Beruflich Dokumente
Kultur Dokumente
JUNE 2020
3000
www.dezurik.com
APCO Surge Relief Valves Provide Incremental Pressure vs.
Surge Protection Flow Velocity
Pressure surges occur when fluid velocity changes. The “Incremental Pressure vs. Flow Velocity” graph
APCO Surge Relief Valves limit the surge pressure provides an estimate of incremental pressure rise
magnitude commonly associated with sudden pump due to surge for different pipe materials in typical
shutdown in fluid piping systems. sizes. The graph assumes that the flow velocity is
changed in less than one surge period, or in less
The surge relief valve is typically installed time than it takes for the surge wave to travel from
downstream of the check or pump control valves the source to the end of the system and back.
on the pump discharge header with the valve inlet
connected to the side outlet of a tee and the valve
outlet piped to the sump. Incremental Pressure vs. Flow Velocity
Pressure Surge Due To Instantaneous
The normally closed surge relief valve opens quickly Changes In Water Velocity
when the system pressure rises (red line) above 15
its adjustable relief pressure setting (dashed line) 14
s
allowing fluid to be discharged from the system
s
fp
fp
00
fps
00
13
s
through the open surge relief valve to atmosphere.
42
fp
45
500
I ro 00
=
While the surge relief valve is open, the system is
a
12
a
Ca = 4
a=1
pe
no longer contained, fluid compression is limited and
Pi
a
11
st
te
e
ip
re
surge pressure is controlled (green line). The valve
Pi pe
lP
nc
10
Increm
Velocity In Pipe ( V, fps)
ee
Co
will remain open as long as the system pressure
PVC
St
9
exceeds the valve’s relief pressure setting. The valve Press
will slowly begin to close at an adjustable rate as the 8
vs.
surge pressure subsides and the system pressure 7
Flow
falls below the valve’s relief pressure setting. 6
Veloc
5
TypicalTypical
Pressure Versus
Pressure TimeGraph
Versus Time Graph 4
2
160
1
140 0
0 100 200 300 400 500 600 700 800 900 1000
Pressure Rise ( P, psi) (Due to Pressure Surge)
120
H = - a⁄g V
100
Pressure (PSIG)
80
60
40
20
0
0 5 10 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Time (Seconds)
12 8"
10
6"
8
6 4"
3"
4 2.5"
3 2"
2
5
5
01
02
03
04
05
06
07
0. 9
25
08
5
1
7
8
9
01
02
1
0
01
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
3
Materials of Construction Principle of Operation
Item Description Material
The Surge Relief Angle Valve (SRA) is held normally
A1 Body Ductile Iron, ASTM A536 Grade 65-45-12 closed by a compression spring(s) (A24). When the
A2 Cover Ductile Iron, ASTM A536 Grade 65-45-12 system pressure rises above the relief pressure
Acrylonitrile-Butadiene (NBR)
Terpolymer of Ethylene, Propylene setting of the spring(s), the disc (A10) moves quickly
A3 Cover O-Ring
and A Diene (EPDM) to the open position, raising the piston (A7) inside
Fluoro Rubber (FKM)
A4 Lower Shaft Bushing Bronze the integral oil cylinder of the cover (A02). This
A5 Body Seat
Aluminum Bronze C95200 allows hydraulic oil from the top of the piston to flow
316 Stainless Steel, ASTM A240
Acrylonitrile-Butadiene (NBR)
freely through the flow control valve to the bottom
A6 Disc Seat
Terpolymer of Ethylene, Propylene of the piston.
and A Diene (EPDM)
Fluoro Rubber (FKM) As the system pressure subsides below the relief
A7 Piston
Carbon Steel, ASTM A108, Grade 1018 or pressure setting, the surge relief valve closes at a
ASTM A36
A8 Piston Seal PTFE slow adjustable rate. The spring(s) moves the disc
A9
Piston Seal
Acrylonitrile-Butadiene (NBR) toward the seated position as oil is metered from
Engergizing O-Ring
Carbon Steel, ASTM A108, Grade 1018 the bottom of the piston by the adjustable flow
A10 Disc
316 Stainless Steel, ASTM A240/A276 control valve (A35) to the top of the piston.
A11 Lower Shaft 303 Stainless Steel, ASTM A582, Condition A
A12 Upper Shaft 303 Stainless Steel, ASTM A582, Condition A
A13 Cylinder Chamber Cap
Carbon Steel, ASTM A108, Grade 1018 or Closing Speed Adjustment
ASTM A36
A14
Cylinder Chamber
Acrylonitrile-Butadiene (NBR)
The flow control valve (A35) allows free oil flow in
Cap O-Ring
Cylinder Chamber
the direction of opening and controlled flow in the
A15
Cap Screws
Steel direction of closing to allow fast open and slow
A16 Spring Pressure Plate Guide
Carbon Steel, ASTM A108, Grade 1018 or
ASTM A36
close of the surge relief valve. Closing speed can
A17
Spring Compression Carbon Steel, ASTM A108, Grade 1018 or be adjusted to suit the system.
Top Flange ASTM A36
Carbon Steel, ASTM A108, Grade 1018 or
A18 Spring Compression Guide ASTM A36; or Ductile Iron, ASTM A536 Pressure Setting
Grade 65-45-12
A19 Anti-Rotation Set Screw 316 Stainless Steel The relief pressure setting (valve opening pressure)
A20
Pipe Assembly
Alloy Steel, Zinc Plated is controlled by the amount of spring compression
Lower Screws
Pipe Assembly imposed by the spring compression guide (A18)
A21 Alloy Steel, Zinc Plated
Upper Screws as set by the spring compressor (A22). The relief
A22 Spring Compressor Alloy Steel, Zinc Plated
Spring Compression pressure setting is factory set but can be adjusted,
A23 Steel
Pipe Assembly within limits, by rotating the spring compressor
A24 Compression Shiping Alloy Steel, ASTM A125
Acrylonitrile-Butadiene (NBR) (A22). The lock nut (A38) is tightened to maintain
A25 Bushing O-Ring
Fluoro Rubber (FKM) the setting.
Acrylonitrile-Butadiene (NBR)
A26 Lower Shaft O-Ring
Fluoro Rubber (FKM)
A27 Upper Shaft O-Ring Acrylonitrile-Butadiene (NBR) Field Installation
A28 Rod Wiper Polyethylene
A29 Inspection Hole Pipe Plug 316 Stainless Steel The Surge Relief Valve should be installed with
A30 Body Seat Retaining Screw 316 Stainless Steel the resilient seat of the disc facing the system
A31 Disc Seat Retaining Ring 316 Stainless Steel, ASTM A240/A276
A32 Disc Seat Retaining Screw 316 Stainless Steel
pressure. The valve outlet must be piped to
Acrylonitrile-Butadiene (NBR) the sump or into a spillway for discharge
A33 Body Seat O-Ring
Terpolymer of Ethylene, Propylene
and A Diene (EPDM)
to atmosphere. Surge Relief Angle Valves
Fluoro Rubber (FKM) may be installed vertically or horizontally.
A34 Cover Screws Alloy Steel, Zinc Plated
A35
A36
Flow Control Valve
Shaft Collar
Steel
Alloy Steel Mechanical Cycle Counter
A37
Needle Thrust Bearing
(6-16")
Steel The Mechanical Counter (A42) logs the number
A38 Lock Nut Alloy Steel, Zinc Plated of surge events in the application.
A39 Lower Shaft Retaining Ring Steel
A40 Bushing Retaining Ring Steel
A41 Piston Assembly Screw Alloy Steel
A42 Mechanical Counter Steel/Plastic
Mechanical Counter
A43 18-8 Stainless Steel
Mounting Screws
Mechanical Counter Hook
A44 Carbon Steel, Zinc Plated
(with Lock Nut)
A45 Mechanical Counter Wire 302 Stainless Steel
Pipe Assembly Lower Screw
A46 Carbon Steel, Zinc Plated
Washer
Pipe Assembly Upper
A47 Carbon Steel, Zinc Plated
Screw Washer
A48 Spring Compression Washer Carbon Steel, Zinc Plated
A49 Oil Fill Pipe Plug Steel
A97 Data Plate 316 Stainless Steel
A98 Drive Screw 18-8 Stainless Steel
4
A38 A22
A48
A98 A97
A21
A42 A45
A47
A43
A17
A44
A37 A36 A15
A18 A16
A13
A27
A14
A24
A12
A34
A07
A09
A19 A35
A08
A49
A02
A23
A20
A41
A46 A39
A40
A25
A30
A04
A33
A26
A28
A05
A03
A11
A01 A10
A06
A29
A31
A32
5
Valve Selection
Shut-Off Capabilities Applicable Standards
Resilient Seats Drip tight shut-off DeZURIK SRA Valves are designed and/or tested to meet
the following standards:
Cast Iron Pipe Flanges and Flanged Fittings, 125 lbs.
ASME B16.1 (ASA B16.1)
Conforms to related flange drilling dimensions.
Temperature Ratings Carbon Steel Flanges and Flanged Fittings, 150 lbs.
ASME B16.5
Conforms to related flange drilling dimensions.
Seat Material Temperature Rating* Ductile Iron Pipe Flanges and Flanged Fittings.
ASME B16.42
All Seats -20 to 150°F (-20 to 65°C) Conforms to Class 150.
6
Ordering
To order, simply complete the valve order code from information shown.
An ordering example is shown for your reference.
Body Style
Give body style code as follows:
3000A = Angle Style Surge Relief Valve Options
Give option code as follows:
SB16 = 316 Stainless Steel Bolting
Coatings = Special Coatings Available. Contact DeZURIK
End Connection
Give end connection code as follows:
F1 = Flanged ASME 125/150 Inlet & Outlet
Accessories
Give accessories code as follows:
SEL45 = (1) Limit Switch DPDT (AB 802B-CSAD1XSXC3)
SEL30 = (1) Proximity Switch SPDT (GO 73-13526-B2)
Body Material
Give body material code as follows:
DI = Ductile Iron Ordering Example:
SRA,8,3000A,F1,DI,55P,CS-S2-NBR*
7
Dimensions
Dimensions
Relief
Valve
Pressure
Size A B C D
Set Point
(psi)
26.94
30-135
2" 6.50 4.50 3.50 684
50mm 165 114 89 31.81
140-200
808
29.44
30-60
748
3" 7.75 5.25 4.25 34.31
65-180
80mm 197 133 108 871
41.13
185-200
1045
29.81
30 Only
757
4" 9.00 5.25 5.13 34.69
35-95
100mm 229 133 130 881
41.50
100-200
1054
38.06
30-35
967
6" 11.50 6.75 6.38 44.88
40-110
150mm 292 171 162 1140
54.00
115-200
1372 D
49.13
30-60
8" 14.00 8.63 7.63 1248
200mm 356 219 194 58.25
65-200
1480
53.38
30-35
1356
10" 16.50 9.50 9.94 62.50
40-120
250mm 419 241 252 1588
75.06 E
125-200
1907
66.25 B
30-55, 75-80
12" 19.00 10.50 10.94 1683
300mm 483 267 278 78.81
60-70, 85-200
2002
70.00
30-50
1778
14" 21.50 11.75 13.94 82.56
55-150
350mm 546 298 354 2097
A
83.31
155-200
2116
75.25
30-40
1911
16" 24.00 11.75 14.44 87.81
45-110
400mm 610 298 367 2230
88.56
115-200
2249
C A
250 Riverside Ave. N. Sartell, Minnesota 56377 • Phone: 320-259-2000 • Fax: 320-259-2227
DeZURIK, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only
and should not be relied upon unless confirmed in writing by DeZURIK, Inc. Certified drawings are available upon request.