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Field Validation of Transient Swab-Surge

Response With Real-Time Downhole


Pressure Data
G. Robello Samuel, SPE, Ashwin Sunthankar, SPE, and Glen McColpin, SPE, Landmark-Halliburton;
Peter Bern, SPE, BP plc; and Tim Flynn, SPE, Halliburton

Summary Developing confidence in computational predictions requires


This paper describes the field validation results of the transient establishing a rigorous procedure to ensure that the trends and
swab-surge model with real-time downhole annular pressure data. magnitudes of the results match reality. This paper focuses on the
The maximum pressures encountered during tripping or recipro- validation process.
cation are indispensible for making appropriate well-completion
decisions. The prediction of swab and surge pressures is of critical Background
importance in wells in which the pressure must be maintained Pressure surges in critical wells are commonly determined with
within narrow limits of the pore and fracture pressures. It also steady-flow surge models. In these models, the drilling mud is
plays a major role in running casing, particularly with narrow perfectly displaced by the pipe motion. These models neglect fluid
annular clearances. For these critical cases, a fully dynamic model inertia, the compressibility of the fluid and the wellbore, and the
is required to better estimate the maximum pressures encountered. axial elasticity of the pipe. The first fully dynamic surge-pressure
This paper presents actual surge-and-swab field data collected model was developed by Lubinski.1 This model emphasized the
with downhole-drilling-data measuring tools during tripping importance of compressibility in pressure calculations. He also
and circulating operations. These data were obtained from Alaska concluded, on the basis of steady-state flow, that the actual surge
and North Sea wells with a range of hole diameters and differ- and swab pressures are inadequate and could differ considerably
ent base-fluid muds. The data were compared and interpreted from those predicted. Lal2 corrected a number of deficiencies in
with steady-state calculations as well as a dynamic surge model, the Lubinski model and presented the influence of various param-
which includes the effects of fluid inertia and compressibility, eters affecting surge pressures. Both Lubinski and Lal assumed
wellbore elasticity, pipe axial elasticity, and temperature-depen- rigid pipe displacement. Mitchell3 added the effect of pipe axial
dent fluid properties. elasticity to the dynamic surge analysis. The Mitchell model is
The sampling rate was specifically increased to 2 seconds and, used in this paper for validation. Engineering detail needs to be
in some cases, 1 second. This prevents downhole data attenuations sufficient to accurately predict swab and surge pressures; more
and captures the full waveforms more accurately. Different opera- importantly, issues involving the validity, accuracy, and lack of
tions were included in the downhole-drilling-data measuring tool data confirmation need to be addressed before deciding whether
runs to cover swabbing, surging, reciprocation, and simultaneous the model predicts reasonably well. This also allows the model to
pumping operations during tripping. Model predictions for down- be verified, which ensures that the computer simulation mimics the
hole pressure behavior were in excellent agreement with the mea- designed conceptual model and accurately represents the actual
sured real-time downhole pressure data. systems considered. Even though the model has been extensively
field-validated4 with an earlier generation of downhole and surface
Introduction data, the advent of highly accurate downhole tools has provided an
Qualitative assessment and quantitative characterization of well opportunity to revalidate it.
pressures are of critical importance to many phases of well con-
struction. They allow not only subsequent adjustments to the well Methodology
plan when combined with payzone geo-steering tools but also
The real-time downhole drilling data are compared with the dy-
successful completion of extended-reach and complex wells.
namic surge/swab model, which includes directional wells, circu-
Increasingly, more difficult wells are being drilled with a nar-
lation while tripping, and dynamic pipe behavior. The enhanced
row margin between pore and fracture pressures. This requires that
dynamic model3 includes fluid inertia, fluid compressibility, wellbore
swab-surge pressures be maintained within narrow limits while
elasticity, axial elasticity of moving pipe, temperature-dependent
tripping drillpipe, running casing, and cementing. Working outside
fluid rheology for both water- and oil-based muds, simultaneous
this safe-operating window for even short durations has histori-
circulation, pipe movement, well deviation, and eccentricity.
cally led to costly well complications. Monitoring the actual down-
The data capture rates at the surface and downhole were a
hole pressure in real time with a downhole-drilling-data measuring
major concern because full dynamic response to swabs and surges
tool is a reliable method; however, real-time data are generally
are being studied. The measurement’s sampling rate was adjusted
confined to periods of continuous circulation. In addition, it is not
to every 2 seconds and, in certain cases, 1 second. Simulation indi-
possible to run conventional downhole-drilling-data measuring
cated that this rate was fast enough to adequately characterize any
submarine with casing strings. If a reliable, predictive, validated
transient response. The method and details of the model involved are
model with the real-time data is available, it will help accurately
beyond the scope of this paper and are explained elsewhere.3
evaluate transient wellbore pressures early in the well planning
phase. It also offers a viable tool not only for providing accurate
data in the planning phase but also for better defining the operating Case Studies
limits for both drilling and casing operations. Well A. The following case studies are from the data file of Well
A from North Slope. The well schematic is presented in Fig. 1.
Conductor casing of 16 in. was landed at 110 ft followed by 75⁄8-in.
surface casing to a depth of 4,286 ft. Further, 63⁄4-in. drilling was
Copyright © 2003 Society of Petroleum Engineers
in progress.
This paper (SPE 85109) was revised for publication from paper SPE 67717, first presented Case 1 (Swab). After completing drilling the 97⁄8-in. hole, the
at the 2001 SPE/IADC Drilling Conference, Amsterdam, 27 February−1 March. Original
manuscript received for review 11 May 2001. Revised manuscript received 2 May 2003.
string was pulled out of the hole for the 75⁄8-in. casing job. The
Paper peer approved 6 May 2003. string consisted of the downhole tools, such as the jar, stabilizers,

280 December 2003 SPE Drilling & Completion


pressure is slightly higher than the predicted response pressure of
the real-time downhole drilling data. The data adjustment is jus-
tified because settling might have occurred in the mud column,
resulting in a nonuniform hydrostatic gradient.
Case 2 (Reciprocation Without Circulation). While pulling
out, tight pull was encountered, and after clearing the tight spots,
Fig. 1—Well schematic (Well A). reciprocation was carried out at a depth of 4,249.7 ft without
circulation. The pipe was reciprocated between 4,249.7 and 4,180
ft with variable stroke length to make sure the tight spot had been
real-time downhole drilling-data-measuring tool, positive-dis- cleared. This operation and data set provides a case for simulating
placement motor, and tricone bit. Tool details are given in Table 1. reciprocation when not circulating. Because of the variable stroke
The distance to the pressure-while-drilling (PWD) sensor from rate, the velocity profile was used for the simulation in this case.
the bit was 43 ft. The mud properties at the time of pulling out The mud properties at the time of reciprocation were the same as
were as follows. in Case 1.
• Mud weight ⳱ 9.6 lb/gal The swab and surge pressures during the reciprocation pre-
• Plastic viscosity ⳱ 27 cp dicted by the transient model compared extremely well with the
• Yield point ⳱ 39 lbf/100ft2 real-time downhole drilling data and the steady-state model (see
• Gel ⳱ 12 lbf/100 ft2 Fig. 3). The peaks and troughs matched closely with wave oscil-
• Base ⳱ water lation in time. Both the frequency response and amplitude of the
The string was pulled out of the hole in singles with circulation. predicted waveforms matched the measured real-time downhole
The real-time downhole drilling data from 3,712 to 3,520 ft were drilling data closely when compared to the steady-state model. At
used for analysis. To account for the six singles pulling out, in- the tail end of the pressure waveform, smoothing of the peaks is
cluding the pipe breaking and making time, the velocity profile observed, and the pressure predictions are within 2%.
was used in the simulation for accurate prediction. The velocity Case 3 (Swab-Surge). A swab operation followed by a sta-
profile for the complete tripping can be calculated easily for the tionary period and a surge operation is presented later. The opera-
tripping depth from the real-time downhole data recordings at tions were carried out between the measured depths at 2,384 (in-
various times. clination ⳱ 23.87°, azimuth ⳱ 242.24) and 2,424 ft (inclination
Fig. 2 provides a detailed comparison of the measured, pre- ⳱ 26.79°, azimuth ⳱ 241.43). Fig. 4 shows the prediction wave-
dicted, and steady-state results. As shown, the results predicted by forms for the transient and steady-state models against the mea-
the transient model correlate well with the actual data as compared sured data. The transient model, as compared to the steady-state
to the results predicted by the steady-state model. In the previous one, closely predicts the previous operations, including the transi-
case study, mud weight was tuned to match the starting nonuni- tion period from the swab and surge operations. The amplitudes of
form hydrostatic gradient. It can be seen that the measured peak the characteristics are very close, which again confirms that the
correlation is good for each stage of the operation.

Fig. 2—Swab with circulation. Fig. 3—Reciprocation without circulation.

December 2003 SPE Drilling & Completion 281


Fig. 4—Swab-surge without circulation. Fig. 5—Surge without circulation.

Case 4 (Surge Without Circulation). The following case is The mud properties while pulling out were as follows.
concerned with a surge operation from 5,217 to 5,285 ft. The • Mud weight ⳱ 10.87 lb/gal
waveform character of the predicted transient-model pressure • Plastic viscosity ⳱ 37 cp
agrees well with the data (see Fig. 5). The data comparison ex- • Yield point ⳱ 40 lbf/100 ft2
hibits the same transient behavior as that of the measured data but • Gel ⳱ 27 lbf/100 ft2
with a smaller amplitude at the start and matches perfectly at the • Gel type ⳱ synthetic-based fluid
latter part of the waveform. Furthermore, it can be seen in Fig. 5 Case 5 (Surge With Circulation and Rotation). To demon-
that the steady-state model predictions are lower than the measured strate the ability of the transient model to predict the variable
data and the transient model’s predicted values. The transient reciprocation rate with circulation accurately, the following case
peaks are strictly a dynamic phenomenon that would not be pre- was selected from the real-time downhole drilling data. This helps
dicted by a steady-state model. isolate the influencing parameters and quantify the model’s capa-
bilities. The model does not presently account for the rotation of
Well B. The following case study is from the data file of Well B the workstring. Reciprocation with variable stroke lengths from
drilled in North Sea. This study is of the swab-surge pressures for 12,894 to 12,804 ft for approximately 20 minutes using mud cir-
an offshore, deviated well with a 1,660-ft water depth. The well culation and rotation allows a comprehensive comparison of the
schematic is presented in Fig. 6. model prediction with the data. This provides a continuous positive
The string consisted of a 500-ft bottomhole assembly (BHA) pump pressure along with the drillstring rotation. The rotary speed
with the following tools: jar, PWD, stabilizers, positive- was 90 rpm, and the flow rate was 890 gal/min.
displacement motor, and polycrystalline diamond compact (PDC) The same adjusted mud density was used in the simulation and
bit. The details are given in Table 2. The distance to the PWD effectively isolated the influence of the rotary speed. It can also
sensor from the bit was 53 ft. been seen from Fig. 7 that the model predicted the precise time the
pressure jumped, delineated by the vertical dotted lines, and was
within 2% error.

Practical Application of the Model


With the foregone study and analysis, it was observed that the
acquisition of the downhole pressure data together with the pre-
existing validation data give some confidence in using the transient
swab-surge model for predictive purposes. The user provides a
range of conventional wellbore geometry/profile data with input
on fluid properties. Downhole mud properties are extrapolated

Fig. 6—Well schematic (Well B).

282 December 2003 SPE Drilling & Completion


particular, the authors would like to recognize the contributions of
Chris Ward, formerly with Halliburton.
References
1. Lubinski, A., Hsu, F.H., and Nolte, K.G.: “Transient Pressure Surges
Due to Pipe Movement in an Oil Well,” Fevue de l’Inst. Franc. Du Pet.
(May−June 1977).
2. Lal, M.: “Surge and Swab Modeling for Dynamic Pressures and Safe
Trip Velocities,” paper SPE 11412 presented at the 1983 IADC/SPE
Drilling Conference, New Orleans, 20−23 February.
3. Mitchell, R.F.: “Dynamic Surge/Swab Pressure Predictions,” SPEDE
(September 1988) 325.
4. Wagner, R.R, Halal, A.S., and Goodman, M.A.: “Surge Field Tests
Highlight Dynamic Fluid Response,” paper SPE 25771 presented at the
1993 IADC/SPE Drilling Conference, Amsterdam, 23−25 February.

SI Metric Conversion Factors


cp × 1.0* E–03 ⳱ Pa·s
Fig. 7—Surge with circulation and rotation.
ft × 3.048* E−01 ⳱ m
ft2 × 2.831 685 E−02 ⳱ m2
from surface properties based on published equations. It is recog- gal × 3.785 412 E−03 ⳱ m3
nized that the previous input values will introduce a further degree in. × 2.54* E+00 ⳱ cm
of uncertainty, but from a holistic sense, the trends prove to be lbf × 9.869 233 E−00 ⳱ N
very valuable in guiding well planning decisions. That is to say,
lbm × 4.535 924 E−01 ⳱ kg
the transient model provides improved confidence in the primary
variables, which influence the downhole pressures and the overall psi × 6.894 757 E+00 ⳱ kPa
sensitivity to the range of input variables. This information allows *Conversion factor is exact.
the user to assess the range of options at both the planning and
execution stages.
G. Robello Samuel is a technical adviser in the R&D division of
Landmark Graphics. He has more than 17 years of experience
Conclusions in domestic and international oil and gas drilling and comple-
1. Analysis of downhole pressure data shows that the transient tion operations, management, consulting, and teaching. He
model is capable of accurately simulating a range of complex started his career as a drilling engineer and is now the techni-
drilling operations. cal and engineering lead for well-planning application suite
2. The cases presented reinforce several nonintuitive transient ef- for drilling, completions, and well-services operations. Samuel
fects, such as the observation of surge effects while swabbing holds BS and MS degrees in mechanical engineering from Ma-
and vice versa. durai and Anna U. and MS and PhD degrees in petroleum
engineering from Tulsa U. He presently is serving as a Technical
3. The data clearly show dynamic and inertial effects not antici- Editor on the SPE Drilling & Completion and ASME JERT Editorial
pated by conventional practices but predicted by the model. The Review Committees. Ashwin Sunthankar currently is working as
unexpected transient effects observed also aid in demonstrating a petroleum engineer in the R&D division of Landmark Graph-
that a steady-state analysis may not always be conservative. ics Corp., a Halliburton company in Houston. His research in-
4. The minor deviation in the predicted values may be attributed, terests include underbalanced drilling, hydraulics of mul-
at least in part, to the wellbore nonuniformity and to failure to tiphase flows, design and analysis of wellbore tubulars, and
account for the elastic response from surface equipment. computer applications in the oil industry. Sunthankar holds a BS
5. Based on the excellent agreement between the model and the degree in petrochemical engineering from the U. of Pune, In-
measured data, the model accurately portrays the swab-surge dia, and an MS degree in petroleum engineering from Tulsa U.
Glen R. McColpin is currently business manager for Landmark
pressures throughout the wellbore. Graphics’ drilling and well services division. He joined Land-
6. Despite the limitations in theoretical predictions of downhole mark’s drilling software group in 1994 after 5 years with Sperry
mud properties, the model will provide the planner or operations Sun Drilling Services in MWD operations. McColpin holds a BS
engineer with an accurate, qualitative understanding of what is degree in petroleum engineering from New Mexico Tech U.
happening downhole. Peter A. Bern is a fluids adviser in BP’s Upstream Technology
Group, Sunbury-on-Thames, U.K. He joined BP plc in 1978 and
Acknowledgments has worked in a number of areas related to fluids technology
and modeling, including hydraulics, hole cleaning, and well
The authors would like to express their appreciation to their re- control. Bern holds a degree in physics from the U. of Bristol, U.K.
spective companies for the opportunity to publish this paper. Also, He is an active member of SPE and was a Distinguished Lec-
the authors would like to take this opportunity to recognize the turer in 1997−98, covering fluids optimization for extended-
contributions of Mitch Bique and Chris Dalton of Halliburton. In reach wells.

December 2003 SPE Drilling & Completion 283

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