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2007 Biofuels & Feedstocks

Prospects & Challenges of Biomass


& Biofuels usage in Power
Generation
Introduction

 Enough Biomass resources in the world to cover the world’s


energy demand. (1)

 Using Biomass sources for power generation is CO2 neutral.

 More economically viable now with CDM and CER cert’s sale (for
certain situations - primarily on methane emission reduction).

© SunTechnics 2
Abundant Biomass resources in Asia

(1)
 More than 30% of the world’s Biomass resources located in Asia.

 Cost competitive rates for labor input and transportation.

© SunTechnics 3
Various technologies and options available

 Direct Biomass combustion


 Generation of electricity through heat & steam (2)

 Biomass Liquefaction via Pyrolysis


 Power generation by combustion of pyrolysis oil (2)

 Gasification of Biomass
 Power generation using derived producer gas (2)

 Organic plant based oil (i.e. Crude Palm Oil - CPO)


 Generation of electricity using CPO (4)

 Biogas anaerobic digestion


 Power generation using scrubbed methane gas
© SunTechnics 4
Biomass Combustion

 Relatively established and proven technologies

 Economically viable for sizes between 6MWe to 15MWe

© SunTechnics 5
Economical viability of Biomass combustion

 Example from a high cost country: Japan


 Fuel cost around 5000 yen (USD 42) per ton wood waste
 Construction cost USD 2.7 million per MWe
 Electricity selling price USD 12.5 cents per kWh
 Estimated break-even (payback) time is 6 years

 Eg. low cost: Malaysia


 EFB fuel USD 6.3
 USD 1.8 mio MWe
 Elect sell USD 6.4c
 Breakeven 7 yrs

 Viable without subsidy

© SunTechnics 6
Prospective segments & challenges
(2)

 Biomass Combustion power plant is attractive to:


 Industrial Factories owners
 Plantation/Mill owners
 Sugar cane (Bagasse)
 Rice (Rice Husks)
 Wood/Paper (Wood Wastes)
 Corn (Corn Wastes)
 Palm Oil (Empty Fruit Bunches, Shells)
 Cassava (Roots, Stems)

 Able to supply both Electricity and Heat (steam) for factory use

 Main challenges:
 securing the long term supply of Biomass fuel source at
stable prices
 selling price of electricity, if connected to the grid to sell
electricity
© SunTechnics 7
Biomass Liquefaction via Pyrolysis

 A process similar to Gasification

 Heating of Hydrocarbons in zero oxygen condition (4)

 Condenses the vapors to obtain Bio-oil (pyrolysis oil)

 Bio-oil is easily transportable, store and handle

 Can be combusted in boiler for heat or electrical generation

Ref. (3)

© SunTechnics 8
Economical viability of pyrolysis oil

Quick Comparision

 Crude oil (fossil) at

USD 50 per barrel


(4)
 ~ USD 12 per GJ

 EFB pyrolysis oil


(4)
 ~ USD 8 per GJ

 Suitable for factory


Ref. (4)

process heat & electric

© SunTechnics 9
Prospective segments & challenges

Example solution for EFB pyrolysis oil Ref. (4)

 Attractive to Palm Oil Mill owners

 Coverts EFB wastes into Bio-oil


 CER credit for better profitability
 Closed cycle for mill’s waste
 If tap POME for Biogas

 Main challenge: Need cheap electricity


supply for the pyrolysis process

(can be obtained from Biogas plant)

© SunTechnics 10
Gasification of Biomass

 Obtain producer gas (syngas) through heating of Biomass in


limited oxygen condition

 Stoichiometric (normal) combustion has air-to-fuel ratio of 6:1

 Sub-stoichiometric (gasification) has air-to-fuel ratio of 1.5:1

 Syngas: H2 20%, CO2 12%, CH4 3%, CO 20%, balance N2

© SunTechnics 11
Economical viability of Biomass Gasification
Ref. (5)

USD 25 per ton


USD 35 per ton USD 16 per ton

© SunTechnics 12
Prospective segments & challenges

Small sized Biomass Gasifiers

 Suitable for remote electrification


using wood chips / blocks

 Ideal for small factories, mills


 Electricity, process heat

 Main challenges:

 Small sized biomass needs to


be briquetted.

 Maintenance in remote region


can be difficult and expensive

© SunTechnics 13
Organic plant based oil – Crude Palm Oil (CPO)

Ref. (6)

© SunTechnics 14
Economical viability of CPO
Ref. (7)

© SunTechnics 15
Challenges – Evironmental issues

 "... carbon released from peat swamps in Indonesia and Malaysia


that had been drained and burned to plant palm oil trees." (8)

 "The four-year study found that ... those 2 billion tons of CO2
account for 8 percent of the world's fossil fuel emissions." (8)

 "Major power companies are divided on whether to continue or


pursue palm oil generation." (8)

 Suitable situations & segments for Biofuel’s use


 Non-productive land, plant Jatropha
 Small scale CPO for electricity generation
 Biofuels use in transportation vehicles
 Vehicles difficult to be carbon neutral
 Helps to reduce air pollution

© SunTechnics 16
Biogas anaerobic digestion

Ref. (9)

© SunTechnics 17
Large Biogas System - Material Flow Chart

Fermentation External
Reactor Desulfurization

CHP
Biogas

Substrate
Pre Tank

Thermal Energy

Solid
Transformer
Dosage Unit
Post
Fermentation
Reactor Current

Storage Tank

© SunTechnics 18
Substrate storage and utilization

 Output substrate is stabilized and can be applied to fields as a


liquid fertilizer.

 Rich in nutrients including nitrogen (N), phosphorus (P),


potassium (K) and other trace elements.

© SunTechnics 19
Project references

 Large Biogas

 Jüterbog 1.700 kW el.

 Gröna 625 kW el.

 Schwanebeck 625 kW el.

 Gollensdorf 625 kW el.

 Löbau 716 kW el.

© SunTechnics 20
Prospective segments & challenges

Large sized Biogas system

 Suitable for plantations, mills and


factories that has organic solid
wastes or waste water.

 Able to produce large amount of


electricity and heat from animal
manure too.

 Connect to the grid or for internal


factory use.

 Main challenge:

 Long term supply of organic


feedstock at reasonable price

© SunTechnics 21
SunTechnics is Europe‘s largest and fastest growing
system integrator for renewable energy

 Company:

Renewable Energy
 Founded 1996 by Hans-Martin Rüter
Hamburg, Germany

 Experience out of 5000 power plants


between 20 W and 20 MW

 Part of the Conergy group


over 1400 employees worldwide

 Fast global expansion

© SunTechnics 22
SunTechnics focuses on the demand of customers

 Our business:

 Engineering

Renewable Energy
 Distribution
 Installation
 Maintenance

 Systems:

 Photovoltaic
 Solar Thermal / Cooling
 Bioenergy
 Small Wind and hydro power

© SunTechnics 23
Each customer demands individual solutions – we
deliver the corresponding renewable energy technology

Medium-sized
Medium-sized Solarthermal
thermal
Off-gridsystems
Off-grid systems Mini-grids
Mini-grids Solar
systems
systems

Large-scale
Large-scale
installations Specialinstallations
Special installations BioSmall
Bio SmallScale
Scale BioLarge
Bio LargeScale
Scale
installations

© SunTechnics 24
We provide customer service and support in all stages

First contact Engineering / Planning Distribution

System installation After sales service Service and maintenance

© SunTechnics 25
SunTechnics is an important part of the global acting
Conergy Group

DMS&CS* Engineering Projects

| End customers | Private investors


| Wholesalers
| Project customers | Institutional investors
| Resellers

* Development, Manufacturing, Sales & Central Services

© SunTechnics 26
References

(1) Curbing Global Warming by Increasing the Economic Value of Forests, Biomass Energy. [National Institute of Advanced Industrial
Science and Technology – AIST]

(2) Planning and Installing Bioenergy Systems. A guide for installers, architects and engineers. [The German Solar Energy Society
(DGS), Ecofys 2005]

(3) Pyrolysis and Other Thermal Processing. [U.S. Department of Energy - Energy Efficiency and Renewable Energy Biomass Program]
http://www1.eere.energy.gov/biomass/printable_versions/pyrolysis.html

(4) Genting Bio-Oil Sdn. Bhd.

(5) Cost of Electricity Generation by Biomass-based Power Stations. [D.E.S.I. Power]


http://www.desipower.com/economics/cost_electricity.htm

(6) Power Generation from Palm Oil. A UNIDO Initiative. [Dipl.Ing. Walter Danner]
http://www.ics.trieste.it/Documents/Downloads/df4334.pdf

(7) Development of Renewable Energy in Malaysia. [Ah Ngan Ma, Yuen May Choo, Kien Yoo Cheah, Malaysian Palm Oil Board (MPOB)]
http://www.ics.trieste.it/Documents/Downloads/df1637.pdf

(8) Scientists Weigh Downside of Palm Oil. [By ARTHUR MAX, Associated Press Writer] http://www.physorg.com/news94654007.html

(9) Asia hits the gas. Biogas from anaerobic digestion rolls out across Asia. [Wim J. van Nes, Renewable Energy World. Jan-Feb 2006]

© SunTechnics 27
Thank you for your attention.

© SunTechnics 28

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