INTERACTIVE SCHEMATIC

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 UENR1698-01
November 2013

980H Wheel Loader

Hydraulic System
PF81-UP

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Implement System
Connector - Orifice 1 128-7063 1 D-4
Connector - Orifice 2 8C-0564 2 D-3
Cylinder Gp - Lift 111-8181 3 F-3
Std 112-5004 F-3
Cylinder Gp - Tilt (LH) Logger 125-0617 4 F-3
High Lift 124-6227 F-3
Std 112-5003 F-3
Cylinder Gp - Tilt (RH) Logger 124-0616 5 F-3
High Lift 124-6228 F-3
2 Function 434-2473 C-4
Manifold Gp - Control (Relief) 6
3 Function 434-2474 C-4
Pump Gp - Gear (Implement) 292-9964 7 B-12
Pump Gp - Gear (Pilot, Brake) 235-6501 8 B-12
Screen As - (Hydraulic Tank) 376-9067 9 A-12, A-13
Strainer 200-5978 10 C-5, E-5
Tank Gp - Hydraulic 363-4639 11 A-13
Valve As - Brk Relief (Hyd Tank) 358-9477 12 A-13
Valve As - Sampling 8C-3451 13 B-13
Valve Gp - Ball (Lowering Control) 112-1817 14 E-5
Valve Gp - Check (Steering) 9T-3096 15 E-3
2 Function 290-6005 E-4
Valve Gp - Main Control 16
3 Function 290-6007 E-4
Valve Gp - Relief (Line, Aux-Head) 4T-4934 17 E-4
Valve Gp - Relief (Line, Aux-Rod) 4T-4162 18 E-4
(Line, Tilt - Head) 4T-4932 E-4
Valve Gp - Relief 19
(Line, Logger Tilt - Head) 4T-4935 E-4
(Line, Tilt - Rod) 4T-4933 E-4
Valve Gp - Relief 20
(Line, Logger Tilt - Rod) 4T-6103 E-4
Valve Gp - Relief (Main) 6E-6003 21 E-4
Ride Control Attachment
Accumulator Gp - Ride Control 398-1876 22 F-1
Valve As - Check (Ride Control) 9T-1013 23 E-1
Valve Gp - Ride Control 398-8535 24 E-2
Steering System
Cylinder Gp - Steering 261-4949 25 D-9
Pump Gp - Electric Drive (Secondary Steering) 371-7424 26 B-11
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Steering System
Pump Gp - Piston (Steering) 105-3635 27 B-12
Screen Gp - Case Drain (Steering Pilot) 154-2883 28 D-10
Valve Gp - Check (Steering Quad) 111-7775 29 C-11
Valve Gp - Pilot (Steering) 173-0439 30 C-11
Valve Gp - Relief 9T-7418 31 C-8
Valve Gp - Relief (Steering Cylinder Crossover) 9T-7419 32 D-9
Valve Gp - Secondary Steering 141-2597 33 B-11
Valve Gp - Shuttle 8J-6875 34 B-11
Valve Gp - Steering 166-8495 35 C-9
Valve Gp - Steering Neutralizer (Command Control Steering) 321-5283 36 C-10
Fan System
Std 240-7313 D-14
Core As - Hyd Oil Cooler 37
Atch 234-3032 D-14
Filter Gp - Oil 330-6570 38 C-14
Motor Gp - Auto-Reversing Fan 240-7732 39 D-13
Motor Gp - Piston (Hydraulic Fan) 255-6805 40 D-13
Pump Gp - Piston (Hyd Fan) 235-2716 41 B-13
Valve Gp - Auto-Reversing Fan 213-1040 42 D-13
Valve Gp - Check 436-5585 43 D-14
Valve Gp - Demand Fan 191-8735 44 C-13
Axle Oil Cooling System
Cooler As - Axle Oil 200-4169 45 F-12
Filter - Magnetic (Axle Oil Cooler) 251-6351 46 E-13, F-6
Pump Gp - Gear (Axle Oil Cooler) 215-3013 47 F-13
Valve Gp - Check (Hyd Oil Cooler Bypass) 130-5202 48 F-12, F-13
Brake Control System
Accumulator Gp - Brake 111-9040 49 I-6, I-7
Actuator As - Brake 135-5148 50 I-6
Control Gp - Foot Brake 193-1448 51 I-7
Sensor Gp - Position 214-4863 52 J-8
Switch As - Limit (Stop Light) 3E-5520 53 J-8
Switch As - Pressure (Brake) 3E-7693 54 H-7
Switch As - Pressure (Parking Brake Oil) 3E-6452 55 H-6
Valve Gp - Accumulator Charging (Brake) 172-6144 56 H-8
Valve Gp - Brake Control (Service) 201-3200 57 I-7
Valve Gp - Control (Parking Brake) 106-1774 58 H-6
Always check component part numbers with Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
A Brake Accumulator Pressure H-8
B Front Brake Pressure I-10
C Rear Brake Pressure I-9
G1 Implement Pump Discharge Pressure E-5
G2 Tilt Rod End Cylinder Pressure F-3
G3 Tilt Head End Cylinder Pressure F-3
G4 Lift Rod End Cylinder Pressure F-3
G5 Lift Head End Cylinder Pressure F-3
G7 Implement Pilot Pressure D-4
G8 Steering Pump Discharge Pressure C-8
G9 Steering Pump Load Sense Pressure B-12
G10 CCS Steering Neutral Pilot Pressure C-11
G11 CCS Steering Left Pilot Pressure D-10
G12 CCS Steering Right Pilot Pressure D-10
G13 CCS Steering Resolved Pilot Pressure B-11
G14 Fan Pump Discharge Pressure C-13
SOS Scheduled Oil Sampling B-13
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(53) SWITCH AS
J LIMIT (STOP LIGHT) J
3E-5520
(NOT SHOWN ON GRAPHIC)
TO TRANSMISSION CONTROL

TO BRAKE LIGHTS (51) CONTROL GP

FOOT BRAKE
FRONT AXLE 193-1448
RELEASE (50) ACTUATOR AS
NO
BRAKE
(57) VALVE GP APPLY 135-5148
(52) SENSOR GP NC BRAKE CONTROL (SERVICE) (NOT SHOWN ON GRAPHIC)
POSITION C 201-3200
214-4863
(NOT SHOWN ON GRAPHIC)
C
(49) ACCUMULATOR GP
BRAKE
111-9040

B
I I

FROM DEMAND FAN TO HYDRAULIC OIL FILTER

O
REAR AXLE

A1

A2

H H

(54) SWITCH AS
T
PRESSURE (BRAKE) NC

A 3E-7693 NO
TO TRANSMISSION CONTROL

(56) VALVE GP (NOT SHOWN ON GRAPHIC)

ACCUMULATOR CHARGING (BRAKE) C
172-6144 NC
NO

TO SEMS
(58) VALVE GP
C CONTROL (PARKING BRAKE)
106-1774

(55) SWITCH AS
PRESSURE (PARKING BRAKE OIL)
3E-6452
(NOT SHOWN ON GRAPHIC)

BRAKE CONTROL SYSTEM

G G

(4) CYLINDER GP (5) CYLINDER GP

(20) VALVE GP TILT (LH) TILT (RH)
RELIEF STD: 112-5004 STD: 112-5003 (3) CYLINDER GP
(LINE, TILT - ROD): 4T-4933 LOGGER: 125-0617 LOGGER: 124-0616 LIFT (22) ACCUMULATOR GP
(LINE, LOGGER TILT - ROD): 4T-6103 HIGH LIFT: 124-6227 HIGH LIFT: 124-6228 111-8181 RIDE CONTROL
(45) COOLER AS 398-1876
AXLE OIL (19) VALVE GP
200-4169 RELIEF
(46) FILTER
(LINE, TILT - HEAD): 4T-4932
F MAGNETIC (AXLE OIL COOLER) F
(LINE, LOGGER TILT - HEAD): 4T-4935
(48) VALVE GP 251-6351 LEVER REARWARD
TANK
CHECK RIGHT HAND LINE ON BOOM LIFT RE
X X
(47) PUMP GP
(HYD OIL COOLER BYPASS) LEVER FORWARD
GEAR G3 G2 G5 G4 X
130-5202 LEFT HAND LINE ON BOOM ACCU
(AXLE OIL COOLER)
(18) VALVE GP (15) VALVE GP E9
215-3013 (48) VALVE GP
(10) STRAINER RELIEF CHECK
CHECK AXLE
(LINE, AUX-ROD) (STEERING)
X
200-5978 LIFT HE
(HYD OIL COOLER BYPASS) 4T-4162 9T-3096
130-5202 AL TR TD LR LL
AR
AXLE
(16) VALVE GP
MAIN CONTROL
(2-FUNCTION): 290-6005 E8

(3-FUNCTION): 290-6007
(14) VALVE GP (24) VALVE GP
(17) VALVE GP
(46) FILTER BALL RIDE CONTROL
E RELIEF E
MAGNETIC (AXLE OIL COOLER) (LOWERING CONTROL)
G1 398-8535
(37) CORE AS LINES ROUTING ADDED FOR (LINE, AUX-HEAD)
AUTO REVERSING FAN ATTACHMENT 251-6351 112-1817
HYD OIL COOLER LINES FROM STANDARD MOTOR AXLE OIL COOLER PUMP DISCHARGE 4T-4934
REMOVED
STD: 240-7313 AXLE OIL COOLER RETURN P T X
ATCH: 234-3032 IMPLEMENT RETURN
PUMP INLET
(IMPLEMENTS)

IMPLEMENT PUMP DISCHARGE (23) VALVE AS

PILOT PUMP DISCHARGE
CHECK
(RIDE CONTROL)
IMPLEMENT PILOT RETURN
9T-1013
PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT
(42) VALVE GP (21) VALVE GP
AUTO-REVERSING FAN RELIEF (MAIN)
(25) CYLINDER GP (2) CONNECTOR
213-1040 (32) VALVE GP (25) CYLINDER GP 6E-6003
ORIFICE
STEERING STEERING
RELIEF 8C-0564
(39) MOTOR GP 261-4949 261-4949 (1) CONNECTOR
(STEERING CYLINDER CROSSOVER)
AUTO-REVERSING FAN 9T-7419 ORIFICE
D 240-7732 128-7063 D
(36) VALVE GP
STEERING NEUTRALIZER (28) SCREEN GP (35) VALVE GP (6) MANIFOLD GP
(40) MOTOR GP (COMMAND CONTROL STEERING) CASE DRAIN STEERING CONTROL (RELIEF)
PISTON 321-5283 (STEERING PILOT) B A
166-8495 2 FUNCTION: 434-2473 G7
(HYDRAULIC FAN) (29) VALVE GP 154-2883 3 FUNCTION: 434-2474
255-6805 CHECK M C2 C3 C4 C5 V
(STEERING QUAD) FLOAT
LS
(30) VALVE GP 111-7775 C6 C7
G11 G12
LINES ROUTING ADDED FOR PILOT (STEERING)
LOWER
AUTO REVERSING FAN ATTACHMENT 173-0439 CLOSE
G14 LINES TO STANDARD FAN MOTOR
REMOVED P2
PA
(43) VALVE GP DUMP E3 LOWER E5 E7

CHECK (10) STRAINER

T P
436-5585 PB 200-5978 RACK E2 RAISE E4
E6

E1
T
C C
TO BRAKES (31) VALVE GP RAISE
C
(38) FILTER GP RELIEF P1 OPEN

OIL (44) VALVE GP (7) PUMP GP 9T-7418

330-6570 DEMAND FAN GEAR (IMPLEMENT) T PS

191-8735 292-9964 P

P T G8
X
(27) PUMP GP G10

PISTON
(STEERING) G13

105-3635
(34) VALVE GP
(8) PUMP GP SHUTTLE
(41) PUMP GP B
8J-6875
NON-ENGINE END FRAME
PISTON GEAR (PILOT, BRAKE)
(HYD FAN) 235-6501
235-2716
L LI S
B B
G9 L
(12) VALVE AS
BRK RELIEF
(HYD TANK)
358-9477
S B
FROM
SOS BRAKES (33) VALVE GP
SECONDARY STEERING
141-2597
(13) VALVE AS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SAMPLING PILOT/BRAKE PUMP OUTPUT LINE PATTERNS
(26) PUMP GP SOLENOID VALVE REFERENCE STEERING PUMP OUTPUT
8C-3451 ELECTRIC DRIVE AUTO-REVERSING FAN CONTROL CIRCUIT Pressure Line
(9) SCREEN AS SOLENOID LOCATION SOLENOID NAME
AXLE COOLER PUMP OUTPUT
(HYDRAULIC TANK) (SECONDARY STEERING) SECONDARY STEERING PUMP OUTPUT Pilot / Load Sensing Pressure

376-9067 371-7424 E1 EH CONTROL VALVE DEMAND SPEED FAN SOLENOID STEERING CIRCUIT
Drain / Return Lines
(11) TANK GP (9) SCREEN AS E2 IMPLEMENT PILOT VALVE RACK SOLENOID SUPPLY LINE
AUXILIARY CYLINDER CONTROL CIRCUIT
A HYDRAULIC (HYDRAULIC TANK)
E3 IMPLEMENT PILOT VALVE DUMP SOLENOID IMPLEMENT CONTROL CIRCUIT Component Group A
E4 IMPLEMENT PILOT VALVE RAISE SOLENOID TILT CYLINDER CONTROL CIRCUIT
363-4639 376-9067 E5 IMPLEMENT PILOT VALVE LOWER SOLENOID STEERING CYLINDER CONTROL CIRCUIT CALLOUTS THIS SCHEMATIC IS FOR THE 980H WHEEL LOADER HYDRAULIC SYSTEM
LIFT CYLINDER CONTROL CIRCUIT
E6 IMPLEMENT PILOT VALVE 3RD FUNCTION PORT A SOLENOID
DRAIN / RETURN LINE YY Taps (Pressure, Sampling, Sensor - by letter)
MEDIA NUMBER: UENR1698-01
E7 IMPLEMENT PILOT VALVE 3RD FUNCTION PORT B SOLENOID IMPLEMENT PUMP OUTPUT
SCHEMATIC PART NUMBER: 437-2291, CHANGE: 00, VERSION: -

ENGINE END FRAME

E8 RIDE CONTROL VALVE RIDE CONTROL BALANCE SOLENOID FAN PUMP OUTPUT Callout Number Component

E9 RIDE CONTROL VALVE RIDE CONTROL ACTIVATION SOLENOID BRAKE CONTROL CIRCUIT (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name BRAKE ENGINEERING DRAWING: 142-0726, CHANGE: 02, VERSION: -
AXLE OIL RETURN 138-1234 Part Number Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
ELECTRICAL CIRCUITS in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
AXLE COOLING
VIEW ALL CALLOUTS

46
48
47

46

REAR AXLE
48
45
BRAKE CONTROL SYSTEM
VIEW ALL CALLOUTS

57
A
51

56

58

49
HYDRAULIC FAN
VIEW ALL CALLOUTS

39

40

41

42
NOT SHOWN
44
G14
HYDRAULIC OIL COOLER CORE
VIEW ALL CALLOUTS

37

43
HYDRAULIC OIL FILTER

38
HYDRAULIC TANK
VIEW ALL CALLOUTS

LOCATED INSIDE
HYDRAULIC TANK

12

56
11

SOS

13
LIFT CYLINDERS
VIEW ALL CALLOUTS

G3 G2 5
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

19 G1 20

17

16
21 18
PILOT VALVE
VIEW ALL CALLOUTS

G5 G4

15

1
10
10 G7
PUMPS
VIEW ALL CALLOUTS

8 G8 NOT SHOWN NOT SHOWN

26 33

G9
RIDE CONTROL ATTACHEMENT
VIEW ALL CALLOUTS

24
MOUNTS
TO LOADER
FRAME

23

22
STEERING SYSTEM
VIEW ALL CALLOUTS

3
28

27

G12
VIEW OF AREA “A”
G11

25
14 30
A 35
29

36 31

32

G13

34
G10