Beruflich Dokumente
Kultur Dokumente
jp
Abstract
This paper describes the development of a movable strawberry-harvesting robot that can be mounted
on a travel platform, along with its practical operation in a greenhouse. The harvesting robot can tra-
verse and enter an adjacent path and picking is performed with the travel platform halted on the travel
path. Machine vision is used to detect a piece of red fruit and calculate its position in the three-dimen-
sional space, whereupon its maturity level is assessed according to an area ratio determined by classi-
fying the whole fruit into three areas: ripe, intermediate, and unripe area fractions. Sufficiently
mature fruit are picked by the end-effector by cutting the peduncle. During operational tests in a
greenhouse, our machine vision algorithm to assess maturity level showed a coefficient of determina-
tion of 0.84. Setting the maturity level parameter at 70 or 80% resulted in higher shippable fruit rates
than the setting of 60%, because small unripe fruit positioned in front of larger ripe fruit were suc-
cessfully skipped in the former case. Our results showed that a higher shippable fruit rate could be
achieved later in the harvest season, reaching 97.3% in the test in June. The successful harvesting rate
and work efficiency were 54.9% and 102.5 m h–1, respectively.
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S. Hayashi et al.
address the unstructured environment found in the field, a berry-harvesting robot that could be mounted on a travel
development concept was devised for overnight operation, platform, and verify its practicability in a greenhouse. The
peduncle handling, and task-sharing with human workers. harvesting robot has a cylindrical structure, which comprises
Based on this development concept, a strawberry-harvesting a machine vision unit, an end-effector, and a tray storage
robot that performs autonomous harvesting by moving back- unit. Its major advantage is that it can be configured and
and-forth along a set of rails was developed and tested in the fine-tuned before being installed on the platform.
field (Hayashi et al. 2010). A rail system provided stable Intercommunication between the harvesting robot and plat-
and precise travel, and previous studies on harvesting robots form is carried out via digital I/O signals. An operational
utilized this system (Hayashi et al. 2003, Tanigaki et al. test was conducted in a greenhouse to determine the opti-
2008). A wheeled travelling method was also demonstrated mum settings for the harvesting robot and its basic perfor-
for harvesting robots (Arima et al. 1994, Kondo et al. 1996). mance.
Both systems utilized back-and-forth movements. In
contrast, very few studies have investigated autonomous Materials and methods
traverse movements for harvesting robots, although the con-
ceptual design of a docking system has been proposed for a 1. Experimental greenhouse and structure of the
cucumber-harvesting robot (Bontsema et al. 1999, Van travel platform
Henten et al. 2002) and the system requires a meticulous Figure 1 shows an experimental greenhouse 48 m long
interlock to facilitate communication between the robot and and 6 m wide (Hayashi et al. 2013), which was built adjacent
cart. to an existing greenhouse maintained by a grower. The cul-
We have devised a gantry-type travel platform that tivar Amaotome was cultivated using the same forcing cul-
moves both along and across paths, carrying a robotic sys- ture as the existing greenhouse. Six hanging benches were
tem (Hayashi et al. 2013) that exploits the advantages of a installed in it: three fixed-type and three rolling-type benches
gantry system, such as accurate application and precise respectively. The width of the pathway between the rolling
positioning of tools and the utilization of electric power beds was kept adjustable to create a structural environment
(Monta 1998). The travel platform passes under hanging for robot operation. Each bench was 42.75 m long, and the
benches. test length of the harvesting robot was set at 35.25 m.
The aim of this study was to develop a movable straw- A travel platform comprising a girder frame and side-
Rolling bench
Working: 90 cm Cultivation: 50 cm [5]
Rolling bench
[4]
Rolling bench
[3]
Fixed bench
z x
Sideways table [2]
y
Fixed bench
Fixed bench
Strawberry
R0
Manipulatr
S2 R1 R2
S3
Travel
plrm End-eect
S1 S0
(a) (b)
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S. Hayashi et al.
Stopper for
peduncle insert
Interchangeable blade
LED light
CCD camera
End-eector
Photo-electric sensor Finger
(a) (b)
Fig. 3. Machine vision and end-effector
(a) main part and (b) end-effector.
image capture through fruit release) but not during travel. point and returned to its home position. If all four trays
The machine vision algorithm is discussed in the section became full, the harvesting robot halted the picking task and
below. automatically proceeded to the entry point to discharge the
(4) Tray storage unit filled trays. After this round-trip movement, the platform
The tray storage was separated into two layers and repeated the same process for Paths [2], [3], [4], or [5], if
configured to accommodate four trays. Each tray accom- they were selected.
modated 84 strawberries, for a total of 336. The upper layer (2) Picking procedure
was used for empty trays and the lower layer for filled trays. After the travel platform halted, the picking task was
One empty tray was withdrawn from the upper compartment performed by following the procedure shown in Figure 4.
and placed on a conveyor belt, which carried it into position Our procedure employed the machine vision algorithm used
under the end-effector. When the tray became full during in a previous study (Hayashi et al. 2010), which segments
the harvesting operation, the conveyor reversed direction the fruit’s area using hue-saturation-intensity (HSI) images
and stacked the tray in the lowest compartment. converted from red-green-blue images. However, the
threshold values were changed and adjusted in the field to
3. Automatic harvesting procedure using the adapt to the reflection sheets fitted between the bench and
strawberry-harvesting robot fruit to promote the coloring of the back side of the fruit.
(1) Movement in the experimental greenhouse Moreover, this study integrated a new method for clas-
The strawberry-harvesting robot was linked to the roll- sifying the whole fruit area into three area fractions to assess
ing benches to move either along the path or sideways in the its maturity level. The ripe area fraction (Rr) was detected
greenhouse. Communication between them was performed as the region satisfying the following color conditions, as
via digital I/O signals. shown in Figure 5-(c):
The basic movement of the strawberry-harvesting
robot is illustrated in Figure 1. The sideways table, on 1 ≤ H ≤ 18
which the harvesting robot was mounted, moved in the tra- 100 ≤ S ≤ 180 (1)
verse direction, starting from the home position, and stopped 1 ≤ I ≤ 255
at the entry point of Path [1]. Four empty trays were loaded
onto the harvesting robot. The harvesting robot then moved The intermediate area fraction (Ir) was detected as the
along Path [1] in stepwise increments of 210 mm, picked region satisfying the following color conditions, as shown
the right-side strawberries in accordance with the picking in Figure 5-(d):
procedure described in the section below, and returned after
reaching the end of the path. On the way back, the harvest- 14 ≤ H ≤ 30
ing robot picked the left-side strawberries. When the pick- 40 ≤ S ≤ 140 (2)
ing task for Path [1] was finished, the harvesting robot 1 ≤ I ≤ 255
discharged the filled trays to the tray stocker at the entry
Start
Image capture
Calculon of 3D posions of
fruit objects
Detecon of peduncle;
Wrist ron (0, +15, -15q)
Yes
Grasping successful?
No
Yes
Placement into tray Two-try mode?
No End
The unripe area fraction (Ur) was detected as the region sat- (4):
isfying the following color condition, as shown in Figure 5-
Rr + Ir × w
(e): Mv = × 100 (4)
Rr + Ir × Ur
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Trial Harvest Maturity Try mode Shippable Non- SFR Test length Executional Harvested Work
day level fruits shippable (%) (m) time (s) fruit per hour efficiency
setting fruit * (fruit h–1) (m h–1)
1 11-Apr 60% Two-try 180 177 (0) 50.4 63.75 4056 159.8 56.6
2 11-Apr 70% Two-try 214 91 (1) 70.2 52.25 3515 219.2 53.5
3 11-Apr 80% Two-try 174 52 (0) 77.0 70.50 3596 174.2 70.6
4 15-May 80% One-try 36 8 (0) 81.8 70.50 1763 73.5 144.0
5 15-May 80% One-try 33 3 (0) 91.7 70.50 1710 69.5 148.4
6 15-May 80% Two-try 25 2 (0) 92.6 70.50 1638 55.0 155.0
7 5-Jun 70% Two-try 127 14 (1) 90.1 70.50 2847 160.6 89.2
8 5-Jun 80% One-try 53 1 (0) 98.1 70.50 1870 102.0 135.7
9 5-Jun 80% Two-try 73 2 (0) 97.3 70.50 2232 117.7 113.7
*: A number in parenthesis shows damaged fruit.
100
mode. The maturity level of the machine vision algorithm
was set at 60, 70, or 80%, and the pick-try mode was set as
90
one- or two-try. Nine trials were conducted and their
Machine vision judgment (%)
50
Results and discussion
40
1. Maturity level assessment (Test 1)
Figure 7 shows the results of a maturity level assess- 30
ment using the machine vision in Test 1. A coefficient of 30 40 50 60 70 80 90 100
determination of 0.84 indicated the potential usefulness of Human judgment (%)
our algorithm, which used three classifications: red, inter-
mediate, and unripe area fractions. However, the machine Fig. 7. Comparison of maturity level assessments between
human workers and machine vision
vision assessment tended to show a wider range of scatter-
ing at maturity levels of 50–60% than at 90–100%. At each
human-assessed maturity level, the maturity level ranges peduncle detection errors.
judged by the machine vision overlapped, showing that Because our machine vision system projects the fruit
machine vision, using the current method, is still unable to in a 3D space on an image frame, the system lacks spatial
thoroughly distinguish the maturity level as precisely as perception, namely, the distance information disappears.
human workers. Consequently, further studies would need a strategy for spa-
tial perception based on the 3D vision techniques employed
2. Successful harvesting rate (Test 2) for other crops (Noordam et al. 2005, Rath & Kawollek
In Test 2, the harvesting robot was successfully able to 2009). At the same time, there is a need for a new approach
pick 73 of the 133 mature pieces of fruit, giving an SHR of mechanism for picking hidden fruit that does not damage
54.9%. This value of 73 included three pieces of fruit that adjacent fruit.
were picked successfully on the second attempt. Moreover,
two immature strawberries were picked simultaneously with 3. Parameter settings of the harvesting robot (Test 3)
a mature strawberry, giving a total weight of 9 g (average: (1) Effects of parameter settings for harvesting robot on fruit
4.5 g). Of the 60 strawberries that the robot failed to pick, shipment
57 were undetected as target fruit because they were Table 2 lists the SFR results at various parameter set-
eclipsed by other fruit. In the other three cases, the robot tings in Test 3. A comparison of trials 1–3 to investigate the
failed to cut the peduncle using the end-effector due to effect of the parameter setting for the maturity level showed
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detecting a peduncle.
(2) Effect of the harvest season
60
The clustered fruit setting form changes considerably
according to the season and inflorescence, which means
these factors will affect the robot harvest performance. A 40
comparison of trials 3, 6, and 9 in Test 3 to verify the effect
of the harvest season on SFR revealed that a later harvest
20
season resulted in a higher SFR, which rose to 97.3% in the
test in June, as shown in Figure 9. This was likely due to
the decreasing overlap between the target fruit and imma- 0
ture fruit later in the season. For a one-season-bearing culti- April 11 May 15 June 5
var such as Amaotome, fruit cluster emergence would have Harvest day
been restrained as summer approached; consequently, the
Fig. 9. Relationship between the harvest season and SFR
overlap lessened. Letters at the top right of bars indicate that SFRs
(3) Work efficiency with the same letter do not differ significantly at a
During trials 2–9 in Test 3 (from which trial 1 was 5% level according to the χ2 test.
excluded due to an inappropriate setting), the work effi-
ciency, defined as the operational distance travelled per
hour, was 53.5–155.0 m h-1 (average: 102.5 m h–1) and var- harvesting robot and the human workers, in addition to the
ied in proportion to the quantity of the harvested fruit. This low SHR of the harvesting robot. Several further studies
relationship is shown in Figure 10. It can be seen that the could be conducted to cope with this difference, the most
operational length shows an almost inversely proportional direct of which would be to accelerate each motion of the
relationship to the quantity of harvested fruit. harvesting robot. A second method would involve increas-
Our investigation revealed that the distance travelled ing the operational hours per day. Although the developed
per hour was 242–1638 m h–1 (average: 938 m h–1) for a sin- robot works basically only at night, if lighting conditions
gle worker picking the same area, which meant a consider- similar to nighttime were created by shielding the sun dur-
able difference between the work efficiencies of the ing the daytime, the work efficiency gap between human
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