FWM1200

FWM1200A

Operation Manual

Taizhou Bafu Machinery Co., Ltd.

2014-10-10
 Catalogue
A、USE & CHARATERISTIC ···········································································1

B、MAIN SPECIFICATION & TECHNICAL PARAMETER ····························1

C、MAIN WORKING PRINCIPLE ···························································2

1、DRIVING SYSTEM ····································································2

2、PACKING TECHNICAL PROCESS ···············································3

D、TYPICAL PARTS ············································································3

1、PAPER FEEDING FRAMEWORK ·················································4

2、TRACTION, HEATING AND VERTICAL FRAMEWORK ····················5

3、HORIZONTAL SEALING AND CUTTING FRAMEWORK ··················6

E、OPERATION AND ADJUSTABLE ·······················································7

1、OPERATOR’S SAFETY ······························································7

2、INSTALLATION ·········································································8

3、START MACHINE AND DEBUG ···················································9

F、CONTROLLER OPERATION MANUAL ·············································10

1、PARAMETER SETTING ···························································10

2、MARKING OPERATION ···························································12

3、OPERATION MAIN MACHINE ···················································12

G、MAINTENANCE ···········································································15

H、COMMON TROUBLE-SHOOTING AND REMENDY ····························18

I、CIRCUIT DIAGRAM········································································20

J、ELECTRIC ELEMENT LIST ·····························································21

K、PHOTOCEL MANUAL····································································23

L、TEMPERATURE OPERATION MANUAL. ··········································24

 PLEASE READ THE MANUAL CAREFULLY
BEFORE STARTING THE MACHINE ！
A. USE & CHARACTERISTICS

This machine is a new model pillow-type packer developed by our

company with high speed and high precision. And the wrapped candy has

an attractive appearance, good sealing, good hygienic conditions and long

preservation period.

The machine has two paper shafts so can change the paper no need stop

the machine.

This machine use PLC control and adjust speed change the frequency

conversion. And the machine use touch screen with show the parameters

and menu operation, which works smoothly with low noise.

B. MAIN SPECIFICATIONS & TECHNICAL PARAMETERS ：

1. CAPACITY: MAX 1200 BAGS/MIN
2. FILM (PAPER) WIDTH（MAX）：120mm
3. FILM ROLLER DIA（MAX）: 350mm
4. PRODUCT SHAPE: SQUARE, CIRCULAR, ELLIPSE,
RECTANGLE, COLUMNAR, BALL.
5. SPECIFICATION：LENGTH 12-40mm，WIDTH12-30mm，
HEIGHT5-18mm
6. WRAPPING MATERIAL：OPP、CPP、PET、PET metallized
film, Al-plastic film, Paper-Plastic Film, Paper-Rubber
Complex.
7. TOTAL POWER： 4.5kw
8. POWER SOURCE： 220V， 50Hz
9. Overall dimensions（ L×W×H）：3050X1250X1550（ mm）
10. WEIGHT： 1400kg

1
 C. MAIN WORKING PRINCIPLE

1. Driving system

This machine adopts the common electric machinery M1 of transducer

speed regulation as the main force, and its packaging speed is controlled

from 300 to 1200 bags/min through fixed ration driving. The driving part of

this machine is made up of the gear wheel, roller chain, hold-in range,

friction band and other main components. The length of the packaging

paper is set on the controller and then finished by changing spur gear

under the driving of mini-electric machinery M3.

This machine installs the photo switch to orientate the color code and its

errors are regulated by the driving differential mechanism of mini-electric

machinery M4. The regulation of the stuff orientation is finished by

adjusting clutch.

2. Packing Technical Process

2
 ( 1)

1----------FILM ROLLER 10--------PUSHING CLAW 16---LONGI SEALING WHEEL 22----------PHOTOCEL

2、5、6、7--PAPER FEEDING 11----------STUFF
3--------FEEDING WHEEL 12----------SHAPER
4-------PARTIALITY ROLLER 13-------PRESSING BRUSH
8-------VIBRATING SCREEN 14-------TRACTION WHEEL
9-------CANDY TIDYING TRAY 15--LONGI-SEALING PREHEATING
BLOCK
17-------GUIDE BLOCK 23-----------MIC SWITCH
18--TRANSVERSAL SEALING JAWS 24----PACKING PAPER(FILM)
19-----------CUTTER
20----------SLITHY
21-----FINISHED PRODUCT

（ fig1） diagrammatize：

Put the stuff 11 into the vibrating screen 8 and then entering candy-tidying

tray 9. The stuff is hooked out by pushing claw 10 from the tray and comes

into the shaper 12 by the driving of paper-feeding 1,2,3,4,5,6,7components.

One side of the film press on the automatic switch 23 and meet the stuff in

the shaper. With the help of the shaper, the films pack the stuff and are

formed into tubular shape. They are sent into warm-up place for

longitudinal-sealing by the traction wheel14 and pressing-brush13, and

then are sealed by longitudinal-sealing wheel 16 and folded seams by the

guide-block7. After that, entering transversal-seal to seal and are cut off by

the cutter19 and the stitch 20. That is the finished products 21.

3
D. Typical parts

1. The packaging

paper feeding

mechanism Fig 2

is the outline of 1 2 3 4 5 6 7

the paper

feeding

mechanism. This

mechanism is 8 9 10 11 12 13 14 15

used to hang FIG 2

and continuously feed the rolling packaging paper. The central

line of the packaging paper’s width must be in accordance with

the feeding central line. When installing the packaging paper on

paper-roller frame. the bolts and nuts hold the fixed wheels on. The

handwheel 7 can adjust the central position with a little derivation.

Through adjusting bolt1 to change the pre-tightening force of the

compressed spring 2 for suitable elasticity of the damp wheel 3,

which ensure the paper-roller frame stable without outside force

disturbing. The packaging-paper feeding is finished by the eccentric

roller12 and the lay on roll13. The opening or closing between the

eccentric roller and the lay on roll for feeding by the operating

handle11. The two sides of the eccentric roller is equipped with the

4
 compressed spring14 and adjust nuts15 for proper paper-feeding

pressure of them. Loosing handwheels and handle9 to adjust the

angle and position of roller 10 for better forming.

The machine is equipped with two sets of paper-roller frame for changing

the packaging paper without stopping machine.

2. Traction, heating and longitudinal-sealing mechanism.

FIG 3 is the outline of
1 7 6 5
them and is the

equipment which has 2

finished bag-molding.

The traction and the

3
longitudinal sealing

are finished by two

pairs of roller 1 and 2.

Between them

equipped with one 4

pair of the driving

cone pulley to

guarantee the consistent speed of the traction and the paper-feeding, and

handwheel4 can adjust them. The clamping force among rollers change

the pre-tightening force of the compressed spring 6 by adjusting nuts7. If

pull the handle 5, the two rollers will open or close for paper-guiding or

5
feeding. Except the guiding, the second roller 1is mainly used to hot-seal

the packaging paper with the heating collar inside two rollers. The

thermocouple is installed in one of the roller for automatic controlling of

heat-sealing temperature.

3. Transversal-heating and cutting mechanism

The task of transversal-sealing and cutting mechanism is to complete the

transversal-sealing and cutting after the product stuffed. Picture 4 is the

outline. Hot-sealing is finished in the course of returning of the tool post 9

made on rotor 7, 8, and the cutter 2, 10 finish the cutting between two bags.

There are heating pipe11 and thermocouple12 inside the tool post .The top

of the axle 7,8 separately install the collector ring 14 and carbon brush to

finish temperature measurement signal and current transmission. The two

6
sides of axle 7 are separately installed on the turning bearing pedestal 6.

The central distance is changed by regulating dolt 5 to satisfy the changing

of the packaging paper thickness. Meanwhile, adjusting the relative

position of two driven gears 15 and 16 for controlling gear and

intermeshing’s back lash. The size of sealing and cutting’s pressure is

decided by adjusting dolt3 to change the pre-tightening force of the

compressed spring 4.

Besides, loosing two sides of four bolts1 and pull the eccentric shaft to

make the height of the cutter fit packaging when the stuff height changes.

Specially installing a set of gear boxes before the force enters the

transversal-seal and cutter mechanism to avoid involving and blocking

when the packaging paper get through transversal-sealing and cutter.

Picture 5 is its outline. When the packaging specifications change, pulling

handle 2 to loose nut 1 and turn handwheel 3 to accordingly change the

7
output of the angle speed.

E. OPERATION AND DEBUG

1. Operator’s Safety

（1）Only competent and trained personnel are allowed to operate the

machine.
（2）When the machine is working: The vertically and horizontal –sealing
wheels have a high temperature. Do not touch them. For operation,
attention injure hands when feeder roll, chain, and cutter running。

(3) Before the machine is maintained or adjusted, turn off power

switches and put on a warning bulletin board.

2. Installation

（1） The machine must be in level。

（2）The machine must touch with the earth, the power source is

220V, 50Hz.

3. Start machine and debug

（1）Connect the machine to power source, open the power switch。
（2） Before running, check the machine running，the machine must not
run reverse.
（3）Turn on the vertically and horizontal heating switches, check the
temperature controller’s temperature.
（4）Setting the packing length by the controller.(the detail please see
the “controller operation manual”）
（5） Please adjust the press-brush for stuff through the shaper.
（6）Stop the machine after the machine runs well with out load, then put
in the film (fig.1 shows) and through the rollers, put into the shaper (this

8
time, the partiality rolls need detach).
（7）Pull the film along the shaper go by two wheels. And adjusting
screw for packing.
（8）After 5 minutes when the temperature reach setting, then start the
machine with lower speed. View the bag from longitudinal sealing,
horizontal sealing
and cutter to check if the bag is up to stuff. If have follow problem, please
do as follow:
a, It isn’t well about the bag size: the bag is small, loose the handwheel
3 in the FIG 6 to “loose”; the bag is bigger, turn to “tighten”.
b, The paper’s degree of tightness is not suitable between paper
feeding roller and shaper: you need adjust the handwheel 2 in the FIG 6.
The paper is too loose, please turn to “tighten”, and tight contrarily.
c, the paper isn’t in the same line by longitudinal: you need adjust the
handwheel 1 in the FIG 6.
d, Packing paper dragged or block through horizontal-sealing cutter：
you need adjust the horizontal sealing transmission. Adjust way: See FIG 6.
loose the handle 9, turn the length adjust wheel 8.
(9) When the paper has color code, please see the detail “photocell
operation manual”.
（10）Open the on-off handle 10, see the detail aim at mark. Then close
the on-off handle 10. (In the FIG 6, on-off handle 10 use for paper
feeder and candy feeding’s on off)。
（
1
2
）
A
f
t
e
r

t
h
9
FIG 6
 e paper is up to snuff, put stuff in the push track to test. Start the
machine with lower speed. Check the bag and seal is ok. Now you need
observe:
a. The candy put in to the paper’s position is aptitude, if no, adjust
the wheel 4 in the Fihand wheel 4 in the FIG 6.
b. The horizontal sealing jaws position is aptitude. If no, loose the
bolt6 in the FIG 6. And then turn the partiality pole 7.
（13）The machine stopped with some cause, you need open the paper
feeding wheel. And pull the paper out.
（14）In the first period , the speed need to be controlled in the 500
pcs/min(first 600hour)

F. CONTROLLER OPERATION MANUAL

1. PARAMETER SETTING

10
 Under opening machine menu, according to the parameter setting

button, enters the parameter setting

Input the film actual length in the “length of the film” .

In the “stop Position” put in the value to setting the cutter’s position

when stop machine please input a suitable value to control the cutter in

a suitable position that can not occlusive.

“Inch speed” is the speed when the machine running with INCH.

“Adjust speed” is the machine’s running speed when you change the

bag’s length.

“Sealing heating value” is the check it the preheating block if have

function when the speed reach the check value.

Press “ LENGTH, MARK Operation” button, show “DEAD LENGTH” is

mean pack with a dead length. Show “ marking” is means pack with color

mark film. The photocell have working.

11
 After setting the length, please press “adjust start”, then the machine

will run automatic, and adjust the length automatic, and the screen will

show “adjusting, please wait……”. After adjusting, the machine is stopped

automatic, and show “adjust finished”

“Length up limit” sets 80, “Length lower limit” sets 40.

“Paper feeding roll girth” sets actual paper feeding girth, don’t change

at will.

“The Shortest time” usually is 6. this is the shortest time for adjust the

adjust the length motor.

“The Longest time” usually is 60. this is the longest time for adjust the

adjust the length motor

“Check precision” according to the horizontal sealing check disc’s

specification. Sets 360, press “back” to the main menu. And then press

“ machine operation” to run the machine.

“ Max Speed ” No more than 50HZ.

2.MARKING OPERATION
12
Confirm parameter setting screen shows “MARKING”.

In the menu, press “ MARKING OPERATION” and setting the data of

the “CUTTING SYNCHRO ANGEL”

Press “CUTTER SYNCHRO” key to place the cutter on the

pre-connection position(about 2-3mm space).

Photoelectric Switch Packing Paper

Transversal
Point Point Sealing

Press “FILM FORWARD” key to move the packing paper to the

position of knife-edge for adjusting color code point and knife-edge.

Remove “FILM INCH” key. The screen returns to the machine operation

screen.
13
 Photoelectric Switch Packing Paper

Point Point Transversal

Sealing

Press “MACHINE RUN” key to start the machine and check the

position of knife-edge if deviate to left and the same on the contrary

Point Point

Left (a) Right (b)

Dead length operation: confirm the parameter set screen showing

“DEAD LENGTH”. Adjust packing length and pack it into the packing paper.

Press “START” key to work.

3.MAIN MACHINE OPERATION:

The menu as follow: press “SPEED SETTING” to set transducer

frequency, and it is min. adjustable by speed up/down key. “RESET” key

can replace fault when the machine goes wrong. If not, the added value

can reset. Brush switch controls star/stop of the candy tidying brush.

Vibrating switch controls start/stop of the glassware. Press “ TEMP.

SETTING” key to operate and show temperature control screen. Press

14
corresponding switch to open/close longitudinal/transversal-sealing

heating.

15
 G. MAINTENANCE ：

1. A thorough cleaning must be given to the machine every shift to increase

its efficiency when all powder, chip etc, must be cleaned out. ATTN：CUT
OFF POWER SOURCE。

(1) The parts must be cleaned up are the candy-tidy disk, pushing claws,

track, surface of the table, vertically sealing wheels, horizontal sealing

pattern cutter, and so on. When you can use copper wire brush, scraper

and damp cloth to clean.

(2) To clean up the chain feed stuff (candy). The times for cleaning are

determined on local humidity, the power contents of the stuff to be

packed, and otherwise. When there is a layer of deposition on the

pushing chain and its framework, would use proper detergent to clean

up. After it lubricate the chain.

2、 LUBRICATION

About feeding chain lubricate, all sliding surface, gears and the like

termly. Strictly prohibit every transmitting parts from running where there is

not oil. The new machine works in the first month when lubricate it one time

per 4 hours, where they are every oil orifices and transmitting chain.
3、 MAINTAINING FOR SHAPER ：

Too big packed stuff may be distorted and jam the shaped device passing it,

so that the packed stuff can’t freely enter the shaped device. Inspect that if

the slot under the shaped device is normal and its width is enough, and

contain the thickness and width of packed stuff, and regulate it betimes.

16
Simultaneously inspect if the bottom and both side plates of the shaped

device are leveled off. If they are not, regulate them to be flat.
4 、 MAINTIANING FOR HEATING-SEALING PARTS:(WITH
ELECTRICIAN TO HELP)
（1）For electric collectors. Termly clean up them, especially the dirt,
grease and so on between the collars must be cleaned out. Prohibit them
from broken. When the length of electric brush is decreased to about
10mm because of frication, it is needed to be replaced.
（2）Maintaining for horizontal-sealing-pattern-cutters, horizontal-sealing-
pattern-cutter, thermoelectric couple, electrothermal tube, cutters and anvil
are mounted in a whole.
Replace thermocouple: loosen the collector’s wire connected to the
rod, remove the wires which are red and green respectively, and the
positive and negative poles would not be mistaken.
Replace electrothermal tube: remove the wire, demount the active
cutter seat, take out electrothermal tube. The doing order is as above.
（3）Install and change vertical sealing thermocouple: as Idem.
（4）Install and change horizontal sealing heating tube: horizontal heating
tube install in the horizontal jaws.
（5）Install and change horizontal sealing heating thermocouple.: as
idem.
（6） Adjust cutter: when the cutter can’t cut off packing film because off its
big friction or carved trace, a copper sheet of thickness 0.05-0.10mm is
needed to be put under the cutter, when loose the two screws, at the same
time heat the pattern cutter, push the cutter out horizontal with a screw
driver. Adding spacer, would pay attention to spacer’s position, where is the
cave of the cutter, and underlaid both cutters uniformly.
（7）Inspect and test solid state relay
Connect the circuit as follow, the switch K is on, when the bulb should be
bright. K is off, the bulb is not. If it is not as above, the relay is damaged.

100W

220V(AC)

1 2
17
4 3

9V(DC)
 H. Trouble shooting：

No Failures Causes Elimination

Mark is overtaking Position is wrong Adjust left or right seeing

1
or lagging completely illustration on Page11
Vertical-sealing End surface of Calibrate it with a centesimal
2 seam is not even vertical-sealing wheel not gauge.
correct
1. Space under cutter too Thinner, or remove spacer, or
thick replace it, then press down the
upper pattern cutter shaft
Horizontal-sealing 2. Sliding block position of Adjust it to a proper position
3 rib not clear or transmission not correct
partly 3. Quality of packing film is Substitute it with letter paper,
bad. trying, inspecting.
4.electrothermal tube Replace it.
failures(short)
1. Sliding block’s position Adjust it to a proper
of transmission is not
correct
No tooth contour 2. Cutter is too low. Put proper copper sheet under
on after pattern cutter.
4
cutting. Plain 3. Gear side gap of upper Adjust upper active gear of pattern
cutting appears and nether pattern cutters cutter
not eliminated.
4. Inner key of pattern Substitute the old key by new one.
cutter gear is too loose
1. Moving bearing Replace the bearing
damaged on crank of
Notice is too high
pattern cutter
5 running of pattern
transmission.
cutter
2. Gear gap is to big. Adjust it to the
smallest(0.02-0.05mm)
1. Feeding claw and Adjust handwheel 4(fig.6)
pattern cutter don’t
synchronize
2. Packed goods not equal Make them equal.
6 Nibble stuff
in size
3. Nibble stuff for feeding Adjust its pressing strip, or heat
paper longer or shorter. higher, as tightening as possible for
vertical-sealing

18
 1. Compensation motor Remove its rear cover, (1) take out
dragged by machine. spring and stretch it longer 3-5mm
(only one time). (2) or replace
Vertical sealing
7 braking core.
not tightened
2. Handle of pattern wheel Adjust it to be proper.
feeding paper too tight or
too loose.
1. Mark spot not regular Replace packing paper.
2. Discriminating color Valid adjustment is on P.4
Aiming at mark
8 function of photoelectric
not easily.
switch not adjusted well.
3. Wire terminal is loosed Inspect everyone and fix it.
Compensation Capacitance or solid state Replace it.
9
motor doesn’t run. relay is damaged
1.the stuff’s specification in The specification of the stuff must
abnormity be normal
Empty package or
2.the brush is too low or Adjust the brush’s height
10 two grains of
too high
candy
3.there are many stuff in Reduce the quantity of the stuff
the candy-arrange plate
The distance of the Open the door under the
The stuff is
candy-push claw and plate candy-arrange plate, and move the
broken when
11 claw did not adjust well. chain wheel (see fig.1) to make the
come from the
distance of candy-push claw and
exit
notch is 1-3mm

19
 02
Power put into
01 11 SW1 13
Power put into
K2
QF1 QF4 R2 C2

M
14 Adjust length

~
M3
5/20W motor
10 12 SW2 15
K3
16
SR2
R3 C3

M
18 Compensate motor

~
M4
5/20W
17
SR3
EV1
19 Pre-heating
QF2 QF3 SR1 off-on
20
electromagnet
SR4
N +V

L —V
Vibrator power
put into
07 22 21

PWS6600 1M

1L+

33 With
1M Q0.0
S1 A tranducer
Cutter coder Z
25
I0.0
Q0.1
No.3.
K1 26
I0.1
K1
Color signal S2
27
I0.2 Q0.2
34 Brush put out
28
I0.3 35 SR1
03 Q0.3
08 Roller signal S3 I0.4
Pre-heating off-on

I0.5 Q0.4
Vertical sealing
Vibratcrsignal S4 I0.6
2M
pre-heating put out
C1 I0.7
Vertical sealing

CPU224
2L+
09
2M
heating put out

I1.0 Q0.5
Horizontal
M
SW3 29 sealing heating
I1.1
put out
~ M2
SW4

SW5 30
I1.2

I1.3
Q0.6

Q0.7
Candy-tidying
31
dish heating put
SA1
I1.4 36 SR2 out
Q1.0
U1 32
I1.5
Compensate
adjust longer
37 SR3
R S 24
M Q1.1
Compensate
9 L+
adjust shorter
23 GND
5
46 M
VVVF
INVERTER L+
K4 21
38 K2 Length longer
Q0.0
33 42
3 Q0.4 K3
39 Length shorter
U V W 接CPU224
Q0.1
43
Q0.0 Q0.5 40 SR4
Q0.2
EM222

44
Q0.6 41 K4
Q0.3
45
Q0.7
1L

2L M
04 05 06
L+

48

47
10

- + W1

SR5 Vertical sealing

pre-heating
1

50

M 49

~
M1
52

51
10

- + W2

SR6
1

54 Vertical sealing
heating
53
56

55
10

- + W3

SR7
Horizontal
1

58 sealing heating
57
60

59
10

- + W4
Candy-tidying
SR8 dish heating
1

62

61

SR5
QF5
63 64 Vertical sealing
pre-heating
RT1
SR6
QF6
65 66 Vertical sealing
heating
RT2
SR7
QF7
67 68 Horizontal
sealing heating
RT3
SR8
QF8
69 70 Candy-tidying
dish heating
20
RT4
 FWM1200 Packing machine electric component list
symbo
S.N NAME USE MODEL SPE. REMARK
l
1 QF1 BREAKER Insure main machine ABS 32b 32A LG
2 QF2 BREAKER Insure Transducer C32N-D10 10A/1P Schneider
3 QF3 BREAKER Insure brush motor C32N-D6 6A/1P Schneider
4 QF4 BREAKER insure control power C32N-D6 6A/1P Schneider
Insure vertical sealing
5 QF5 BREAKER C32N-D10 10A/1P Schneider
preheating
Insure vertical sealing
6 QF6 BREAKER C32N-D10 10A/1P Schneider
heating
Insure horizontal sealing
7 QF7 BREAKER C32N-D10 10A/1P Schneider
Heating
8 QF8 BREAKER Insure Candy tray heating C32N-D10 10A/1P Schneider
Mushroom
9 SA1 Urgency stop XB2BS542C close Schneider
button
1.5kW/220Vsingle
10 U1 Transducer Adjust main machine BVF00152G NAIS
phase

11 U2 Switch power A-C control motor S-35-24 35W/24V Weimin

12 U3 Touch screen Man-machine screen TP170 5.7″
13 U4 PLC module Action progress CPU222 Transistor output SIEMENS
14 U5 Expand module EM222 Relay output SIEMENS
15 SR1 Solid relay Preheating on –off SSR-40DL 220V/25A
16 SR2 Solid relay control compensate length SSR-40DL 380V/20A
17 SR3 Solid relay Control compensate short SSR-40DL 380V/20A
18 SR4 Solid relay Control vibration SSR-40DL 220V/25A
Control vertical sealing SSR-40DL
19 SR5 Solid relay 220V/40A
preheating
Control vertical sealing SSR-40DL
20 SR6 Solid relay 220V/40A
heating
Control horizontal sealing SSR-40DL
21 SR7 Solid relay 220V/40A
heating
22 SR8 Solid relay Control candy tray heating G3NA-225B 220V/25A
23 M1 Motor Main motor Y90S-4 1.1kW/220V
24 M2 Motor Brush motor
25 M3 Motor Adjust length motor YN70-15W 15W220V
26 M4 Motor Compensate motor YN70-15W 15W220V
OVW2-036-2MH
27 S1 Coder Check cutter signal Nemicon
C
28 S2 Photocell Check color coder signal KT5G-2N1111S17 SICK
21

29 S3 Proximity switch Check roller signal E2EL-X1R5E1 OMRON

30 S4 Photocell Check candy tray VTE18-2N2212 SICK
31 S5 Proximity switch Check cutter signal E2EL-X1R5E1 OMRON

32 K1 Relay Control brush motor LY2J 24V/10A OMRON

33 K2 Relay Control adjust length LY2J 24V/10A OMRON

34 K3 Relay Control adjust shorter LY2J 24V/10A OMRON
35 K4 Relay For safe protect LY2J 24V/10A OMRON
Preheating electromagnet
36 EV1 electromagnet MFB1-2.5YC 220V
on-off
37 RT1 Heating tube Vertical sealing preheating 200W×2
38 RT2 Heating tube Vertical sealing heating 400W×2
39 RT3 Heating tube Horizontal sealing heating 110W×10
40 RT4 Heating tube Candy tray heating
41 W1 Temp-controller Control V-S-PRE temp. E5CZ
42 W2 Temp-controller Control V-S-H temp. E5CZ
43 W3 Temp-controller Control J-S-H temp. E5CZ
Control candy tray heating
44 W4 Temp-controller E5CZ
temp.
45 TC1 Thermocouple Check V-S-PRE temp. E
46 TC2 Thermocouple Check V-S-H temp. E
47 TC3 Thermocouple Check H-S-H temp. E
Check candy tray heating
48 TC4 Thermocouple E
temp
49 R1 Resistance Protect solid relay 20W/5Ω
50 R2 Resistance Protect solid relay 20W/5Ω
51 C1 Capacitance Start motor CBB61 500V/4μF
52 C2 Capacitance Start motor CBB61 500V/1.5μF
53 C3 Capacitance Start motor CBB61 500V/1.5μF
54 SW1 Jiggle switch Protect length longer motor V-162-IC25
55 SW2 Jiggle switch Protect length shorter motor V-162-IC25
56 SW3 Jiggle switch Protect safety YBLX-191001 ZHENGTAI
YBLX-JW2/11H
57 SW4 Journey switch Protect safety ZHENGTAI
G
58 SW5 Jiggle switch Protect no paper V-162-IC25

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 SICK PHOTOECECTRICITY MANUAL
A. dark switch on D. working indicator light
B. light switch on E. redirector light
C. button for change the light to dark
F. definition button

1. Adjust the position: the best distance between the lens of the

photocell and the film is 10+3mm.

2. Move the C to the A

3. Make the photocell’s light aim at the color point which print in the film.

4. Observe the E, when E2is light, then towards clockwise adjusts to E1

bright, Then the counter clockwise adjustment to be bright to E2 and

lamp D light, Again faces the counter clockwise to revolve the

half-turn is ok. Every time according to color code work indicating

lamp bright

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 5. When E1 is light, the counter clockwise adjustment to be bright to E2

and lamp D light. Again faces the counter clockwise to revolve the

half-turn is ok. Every time according to color code work indicating

lamp bright

Pemprapure Controller Manual

7 6

8
5
E
ALM1 PV
9 ALM2

10 4
SV
OUT1 STOP
OUT2

11 OMRON E5CZ

1 2

1. Menu key: press it to switch kinds of menus.

2. Pattern key: press menu key and pattern key at the same time for at least

third seconds to switch to protection menu.

3. Up/Down key: the value of the second show is used when alter.

Press up key, the value of the second show add, or set items to forward.

Press down key, the value of the second show minus, or set items to

backward.

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4. The second show: show setting value. Set reading value of the data and

input value as changing.

5. The first show: show the present value or set data catalogue.

6. C/F: Temperature unit

The showing data stands for temperature and its contents are decided by

the setting value of the temperature unit. In the running of ST, the

exhibited light glitter.

7. ALM1: Alarm 1 when on, the light is on.

8. ALM2：Alarm 2 when on, the light is on

9. OUT1: output control 1

When set on, the light is on and the contrary is off.

10. OUT2: output control 2

When set on, the light is on and the contrary is off.

11. Stop: stop the light is on when stop running.

25