Guideline For Reusable Parts And Salvage Operations

Cylinder Head Reuse and Salvage Index

Media Number -SEBF8380-02 Publication Date -26/10/2004 Date Updated -27/10/2004

   
SEBF83800001

Cylinder Head Reuse and Salvage Index

GUIDELINE FOR
REUSABLE PARTS
AND SALVAGE OPERATIONS

  CAT®
 

 SEBF8380-02
SMCS Code:
Cylinder Head Reuse and Salvage Index 1000, 1100
September
2004
 

 
 
 

Summary of Revisions

Page Description

4 Revised “References” chart.

Introduction

This guideline enables dealers and their customers to benefit from cost reductions made possible
through an established parts reusability and salvage program.  Every effort has been made to
provide the most current and relevant information known to Caterpillar Inc.  Since the Company
makes ongoing changes and improvements to its products, this guideline must be used with the
latest technical information available from Caterpillar to ensure such changes and improvements
are incorporated where applicable.

For questions or additional information concerning this guideline, contact Caterpillar Service
Support Division, Dealer Support (309) 494-1934.

 
Summary

The purpose of this publication is to provide Cylinder Head Specifications for the 3114/3116,
3176, 3200, 3300, 3400, 3406E, 3500, 3600, C-Series and D Model Engines.  These guidelines
must be used with the latest information available from Caterpillar Inc. to ensure that necessary
changes and improvements are incorporated.

When the words “Use again” are in the description, the specifications given can be used to
determine if a part can be used again.  If the part is equal to or within the given specification, use
the part again.

When the word “Permissible” is in the description, the specifications given contain the
minimum or maximum tolerances permitted before adjustment, repair, and/or new parts are
needed.  A comparison can be made between the measurements of a worn part and the
specifications of a new part to determine the amount of wear.  A part that is worn, may be safe to
use if an estimate of the remainder of its service life can be established.  If the estimate shows a
short service life is expected, replace the part.
 

 
 

Important Safety Information

Most accidents involving product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions.  An accident can often be avoided by recognizing
potentially hazardous situations before an accident occurs.  A person must be alert to potential
hazards.  This person should also have the necessary training, skills, and tools to perform these
functions correctly.

Read and understand all safety precautions and warnings before operating or performing
lubrication, maintenance, and repair on this product.

Basic safety precautions are listed in the “Safety” section of the Service or Technical Manual. 
Additional safety precautions are listed in the “Safety” section of the
owner/operation/maintenance publication.  Specific safety warnings for all these publications are
provided in the description or operation where the hazards exist.

WARNING labels have also been put on specific hazards.  If these hazard warnings are not
heeded, bodily injury or death could occur to you or other persons.  Warnings in this publication
and on the product labels are identified by the following symbol.

View Image

Incorrect operation, lubrication, maintenance, or

repair of this product can be dangerous and
could result in injury or death.  Do not operate
or perform any lubrication, maintenance or
repair on this product until you have read and
understood the operation, lubrication,
maintenance, and repair information.

 
Operations that may cause damage to the product are identified by NOTICE labels on the
product and in this publication.

Caterpillar Inc. cannot anticipate every possible circumstance that might involve a potential
hazard.  The warnings in this publication and on the product are therefore not all inclusive.  If a
tool, procedure, work method, or operating technique not specifically recommended by
Caterpillar is used, you must satisfy yourself that it is safe for you and others.  You should also
ensure that the product will not be damaged or made unsafe by the operation, lubrication,
maintenance, or repair procedures you choose.

The information, specifications, and illustrations in this publication are based on information
available at the time it was written.  Such information as specifications, torques, pressures,
measurements, adjustments, illustrations, and other data can change at any time that can affect
the servicing of the product.  Make sure to obtain the most complete and most current
information before starting any job.  Caterpillar dealers have the most current information
available.

This guideline provides a complete list of the material contained in SEBF8378, Cylinder Head
Reuse and Salvage Manual.  The items listed can be ordered separately.  When items are updated
or supplements are added, they will be announced in Preview and automatically provided to
subscribers of this manual.

The tabs in the “References” chart have been abbreviated as follows:

CHA = Cylinder Head Assemblies

CHRP= Custom Head Rebuild Process

 

References

Form No. Title Tab

RENR1184 “Cylinder Head Rebuild Process” Tab -

RENR2990 “Procedure to Measure and Salvage -

Cylinder Head Assemblies” Tab

RENR2991 “Specifications for 3114/3116 Engines” Tab -

RENR2992 “Specifications for 3176 Engines” Tab -

RENR2993 “Specifications for 3200 Engines” Tab -

RENR2994 “Specifications for 3300 Engines” Tab -

RENR2995 “Specifications for 3400 Engines” Tab -

RENR2996 “Specifications for 3406E Engines” Tab -

RENR2997 “Specifications for 3500 Engines” Tab -

RENR2998 “Specifications for 3600 Engines” Tab -

RENR2999 “Specifications for D Model Engines” Tab -

SEBF8002 Valve, Valve Springs, Valve Rotators and D Model

Locks

SEBF8034 Valve and Valve Spring Specifications D Model

SEBF8061 Engine Precombustion Chamber and 3400 3400

Series Engine Direct Injection Nozzle
Adapters

SEBF8076 Specifications to Salvage Cylinder Block D Model

Contact Surfaces

SEBF8106 Specifications for Cylinder Head 3600

Assemblies 3600 Family of Engines

SEBF8129 Procedure to Salvage Cylinder Head 3600

Assemblies for 3600 Family of Engines

SEBF8155 Specifications for Cylinder Head 3500

Assemblies 3500 Family of Engines

SEBF8162 Specifications to Measure and Salvage CHA

Cylinder Head Assemblies and Related
Components

SEBF8174 Rocker Arms, Rocker Arm Shafts, and 3500

Bridge Assemblies for 3500 Engines

 
 

 
 

References

Form No. Title Tab

SEBF8218 Specifications for Cylinder Head 3114/

Assemblies 3114/3116/3126 Engines 3116/ 3126

SEBF8229 Specifications for Cylinder Head 3176/ 3176B

Assemblies 3176 and 3176B Engines

SEBF8262 Reuse of Cylinder Heads on 3176 Engines 3176

with Injector Tip Damage

SEBF8266 Rocker Arms and Rocker Arm Shafts for 3176/ 3196/
3176, 3196, C10, C12 Engines C10/ C12

SEBF8267 Rocker Arms and Rocker Arm Shafts for 3114/

3114 and 3116 Engines 3116

SEBF8270 Specifications for Cylinder Head 3406E 3406E

Engines

SEBF8281 Installation of Oversize Water Directors D Model

SEBF8302 Reusing Combustion Gaskets Used on 3600 3600

Diesel Engines

SEBF8373 Specifications for Cylinder Head Assembly 3400

3400 Engines

SEBF8374 Specifications for Cylinder Head Assembly 3200

3200 Engines

SEBF8375 Specifications for Cylinder Head Assembly 3300

3300 Engines

SEBF8376 Specifications for Cylinder Head 1404/   D

Assemblies 1404 and D Model Engines Model

SEBF8378 Cylinder Head Reuse and Salvage Manual -

SEBF8379 Cylinder Head Reuse and Salvage Manual -

Contents Page

SEBF8380 Cylinder Head Reuse and Salvage Manual -

Index

SEBF8381 Binder only -

SEBF8382 Cylinder Head Rebuild Process CHRP

 
 

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