Hook

Dynaplex hooks
USER’S MANUAL

REFERENCE REFERENCE DESCRIPTION

Dynaplex hooks Hooks
This document contains proprietary and confidential VarcoBJ BV
information which is the property of National Oilwell
Varco, L.p, its affiliates or subsidiaries (all collectively referred
Nijverheidsweg 45
to hereinafter as "NOV"). It is loaned for limited purposes 4879 AP Etten-Leur
only and remains the property of NOV. Reproduction, in P.O. Box 17
whole or in part, or use of this design or distribution of this 4870 AA Etten-Leur
information to others is not permitted without the express
written consent of NOV. This document is to be returned to The Netherlands
NOV upon request or upon completion of the use for which Tel + 31-76-5083000
it was loaned. This document and the information contained Fax + 31-76-5046000
and represented herein is the copyrighted property of NOV.
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DOCUMENT NUMBER REV

50000875-MAN-001 A
December 2006

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 User’s Manual
BJ Dynaplex Hooks

REFERENCE REFERENCE DESCRIPTION

Dynaplex Hooks Hooks
This document contains proprietary and confidential information which is the property of VarcoBJ BV
National Oilwell Varco, L.p., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of Nijverheidsweg 45
NOV. Reproduction, in whole or in part, or use of this design or distribution of this
information to others is not permitted without the express written consent of NOV. This 4879AP Etten-Leur
document is to be returned to NOV upon request or upon completion of the use for which Tel: +31-76-5083000
it was loaned. This document and the information contained and represented herein is
the copyrighted property of NOV. Fax: +31-76-5046000
DOCUMENT NUMBER REV

50000875-MAN-001 A

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 Document number 50000875-MAN-001
Revision A
Page 2 of 40

Revision History

- 14.03.2007 Issued for Implementation PGF BdP AK

Rev Date Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

- First Issue

© Copyright 2007 NOV®. All rights reserved.

Varco is a registered trademark of Varco I/P reg. U.S. Patent & Trademark Office. This publication is the property of, and
contains information proprietary to NOV. No part of this publication may be reproduced or copied in any form, or by any means,
including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of NOV®.

All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective
owners. Information in this manual is subject to change without notice.

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 Document number 50000875-MAN-001
Revision A
Page 3 of 40

Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Identification Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hook restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Recommended General Purpose EP grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Recommended oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Inspection (when in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Daily inspection (Category I inspection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Weekly inspection (Category II inspection) . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1 Months inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Months inspection (category III inspection) . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Year inspection (category IV inspection) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lubrication procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Daily lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Weekly lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Assembly and disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Snubber dis-assembly for inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Reassembly snubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Appendixes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Storage, transport and decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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Table of Contents
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Spare parts for one year’s operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Drawings & Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Housing assembly Dynaplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Body assembly Dynaplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Snubber assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Swivel lock & positioner assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Swivel lock assembly, Dynaplex model No. 5350 . . . . . . . . . . . . . . . . . . . . . . 36
Positioner assembly, Dynaplex model No. 5350 . . . . . . . . . . . . . . . . . . . . . . 36
Positioner and swivel lock assembly, Dynaplex models 5500, 5750 and 51000 36
Dimensional data Dynaplex hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dimensional data Dynaplex Hooks - Emsco and Oilwell block combinations . 39

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 Document number 50000875-MAN-001
1: General Information
Revision A
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General Information
This manual contains installation, operation, maintenance and parts information. Information in
this manual should enable qualified personnel to install, operate and troubleshoot this system.
Every effort has been made to ensure the accuracy of the information contained herein. NOV will
not be held liable for errors in this material, or for consequences arising from misuse of this
material.

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader
to take specific action to protect personnel from potential injury or lethal conditions. They may
also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories

Note: The note symbol indicates that additional information is provided about
the current topics.

Caution: The caution symbol indicates that potential damage to equipment or

injury to personnel exists. Follow instructions explicitly. Extreme care
should be taken when performing operations or procedures preceded by
this caution symbol.

Warning: The warning symbol indicates a definite risk of equipment damage

or danger to personnel. Failure to observe and follow proper
procedures could result in serious or fatal injury to personnel,
significant property loss, or significant equipment damage.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale.
For component information specific to your application, see the technical drawings included with
your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.

To avoid injury to personnel or equipment damage, carefully observe requirements

outlined in this section.

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Revision A 1: General Information

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Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

Personnel should wear protective gear during installation,

maintenance, and certain operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Read and follow the guidelines below before installing

equipment or performing maintenance to avoid endangering
exposed persons or damaging equipment.

‰ Isolate energy sources before beginning work.

‰ Avoid performing maintenance or repairs while the equipment is in operation.
‰ Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
‰ Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
‰ Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

Failure to conduct routine maintenance could result in

equipment damage or injury to personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for
its intended purpose.

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1: General Information
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Identification Numbers
Numbers can be found on the following locations

Number of casting

:
Type and rating plate pn
70484(-), fit into the cavity in
above image.
DYNAPLEX HOOK TM

TYPE TON
70484(-)

Part number

The serial number is stamped below the type-rating plate plate. The number is preceded by NL.

Hook restrictions
The rotary drilling hooks are designed for handling tubular like casing, drill pipe etc in every
drilling requirement, from heavy casing to light workover applications. It is not allowed to carry
out any other work with the hooks.

CE marking
The hooks comply with the Machinery Directive 98/37/EC.
The marking is as follows:

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Revision A 1: General Information

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 Document number 50000875-MAN-001
2: Specifications
Revision A
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General specifications
Description
The BJ Dynaplex Hook is a premium-quality rotary hook for heavy-duty drilling requirements.
Special features: Hydraulic snubber, flexible pin connection and optional hook positioner.
‰ The hydraulic snubber, a shock absorber that eliminates damage to tool joint threads from
the bouncing action produced when “breaking out” stands coming out of the hole.
‰ The massive flexible pin connection between the hook and the shank keeps the hook load
properly balanced, thus eliminating unequal loading, either on the ears of the elevator or
under pipe coupling and tool joints.
‰ The hook positioner provides faster, safer operation and cuts down round-trip time. When
going in the hole, the positioner automatically rotates the elevator into the correct position
for the derrickman to catch the next stand of pipe. The positioner also prevents the hook
and elevator from being rotated by the “spin-up” of drillpipe going in the hole.
The hook body is attached to a solid one piece forged shank of alloy steel. The relieve springs
are low stressed heat treated and enclosed in a protective housing. These springs carry only a
small fraction of the load. If either of these springs fails during operation, the load on the hook
cannot be released.
The swiveling of the hook body round the shank pin permits each elevator link to hang vertically
and swing freely. Each link arm is equiped with locking arms to hold the links in place.
The hook also features a saddle-type lower locking arm, which provides a large bearing surface
for the swivel bail, reducing wear on the body section. When open, the locking arm on the lower
hook serves as a guide in picking up the swivel and kelly out of the scabbard. When the bail hits
the saddle, the lower locking arm closes and locks automatically.
The hook may be locked in any of the eight positions due to a plunger type swivel lock that
engages equally spaced holes in the swivel ring. The lock can be engaged from the floor through
the use of a loop rod assembly provided with each lock.
The Dynaplex provides a full 8 inch of travel (6 inches on the 5100 and 10 inches on the 51000).
The primary purpose of the spring travel in the hook is to lift the tool jointpin out of of it’s mating
tool joint box when breaking out stand of pipe when coming out of the hole. This saves wear and
tear on the hoisting equipment as well on the tool joint threads because the hoisting operator
does not have to engage the hoist to lift the pin out of the box. When the pin and the box are
engaged when going into the hole, the thread make up will compress the springs in the hook
until the joint is made up. Consequently the floating action makes spotting of the traveling block
unnecessary, allows easier handling of heavy pipe stands, and reduces galling of pipe threads.
Available direct-couple hooks are the G-type for specific traveling blocks.

Specifications
Ton Hook Complete (standard) Hook Complete

MODEL Capacity With Positioner Less Positioner

51000 1000 38327
5750 750 31108
5500 500 26955 26955-1
5350 350 24767 24977

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Revision A 2: Specifications

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 Document number 50000875-MAN-001
3: Lubrication and maintenance
Revision A
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Lubrication and maintenance

Recommended General Purpose EP grease
Lube code Above -20° C Below -20° C
description
Castrol MP grease n/a
Chevron Avi-Motive Avi-Motive W
Exxon Lidok EP2 Lidok EP1
Gulf Gulfcrown EP2 Gulfcrown EP1
Mobil Mobilux EP2 Mobilux EP1
Shell Alvania EP2 Alvania EP1
Texaco Multifak EP2 Multifak EP1
Union Unoba EP2 Unoba EP1

Recommended oil
Description Qty.
10W30 to 10W50 multi grade oil. 7.6 l / 8 quarts

General information
The rotary drilling hook is subjected to cycles of stress that ultimately cause fatigue. The service
life of the hook can be extended greatly through a program of careful inspection and preventive
maintenance. Although the hook is relatively simple, it has moving parts that must be lubricated
periodically. In addition, there are several load bearing surfaces that must not wear beyond their
specified limits before they are repaired.

NOTE: The owner and user together with the manufacturer should jointly
develop and update inspection, maintenance, repair and remanufacture
procedures consistent with equipment application, loading, work
environment, usage and other operational conditions.These factors may
change from time to time as a result of new technology, equipment history,
product improvements, new maintenance techniques and changes in
service conditions. Alternatively, NOV recommends using the Periodic
inspection and maintenance Categories and Frequencies as mentioned in
API RP8B Table 1. Detailed instructions for maintenance according to API
RP8B Table 1 are outlined in this chapter.

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Revision A 3: Lubrication and maintenance

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Inspection (when in use)

NOTE: Prior to storage, ensure the hook is cleaned and well
greased. After storage (> 5 year) all greasing points have to be
greased in order to replace all the old grease by new, and all oil
needs to be changed.

NOTE: If the hook has been stored and preserved correctly,

one can add the storage time to the 5 year inspection period.

Daily inspection (Category I inspection)

Daily inspection
1. Check the hook for indications of inadequate performance.
2. Check for cracks, loose fits, excessive wear or elongation.

Weekly inspection (Category II inspection)

Weekly inspection, visual inspect and repair when needed. Carry
out maintenace as stated.
1. Check exterior for worn and damaged parts
2. Check for loose and missing parts
3. Check all pins are properly locked
4. Check for proper latch engagement on lugs of lug jaw. The latch must not contact any
part of the Hook when latched and under torque except the lug on lug jaw.
5. Check that all bolts and nuts are secured by lock wire, lock tabs or cotter pins
6. Brush dies clean and check for wear.
7. Check for cracks, loose fits, excessive wear or elongation.

1 Months inspection
Monthly Inspection, visual inspect and repair when needed.
1. Check link ears for wear

6 Months inspection (category III inspection)

6 Monthly Inspection, visual inspect and repair when needed.
1. Carry out a category II inspection
2.Remove and check the following parts thoroughly:
‰ Bail bolts
‰ Hinge pins

5 Year inspection (category IV inspection)

Carry out Magnetic Particle Inspection.
1. Carry out a category III inspection
2. Clean the surface from oil, grease, sand, paint and loose rust which may interfere with
satisfactory inspection.
3. Carry out a MPI according to the continuous method.

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3: Lubrication and maintenance
Revision A
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Lubrication
Lubrication procedure
1. Use a grease gun on fittings at the top of the housing, swivel lock, shank pin, lower locking
arm pin and at the bottom of the housing for the main bearing and positioning ring (hook should
be rotated while greasing main bearing and positioner cam).
2. If positioning ring does not have grease fittings, lubricate it by pooring one pint (0.5 l) of oil
between the hook housing and positioning cam ring while the hook is under load.
3. Brush grease whenever possible on the contact areas of hook and block bails, links, link arms
on hook, swivel bail and hook body.

Daily lubrication
Grease daily when in use according to procedures
1. Grease Hook through grease nipples. when in use
2. Grease main bearing daily when in use. Do not apply too much grease
3. Brush grease daily when in use (5 plc), see below image

Weekly lubrication
Grease weekly when in use
1. Grease bail pins weekly
2. Check oil level of snubber weekly. Fill up if needed. If required, pour 1 quart (0.95 l) of
oil through opening.

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 Document number 50000875-MAN-001
4: Installation & commissioning
Revision A
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Installation
For installing the hook one has to open either the becket of the travelling block or the bail of the
hook.

CAUTION: When removing any cotter pins ensure they are

replaced by new ones.

WARNING: Be careful when installing the hook. Ensure

proper lifting appliances are used when handling the hook.

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 Document number 50000875-MAN-001
5: Operation
Revision A
Page 17 of 40

Operations

Positioner in unlocked position

Tripping
Before drilling begins, the hook body must be positioned so the elevator door faces the
derrickman. To do so, follow these steps:
1. Engage the cam ring so there is no weight on the hook body.
2. Unlock the swivel lock.
3. Using the loop rod provided with the hook, place the curved end over the left-hand recess
on the positioner lock (viewed from the front) and pull down to unlock.
4. Rotate the hook body to the point at which the lock plunger engages the posioner collar,
with the elevator facing the derrick man.
5. Lock positioner by pulling down on the right-hand recess of the positioner with the loop
rod.
6. Lock the swivel lock.
7. For drilling operations unlock positioner lock.
8. For tripping operations unlock swivel lock.

CAUTION: Never operate the hook with both locks engaged.

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6: Assembly
Revision A
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Assembly and disassembly

CAUTION: In the event of a rig accident resulting in a damaged
hook, subject hook should be send to an authorized NOV repair
facility for inspection.

WARNING: Due to high strength, low-alloy steel, field

welding to repair damage or otherwise is not allowed.

WARNING: Use genuine replacement parts only.

WARNING: Any repairs involving the replacement or

remanufacture of any primary load bearing part, should be
carried out by a NOV authorized repair facility as a load test
has to be carried out.

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Revision A 6: Assembly

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Housing disassembly
1.Remove the shank pin cap and capscrews and
shank pin cap (Figure 1)

2.Remove shank pin (Figure 2)

3.Detach hook body from housing and move body
out of work area.
4.Prepare to disassemble the housing assembly.
Hook may be laid on its side or set upright for the
disassebly

5.Disengage positioner lock and swivel lock.

Remove positioner lock and swivel lock by
unscrewing the six retaining screws (Figure 3).

6.Remove cam roller ring as follows: A. Remove

retaining screw and retaining screw nut from
positioner nut (Figure 4).

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B. Remove positioner nut (Figure 5)

C. Remove cam roller ring (Figure 6)

NOTE: IF the housing is

vertical, the cam ring will
have a tendency to
come off the positioner
collar when the
positioner nut is
unscrewed

D. Remove bail (Figure 7)

E. Prepare to remove snubber from housing, using
either of the following precautions:
1.Using a jack holding the snubber assy down
2.Using acable running across the snubber
assembly to restrict its movement.

F. Remove snubber assembly (Figure 8)

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Revision A 6: Assembly

Page 22 of 40

Prepare to remove the shank and main relief spring

from the housing as follows:
A. Remove collar pin plug (Figure 9)
B. Compress main relief spring appr. 1/4” - 1/2”
using either of the following 2 methods:

1.Using a jack, push down the spring seat (Figure

10)

NOTE: The main relief

spring is compressed
appr. 8”, so allow for 8” -
10” of jack travel.

Alternatively, run one cable through the shank and

another through the bail pin holes. Pull the cables,
stretching the shank out and compressing the
spring.

WARNING: Be
extermely
careful when
working on the
spring parts as
they contain a
lot of energy.

C. Remove collar pin, being careful to keep

positioner collar from falling of the shank and
damaging the collar threads (Figure 11).

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 Document number 50000875-MAN-001
6: Assembly
Revision A
Page 23 of 40

D. Reinsert the positioner collar pin in its hole and slowly

release pressure on the spring until the pin seats on the
lower end of the housing
E. Remove the positioner collar from the end of the shank
F. Extend the shank (as under B) far enough to remove the
positioner collar pin from the shank, then slowly release the
spring load until the main relief spring reaches its free
length.
1.Turn the housing assembly up side down so it rests on
the bail eyes.
2.Lift the housing of the shank, main relief spring and
swivel ring leaving it as one unit and move the housing out
of the work area (Figure 12)

3.Remove the main bearing, swivel ring, spring sleeve and

main relief spring from the shank (Figure 13)

4.To detach the spring seat from the shank, first remove the
plug in the spring seat adjacent to the shank (Figure 14).

5.Remove the steel bearing balls and separate the shank

from the spring seat (Figure 15).
6.Clean and inspect all parts per instructions in the
Maintenance sections.

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Document number 50000875-MAN-001
Revision A 6: Assembly

Page 24 of 40

Snubber dis-assembly for inspection

Procedure for disassemble the snubber for inspection.
1. Remove oil from snubber
2. Remove snap ring and gland using lifting eyes or similar devices screwed into the trapped
holes in the gland. The gland contains a seal on the outside diameter and the quad has a
seal on the inside diameter with back up washers.
3. Remove piston and examine finish on each rod. Also inspect check valve plate and
fasteners. The piston rod must not be worn or have any surface irregulatites that make
contact with the quad seals (O-rings).
4. Remove spring and inspect. Check quad-type seal and back-up washers in internal flange
of snubber housing.
5. Replace seals, back up washers, fasteners and spring if necessary.
Reassembly snubber
1. Now reassemble in reverse order of disassembly.
2. After replacing the snubber in the hook, fill with 8 quarts (7.6 l) oil. The snubber may be
pressure testen by applying 150 Psi (1,034 KPa) compressed air via the oil filter hole.
3. Once the hook is reassembled, test all functions following these steps.
‰ A. Pop hook to check snubber operation
‰ B. Swivel hook right and left. Check for free operation of swivel lock.
‰ C. Check positioning operation in all positions. Check free operation of positioner lock.
‰ D. Check clearance on lower
‰ E. Make sure pipe plug on housing cover is tight.
‰ F. Ensure that all cotter pins are pushed down over the shank and bail both nuts.
‰ G. Pull hook to check shank travel.

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 Document number 50000875-MAN-001
7: Trouble shooting
Revision A
Page 25 of 40

Trouble shooting
When problems cannot be solved, contact an authorized NOV repair facility

Problem Possible solution

Check oil level in the snubber. If it is low, check for any

No snubbing action leakage, repair th eproblem and refill with oil according
to the instructions on the hook filling plate

Of oil level is adequate or the oil runs out as it is added,

remove snubber, inspect and replace if necessary.

No swivel action; hook extended Check for any obstructions between swivel ring and
and swivel unlocked. housing

If the hook is hard to swivel, pour 1 quart (0.85 l) of oil in

the opening marked “ Oil Hook” in the housing cap. Be
sure to replace the pipe plug, using sealing tape.

If there is no swivel action at all, remove the swivel lock

and try to to swivel the hook. If it now swivels in the
extended position the swivel lock is malfunctioning and
must be repaired or replaced.

If the hook still refuses to swivel when extended,

disassemble it and check the main bearing.

No swivel action; hook

compressed with cam ring Remove positioning lock. If the hook then swivels, repair
against roller (swivle and or replace positioning lock.
positioning lock unlocked)

If the hook still refuses to swivel, remove the lower body

and position collar. Check main bearing.

Check for dirt or debris between the locking arm and

Lower locking arm does not latch body that may keeping the locking arm from engaging
the hook body.

Check to see that the latch is not jammed

Check for wear on hook body tongue to assure proper

latching and locking of the lower locking arm.

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Document number 50000875-MAN-001
Revision A 7: Trouble shooting

Page 26 of 40

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 Document number 50000875-MAN-001
8: Appendixes
Revision A
Page 27 of 40

Appendixes
Storage, transport and decommissioning
Storage
‰ Main unit should be palletized for indoor storage. A cargo container would be appropriate
for indoor/ outdoor storage.
‰ Every attempt should be made to avoid wide variations in temperature and high humidity.
The preferred environment would be clean and dry at 60°F (16° C) ambient. If high
humidity is unavoidable, 70° F (21° C) is recommended.
‰ All exposed, not painted metal surfaces, are coated with a rust preventative at the factory
prior to shipment. However, these surfaces should be checked periodically (when fulfilling
the above conditions once per 3 months is recommended) to be sure that no corrosion is
taking place.
‰ All openings should be covered to prevent water or dust from entering. We do not
recommend the use of silica or a dehydrating agent.
‰ When the Hook is not being used for a longer period then 3 days the following steps
should be carried out:
‰ Clean Hook
‰ Grease Hook as described in checklist lubrication.
‰ Grease all blank parts.
‰ Use an extreme pressure, multi-purpose, lithium based grease of No. 1 or No. 2
consistency and multi grade motor oil.
‰ Recommended rust preventative (slushing compound) for bare metal surfaces is Kendall
Grade 5 (GE-D6C6A1) or equivalent.
Transport
WARNING: Lift the hook according to the lifting
procedures.

The best way of transporting the Hook is in its original crate.

Decommissioning
The tool may contain hydraulic fluids, grease, aluminum, steel, rubbers, plastic and several
assembled components from undefined consistency or mixtures. The tool can be contaminated
with mud, oil, grease etc.When the tool is taken out of service it is recommended to disassemble
the tool in a place where drainage for waste fluids is possible.

WARNING: Fluids, mud and grease are unsafe when

touched by the skin. Always wear gloves and safety
goggles when disassembling the tool.

‰ Remove all parts containing fluids and bleed off.

‰ Clean the tool with a steam cleaner.
‰ Remove all other parts.
‰ Carry of to proper place for final storage or destruction.

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Document number 50000875-MAN-001
Revision A 8: Appendixes

Page 28 of 40

Spare parts
Spare parts for one year’s operation

Qty. Description Part. No.

MODEL 5350
1 Swivel lock assy. BJ12765
1 Lower locking arm latch as. 13875-1
1 Main bearing assy. BJ12811
1 Main relief spring 12799
1 Quad ring 946998-36
2 Back-up ring 942285-333
1 O-ring 51300-440-B
1 Snap ring 944408-725
1 Latch spring 11775
1 Latch assy. pin BJ12107
1 Latch roller BJ12108
1 Swivel lock frame gasket 13242
1 Cam follower BJ19609
1 Positioner lock assy. 24441-1

Qty. Description Part. No.

MODEL 5500
2 Swivel positioner lock assy. 27009
1 Lower locking arm latch as. 13875-1
1 Main relief spring 30608
1 Main bearing assy. 26025
1 Cam roller 945030-15
1 Cam roller pin 26763-1
1 Snap ring 941158-137
2 O-ring 51300-444-B
2 Quad ring 946998-36
4 Back up ring 942285-333
1 Spring 34783
1 Latch spring 11775
1 Latch roller BJ12108
1 Latch- assy pin BJ12107

Qty. Description Part. No.

MODEL 5750
2 Swivel positioner lock assy. 27009
1 Lower locking arm latch as. 13875-1
1 Main bearing assy. 31105
2 Relief spring 31520
1 Snap ring 944408-825
1 Plunger pin 27014

Qty. Description Part. No.

MODEL 51000
2 Positioner lock assy. 27009
1 Lower locking arm latch as. 13875-1
1 Main bearing assy. 38332
2 Main relief spring 38338-1

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 Document number 50000875-MAN-001
9: Drawings
Revision A
Page 29 of 40

Drawings & Parts

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Document number 50000875-MAN-001
Revision A 9: Drawings

Page 30 of 40

3
4-5

49

24
51 50
22

23
48

7
8, 64
6 67

61
62, 69
58 70-74-75
8, 64 71
67 57
53 52
54-55-56
41
42-46

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 Document number 50000875-MAN-001
9: Drawings
Revision A
Page 31 of 40

Housing assembly Dynaplex

Ref. No. Description
No. Req. 51000 5750 5500 5350
1 1 Housing 38333 31115 26950 12803 -2
4 Housing cap capscrew - - - 50012-18-C8D
6 Housing cap capscrew - 50016-20-C8D 50012-20-C8D -
14 Housing cap capscrew 50020-8-C8 - - -
14 Housing cap washer 50920-C - - -
2 1 Bail 38336 31118 26028 12804 -1
3 2 Bail bolt 38368 31140 26046 16705
4 2 Bail bolt nut 38369 11702 11819 11876-1
5 2 Bail bolt cotter 51408-48 51408-40 51408-40 51408-32
6 1 Main bearing assembly 38332 31105 26025 BJ12811
7 1 Swivel ring 38334 31114 27006 BJ12805
8 1 Swivel lock assembly 27009 27009 27009 12765
22 2 Main relief spring 38338-1 31520 - 12799
1 Main relief spring - - 30608 -
23 1 Spring sleeve 38366 31521 26039 12940
24 1 Spring spacer 38367 31148 26038 25666
41 1 Shank pin assembly 38363-1 31145-1 26956-1 11703-1
1 Shank pin ret key 38395 31146 - -
3 Retainer key screws 50014-36-C80 50014-36-C80 - -
3 Retainer key washer 939643-13 939643-13 - -
42 1 Shank pin nut - - - 11702
43 1 Shank pin cotter - - - 51408-48
44 1 Shank pin cap - - 26957 -
45 2 Shank pin cap capscrew - - 27116 -
46 1 Shank pin cap lockscrew - - 27127 -
48 1 Shank 38337 31136 26034 26246
49 1 Spring seat 38339 31152 27954-1 29544-1
50 47 Spring seat ball 939619-21 - - -
55 Spring seat ball - 939619-17 - -
20 Spring seat ball - - - 939619-17
26 Spring seat ball - - 939619-17 -
51 1 Ball plug 940470-6 940970-5 940970-5 940970-5
52 1 Indexing shank collar 38343 31116 27007 24736
53 1 Positioner nut 38344 31119 26033 -
54 1 Positioner nut ret screw 939099-135 27051 27051 -
55 1 Retaining screw nut 50510-C 50510-C 50510-C -
56 1 Retaining screw cotter 51402-10 51402-10 51402-10 -
57 1 Positioner collar pin 38371 31144 27008 24737
58 1 Collar pin lock plug 25814 25814 25814 27478
59 1 Collar pin lockscrew nut - - - 27478-1
60 1 Collar pin lockscrew cotter - - - 51435-10

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Document number 50000875-MAN-001
Revision A 9: Drawings

Page 32 of 40

Ref. No. Description

No. Req. 51000 5750 5500 5350
1 Cam roller ass. (ref. 61-67) - - - 24733
61 1 Cam roller ring 38335 31112 26958 24734
62 1 Cam follower - - - BJ19609
63 1 Cam follower jam nut - - - 55322-C
64 1 Positioner lock assembly 27009 27009 27009 24441-1
65 7 Grease fitting 53201 53201 53201 53201
66 1 Positioner lock screw - - - 26907
67 3 Positioner lock ret screw - - - 941316-73
68 1 Cam roller ring snap ring - - - BJ19608
69 1 Cam roller 945029-18 945030-15 945030-15 -
70 1 Cam roller pin assy. 38370 26763-1 26763-1 -
71 1 Cam roller pin snap ring - 941158-137 941158-137 -
1 Cam roller pin retainer plug 38394 - - -
72 1 Relief valve - - - -
1 Loop rod assy. 11680-1 11680-1 11680-1 11680-1
1 Oil gun assy. 940301-1 940301-1 940301-1 940301-1
73 1 Gasket swivel lock - - - 13242
74 1 O-ring 51300-218-B - - -
75 1 O-ring 51300-214-B - - -

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 Document number 50000875-MAN-001
9: Drawings
Revision A
Page 33 of 40

Body assembly Dynaplex

29A

29

28

31
38
30
37
33
35
34
32
26
36

27

25

Ref. No. Qty. Description 51000 5750 5500 5350

Super triplex body
- 1 38329 31107 26954 -1 12924 -1
assy.(Ref. 25-40)
25 1 Super triplex body 38340 31103 26951 12710
26 1 Lower locking arm 38341 31102 26952 12716
Lower locking arm pin
27 1 38365-1 31141-1 26021-1 24823-1
assy.
28 2 Link locking arm 38342 31167 31167 BJ12109
Upper link locking arm
29 2 11541 11541 11541 11541
pin
29A 2 Cotter pin 51402-12 51402-12 51402-12 51402-12
30 2 Hex head screw 939099-169 939099-169 939099-169 939099-168
- 2 Hex slotted nut 50518-C 50518-C 50518-C 50516-C
- 2 Cotter pin 51402-16 51402-16 51402-16 51402-14
Lower locking arm
- 1 latch assy. (Ref. 31- 13875-1 13875-1 13875-1 13875-1
35)
31 1 Latch BJ12103 BJ12103 BJ12103 BJ12103
32 1 Latch lock BJ12104 BJ12104 BJ12104 BJ12104
33 1 Latch housing 12105 12105 12105 12105
34 1 Latch pin 12106 12106 12106 12106
35 Latch lock spring 8999 8999 8999 8999
36 1 Latch spring 11775 11775 11775 11775
37 1 Latch roller BJ12108 BJ12108 BJ12108 BJ12108
38 1 Latch assy. pin BJ12107 BJ12107 BJ12107 BJ12107

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Document number 50000875-MAN-001
Revision A 9: Drawings

Page 34 of 40

Snubber assembly
Model 51000 Model 5350, 5500 &
5750
21 8 16-18 9 16-18 7 1 12 13

23
18, 20 10
22 19
1
5 5
2
8, 9
2 10 3
6 11
14

4
26-28 8, 9
6 7
11
25
24 4
12
3 13-15
15

Snubber assembly, Dynaplex models 51000

Ref. No. Qty Description Part. No.
- 1 Snubber assembly 38330
1 1 Housing cap & plunger 38353
2 1 Snubber cylinder 38354
3 1 Blind flange 38355
4 1 Snubber valve 38356
5 1 Bushing 38352
6 1 Snubber spring 38357
7 1 Cover plate 38351
8 1 Cover plate gasket 38358
9 1 Oil gauge 38359
10 1 Rod scraper retainer 38360

Snubber assembly, Dynaplex models 5350. 5500 & 5750

Ref. No Qty. Description 5350 5500 5750
- 1 Snubber assembly 30561 30555 31132
1 1 Snubber housing 30560 30552 31155
2 1 Piston 30558 30547 30547
3 1 Check valve plate 30556 30556 30556
4 1 Gland 30506 30554 30554
5 2 Spring 34783 34783 34783
6 1 Snap ring 944408-725 944408-825 944408-825
7 1 O-ring 51300-440-B 51300-440-B 51300-444-B
8 2 Quad ring 946998-36 946998-36 946998-36
9 4 Back-up ring 942285-333 942285-333 942285-333
10 3 Cap screw 50605-14-C 50605-14-C 50605-16-C
11 3 Nut 944423-5 944423-5 944423-5
12 1 Pipe plug 53000-12 53000-12 53001-16
13 1 Pipe plug 53001-24 53001-24 53001-24
14 1 Spring seat (Ref.) 29544-1 27954-1 31152
15 1 Shank (Ref.) 26246 26034 31136

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 Document number 50000875-MAN-001
9: Drawings
Revision A
Page 35 of 40

Swivel lock & positioner assemblies

10 7

4 8
11
1

6
5
3 2
Swivel lock assembly
Dynaplex model 5350

1
2

11

10
876543

Positioner assembly,
Dynaplex model 5350

3
1
4
6
9 5
10 7, 11

8
2
Positioner and
swivel lock assembly,
Dynaplex models 5500, 5750
and 51000

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Document number 50000875-MAN-001
Revision A 9: Drawings

Page 36 of 40

Swivel lock assembly, Dynaplex model No. 5350

Ref. No. Qty Description Part. No.
- 1 Swivel lock assembly BJ12765
1 1 Frame 12747
2 1 Lock 12748
3 1 Crank 12749
4 2 Latch BJ12750
5 1 Nut 12814
6 1 Nut pin 12816
7 1 Latch pin BJ12756
8 1 Latch spring BJ12762
9 1 Spring 12761
10 1 Washer 24046
11 1 Cotter pin 51404-10

Positioner assembly, Dynaplex model No. 5350

Ref. No. Qty Description Part. No.
- 1 Positioner assy. 24441-1
1 1 Plug 26408
2 18 Ball 939619-9
3 1 Trunnion 26407
4 1 Body 26412
5 1 Pin 26414
6 1 Spring 26409
7 1 Gasket 24429
8 1 Capscrew 941316-73
10 1 Rotor 26413
11 1 Grease fitting 53201

Positioner and swivel lock assembly, Dynaplex models

5500, 5750 and 51000
Ref. No. Qty Description Part. No.
Positioner & swivel lock
- 1 27009
assy
1 1 Rotor 27013
2 1 Retainer 27011
3 1 Plunger pin 27014
4 1 Plunger 27012
5 1 Body 27010
6 1 Spring 27016
7 2 Dowel pin 51205-8
8 6 Retainer screw 27015
9 20 Ball 939619-9
10 1 Grease fitting 53201
11 1 Body retainer screw 50104-8-C

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 Document number 50000875-MAN-001
9: Drawings
Revision A
Page 37 of 40

Dimensional data Dynaplex hooks

O J
U

E
R
K S EG

A B

W
D P

Q
V T

L
M V U

Specifications 51000 5750 5500 5350

Tons 1000 750 500 350
Part number (with
38327 31108 26955 24767
positioner)
Hook complete with
32,076 18,090 9950 5340
positioner lb
Hook complete with
14550 8205.49 4513.24 2875.78
positioner kg
Part number (less
- - 26955 -1 2497
positioner)
Hook complete less
- - 9740 6230
positioner lb
Hook complete less
- - 4417.99 2825.88
positioner kg

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Document number 50000875-MAN-001
Revision A 9: Drawings

Page 38 of 40

Ref. 51000 5750 5500 5350

No. in mm in mm in mm in mm
A* 187 ⁄4 3 4768.85 162 4114.80 139 ⁄2 1 3543.30 126 ⁄4 3 3219.45
B* 1507⁄8 3832.23 1291⁄2 3289.30 1093⁄8 2778.13 971⁄2 2476.50
C* 1183⁄4 3016.25 1021⁄2 2604.00 853⁄8 2168.53 725⁄8 1844.68
D 6 ⁄8
5 168.28 6 ⁄16
5 160.34 7 ⁄8
3 187.33 9 228.60
E 151⁄2 393.70 131⁄2 342.90 121⁄2 317.50 11 279.40
F 17 ⁄2 1 444.50 15 381.00 13 330.20 11 ⁄4 1 285.75
G 233⁄8 594.00 20 508.00 165⁄8 422.28 14 355.60
H 41 1041.40 351⁄4 895.35 261⁄4 666.75 21 533.40
I 21 ⁄ 38 542.93 19 482.60 173⁄4 450.85 181⁄4 463.55
J 561⁄2 1435.10 481⁄4 1225.55 361⁄2 927.10 293⁄4 755.65
K 6 ⁄2
1 165.10 5 ⁄4
3 146.05 4 101.60 3 ⁄41 82.55
L 363⁄4 933.45 321⁄4 819.15 263⁄4 679.45 22 558.80
M 483⁄4 1238.25 431⁄2 1104.90 373⁄4 958.85 303⁄4 781.05
N 46 ⁄ 78 1190.63 39 ⁄ 11 16 1008.06 34 ⁄ 14 869.95 341⁄8 866.78
O 9 228.60 7 177.80 61⁄2 165.10 53⁄8 136.53
P 121⁄2 317.50 103⁄4 273.05 81⁄2 215.90 71⁄2 190.50
Q 10 ⁄2 1 266.70 8 ⁄2
1 215.90 7 177.90 6 ⁄21 165.10
R 6 152.40 31⁄4 82.55 31⁄4 82.55 3 76.20
S 6 152.40 6 152.40 41⁄2 114.30 4 101.60
T 5 127.00 4 101.60 4 101.60 4 101.60
U 187⁄8 479.43 16 406.40 141⁄4 361.95 131⁄4 336.50
V 25 ⁄8 5 650.88 22 ⁄21 571.50 20 ⁄83 517.53 19 482.60
W 9 228.60 8 203.20 81⁄4 209.55 6 152.40

* Add for Spring Travel 8”

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 Document number 50000875-MAN-001
9: Drawings
Revision A
Page 39 of 40

Dimensional data Dynaplex Hooks - Emsco and Oilwell

block combinations
F
E D

B C
A

J K

N
J
M

G P O
H

Dynaplex hook - Emsco block TYPE G Dynaplex hook-Oilwell

combination block combination
Type 5500 55000 5350
Dimensions Block 6x52 inch 153x1321 mm 6x60 inch 153x1524 mm 5x42 inch 127x1067 mm
Part Nr. (with
31961 31961 37546Y
positioner)
Weight Hook 9,950 Lb 4,513.24 kg 9,950Lb 4,513 kg 6,450 lb 2,925 kg
Weight Block 12,050 Lb 5,465.79 kg 16,050 Lb 7,280 kg 8,500 lb 3,856 kg
Weight Total 22,000 Lb 9,979.02 kg 26,000 Lb 11,793 kg 14,950 lb 6,781 kg
Dimension inch mm inch mm inch mm
A 1951⁄4 4959.35 2043⁄8 5191.13 179 4546.60
B 161 4089.40 1701⁄8 4321.18 1447⁄8 3679.83
C 1791⁄2 4559.30 1865⁄8 4740.28 1603⁄4 4083.05
D 56 1422.40 64 1625.60 441⁄2 1130.30
E 31 ⁄4
1 793.75 32 ⁄4
3 831.85 27 685.80
F 321⁄2 825.50 34 863.60 - -
G 26 ⁄4
3 679.45 26 ⁄4
3 679.45 22 556.80
H 373⁄4 958.85 373⁄4 958.85 303⁄4 781.05
I 34 ⁄4
1 869.95 34 ⁄4
1 869.95 34 ⁄81 866.78
J 81⁄4 209.55 81⁄4 209.55 6 152.40
K 81⁄2 215.90 81⁄2 215.90 71⁄4 184.15
L 7 177.80 7 177.80 61⁄2 165.10
M 17 ⁄4
3 450.85 17 ⁄4
3 450.85 181⁄4 463.55
N 4 101.60 4 101.60 4 101.60
O 141⁄4 361.95 141⁄4 361.95 131⁄4 336.55
P 20 ⁄8
3 517.53 20 ⁄8
3 517.53 19 482.60

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Document number 50000875-MAN-001
Revision A 9: Drawings

Page 40 of 40

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