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Networks for data communication, also known as bus systems This training manual is part of the Non Suzuki Technician to
or protocols, are widely used in today’s motor vehicles. Suzuki Technician curriculum. The curriculum consists of the
Various components such as sensors, actuators or computers – following modules:
“nodes” – are connected to each other via a single channel
which can consists of one or several wires. A wealth of data is 1. GE01 Suzuki Introduction
exchanged via this channel. In this training manual, we will
2. GE02 Electrical / Electronics
study fundamentals of networking systems used in Suzuki
vehicles. 3. GE03 Diagnostics
4. EN02 Engine Mechanical part I
5. EN03 Engine Mechanical part II
6. EN04 Engine Mechanical part III
7. EN05 Engine Auxiliary systems
8. DS01 Driveshaft/Axle
9. DS02 Driveshaft/Axle transfer case
Smart manuals
10. BR02 Brake control systems
Some sections of this training manual contain videos with 11. Manual transmission / transaxle
detailed information on the topics you are studying. If you are 12. CS02 Control system / body electrical
studying this training manual on a PC, look out for the “green 13. CS03 Communication / bus systems
play video” symbol on any photo or picture in this manual,
click on the green button to watch a video providing you with
detailed information on that topic. Note: Internet connection You are currently studying CS03 Control systems/Body
required. electrical. This module consists of the following courses:
LIN
LIN is a single wire communication system used for
communication between sensors and actuators in the body
electronics area. LIN is used for example in the
communication from keyless start control module to each front
power window motor and power window master switch, for
communication from combination meter to parking sensor
system control module, and for communication from HVAC
control module to auto A/C panel.
Class Transfer rates Applications Representative Control modules, some intelligent sensors and actuators are
connected to each other using communication networks.
Low data rates, Actuator & sensor Figure 1 shows a typical network topology. The control
A LIN
up to 10 kBit/s networking modules connected to the communication network vary
according to vehicle’s equipment level. In most Suzuki
Average data Complex mechanisms for vehicles, the network topology consists of mainly the Class C
B rates, up to 125 error handling, control unit Low speed CAN (High Speed CAN) and the Class A (LIN) bus systems. The
kBit/s networking UART serial communication and K-line can also be found in
some models.
Real time requirements,
High data rates,
C control unit networking in High speed CAN
up to 1 Mbit/s
the powertrain functions
Real time requirements,
Extremely high,
C+ control unit networking in FlexRay
up to 10 Mbit/s
the powertrain functions
DLC
Junction Connector
Keyless entry
receiver
CAN
UART
Front Power window Front Power window master A/C control
motors switch panel LIN
CAN protocols Data is transmitted in the CAN bus system using two-wire
The CAN bus system has four different protocol formats, each harness. The first wire is called CAN_H and the other wire is
suitable for a specific application. called CAN_L. The two wire system facilitates a symmetrical
data transfer in which the bits are transferred via both bus
a) Data transmission protocol lines using different voltages. This reduces sensitivity to
b) Data request protocol common-node interference, since interference affects both
c) Fault message protocol lines and can be filtered out. The wires are twisted together
so that any interference affects both CAN_H and CAN_L
d) Overload message protocol equally.
For this reason, the signal waveform between CAN High and
CAN Low signals is symmetrical with respect to 2.5 V level.
CAN communication fails when the symmetrical signal form
collapses.
A B C D E F G H
1
Idle 1* 12* 6* 0…….64* 16* 2* 7* 3* Idle
Figure 3: Data transmission in a CAN line 0
Data frame
The CAN High (CAN_H) and CAN Low (CAN_L) use different Figure 4: CAN message format
voltage levels to transfer dominant and recessive states.
[A] Start of message
with 2.5 V as the reference level for both CAN High signal and [B] Arbitration field
[C] Control field
CAN Low signal. The range of CAN High signal is from 2.5 V to [D] Data field
about 3.5 V and that of CAN Low signal is from 2.5 V to about [E] CRC field
1.5 V. When both are at 2.5 V, signal is judged as OFF. [F] ACK field
[G] End of message
[H] Inter-message space
A) Start frame
G) End of message
The bus state is recessive (1) in the idle state. The start of the
frame is represented by a dominant bit and indicates the start The end of message contains 7 recessive bits and marks the
of data transmission. end of the data transmission.
C) Control field If the bus is in the recessive state (unoccupied), messages are
The control field contains the code indicating the number of available for sending. Each of the control modules connected
data bytes in the “data field” to the bus can begin sending a message. A message begins
with a dominant bit (start of message bit), followed by the
D) Data field identifier. When several control modules begin sending a
The data field contains the actual message being sent e.g. message simultaneously, the system resolves the conflict by
engine coolant temperature. This message consists of employing arbitration. The message with the highest priority
between 0 and 8 Bytes. (lowest binary value of the identifier) is allowed first access to
the bus.
E) CRC field
The CRC (Cyclic Redundancy Check) contains a checksum for Each station outputs the identifier of its message onto the bus
detecting possible transmission interference.
bit by bit, with the most significant bit first.
Combination
HVAC Meter ECM BCM TCM
0
1 Send
message Reception
CVT
Reception Reception
0
A B CAN_H
Figure 5: Bit arbitration
CAN_L
2.2.1 Data transmission system Reflections of the electrical signals at open ends of lines
would interfere with communication. To dampen these
reflections, the bus lines are terminated at each end with a
Electronic control modules are connected to the CAN network resistor of 120Ω (shown in item 1 and 4 of figure 6).
in parallel as shown in figure 6. It is possible to connect at Alternately the control terminating resistors can be integrated
least 30 electronic control modules to the bus without the in the control modules themselves. For example, in the
need for additional measures. Suzuki Kizashi, the terminating resistor are installed in the
ECM and the Combination Meter.
2 3
1 4
CAN_H
5 5
CAN_L
The electronic control modules attached to the CAN system • A data bit can either be ON (1) or OFF (0)
have network nodes. The network nodes have the application • There are 8 bits in 1 byte
software, the CAN transceiver and the CAN controller . The CAN • 256 different pieces of information can be
controller generates the bit stream for data communication transmitted using 8 bits (1 byte)
from the binary data to be transmitted and forwards it to the • Data is transmitted serially in the CAN bus system
transceiver on the TxD line. The Transceiver amplifies the • The CAN, LIN, K-line & UART have been employed in
signals, generates the voltage level required for differential Suzuki vehicles.
data transfer and transmits the processed bit stream serially on • Two terminating resistors are installed in the CAN
the CAN bus lines. bus system. Each resistor has a resistance value of
Incoming messages are processed by the transceiver and sent 120Ω.
to the CAN controller on the RxD line. The microcontroller • The two CAN bus wires are twisted to improve
which runs the application program (Engine Control or ABS/ESP transmission reliability.
control etc.) controls the CAN controller, prepares the data to • The data message transmitted in the CAN_H wire is
be sent and evaluates the data received. symmetrically sent in the CAN_L wire as well.
CAN controller
CAN_H
CAN_L
CAN
The LIN master has information on the time sequence of all the The LIN bus system is a single-wire line that is unshielded.
data to be transmitted in the LIN bus. The LIN master carries The bus may adopt two logical states.
out the following tasks:
• The software of the LIN master features a cycle which • The dominant level corresponds to the electrical voltage of
determines when and how often what messages are approximately 0V and represents logical 0 state.
transmitted on the LIN data bus.
• The recessive level corresponds to battery voltage and
• It checks the speed at which data is transmitted in the LIN represents logical 1 state.
bus system.
• It performs conversion of the data transmitted.
• It performs diagnosis of the LIN slaves
3.2.1 LIN protocol
3.2.2 .1 Frame
3.1.3 LIN slaves
The information transferred on the LIN bus is embedded in a
LIN slaves include sensors that evaluate measured values and
defined frame. A message initiated by the master always
send information to the LIN master. Transmission takes place
begins with a header. The message field (response) contains
in the form of digital signals via the LIN data bus system.
different information depending on the type of message.
5.1 Overview
P U
PCM Powertrain Control Module UART Universal Asynchronous Receiver / Transmitter
PCV Positive Crankcase Ventilation USB Universal Serial Bus
PM Particulate Mater
PNP Park / Neutral Position
P/S Power Steering V
PSP Power Steering Pressure VFD Vacuum Fluorescent Display
VIN Vehicle Identification Number
R VSS Vehicle Speed Sensor
R Right
VVT Variable Valve Timing
RAM Random Access Memory
RHD Right Hand Drive Vehicle
ROM Read Only Memory W
RPM Engine Speed WU-OC Warm Up Oxidation Catalytic converter
WU-TWC Warm Up Three-Way Catalytic converter
S
SAE Society of Automotive Engineers
SDM Sensing and Diagnostic Module (Air Bag Controller, Other
Air bag Control Module) 2WD 2-Wheel Drive
SDT Smart Diagnostic Tester 4WD 4-Wheel Drive
SFI Sequential Multiport Fuel Injection
SI System International
Note: ESP is a trademark of Daimler AG
SOHC Single Over Head Camshaft
DPF® is a trademark of HJS Fahrzeugtechnik GmbH & Co KG and Suzuki is
SRS Supplemental Restraint System the trade mark licensee.