
Optimizing performance
20 - Wärtsilä NSD
Picture 2. Remote inspection and monitoring of the power plants covered under the Energy Partner agreements
fully aware of the cause of the requiring assistance, he receives organization and the way it works.
irregularity on arrival at the site. remote guidance from the Wärtsilä NSD has been working
While on his way, the Wärtsilä NSD Operation Support Centre via according to ISO 9001 since 1994.
service engineer can discuss the telephone and modem (Picture 1). However, the most important factor
problem with a technical adviser at Our customers also benefit contributing to good delivered
the Operation Support Centre and greatly from the advanced quality is the competence and
prepare a detailed solution in troubleshooting features of the commitment of our personnel. n
advance, which ensures that the Wärtsilä Engine Control System
problem is solved quickly and (WECS), which ensures that Author:
efficiently. troubleshooting is handled Mogens Jakobsen
systematically. The Operation Area Manager
Remote troubleshooting Support Centre is equipped with a Power Plant Field Service
Kent Hastrup Jensen, manager of complete WECS model for Wärtsilä NSD Danmark A/S
Wärtsilä NSD Danmark’s technical troubleshooting and training etc.
department, performs remote This supports the customer through
inspections of the plants covered both higher availability and better
under the Energy Partner fuel consumption.
agreements via a modem Our customers consider that
connection from the Operational Wärtsilä NSD provides a consistently
Support Centre at Wärtsilä NSD high standard of service. One factor
Danmark (Picture 2). When a of great importance to maintaining
technician is sent to a power plant this standard is the service
Energy News - 21
Optimizing performance
22 - Wärtsilä NSD
At this moment, the Colombia
Energy Operators S.A. team is close
to completing implementation of
the ISO 14001 Environmental
Management System. The
experience of Colombia Energy
Operators S.A. and all the associated
documentation will be used by
Wärtsilä NSD Operations Group as
a guide when implementing ISO
9002 in all plants under their
operation. n
Energy News - 23
Inside view – underground storage of natural gas
24 - Wärtsilä NSD
• The compressors must be designed for different gas
compositions and for the permissible level of
impurities.
• Since the investment costs of the compressor unit
and the related energy costs for the injection of the
gas make up a considerable proportion of the total
investment, the main criteria for purchasing the
compression equipment are the procurement costs
and the economic operation of the compressors.
Given these criteria 38 out of 41 natural gas storages in
Fig. 2 Typical natural gas underground storage.
Germany are provided with reciprocating compressors.
The following operational conditions must be Turbo compressors are used in only three larger storage
considered in order to select the optimum compressor: locations. The reason for the much higher population of
• The compressor must be designed to compress the reciprocating compressors in natural gas storage is
available excess volume under pipeline pressure up given by the advantages and disadvantages of the
to the actual storage pressure. machines themselves.
• The compressor works non-continuously. It will run Advantages:
for long periods in the summer, but short injection • The actual pressure ratio arises automatically without
periods will be necessary when gas consumption is any additional control.
low, for instance at weekends. • The flow rate can be controlled exactly according to
• The annual operating hours are about 2000 hrs, ie. the operators’ requirements.
the availability of the equipment must be guaranteed • Partload operation is economically possible.
for 6000 hrs. • The compressors can easily be maintained in
stand-by operation.
• Reciprocating compressors are lower in price than
Flensburg
turbo units for the same pressure ratios and flow
rates.
Disadvantages:
Rostock
Lübeck • Pulsation in the gas stream
Hamburg • Lubricants in the gas
• Gas leaks.
Bremen
Energy News - 25
Inside view – underground storage of natural gas
A B C
A prime mover (electric motor or gas engine) and a
Design Boxer Boxer Boxer
pre-selected rotating speed are also sometimes required.
No. of stages 1 1 2
The demands for control, lubrication, low emissions
No. of cylinders 4 6 4
from leaking and low residual pulsation form the basic Rotating speed 1000 750 420
requirements for the size and type of compressor. Power 2000 2200 2300
Additional requirements and features will depend on No. of valves 32 48 24
each project and the experience of the owner. Capacity control Bypass Valve unloading Valve unloading
and bypass
Based on this data Wärtsilä Compression Systems
Performance 90 % 100 % 105 %
selects the most suitable machine from the portfolio and Dimensions 8x4 10 x 4 8x5
the most economical compressor taking into Weight 45 55 50
consideration the customer’s specification. Price 100 % 115 % 125 %
Calculation of the total scope of supply will give the
Fig. 5 Table of possible data
sales price. The compressor unit will normally be
offered as a package so the bare shaft compressor often
makes up only approx. 20 % of the total price.
The multitude of possible solutions available with these
Finally the most economical solution will be
compressors also demonstrates their adaptability to the
determined based on how accurately the compressor
ever changing conditions of the market. It is very
manufacturer can fulfil the customer’s specification.
important to make use of the existing potential and at
The example chosen showed the following offers:
the same time to avoid costly accessories and designs
The result shows different solutions for the same
which are not required in the operation of natural gas
task. All the alternatives in common are based on
storage plants at all.
composing available standard accessories.
Evaluation
• Costs for compressor
When evaluating the various offers the customer’s
• Costs for prime mover
essential criteria were considered and weighted in
• Costs for armatures
importance. The following ranking will show as an
• Costs for pipelines
example that the selection is based mainly on
• Costs for instrumentation
operational and economic factors. The specific design
• Costs for control system
criteria of the offer only indirectly influence the
• etc.
evaluation criteria.
Fig. 6 The various costs of a compressor unit.
Covering of working area 10 %
Efficiency at design and at part load 7% To offer gas consumers a safe and cost-efficient gas
Flow control range 8%
Smoothness of running; pulsation 5%
supply, suppliers must make use of all opportunities to
Accessories 3% purchase their gas under optimum conditions to keep
Lifetime 5% their own market shares. This can only be done by
Spare parts, spare part costs 5%
using storage capacities in a flexible way. One
Leakage rate 3%
Lube oil consumption 4% interesting option for small companies might be
Maintenance intervals 5% common rental of a storage area which can be operated
Service 10 % independently. The more the market is deregulated, the
References installed 5%
higher the demand for storage space will become. It is
Price 30 %
also likely that existing injection capacities will be
When evaluating the price, the purchase costs stated in increased in order to be able to inject available gas at
the offer are considered as well as indirect expenditure short notice. This market worldwide offers Wärtsilä
such as construction volumes, size of necessary Compression Systems excellent sales potential for gas
foundations and technical equipment for the building. engine driven compressors. n
26 - Wärtsilä NSD
What's New?
Energy News - 27
What's New?
28 - Wärtsilä NSD
96 MW Power Master to El Salvador
Duke Energy International has recently signed a contract with
Wärtsilä NSD to supply a 96 MW Power Master heavy fuel plant to
Generadora Acajutla, west of the city of Acajutla in El Salvador.
Acajutla is located on the coastal plain in the western part of El
Salvador and the Generadora Acajutla site is two kilometres from
the Port of Acajutla, the largest port in El Salvador. contract called for 48 MW of power in seven months and 96 MW
In mid-1999, Duke Energy International (DEI) was the of power in nine months. The plant complies with the
successful bidder in the international tender for the thermal power Environmental Impact Study (EIS) made according to the World
generating assets of the Salvadorian utility, Bank 1998 Guidelines.
Comisión de Energía Eléctrica del Río Lempa (CEL), DEI, a wholly owned subsidiary of Duke Energy with assets
located in Acajutla. As part of its privatization valued at approximately $30 billion, is one of the world’s leading
program, CEL has privatized its distribution and international energy companies. It offers
thermal generation assets. energy trading and marketing, risk
DEI will expand the 200 MW management, natural gas and power
generating capacity at Generadora
Acajutla by 96 MW to meet the region’s
El Salvador development expertise and operations
services across Latin America,
10 % annual growth in electricity demand Asia-Pacific and Europe. Within Latin
with a Wärtsilä NSD Power Master plant. America, DEI’s energy portfolio includes
This will result in the most efficient and nearly 3460 gross megawatts of hydro
lowest thermal power generation cost in Generadora Acajutla and thermal power generation, 125 miles
El Salvador. of natural gas pipeline, 245 miles of electrical transmission, and
On 27 January 2000 Wärtsilä NSD affiliates signed separate energy trading and marketing activities in Argentina, Belize, Brazil,
supply contracts and a construction contract for the 96 MW Ecuador, El Salvador and Peru.
Power Master power plant with Generadora Acajutla. The facility Wärtsilä NSD appreciates the opportunity to supply such a
will consist of six Wärtsilä 18V46 generating sets together with an facility to DEI and looks forward to a long and fruitful relationship
electrical substation to step the voltage up to 115 kV. The EPC with one of the world’s leading international energy companies. n
Who's New?
Appointments
Wärtsilä NSD Finland Oy Jussi Heikkinen has also been appointed
Mr Tore Björkman was appointed Area Managing Director of Power Partners Oy, a
Director with Finland, Russia and Eastern joint venture company between Wärtsilä
Europe as his area of responsibility on 1 Development & Financial Services Oy and
March 2000. He has previously worked as MeritaNordbanken. PPO provides a vehicle
Director, Power Project Development, for the leasing of equipment manufactured
Middle East and Africa at Wärtsilä by Wärtsilä NSD Corporation.
Development and Financial Services, and
before this he was Managing Director of
Wärtsilä NSD Nederland Tore Björkman Jussi Heikkinen
Wärtsilä NSD Pakistan Ltd.
Mr Ronald Westerdijk was appointed
Area Sales Manager with the Benelux
Wärtsilä Development & countries, Germany and Denmark as his
Financial Services Oy area of responsibility on 1 February 2000.
Mr Jussi Heikkinen has been appointed He has previously worked as Area Sales
Vice President as of 1 February 2000. He Manager for the gas engine market in the
will be responsible for developing the USA.
Energy Services business concentrating on
selling total energy solutions to industrial Mr Mikael Backman was appointed Area
customers. Mr Heikkinen will be based in Sales Manager, North America on 1
Helsinki. He has previously worked as Area Ferruary 2000. He was previously Project
Director for Eastern Europe. Manager at Wärtsilä NSD Nederland B.V.
Ron Westerdijk Mikael Backman
Energy News - 29
Wärtsilä NSD Corporation Worldwide
ARGENTINA Wärtsilä NSD Wuhan Repr. Office Wärtsilä NSD Finland Oy Wärtsilä NSD India Ltd.
Wärtsilä NSD Argentina S.A. Representative Office Stålarminkatu 45, P.O.Box 50 Paul Commercial Complex, 5th Floor,
Cerrito 836 1st floor of 25 Room 1501-02, Deng Yue Building 20810 Turku Ajai Square,Wurdha Road
1010 Capital Federal 314 Xin Hua Road, Wuhan, Tel..............................+358 (0)2 264 3111 Nagpur 440015
Tel: ..............................+54 11 4816 4131 Hubei 430022, P.R. China Fax.............................+358 (0)2 264 3169 Tel: ............... +91 (0)712 224291/224294
Fax: .............................+54 11 4816 4135 Tel:............................+86 (0)27 57 83 530 Fax: .......................... +91 (0)712 224 226
Fax:...........................+86 (0)27 57 83 033 FRANCE
AUSTRALIA Wärtsilä NSD Taiwan Ltd. Wärtsilä NSD France INDONESIA
Wartsila NSD Australia Pty Ltd. 3F-2, No 111 Sung Chiang Road 1, rue de la Fonderie, B.P. 1210 PT Wärtsilä NSD Indonesia
48 Huntingwood Drive (Boss Tower Building), Taipei, F-68054 Mulhouse Cedex P.T. Stowindo Power
Huntingwood, NSW 2148 Taiwan R.O.C. Tel:............................+33 (0)3 89 666 868 Cikarang Industrial Estate
Tel:.............................+61 (0)2 9672 8200 Tel:.............................+886 (0)2 515 2229 Tlx: ...........................................881 699 F Jl. Jababeka XVI, Kav. W-28
Fax:............................+61 (0)2 9672 8585 Fax:............................+886 (0)2 517 1916 Fax:...........................+33 (0)3 89 666 830 Cikarang 17530, Bekasi, Jawa Barat
Wärtsilä NSD Australia Pty Ltd. Wärtsilä NSD France S.A. Tel. ................................+62 21 893 7654
Wärtsilä NSD Taiwan Ltd. 28, Boulevard Roger Salengro Fax. ...............................+62 21 893 7655
109 Broadway , Bassendean WA 6054 Kaoshiung Service Station, 11F-1,
Tel:.............................+61 (0)8 9377 3337 78200 Mantes-la-Ville, B.P.1224
502 Chiu Ru 1st Road, Kaohsiung, Taiwan 78202 Mantes-la-Jolie Cedex IRELAND
Fax:............................+61 (0)8 9377 3338 R.O.C. Tel:..........................+33 (0)1 34 78 88 00 Wartsila NSD Ireland Ltd.
BANGLADESH Tel:............................ +886 (0)7 392 8075 Tlx: ............................................696922 F Dublin Executive Office Center
Fax:............................+886 (0)7 392 8083 Fax:..........................+33 (0)1 34 78 88 03 Red Cow, Naas Road, Dublin 22
Wärtsilä NSD Bangladesh Ltd.
Summit Centre (4th floor) Wärtsilä NSD France S.A. Tel: ................................+353 1 459 5668
COLOMBIA Etablissement de la Méditerranée Fax: ...............................+353 1 459 5672
18 Kawran Bazar C/A
Wärtsilä NSD Colombia S.A. R.N. 8-Les Baux, F-13420 Gémenos
Dhaka - 1215 ITALY
Tel: ................................+880 2 912 1111 Avenida 19 # 118-30 Oficina 607 Tel:............................+33 (0)4 42 320 606
Edificio Centro de Neqocios Tlx: ............................................400661 F Wärtsilä NSD Italia S.p.A.
Fax: ...............................+880 2 811 3124
Santafe de Bogotá, Sur America Fax:...........................+33 (0)4 42 320 666 Bagnoli della Rosandra 334
BRAZIL Tel:...............................+57 (0)1 621 5705 Wärtsilä NSD France S.A. I-34018 Trieste
Wärtsilä NSD do Brasil Ltda. .................................621 5813, 621 6246 Etablissement du Nord Tel: ..............................+39 040 319 5000
Av. Rio Branco, 116/12 andar Fax:..............................+57 (0)1 616 8466 Z.I.A. Rue de Lorival, BP 411, Fax: ...............................+39 040 827 371
Centro - Rio de Janeiro 20040-001 F-59474 Seclin Wärtsilä NSD Italia S.p.A.
Tel:.............................+55 (0)21 505 6562 CYPRUS Tel:............................+33 (0)3 20 625 800 Via Nazario Sauro, 5, 20068 Canzo di
Fax:............................+55 (0)21 505 6572 Wärtsilä NSD Cyprus Ltd. & Tlx: .......................................... 110818 F Peschiera Borromeo (Milano)
Wärtsilä NSD Mediterranean Ltd. Fax:...........................+33 (0)3 20 327 147 Tel: ................................+39 02 553 9061
CANADA Rebecca Court, 2nd Floor Fax: .............................+39 02 553 90639
Wärtsilä NSD Canada Inc. 1 Promachon Eleftherias, Ayios Athanasios GERMANY
50 Akerley Boulevard, Unit 11 4103 Limassol Wärtsilä NSD Deutschland GmbH IVORY COAST
Burnside Industrial Park, Dartmouth Tel:..................................+357-5-322 620 Schlenzigstrasse 6, 21107 Hamburg Wartsila NSD ACO
(Halifax), Nova Scotia B3B 1R8 Fax:.................................+357-5-314 467 Tel:...............................+49 (0)40 751 900 17, Rue Pierre et Marie Curie
Tel: ................................+1 902 4681 264 Fax:.........................+49 (0)40 751 901 90 Zone 4A, Abidjan
Fax: ...............................+1 902 4681 265 DENMARK Wärtsilä Compression Systems GmbH Tel:.......................+225 351 876, 350 351
Wärtsilä NSD Danmark A/S Saatwinkler Damm 44-46 Tlx:.....................................42226 sacm ci
CHILE Jens Munksvej 1, P.O.Box 67 D-13627 Berlin Fax: ....................................+225 351 506
Wärtsilä NSD Chile Ltda. DK-9850 Hirtshals Tel: ................+49 (0)30 346 7060, 70620
Nueva de Lyon 96, Oficina 305, Tel: ..................................+45 99 569 956 Fax:..........................+49 (0)30 346 70622 JAPAN
Providencia Santiago Fax: .................................+45 98 944 016 Wartsila Diesel Japan Co. Ltd.
Tel:...............................+56 (0)2 2325 031 GREECE Kobe Yusen Bldg. 1-1-1, Kaigan-dori
Wärtsilä NSD Danmark A.S. Wärtsilä NSD Greece Chuo-ku, Kobe 650
.................................2325 469, 2325 608
Fax:..............................+56 (0)2 2328 754 Akseltrov 8, 1st Floor 4, Loudovikou Square, GR-185 31 Tel:.............................+81 (0)78 392 5333
DK-1554 Kopenhagen V Piraeus, P.O.Box 860 12, Fax:............................+81 (0)78 392 8688
Wärtsilä NSD Chile Ltda. Tel: ..................................+45 33 454 133
Desiderio García, Manzana C GR-185 03 Piraeus Wartsila Diesel Japan Co. Ltd.
Fax: .................................+45 33 454 133 Tel:.................+30 1 413 54 50, 413 5582
Sitio 23-A, Barrio Industrial, Iquique Binary Kita-Aoyama Bldg, 8F, 3-6-19,
Wärtsilä NSD Danmark A/S Tlx: ......................212568 241006 nava gr
Tel:...............................+56 (0)57 415 226 Kita-Aoyama, Minato-ku, Tokyo 107
Hækken 3, 6700 Esjberg Fax: .................................+30 1 4117 902
Fax:..............................+56 (0)57 414 731 Tel:.............................+81 (0)3 3486 4531
Tel: .................................+45 75 13 33 00 Fax:............................+81 (0)3 3486 4153
Wärtsilä NSD Chile Ltda. Fax: ................................+45 75 13 35 75 INDIA
Autopista 5980, Talcahuano Wärtsilä NSD India Ltd.
Tel:..............................+56 (0) 41 421 561 KENYA
ECUADOR 76, Free Press House
Fax:.............................+56 (0) 41 420 229 Nariman Point Wärtsilä NSD Eastern Africa Ltd.
Wartsila NSD del Ecuador S.A. House of Vanguard, Fuji Plaza
Av. 12 de Octubre 2000 y Gral.Salazar Mumbai 400 021
CHINA Tel:.............................+91 (0)22 281 5601 Chiromo Road, Westlands, Nairobi
Wärtsilä NSD (China) Ltd. Edif. Plaza 2000, Piso 8, Quito Tel: ...................+254-2-446 985, 446 986
Fax:............................+91 (0)22 284 0427
Room 4201, Hopewell Centre Tel: ..................................+593 2 235 130 Fax:.................................+254-2-446 719
Fax: .................................+593 2 235 110 Wärtsilä NSD India Ltd.
183 Queen´s Road East 48, Neco Chambers, Sector 11
Wanchai, Hong Kong KOREA
FINLAND CBD Belapur, New Mumbai 400 614 Wärtsilä NSD Korea Ltd.
Tel: .................................+852 2528 6605 Tel: ............+91 (0)22 757 5361, 757 5371
Tlx: ...................................72571 wdhk hx Wärtsilä NSD headquarters: Noksan Bldg. 6th Fl.
Tlx:.................................11 83078 helm in 50-11 Yonggang-dong, Mapo-Gu
Fax: ................................+852 2885 7544 Wärtsilä NSD Corporation
Wärtsilä Development & Fax:.............................+91 (0)22 7575177 Seoul 121-070
Wartsila NSD (China) Ltd. Wärtsilä NSD India Ltd.
Financial Services Oy Tel: .............................+82 2 3272 8032-5
Hong Kong Service Station Power Partners Oy 24, Siri Fort Road, New Delhi - 110049
Shop No. 1, Ground Floor Fax: ...............................+82 2 3272 8036
John Stenbergin ranta 2, P.O.Box 196 Tel: .........................+91 (0)11 625 1105-8
5 A Kung Ngam Village Road Fax:............................+91 (0)11 625 1109 Wärtsilä NSD Korea Ltd.
00531 Helsinki Hyangki Bldg. 4th Fl., 509-20,
Shau Kei Wan, Hong Kong Tel:.............................+358 (0)9 709 5600 Wärtsilä NSD India Ltd.
Tel: .................................+852 2750 3880 Jaesong-dong, Haeundae-Gu
Fax: .........+358-(0)9 709 5700 (Corporate) Lakshimi Chambers, 30, Anna Salai Pusan 612-050
Fax: ................................+852 2750 3669 Fax: ...........................+358 (0)9 709 5710 Saidapet, Chennai 600015
Wärtsilä NSD Shanghai Repr. Office Tel: .............................+82 51 783 9015/6
(WDFS & Power Partners) Tel: .......................+91 (0)44 230 1080-88
Unit A, 13 A/F Jiu Shi Xin Mansion 918 Fax: ...........................+91-(0)44-230 0477 Fax: ...............................+82 51 783 9017
Huai Hai Road (M) Wärtsilä NSD Corporation
Wärtsilä NSD Finland Oy Wärtsilä NSD India Ltd. MEXICO
Shanghai 200020, P.R. China B Wing, 6th Floor, Rama Bhavan Complex,
Tel:...........................+86 (0)21 6415 5218 Wärtsilä Development & Wartsila NSD de Mexico S.A.
Financial Services Oy Kodialbail, Mangalore 575 003 Guillermo Gonzalez Camarena
Fax:..........................+86(0) 21 6415 5868 Wärtsilä NSD Operations Ltd. Tel:...............+91 (0)824 441 722/444 577 #1100 S Piso
Wärtsilä NSD Beijing Repr. Office Järvikatu 2-4, P.O.Box 244 Fax:............................+91 (0)824 443 556 Col Centro Ciudad de Santa Fe
Room 2505, CITIC Building 65101 Vaasa Wärtsilä NSD India Ltd. Mexico D.F. 01210
19 Jianguomenwal Dajie, Tel:....................................+358 (0)6 3270 11, Circuit House Bihar Area (North) Tel: ...................................+525 570 9200
100004 Beijing, P.R. China Fax: ...........................+358 (0)6 317 1906 Jamshedpur 831 001, Fax: ..................................+525 570 9201
Tel:...........................+86 (0)10 6593 1842 Tel:..............................+91 (0)657 427086
(Technology & Manufacturing)
Fax:.........................+86 (0) 10 6593 1843 Wärtsilä NSD India Ltd. THE NETHERLANDS
Fax: ...........................+358 (0)6 327 1771
Wärtsilä NSD Dalian repr. office Flat No 302, 3rd Floor, Oxford Plaza, Wärtsilä NSD Nederland BV
Room 815-816 Furama Hotel (Power Plants headquarters)
9-1-129/1 Sarojini Devi Road, Hanzelaan 95, 8017 JE Zwolle
No. 60 Ren Min Road, Dalian 116001 Fax: ...........................+358 (0)6 327 1757
Secunderabad 500 003 P.O.Box 10608, 8000 GB Zwolle
Tel: ..........................+86-(0)411-2822 100 (Operations & WDFS) Tel: .......................+91 (0)40 7715383/4/5 Tel:.............................+31 (0)38 425 3253
Fax: .........................+86-(0)411-2804 455 Wärtsilä NSD Finland Oy Tlx:.....................................4256802 iftk in Fax:............................+31 (0)38 425 3973
Wärtsilä NSD Panyu Service Station Tarhaajantie 2, P.O.Box 252 Fax:.............................+91 (0)40 7715377
Lian Hua Shan, Guaranteed 65101 Vaasa Wärtsilä NSD India Ltd. NORWAY
Processing Zone, 511440 Panyu, Tel.....................................+358 (0)6 3270 East Anglia House, 3 C, Camac Street Wärtsilä NSD Norway AS
Guangdong P.R China Fax: .....+358 (0)6 356 9133 (Power Plants) Calcutta 700 016 N-5420 Rubbestadneset
Tel:..........................+86 (0)20 848 66 241 Fax: ..............+358 (0)6 356 9155 (Service) Tel:.................+91 (0)33 245830/2269567 Tel: .................................+47 53 42 25 00
Fax:.........................+86 (0)20 848 66 240 Fax:...............+358 (0)6 356 7188 (Marine) Fax: ...........................+91 (0)33 249 7535 Fax: ................................+47 53 42 25 01
30 - Wärtsilä NSD
Wärtsilä NSD Norway AS SINGAPORE U.S.A. GHANA
Hestehagen 5 - Holter Wartsila NSD Singapore Pte Ltd. & Wartsila NSD North America Inc. Inter-Afrique Holdings Ltd.
Industriområde, N-1440 Drøbak Wärtsilä NSD Power Development 201 Defense Highway, Suite 100 Kingsway Building
Tel: ..................................+47 64 937 650 (Asia) Ltd. Annapolis, MD 21401 2nd Floor, Suite 201
Tlx: .................................................19376 14, Benoi Crescent, Singapore 629977 Tel: ................................+1 410 573 2100 45 Kwame Nkrumah Avenue, Arca
Fax: .................................+47 64 937 660 Tel: .....................................+65 265 9122 Fax: ...............................+1 410 573 2200 Tel: ..............+233 (0)21 220 896, 246 284
Fax:....................+65 265 0910, 264 3186 Wärtsilä NSD Operations, Inc. Fax:............................+233 (0)21 221 005
PAKISTAN
Wartsila NSD Pakistan (Pvt) Ltd. 201 Defense Highway, Suite 100 GUAM
SOUTH AFRICA
16-kilometer, Raiwind Road Annapolis, MD 21401 Pacific Power Resources, Inc.
Wartsila NSD (South Africa) Pty Ltd. Tel: ................................+1 410 573 2100
P.O.Box 10104, Lahore 36 Neptune Street, Paarden Eiland 238 East Marine Drive, Suite 3
Tel:..............................+92 (0)42 5418846 Fax: ...............................+1 410 573 2268 Hagátña 96910, Guam, U.S.A.
P.O.Box 356, Cape Town 7442
Fax:.............................+92 (0)42 5413481 Wartsila Development & Financial Tel: ................................+1 671 477 4030
Tel:.............................+27 (0)21 511 1230 Services Inc.
Wartsila NSD Pakistan (Pvt) Ltd. Fax: ...............................+1 671 472 4505
Fax:............................+27 (0)21 511 1412 201 Defense Highway, Suite 100,
2nd Floor, P.O.F. Liaison Offices
252 Sarwar Shaheed Road Wartsila NSD (South Africa) Pty Ltd. Annapolis, MD 21401 HAITI
Saddar, Karachi P.O.Box 7368, 8 Rooisering Street, Tel:................................+1-410-573 9750 Societe Generale De Distribution S.A.
Tel:.............................+92 (0)21 568 5734 Weltevreden Park 1715 Roodeport Fax:...............................+1-410-573 4928 (SOGED)
Fax:............................+92 (0)21 568 2797 Tel: .............................+27-(0)11475 8142 Wartsila NSD North America Inc. P.O.Box 73, 4 Route de Mais Gate
Fax: ............................+27-(0)11475 8045 2900 SW 42nd Street Port-au-Price
PERU Fort Lauderdale/Hollywood, FL 33312 Tel: ...................................+509 249 1666
Wartsila NSD del Perú S.A. SPAIN Tel: ................................+1 954 327 4700 Fax: ..................................+509 249 1660
J. Arias Aragüez 210 Wartsila NSD Ibérica S.A. Fax: ...............................+1 954 327 4773
San Antonio - Miraflores, Lima 18 Poligono Industrial Landabaso, s/n, INDIA
Wartsila NSD North America Inc. Banaras House Engineering Ltd.
Tel: ..................................+51 1 241 7030 Apartado 137, 48370 Bermeo (Viscaya)
Summit Tower LPG House
Fax: ................................+ 51 1 444 6867 Tel: ...............................+34 94 617 01 00 Eleven Greenway Plaza, Suite 2920 E-18, B-1 Extn. Mohan Co-operative
Fax: ..............................+34 94 617 01 12 Houston, Texas 77046
PHILIPPINES Industrial Area
Wartsila NSD Canarias S.L. Tel: ................................+1 713 840 0020 Mathura Road, New Delhi 110 044
Wartsila NSD Philippines, Inc.
Misiones 8 (El Cebadal), Apartado 2831 Fax: ...............................+1 713 840 0009 Tel:.............................+91 (0)11 695 5070
N0.6 Diode Street,
35008 Las Palmas de Gran Canaria Wartsila NSD North America Inc. Fax: ..................+91 (0)11 695 5078, 5079
Light Industry and Science Park
Bo. Diezmo, Cabuyao, Laguna Tel: ................................+34 928 467 859 1100 NW 51st Street,
Fax: ...............................+34 928 465 931 Seattle, WA 98107-5125 IRAN
Tel:...............................+63 (49) 543 0382
Tel: ...............................+1-206-784-9100 Kalajoo Company
Fax:..............................+63 (49) 543 0381 SWEDEN Apr. 302 Sayeh Bldg.
Fax: ..............................+1-206-781-5586
POLAND Wärtsilä NSD Sweden AB Wartsila NSD North America Inc. No.1409 Vali Asr Ave.
Wärtsilä NSD Polska Sp. z.o.o. Åkerssjövägen, S-461 65 Trollhättan P.O.Box 19945-583, Tehran 19677
5132 Taravella Road, Marrero
P.O.Box 920, S-461 29 Trollhättan Tel:................+98 21 204 5888, 204 3528
Al. Wilanowska 372 (New Orleans), Louisiana 70072
Tel:............................SE-46 520 42 26 00 Fax: ...............................+98 21 204 4532
02-665 Warszawa Tel: ................................+1 504 341 7201
Tel: ................................+48 22 843 8751 Tlx: .....................................42141 diesel s Tlx:.................910-290 0035 wartsila marr KUWAIT
Fax: ...............................+48 22 843 8752 Fax:...........................SE-46 520 42 27 79 Fax: ...............................+1 504 341 0426 Abdul Aziz Yousuf Al-Essa & Co. w.l.l.
PORTUGAL SWITZERLAND Wärtsilä NSD North America, Inc. P.O.Box 3562 Safat, 13036 Safat
Mt. Vernon (Manufacturing) Tel:...................+965 483 2229, 483 3051
Wartsila Diesel Motores Wärtsilä NSD Switzerland Ltd. Tlx: ....................................23576 sauid kt
(Portugal) Lda 1410 Old Highway 69 South
Zürcherstrasse 12, P.O. Box 414 Mt. Vernon, Indiana 47620 Fax: ..................................+965 484 0829
Zona Industrial Da Maia I CH-8401 Winterthur
Sector X - Lote 362, No. 43, Tel: ................................+1 812 838 9280
Tel:.............................+41 (0)52 262 4922 Fax: ...............................+1 812 838 9288 MADAGASKAR
Apartado 1415, P 4470 Maia Codex Fax:............................+41 (0)52 262 0720 Societe Malgache d´Equipements
Tel:.............................+351 (0)2 943 9720 Wärtsilä NSD North America, Inc.
Frigorifiques
Fax:............................+351 (0)2 943 9729 TURKEY 1 Blue Hill Plaza, 3rd Floor Ouest Ankadimbahoaka, Route Digue
Box 1544, P.O.Box 4395, Antanarivo
PUERTO RICO Wärtsilä NSD – Espa Dis Ticaret A.S.
Pearl River, NY 10965 Tel:..............+261 263 09, 280 93, 308 60
Spor. Cad. No. 92 Besiktas Plaza Tel: ................................+1 914 623 1212
Wärtsilä NSD Carribean Inc. Tlx: .................................................22335
A Blok Zemin Kati Besiktas Fax: ...............................+1 914 623 3385
Metro Office Park, 2 Calle 1, Suite 101
Guaynabo 00968, Puerto Rico 80610 Istanbul MOROCCO
Wärtsilä NSD North America, Inc.
Tel: ................................+1 787 792 8080 Tel: .............................+90 212 258 5516,
Harbor Cove Plaza, Suite 210 Société Salva
Fax: ...............................+1 787 792 2600 .....................................5532, 5438, 5193 29000 South Western Ave. 93 Bd de la Résistance,
Fax: .............................+90 212 258 9998 Rancho Palos Verdes, CA 90275 21700 Casablanca
RUSSIA Tel: ................................+1 310 831 7424 Tel:...............................+212 (0)2 304 038
Wärtsilä NSD Corporation UNITED ARAB EMIRATES Fax: ...............................+1 310 831 7426 Tlx:.................................27012 SOSALVA
Representative Office Wartsila NSD Gulf FZE Fax: ...............+212 (0)2 305 717, 306 675
Wärtsilä NSD Energoservice P.O.Box 61494, Jebel Ali, Dubai VENEZUELA
Shvedsky Pereulok, 2 Tel: ..............................+971 (0)4-838 979 Wartsila NSD Venezuela PAKISTAN
191186 St.Petersburg Fax: .............................+971 (0)4-838 704 San Martin Postal 1020 Ameejee Valleejee & Sons (Ptv.) Ltd.
Tel: ................................+7 812 118 6361 Apartado Postal N20438, Caracas Ameejee Chambers, Campbell St.
..................................................118 6334 UNITED KINGDOM Tel: & Fax:..........................+58 33 214 24 P.O.Box 51, Karachi 74200
Fax: ...............................+7 812 118 6329 Wärtsilä NSD UK Ltd. Tel: .....+92 (0)21 2625492, 262, 262 7945
Wärtsilä NSD Corporation Tubs Hill House, London Road, VIETNAM Tlx:...................................27361 avsns pk
Representative Office Sevenoaks, Kent TN13 1BL Wartsila NSD Vietnam Fax:.............+92 (0)21 262 7817/2621910
Pokrovsky Bulvar, 4/17, Bldg 4B Tel:...........................+44 (0)1732 744 400 Central Plaza Office Building, 7th Floor
101000 Moscow Fax:..........................+44 (0)1732 744 420 PORTUGAL
17 Le Duan Street, Dist. 1
Tel: ................................+7 095 937 7589 Wärtsilä NSD UK Ltd. Coepro - Consultores E Engenheiros
Ho Chi Minh City Projectistas, Ltda.
Fax: ...............................+7 095 937 7590 Girdleness Trading Estate Tel: ............................+848 8 244 534, 35
Wärtsilä NSD Energoservice Praca Prof. Santos Andrea, 2,3°E
Wellington Road, Aberdeen AB11 8D8 Fax: .................................+848 8 294 891 P-1500 Lisboa
Miusskaya Square, 7, Office 119 Tel:............................+44 (0)1224 871166
Tel: .......+351 (0)21 714 1120, 1 716 0491
125811 Moscow Fax:...........................+44 (0)1224 871188
Fax:..........................+351 (0)21 715 5638
Tel: ................................+7 095 251 7819 Wärtsilä NSD UK Ltd.
Fax: ...............................+7 095 251 4364 Sunrise House, Hulley Road Representatives ST. LUCIA
Wärtsilä Vladivostok Ltd Macclesfield, Cheshire, SK10 2LP Sure Line
Ul.Krygina, 57, Office 40-42
EGYPT
Tel:...........................+44 (0)1625 500 116 La Toc Higway
690090 Vladivostok Fax:..........................+44 (0)1625 500 117 Alarm Consulting & Contracting
P.O.Box 551, Castries
Tel: ................................+7 4232 518 500 1st Building, Flat 507, Tel: ................................+1 758 452 3415
Wärtsilä NSD UK Ltd. El Alaam City, Agouza, Giza
Fax: ...............................+7 4232 518 501 Unit 3, Millbrook Industrial Estate Fax: ...............................+1 758 452 3447
Tel: ..................................+20 2 347 1873
SAUDI ARABIA 3rd Avenue, Southampton S01 OJX Fax: .................................+20 2 303 6416
Tel:...........................+44 (0)1703 510 210 SURINAM
Wärtsilä NSD Saudi Arabia Ltd. Fax:..........................+44 (0)1703 510 310 Rudisa International
Industrial City, Phase 4, P.O.Box 2132 FRENCH POLYNESIA Galileistraat 524, Mon Plaisir
Jeddah 21451 Wärtsilä NSD UK Ltd. Poly-Diesel P.O.Box 1648, Paramaribo
Tel:.......................+966 2 637 6470, 6884 Unit 3 Jubilee Court, Hillington Industrial P.O.Box 9037, Papeete, Tahiti Tel: .........................+597 453431/453772
Fax: ...............................+966 2 637 6482 Estate, Glasgow G52 4LA Tel: .....................................+689 505 270 Fax: .....................................+597 455312
Tel:...........................+44 (0)141 810 4321 Fax: ....................................+689 427 827
SENEGAL Fax:..........................+44 (0)141 883 3846 THAILAND
Wartsila NSD West Africa S.A. Wärtsilä NSD UK Ltd. GABON International Measuring Instruments
B.P.21.861 Dakar-Ponty Units 30-31 North Field Industrial Estate Societe Gabonaise Corp. Ltd.
Km 4,5 Bd du Centenaire de la North Field Lane, Brixham De Mecaniques S.A 9/345 Phaholyotin Road, Bangkhen
Commune de Dakar South Devon TQ5 8UA P.O.Box 607, Port Gentil Bangkok 10220
Tel: .................................+221 8 32 10 26 Tel:...........................+44 (0)1803 883 830 Tel ......................................+241 752 250 Tel: ..................+66-2552 5228, 552 8262
Fax: ................................+221 8 32 10 25 Fax:..........................+44 (0)1803 882 658 Tlx:............................................8231 sgm Fax: ..................................+66-2552 8403
Energy News - 31
Product Programme
Power systems
Plant net electrical efficiency (%) Total efficiency (%) Plant net electrical efficiency (%) Total efficiency (%)
Main cooling method Cogeneration Cogeneration
Prime mover Raw Cooling Radiator 8 bar Hot water 85/50°C and 8 bar
water tower steam* steam* Prime 8 bar Hot water 90/50°C
Wärtsilä 26 40.7 40.6 40.2 55 79 mover steam* and Hot water 90/50°C
8 bar steam*
Wärtsilä 32 41.7 41.6 41.2 56 79
Wärtsilä 32DF** 41.4 41.3 39.9 60 86 Wärtsilä 220SG 39.5 60 85 85
Wärtsilä 38 42.6 42.5 42.1 57 80 Wärtsilä 28SG 41.1 62 89 90
Sulzer ZA40S 42.9 42.8 42.4 57 79 Wärtsilä 34SG 41.6 62 87 88
Wärtsilä 46 43.0 42.9 42.5 57 78
* The numbers are based on: 1) 5 engine plant configuration 2) ISO 3046/I with ± 0% tolerance
Wärtsilä 64*** 51.2 51.0 – – – 3) HV losses excluded 4) *with economizer 5) 50 Hz.
The numbers are based on: 1) 5 engine plant configuration 2) ISO 3046/I with ± 0% tolerance 3) HV
losses excluded 4) *with economizer 5) fuel and lube oil heating with steam
6) ** running on gas 7)***combined cycle
Power Commodore is a 25 - 170 MW floating Power Manager load management plants cover an
baseload power plant. Its movability, short delivery output range of 1 - 30 MW. They provide rapid
time, competitive generation cost and proven starting and load pick-up, reliable operation,
long-term reliability have made it the natural choice expandability through modularity and competitive
in its market segment. energy cost for many types of varying load needs,
both industrial and utility.
Plant net electrical efficiency (%) Total efficiency (%) Plant net electrical efficiency (%) Total efficiency (%)
Cogeneration Cogeneration
Prime mover 8 bar steam* Prime 8 bar Hot water Hot water
mover steam* 85/40°C and 90/50°C
Wärtsilä 32 41.7 56 8 bar steam*
Wärtsilä 38 42.6 57 Wärtsilä 200 39.1 58 75 75
Wärtsilä 46 43.0 57 The numbers are based on: 1) 5 engine plant configuration 2) ISO 3046/I with ± 0% tolerance 3) HV
The numbers are based on: 1) 5 engine plant configuration 2) ISO 3046/I with ± 0% tolerance 3) HV losses excluded 4) *with economizer 5) 50 Hz.
losses excluded 4) *with economizer 5) fuel and lube oil heating with steam
Performance optimizers
Energy Optimizer is total power plant operations and Energy Partner is a power plant service concept
maintenance management. Available for all Wärtsilä available for all Wärtsilä NSD power plants. It covers
NSD power plants; it covers all aspects of plant field and workshop services, parts, technical
operations – administrative, financial, human support, training and plant operation support. The
resources and technical – and relieves the owner of overall aim of all these activities is to minimize costs
the detailed and time consuming tasks associated and risk of interruptions by keeping the installation in
with these issues. good condition.