Cutting Machine

SPREADING
MACHINES
BEST FOR You 1

O R G A N I C S C O M P A N Y
•Spreading is the process of unwinding large rolls of fabric
onto long , wide table in preparation for cutting each
piece of garment.
•Fabric Spreading Machine is one type of
SPREADING MACHINES machine by which the smooth laying out
of various types of fabric is done according
to specific length.
Introduction • Spreading machines are of three types,

manual, semi-automatic and full automatic
machines.
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TYPES OF SPREADING MACHINES
1. Manual Spreading Machine
» Manually operated spreaders can be as

simple as a roll bar mounted on four
wheels that is pushed along the table by an
operator.
» In manual spreaders, the spreading speed

can be controlled by the operator who
moves the machine.
» The cloth is pulled carefully from the fabric
roll by hand, and is cut to the appropriate
length.
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2. Semi Automatic Spreading Machine
» In case of semi-automatic fabric

spread method, spreading machine is
run on the rails which are placed at
two side of the fabric spreading table
surface and operated by motor.
» Here, fabric roll is set in a

predetermined place of the
spread machine and machine is run
from one side to the other side of
table by using mechanical and electrical motion to make lay
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3.Automatic Spreading Machine

Full automatic fabric spreading
machine is the improvement of
semi- automatic spreading machine.
This spreading machine is operated by

controlling with the help of micro
processor and robot.
High productivity and faster action.
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CUTTING
MACHINE
It’s types and technical
specifications
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• Cutting Machine is used for cutting out parts of articles from
layers of cloth card webs or knitted fabric.
CUTTING • Cutting is the process which cut out the pattern pieces from
specified fabric for making apparel with the help of marker.
MACHINE
Normally the marker is applied (drawn, traced, sprayed, clipped,
pinned) on to the top ply of a lay.
Introduction • Cutting machines may be movable or stationary.

• The development of apparel sector has led to the invention of
various fabric cutting machines.
• Cutting machines have led to better efficiency and precision in
work.
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TYPES OF CUTTING MACHINES
According to the working process
» 1) Manual Cutting Machine:

Hand Scissors.
» 2) Semi-Automatic Cutting Machine:
Straight knife of Cutting Machine.
Round Knife Cutting Machine.
Band Knife Cutting Machine
Die Cutting Machine.
Notcher Machine.
Drill Machine.
» 3) Computerized Cutting Machine:
Knife Cutting Machine.
Laser Cutting Machine.
Water Jet Cutting Machine.
Airjet Cutting Machine.
Ultrasonic Cutting Machine.
Plasma Torch cutting Machine
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MANUAL CUTTING MACHINE
» We can understand scissor as a manual cutting machine. Scissor only used when cutting only single or double plies.
Almost every type of cloth is cut by scissor.
» But it takes huge time for fabric cutting. So it is not used in bulk production.
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STRAIGHT KNIFE
» Straight knife cutting machine is the most popular and versatile cutting
machine.
» It is widely used in clothing industry. Because it’s production speed is very
high.
» Higher lay of height can be cut very easily. Besides, knife is comparatively
cheap and can be transferred from one place to another easily.
Features of Straight Knife Cutting

Machine:
» Suitable for mass trimming cotton, woolen, linen leather and chemical fiber
goods, etc.
» Neat cutting, small-curvature radius curvilinear cutting.
» Low noise, stable running, easy to operate and high efficiency.
» Incorporated with an auto knife-grinding device, easier to operate.
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STRAIGHT KNIFE
Structure of Straight Knife Cutting Machine:
» The Straight knife cutting machine consists of a base plate, an up right stand to hold the
vertical blade, motor, a handle for moving assembly, a sharpening device and a handle to
transfer the whole assembly from one place to another.
» Two kinds of power are required to operate a straight knife. Motor power drives the
reciprocating blade and operator power drives the knife through the lay.
» Normally the available blade heights very from 10 cm to 33 cm
» The greater the blade movement the faster the blade cuts the fabric and more easily the
operator can move the machine.
» Operator effort is affected by the weight of the motor, the shape of the stand, handle
height, stroke, sharpness of blade and the base plate movement.
» The speed of the blades can also be adjusted by having variable speed mechanism.
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STRAIGHT KNIFE
» 1. Knife
2. Sharpener
3. Motor
4. Fabric presser
5. Base plate
6. Moving handle
7. Transport handle
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ROUND KNIFE
This machine is called round knife cutting machine because its cutter is round but slightly octagonal in shape.
This machine is small in size, flexible & used for small production. It is also a popular cutting machine.
Features of Round Knife Cutting Machine

» It contains a round but slightly octagonal type knife with sharp edge.
» The other main parts of this machine are base plate, electric motor, handle & knife guard.
» Knife diameter varies from 6-20 cm.
» Manual grinder is used.
» Motor r.p.m. is 800-1600.It depends on machine.
» A handle for the cutter to direct the knife.
» Easy to handle & movement due to low weight.
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ROUND KNIFE
»Uses/Application of Round Knife Cutting Machine:
It’s useful for gentle curve line cutting, big parts cutting, cutting out fabric block from lay & small scale cutting. It’s
normally use for small production.
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BAND KNIFE
» Band knife cutting machine is an endless and looks like a loop. This
machine is with special blower decreases resistance between fabrics and
table,which enables the fabrics be moved easily and be cut precisely. And it
could adjustable speed to fit different fabrics.
»Features of Band Knife Cutting

Machine:
» It comprises a series of three or more pulleys,which provide the
continuous rotating motion of the knife .
» An endless knife is used here.
» Knife is usually narrower than on a straight knife.
» A large size of table is used to support the fabric & for cutting.
» Air blower blows the air to minimize the weight of fabric.
» Balls in air blower help to move the fabric in different direction.
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DIE CUTTING MACHINE
» Die cutting machine involves pressing a rigid blade through the lay of fabric. It is useful where small motifs with
particular shape and pattern are needed for cutting. Die cutting is most useful to cut sharp and small parts. Mainly two
types of die cuttings are available in market namely, Clickers and Presses.
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NOTCHER CUTTING MACHINE
It is a special type of cutting machine & use in special case. Useful to cut small notch to the fabric. It is most useful to
make consistency in notching. This cannot be used in thermoplastic fibers or certain unlined garments.
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DRILL CUTTING MACHINE
Sometimes it is needed to mark on the end of components of dresses
especially for the position of pockets, darts and similar features, a hole
is often drill through all the plies of fabric in the lay. This machine is also
used for marking on the middle of the components of dresses. It can
make the hole permanently for a long.
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LASER CUTTING MACHINE
In laser cutting machine, the fabric is cut by a ray of light in a very fine spot by using a laser. Laser cutting processing
depends on its precise processing, faster, simple operation, high degree of automation has been widely used in the
leatherand apparel industry. The cutting head is controlled by a computer.
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COMPUTER CONTROLLED CUTTING MACHINE
This cutting machine provides the most accurate possible cutting at high speed. It is suitable for large scale production.
Marker is not necessary to put over the fabric lays during cutting. This technology has the advantage of being highly
accurate and fast, but does cost considerably more than other cutting techniques.
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WATER JET CUTTING MACHINE
Water jet cutting machine is an industrial tool capable of cutting fabric lay by using a very high-pressure jet of water. A
very fine water-jet is passed through a nozzle at a very high speed to cut the fabric lay. The pressure of water is 60,000
pounds per square inch. The high pressure jet acts as a solid tool when it encounters the material to be cut, tearing the
fibers on impact.
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RIB CUTTING MACHINE
These are specialized machines used to cut rib or rolls of strips from knitted tubular fabrics. Knit garment industry uses
this machine widely.
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PLASMA CUTTING
•
Plasma cutting was originally developed to satisfy our
demand for high quality cutting.
• It is used for cutting stainless steel and aluminum. But it
can also be used to cut textile material.
• In this system, fabrics are cut by a thin through the
nozzle which is made by Argon gas.
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FUSING
MACHINES
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Fusing is a process which cut components or their blocks are
fused with interlinings coated with thermoplastic resin.
Fusing certain garment components is performed to create
strength and stability of the garment, improve its shape and
increase resistance.
Garment components which are traditionally fused are:

• Skirts and trousers: waistbands, overlap, underlap;
• Blouses, shirts and dresses: collars, facings, cuffs;
FUSING • Jackets and coats: fronts, facings, collars, pocket flaps,
pocket openings, etc.
Introduction Types of Resins used:

Polyethylene, Polypropylene, Polyamides, Polyesters, PVC
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TYPES OF FUSING
» The simplest and safest method is “ Single fusing”.
» Its variations are:

• Reverse fusing: The outer fabric lies on the top of the fusible. It is sometimes used in fusing shirt and blouse
collars.
• Sandwich fusing: This is effectively carried out only on a horizontal continuous press where heat is applied
both from above and below. Two pairs of components, forming two laminates, are fused together, with the
two outer fabrics on the outside of the sandwich (of four layers) and the two interlinings on the inside.
• Double Fusing: This is the fusing of two sorts of interlining to the outer fabric in one operation. It is most
commonly used in shirt collars and men’s jacket fronts.
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FACTORS AFFECTING FUSING PROCESS
• Temperature: The temperature of the resin should be optimum as high a temperature leads to too viscous a resin and
too low temperature does not allow the resin to penetrate into the top fabric.
• Time: The time period which is a very decisive factor during the fusing process is while the top fabric and interlining
material are kept under the influence of heat and pressure in the heating region of the fusing machine.
• Pressure: When the resin becomes viscous after heating at a particular temperature, then pressure is applied to the
top fabric and fusible assembly.
• Cooling: Forced cooling is generally used. Therefore, the fused assemblies can be handled instantly after the fusing
process. Cooling of fused fabrics could be done by means of several methods such as use of compressed air
circulation, water-cooled plates and vacuum. Rapidly cooling the fused assemblies to 30–35°C makes a higher level of
productivity.
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FUSING MACHINERY AND EQUIPMENTS
» The equipment used for fusing is classified as-
Specialized fusing presses, hand irons and steam presses.
» Specialized Fusing Presses-

1. Flat-bed fusing press: These are specialized fusing equipment prevailing in a range of types from bigger, floor
standing machines to smaller table type models. Mainly this type of fusing press comprises a top padding buck and
bottom normal bucks along with the provision of heating elements in one or both the bucks.
»
»
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» The bottom buck is normally stationary and the top buck could be raised or lowered to open as well as close the trays,
which travel horizontally to feed the components for fusing and remove it after the job is completed. Flat-bed fusing
machines are further classified as vertical action and scissor action closer, in which a vertical action closing type
machine is considered more desirable owing to its capability to exert even and uniform pressure throughout the fabric
area.
» The advantages of flat-bed machines are-

I. Simple, less complex and thus easy to operate.
II. Size of the machine is smaller and comparatively low cost.
III. As the fabric is constantly held under pressure throughout the fusing process, the chances of fabric shrinkage are
minimized.
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2. Continuous fusing press: These machines normally have a motorized conveyor belt arrangement for transportation
of fusing components through all the processes.
» The two conveyor belts systems in common use are:

I. End-to-end feed- The garment panels are transferred from the loading area, through the fusing and cooling section,
finally to the delivery side located at the other end of the machine.
II. Return feed- In this belt system, the fused components are returned to the same location where it is loaded. The
upper belt transports the garment panels to the fusing processes whereas the lower belt returns the fused panels to
its starting position.
» .
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» Heating Mechanism:
The heating systems normally used for continuous fusing presses are:
» Heating plates – It comprises two heating surfaces, one above and one below the conveyor belt with separate
» temperature control.
» Cylinder heating – The cylinder consists of two distinct portions, the inner cylinder, which is a stationary unit
» where the heating components are fixed and the outer cylinder, which rotates around the inner cylinder.
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» Pressure Mechanism
Pressure is applied constantly and uniformly right through the process once fed into the machine. Real pressure is
applied at the exit point where drums exert more pressure on heated fusible components.
» Time Mechanism
Fusing time depends on the conveyor belt, that is, as the conveyor moves at a faster speed, then fusing time will be less
and vice versa. The residential period in the heating zone of a fusing machine could be altered by means of a speed
controller depending upon the material to be fused.
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» 3. High frequency fusing:
This machine contains an electric frequency generator. The particular kind of polymer present in the thermoplastic
adhesive resin system absorbs alternating waves generated by the high frequency generator, which causes the resin to
heat up faster than the interlining fabric and the base garment fabric. This leads to better bonding at the glue line
without the need of excessive heat.
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Hand iron-
Hand irons are an appropriate method of fusing where the interlinings could be fused at comparatively low
temperatures and pressures and in a relatively short time period. But only small components can be fused in
this system.
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» Steam press
Normal steam pressing equipment is generally not preferred for fusing although some fusibles are made from
these machines.
» The main limitations of pressing machines concerning fusing are-

1. Incapability to reach the heat levels requisite by most of the thermoplastic resins.
2. Shape and size of bucks limit size of components that can be fused.
3. Majority of the pressing machines do not have inbuilt programme control options and hence complete
operation should be manually controlled.
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BRANDS/MANUFACTURERS
For spreading machines
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» Brand Name : TSM
Product Code : BJ-500
1. Model : BJ 500/6’(72”)
» Maximum spreading width : 1676mm
» Table width : 1830mm
» Weight : cutter – 56kg
» main machine – 145kg
» Machine width : 2311mm
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2. Model : BJ 500/7’(84”)
» Maximum spreading width : 1981mm
» Weight : cutter – 66kg
» main machine – 165kg
» Machine width : 2616mm
» Power : 222v, 50Hz/60Hz, 1PH(1kw)

» Air pressure : 50-70lb
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» Brand Name : TSM
» Product Code : MSM – 100
1. Model : MSM-100/6’
» Max. Spreading width : 1700mm
» Weight of machine : 74kg
» Dimensions : 1320x2180x830mm
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2. Model : MSM-100/7’
3. Model : MSM-100/8’
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» Brand Name : TSM
» Product Code : MSM – 100
» 1. One way spreading (face up)

»
» Model : NA-650/6’
» Weight : 490kg
» Dimension : 2395x1480x730
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» 2. Zigzag spreading (face to face)
1. Model : NA-650/7’
» Weight : 540kg
» Dimension : 2695x1480x730
2. Model : NA-650/8’
» Weight : 59kg
» Dimension : 2995x1480x730 Power : 220V, 50Hz/60Hz, 1PH(1KW)
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» Brand Name :
TIMING
» Place of Origin : Hubei, China Working width : 160-180-200-220-

(Mainland) 240 CM
» Model Number :TM-Y5-190 (63.0-70.8-78.8-86.6-
94.5 inches)
» Product Category : Cutting Max roll diameter : 50cm
» Machine Category : Fabric Roll weight :80KG
Spreader Machine Spread : All type of fabric from lycra
» Product Name : Fabric Spreader to Denim
Max Spreading : 106m/min
Power Supply : 1P 220V/50HZ 1KW
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For Cutting machines
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1. BRAND NAME – SIRUBA
CM006 SERIES
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Model NO. Function/Purpose Motor Type Size Power Supply
CM006-8 Common plain weave Normal 8 inch 220V ,4.5 A,60Hz
cloth
CM006-8/H Common plain weave Hyper 8inch 220V,4.5A,60Hz
cloth
CM006-8/DS Common plain weave Double speed 8inch 220V,4.5A,60Hz
cloth
CM006-8/HDS Common plain weave Hyper Double speed 8inch 220V,4.5A,60Hz
cloth
CM006-9 Knitting and plain weave Normal 9 inch 220V,4.5A,60Hz
cloth
CM006-9/H Knitting and plain weave Hyper 9inch 220V,4.5A,60Hz
cloth
CM006-9/DS Knitting and plain weave Double speed 9inch 220V,4.5A,60Hz
cloth
CM006-9/HDS Knitting and plain weave Hyper Double Speed 9inch 220V,4.5A,60Hz
cloth
CM006-10 Common Knitting cloth Normal 10 inch 220V,4.5A,60Hz
CM006-10/H Common Knitting cloth Hyper 10 inch 220V,4.5A,60Hz

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Model no. Function/Purpose Motor Type Size Power Supply
CM006-10/DS Common Knitting Double speed 10inch 220V,4.5A,60Hz

cloth
CM006-11 Thick Knitting cloth Normal 11.5inch 220V,4.5A,60Hz
CM006-11/DS Thick Knitting cloth Double speed 11.5 inch 220V,4.5A,60Hz
CM006-13 Foam cloth Normal 13 inch 220V,4.5A,60Hz
CM006-13/DS Foam cloth Double speed 13inch 220V,4.5A,60Hz
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2. BRAND NAME – EASTMAN
Model no. Weight Horse Power Speed
627X 16.86Kg 1.25 HP,220 V, 2850 rpm/min

single phase
629X 15.46Kg 0.65 2850 rpm/min
HP,220V,Single
phase
Knife 5 6 7 8 9 10 11.5 13
size
Cutting 3.5 4.5 5.5 6.5 7.5 8.5 10 11.5
capacity
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» 3. BRAND NAME - KM
Model No. Size Power Phase Feature

Supply
KS-AU-V 6”,7”,8”,9”, 100V,22oV, Single Dual speed, automatic sharpener for all kinds of fabric
2SP 10”,13” 380V phase/thre
e phase
KS-AU-H 6”,7”,8”,9”, 100V,22oV, Single Strong high power motor , automatic sharpener for all kinds
10”,13” 380V phase/thre of fabric
e phase
KS-AU-XX 6”,7”,8”,10” 220V Single Cutter can cut tick material at high speed position and
phase fusible material at low speed, automatic sharpener for all
kinds of fabric
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Model.no Size Power supply Phase Feature

KS-EU 4”,5”,6” 100V,220V,380V Single phase/three Compact size ,
phase small, automatic
sharpener ,for thin
material
KS-FX 5”,6” 100V.220V Single phase Variable speed,

automatic
sharpener for all
kinds of fabric
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For Fusing machines
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• BRAND NAME - OSHIMA
» MODEL NUMBER - OP-520GS

» The most popular, universal continuous fusing machine.
» The belts width 52cm.
» It is also possible to fuse on the edges without the necessity of thermal processing whole the surface of
fabric.
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» Dressing width should not exceed 51cm.

» Good pressure up to 1,5kg/cm^2 and the electronic
temperature control assure excellent [even and durable]
join of the fabric with interlining.
» The rotary scrapers prevent the interlining clinging to the
belts.
» The heaters power 4,2 kW, voltage 230V.
» Fusing time 5-34 sec., maximum temperature 200 Celsius.
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» Model no . - OP-900SP Oshima
» Highly efficient, wide continuous fusing machine.
» The belts width 90cm, 4 fusing rollers are divided into two separated pressure systems.
» Heaters power 24 kW - 3 sections with 8 kW.
» Three separated heating chambers controlled by microcomputer thermostats.
» Seamless type of belts are used.
» Maximum pressure up to 5kg/cm^2.
» Fusing time - 7-34 sec.
» The rotary scrapers prevent the interlining clinging to the belts.
» Voltage 400V, compressed air is necessary [6-8 bar].
» Dimensions 2300x1660x1420mm, weight 500kg.
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» Model no .- P-600L Oshima:
» Continuous fusing machine with long belt.
» The belts width 160cm.
» Good pressure up to 5kg/cm^2.
» The cooling of fused elements stabilizes them immediately and prevents the deformation.
» The rotary scrapers prevent the interlining clinging to the belts.
» Heaters power 28 kW, voltage 400V.
» Fusing time 5-34 sec., maximum temperature 200 Celsius.
» The compressed air is necessary.
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» BRAND NAME - Duke
» Model no- DY-450MS:

» Uses motor of 33W and heater of 4 kw.
» Max. temperature is 195 Celsius and max. pressure is 1.5kg/cm^2.
» Max. belt speed is of 8.7m/min.
» Heating time is 5~20 sec.
» Belt width is 450mm.
» Net weight of m/c is 152 kg.
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» Model no- DY-600LFS:
» This is a continuous type machine therefore production is greatly increased.
» Max. temperature is 195 Celsius and max. pressure 0-8kg/cm^2.
» Max. belt speed 10.2m/min.
» Heating time is 6~28 sec.
» Dimensions are 1200*1190*3100 mm.
» Net weight of m/c is 380 kg.
» Anti- puckering roller is installed in this m/c.
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» Model no- DY-500:
» The feature of this machine is that material and lining can be heated and wetted at the same time.
» Power is of 3.6 kw.
» Belt width is 50 cm.
» Pressure is 3.5kg/cm^2 and speed of 0-30 m/min.
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• BRAND NAME -Hashima
» Model no- HP-124A:

» Motor driven fully-automatic flat type press.
» Anti-static type Teflon sheet is used for the upper plate, making it easy to clean.
» Max. temperature is 200 Celsius and max. pressure is 210g/cm^2.
» Plate dimension 1200*400 mm.
» Weight is 180 kg.
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» Model no- HP-125FA:
» Flat type fusing press.
» A 300W blow motor makes a powerful vacuum, and provides extra sucking power.
» Body size is 1200*1170*1550 mm.
» Weight is 380 kg.
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» Model no- HP-512A:
» Fully - Automatic Air-Driven Type.
» Rated voltage is 6.5 A.
» Size is 1200*500 mm.
» Weight is 350 kgs.
BEST FOR You 63

Thank you
Drishti
Snigdha Mahajan
Meghna Kandari

Cutting Machine

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SPREADING

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Introduction • Spreading machines are of three types,

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» Manually operated spreaders can be as

» In manual spreaders, the spreading speed

» In case of semi-automatic fabric

» Here, fabric roll is set in a

3.Automatic Spreading Machine

This spreading machine is operated by

High productivity and faster action.

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Introduction • Cutting machines may be movable or stationary.

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» 1) Manual Cutting Machine:

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Features of Straight Knife Cutting

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Features of Round Knife Cutting Machine

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»Features of Band Knife Cutting

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Garment components which are traditionally fused are:

Introduction Types of Resins used:

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» Its variations are:

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» Specialized Fusing Presses-

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» The advantages of flat-bed machines are-

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» The two conveyor belts systems in common use are:

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» The main limitations of pressing machines concerning fusing are-

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» Power : 222v, 50Hz/60Hz, 1PH(1kw)

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» 1. One way spreading (face up)

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» Place of Origin : Hubei, China Working width : 160-180-200-220-