Volvo BL 71 3 Elec. System, Warning System, Information System, Instruments

Service Information
Document Title: Function Group: Information Type: Date:

Electrical system, work 300 Service Information 2014/3/18
instructions
Profile:
BHL, BL71 PLUS [GB]
Electrical system, work instructions

1. Fully charged and otherwise satisfactory batteries must always be used when testing the electrical system.
2. Test the batteries with an acid tester and a cell tester. The battery disconnect switch should be turned off.
3. When fitting a battery, make sure that the battery is connected with the correct polarity.
4. When changing batteries connected in series, make sure they are of equal capacity, for example, 2 batteries of 105
Ah. The batteries should have the same age (same quality) as the charging current required to reach a certain
voltage varies with battery age.
5. If a booster battery is required to start the engine, the instructions 191 Starting with booster batteries must be
strictly followed.
6. Before any tests are performed on the alternator or regulator, check the batteries and electrical leads for faulty
insulation, loose contacts and corrosion. Check the alternator belts. All possible faults described above must be
corrected before starting electrical checks.
7. During all testing of alternating current equipment, "secure" connections must be used. One loose cable can
destroy both the alternator and regulator.
8. Never disconnect the alternator leads while the engine is running. This could damage both the alternator and
regulator.
9. If the current alternator output socket should be connected to the chassis, damage may occur to the alternator and
regulator.
10. When removing or fitting components in the electrical system, the chassis connection should be interrupted or the
battery disconnect switch should be turned off.
11. Before performing any electric welding on the machine or attachments connected to the machine, the chassis
connection should be interrupted using the battery disconnect switch or by disconnecting the battery earth cable
(chassis connection). Connect the welding unit as close as possible to the welding point.
Service Information

Electrical system, 300 Service Information 2014/3/18
description
Profile:
BHL, BL71 PLUS [GB]
Electrical system, description

The machine has a 12 V electrical system and is as standard equipped with a single 12 V battery. As an option, two 12 V
batteries can be used in parallel for increased capacity.
The battery disconnect switch is located on the battery compartment hatch.
All fuses and relays are located either in the battery compartment or in the right-hand side console.
The machine is equipped with an electronic control system that monitors and controls the machine’s functions.
Electrical components and wire harnesses are marked in accordance with the wiring diagram.
NOTE!
For working on the electrical system, follow the instructions in section 300 Electrical system, work instructions.
Figure 1
Major electrical components, location
1 Alternator 7 Battery disconnect switch

2 Front instrument panel 8 Battery
3 Fuse box and relays (inside console) 9 Preheater relay (in battery compartment)
4 Vehicle Electronic Control Unit (inside console) 10 Fuses (in battery compartment)
5 Side instrument panel 11 Starter relay (in battery compartment)
6 Starter motor
Service Information

Electronic control system, 300 Service Information 2014/3/18
description
Profile:
BHL, BL71 PLUS [GB]
Electronic control system, description

Vehicle electronics, general
The machine electronics consists of a single Vehicle Control Unit, V-ECU, which is located in the right-hand side console in
the cab and contains software for controlling components and handling information from sensors and operating controls.
The Service Tool Connector is intended for future updates and is not used in this software version.
See also, 300 Vehicle Control Unit V-ECU, description.
Figure 1
Electronic system, overview
Service Information

Vehicle Control Unit V-ECU, 300 Service Information 2014/3/18
description
Profile:
BHL, BL71 PLUS [GB]
Vehicle Control Unit V-ECU, description

The vehicle control unit, V–ECU, is located inside the right–hand side console in the cab and contains software for controlling
components and handling information from sensors and operating controls.
The V–ECU has two separate power feeds: one from the start key via fuse FC20, and one from the battery via fuse FC19. The
unit will not consume any power when the start key is in the OFF position.
The forward/reverse gears are not energized when the parking brake is engaged.
Functions controlled by the V–ECU
 Starter motor engagement

 Fuel shut–off
 Forward / Reverse / Neutral
 Reverse warning
 4–wheel drive
 Differential lock
 Hydraulic pump flow regulation
 Boom Suspension System
 Loader lever lock
 Hour meter
 Service interval alert
 Direction indicators
 Hazard lights
 Work lights
 Attachment bracket (option)
 Hammer (option)
 Air conditioning compressor (option)
 Code lock (option)
See also 300 V-ECU, software functions.

NOTE!
In case of problems with slow moving of the excavator check the voltage coming from cable 609/alternator W. The machine
does not switch to excavator mode (46 kW) if the V-ECU does not receive signal from alternator (rpm < 1200), even if SW54
(seat) and SW8 (boom lock).
See also 370 Cable harnesses, description370 Wiring diagram 1370 Wiring diagram 2300 Tachometer.
Service Information

Limp-Home mode, by- 300 Service Information 2014/3/18
passed V-ECU
Profile:
BHL, BL71 PLUS [GB]
Limp-Home mode, by-passed V-ECU

Op nbr
In the event of a V–ECU fault, the unit can be by-passed. The machine will work in restricted way by only using some
functions.
The by-pass is done with a loose cable harness located inside the side console with connectors marked X17, X18 and X19.
The following functions are available when the V–ECU is by–passed:
 Starter system
 Forward speed
 Reverse speed
 Stop valve
 Loader lever lock
Figure 1
By–passed V–ECU
1. Starter relay
2. not used
3. Reverse switch
4. Forward switch
5. Stop valve
6. Loader lever lock
NOTE!
Operation with by-passed V-ECU is only allowed to move the machine to the nearest service location and it is not allowed to
drive the machine on public roads.
By–passing the V–ECU
1. Disconnect the battery disconnect switch.
2. Remove the screws and lift away the right instrument panel.
Figure 2
Side console
1. Screws
3. Find the two cable harnesses with connectors X17, X18 and X19 which is located inside the right side console
behind the fuse box.
4. Switch places between the connector X19 and the plug.
Figure 3
1. Connector X17
2. Plug
3. Connector X18
4. Connector X19
5. Right instrument panel
The main safety functions (i.e. indicators, buzzers, direction indicators), controlled by the V–ECU, are now
disconnected. Therefore it is not allowed to drive the machine on public roads.
Re–engaging the V–ECU
After the machine has been moved and necessary action has been taken, switch places between the plug and
connector X19. The plug shall now be fitted on connector X17.
Service Information

V–ECU, changing 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
V–ECU, changing
Op nbr
WARNING
During troubleshooting and all work with the electrical system, carefully follow all instructions in Electrical system,
work instructions.
1. Remove the screws for the heating control panel.

Remove the plastic plugs and screws that hold the sidepost cover.
Figure 1
Cab sidepost
1. Heating control panel

2. Screw
2. Gently thread the heating control panel through the hole in the sidepost cover.
Remove the sidepost cover.
Fasten the heating control panel to the cab frame with a cable strap or similar.
Figure 2
Sidepost cover removed
3. Remove the loader lever bellows and the cover.
Figure 3
Loader lever
1. Bellows
2. Cover
4. Lift the rubber mat and remove the rivets.
Figure 4
Side console
1. Rivet
5. Open the side window and remove the rivets.
Figure 5
Cab exterior
1. Rivet
6. Remove the screws.
Figure 6
Cab
1. Screw
7. Remove the screws for the instrument panel and remove the hand throttle handle.
Figure 7
Side console
1. Screw
2. Hand throttle
8. Gently thread the instrument panel through the hole in the side console.
9. Disconnect the two cigarette lighter sockets and remove the side console.
Figure 8
Side console removed
10. Disconnect the connectors and remove the V–ECU.
Figure 9
V–ECU
1. Screw
Installation
11. Fit the new V–ECU unit and connect all connectors.
NOTE!
Check that all connectors and contact surfaces are undamaged and free from contamination and oxide. See
300 Lead and connector checks.
12. Install the side console.
13. Connect the cigarette lighter sockets.
14. Install the instrument panel.
15. Install the hand throttle handle.
16. Fit the cover and bellows for the loader lever.
17. Install the sidepost panel, replace the plastic plugs.
18. Fit the heater control panel.

Service Information

Service light 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Service light
Op nbr
When the machine reaches 500 hours a service light will illuminate amber on the side console, this can be turned off without
the use of a laptop or VCADs pro.
The 500 hour service light will be turned off by a procedure of switching the hazard switch (SW7) and turning the ignition
switch (SW1).
When the service light illuminates at every 500 hours, use the following working instruction.
Turning off the service light
1. Battery main switch must be turned ON

2. Key switch in position 0
3. Hazard light in position OFF
Procedure to turn off service light
1. Turn ON hazard light switch. The hazard warning switch is positioned on the side console.
Figure 1
Side console
1. Service light
2. Ignition switch (SW1)
3. Hazard light switch (SW7)
2. Turn key switch in position 1.
3. Turn OFF hazard light switch.
4. Turn ON hazard light switch.
5. Turn OFF key switch to position 0.
6. Turn key switch to position 1.
7. Turn OFF hazard light switch.
8. Turn ON hazard light switch.
9. Turn OFF key switch to position 0.

10. Turn ignition switch to position 1.
11. Start the machine (engine must run).
12. Wait no more than five seconds to Turn OFF hazard light switch.
Then service light must go OFF.
NOTE!
In any case, if an error occurs during procedure, the procedure must be started again form step 1.
Service Information

V–ECU, inputs and outputs 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
V–ECU, inputs and outputs
Figure 1
Vehicle Electronic Control Unit V–ECU, connectors
Signal types Power supply types

12 V To check between pin and ground/ BATT Directly from the battery, 60 A
battery (–)
0V No connection to ground or battery (+) KEY After start key, 40 A
GND Ground signal (–)
RS232 Data bus signal
J1708 Data bus signal
X1 Cab wire harness

Pin Wire Signal Power Row To / from component Function
no no type supply
1 free – –
2 free – –
3 710 OUT BATT 36 LA9, LA10 Direction Indicator, right
4 719 OUT BATT 43/44 LA13, LA15 Working light, front outer
5 720 OUT BATT 45 LA14, LA16 Working light, front inner
6 721 OUT BATT 48/49 LA17, LA19 Working light, rear outer
7 711 OUT BATT 37/38 LA11, LA12 Direction indicator, left
8 722 OUT BATT 49/50 LA18, LA20 Working light, rear inner
X2 Frame wire harness

no no type supply
1 000 GND – – Ground
2 603 OUT KEY 14 MA 7 Fuel shut–off
3 314 OUT KEY 8 MA 1, RE 1 Cold start solenoid, starter relay
4 325 IN + – 2 to 5 AL 1 D+
5 – free – – –
6 908 IN + – 77 SW 39 A/C compressor trigger
7 910 OUT KEY 71 MO 2 A/C compressor
8 609 IN + – 3 and 20 IM 3, AL 1 Hourmeter, D+
9 503 IN + – 82 SW 36, SW 4 Transmission disconnect switch, LH combi switch
10 725 IN + – 42 SW 18 Working lights front switch
11 726 IN + – 46 SW 19 Working lights rear switch
12 000 free – – Ground
16 – free – – –
17 – free – – –
18 501 OUT KEY 95 MA 4 Differential lock
19 514 OUT KEY 98 MA 5 Forward travel
20 515 OUT KEY 99, 100 MA 6, SA 4 Reverse travel / reverse alarm (option)
21 509 OUT KEY 92 MA 3 4WD
22 529 IN – – 92 SW 26 3rd/4th gear sensor (powershuttle only)
23 – free – – –
24 – free – – –
25 – free – – –
26 – free – – –
27 407 OUT 121 MA 10 Attachment bracket release, backhoe
28 409 OUT 119 MA 11 Attachment bracket release, loader
29 411 OUT 112 MA 12, MA 13 Boom suspension system (option)
30 – free – – –
31 – free – – –
32 428 OUT KEY 118 MA 15, LED 10 Hammer (option)
33 401 none 23 SE 9 Pressure switch loader raise
34 423 OUT BATT 28/29 MA 21,MA 22, MA 23 Craning (option)
35 – free – – –
36 430 OUT KEY 112 MA 9 Loader lever lock–out
37 560 IN + – 79/80 SW 20 4WD switch
38 715 OUT BATT 129 LED 21 Service light
39 422 IN + – 108 SW 14 Boom suspension system switch (option)
40 526 OUT BATT 93 MA 2 Hydraulic pump regulation
X3 Right instrument panel harness
no no type supply
1 Tx RS232 – 13 CL 1 Code lock
2 Rx RS232 – 13 CL 1 Code lock
3 351 IN + – 10 SW 1 (via FC12) Start key
4 406 IN + – 122/123 SW 12 Attachment bracket release switch, backhoe
5 408 IN + – 120 SW 13 Attachment bracket release switch, loader
6 419 IN + – 109 SW 14 Boom suspension system switch (option)
7 – free –
8 420 IN + – 113 SW 8 Loader lever lock–out switch
9 707 OUT BATT 35/34 LA 9, LA 10, LA 11, LA 12, Hazard light
SW 7
10 708 IN + – 34 SW 7 Hazard light switch
11 713 IN + – 41 SW 18 Working lights switch, front
12 714 IN + – 46 SW 19 Working lights switch, rear
X4 Front instrument panel wire harness

no no type supply
1 000 GND – – Ground
2 524 OUT 2 97 LED 7 Forward travel LED
3 525 OUT 2 99 LED 6 Reverse travel LED
4 520 IN + – 96 SW 6 Loader lever FWD/REV enable switch
5 412 free – – – –
6 410 IN + – 26 SW 10 Craning switch
7 418 OUT 118 LED 13 Attachment bracket LED
8 504 IN + – 82 SW 4 Forward
9 505 IN + – 82 SW 4 Reverse
10 508 OUT KEY 91 LED 5 4WD LED
11 709 OUT KEY 18 to 32 SA 1, SE 2, SE 3, SE 6 Buzzer, sensors coolant temperature, fuel level,
engine oil pressure
12 517 OUT 2 95 LED 8 Differential lock LED
13 730 IN + – 64 SW 3 Direction indicator R switch
14 731 IN + – 65 SW 3 Direction indicator L switch
15 740 OUT 2 BATT 39 LED 2 Direction indicator R LED
16 741 OUT 2 BATT 40 LED 1 Direction indicator L LED
17 510 IN – – 86 SW 32 Loader lever – N switch
18 511 IN – – 85 SW 30 Loader lever – FWD switch
19 512 IN – – 87 SW 31 Loader lever – REV switch
20 513 IN + – 94 SW 29 Differential lock switch
21 426 IN + – 118 SW 37 Parking brake switch EU version
22 724 IN + – 32/33 SW 24, SW 25 Brake pedals
23 518 IN – – 87 SW 33 Loader lever – Transmission disconnect switch
24 424 OUT – 24 LED 35 Hydraulic flow regulation LED
X5 Service tool connector

Pin Wire Signal Power To / from component Function
no no type supply
1 0 GND – X27 Ground
2 3 OUT – X27 Power supply
3 H J1708 – X27 High signal
4 L J1708 – X27 Low signal
X6 Power supply
no no type supply
1 211 +12 V – 3 BA1 Battery plus feed
2 301 +12 V – 7/8 SW1 Plus feed after start key
Service Information

V-ECU, software functions 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
V-ECU, software functions

The following describes the control functions that the software performs in the V-ECU.
For every output function, one or more conditions must be fulfilled. These are described in the following tables, along with
wire/circuit numbers and the expected signal types and signal levels for the related inputs.
See also 300 V–ECU, inputs and outputs.

Service Information

Transmission control unit 300 Service Information 2014/3/18
T-ECU, description
Profile:
BHL, BL71 PLUS [GB]
Transmission control unit T-ECU, description

The Power Shift transmission is controlled via a Transmission Control Unit, T–ECU. The T–ECU is located close to the Vehicle
Control Unit, V–ECU, inside the side panel.
The T–ECU controls gear shifting depending in which position the gear selector SW4 has. If SW4 is in 4:th gear position the
transmission is in fully automatic gear shifting and the machine starts in 2nd gear.
Figure 1
Location T-ECU
1. Side dash panel

2. Transmission control unit, T-ECU
3. Vehicle control unit, V-ECU
T–ECU, pin assignment

Figure 2
Connector A, X 21
Pin no. Input/output Designation

1 GND Ground
2 Digital output 1:st gear solenoid
3 Digital input Forward gear selected on gear selector SW4
4 Digital input Kick–down
5 Frequency input Speed sensor
6 Digital input 1:st gear selected on gear selector SW4
7 Digital input 2:nd gear selected on gear selector SW4
8 Digital input 3:rd gear selected on gear selector SW4
9 Digital input Reverse gear selected on gear selector SW4
10 Digital output
11 Digital output 3:rd/4:th gear signal
12 Power supply +12V Power supply
Connector B, X 22
Pin no. Input/output Designation

1 Digital output 4:th gear solenoid
2 PWM output Reverse +
3 PWM output Forward +
4 RxD
5 TxD
6 Analog input Reverse feedback
7 Digital input Disconnect
8 Analog input Forward feedback
9 Digital output 2:nd gear solenoid
10 Digital output 3:rd gear solenoid
11 Power supply Supply to solenoids
12 Analog input
Service Information

T-ECU, Inputs and outputs 300 Service Information 2014/3/18
Profile:
BHL, BL61 PLUS, BL71 PLUS [GB]
T-ECU, Inputs and outputs

The following describes the control functions that the software performs in the T-ECU.
For every output function, one or more of the conditions must be fulfilled. These are described in the following tables, along
with wire/circuit numbers and the expected signal types and signal levels for the related inputs.
TECU and Limp home mode
Connector X 21
Pin nr. Cable nr. Signal, from/to

1 000 Ground, – 12V
2 530 to 1st gear valve and LED 36
3 514 from VECU forward
4 540 from Kick down switch
5 507 from speed sensor SE 6 and to
Instrument IM 4
6 537 from combi switch SW 4, 1st gear
9 515 from VECU Reverse
10 free
11 529 to VECU 3rd/4th gear signal
12 306 Power supply, + 12 V
Connector X 22

1 533 to 4th gear valve and LED 39
2 535 to Reverse valve
3 534 to Forward valve
4 free
5 free
6 542 from Reverse valve
7 518 from disconnect switch SW 33 and to
VECU
8 541 from Forward valve
9 531 to 2nd gear valve and LED 37
10 532 to 3rd gear valve and LED 38
11 306 Power supply, + 12 V
12 free free
Connector X 25, TECU limp home mode

1 033 Ground bridge to forward and reverse
valve
2 free
3 562 Bridge to forward valve, direct signal
from VECU
4 free
5 free
6 free
7 564 Bridge to 2nd gear valve, direct signal
from SW 4
8 free
9 563 Bridge to reverse valve, direct signal
from VECU
10 free
11 free
12 free
Connector X 26, TECU limp home mode

1 free
2 653 Bridge from reverse VECU (direct signal
from VECU)
3 562 Bridge from forward VECU (direct signal
from VECU)
4 free
5 free
6 033 Ground (replacement for PWM ground
TECU)
7 free
8 033 Ground (replacement for PWM ground
TECU)
9 564 Bridge from 2nd gear switch, direct
Signal from SW 4
10 free
11 free
12 free
See also 300 Transmission control unit T-ECU, description.

Service Information

Fuel shut-off 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Fuel shut-off
This function controls the fuel supply to the engine. The fuel line is opened when the valve is energized.
Input conditions Outputs

Input Wire Signal Row Description Wire Signal Row Function
Start key 301 +12 V 7 603 +12 V 14 OPEN
Code lock (option) – –  Start key in Fuel shut–off
position 1 or 2 valve
or 3
 Code lock OK
Service Information

Starter motor engagement 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Starter motor engagement

This function controls the starter motor. The engine can not be started unless the gearbox is in neutral.

Row Input Wire Signal Row Description Wire Signal Row Function
(h) (a) (b) (c) (h) (d) (e) (f) (h) (g)
5 Start key SW1 350/ +12 V 5
351
4 Alternator D+ AL1 325 GND 4
(-)  Alternator D+ =
1,3 V
(engine not
running)
 Code lock OK
 Gearbox in
neutral
13 Code lock CL1 – – 13 314 +12 V 8 Start RE1

(option) relay
82 Forward/ SW4 504, 0V 82
Reverse lever 505
85 Loader lever SW30 511, 0V 85
F/R 512
(a) Inputs from sensors, operating controls or internal functions in the V-ECU.
(b) Wire/circuit number for input, if applicable.
(c) Expected signal type and level.
(d) Description of conditions. All of these have to be fulfilled.
(e) Wire/circuit number for output.
(f) Output signal type and level.
(g) Description of output function.
(h) Row in wiring diagram.
Service Information

Forward / Reverse / 300 Service Information 2014/3/18
Neutral
Profile:
BHL, BL71 PLUS [GB]
Forward / Reverse / Neutral

This function controls the forward and reverse travel valves.

Row Input Wire Signal Description Wire Signa Function Row
(h) l (h)
82 Forward/Reverse lever 504 +12 V
 FORWARD
selected
96 Loader lever F/R 520 +12 V 514 +12 V OPEN, 96

enable  Loader lever F/R Forward
enabled travel valve
85 Loader lever F/R 511 GND (-)  FORWARD
selected on the
loader lever

(h) l (h)
82 Forward/Reverse lever 504 0V
 FORWARD not
selected

 REVERSE
selected
81 Transmission 503 0V
disconnect switch  Transmission
disconnect
87 Transmission 518 GND (–) 514 0V CLOSE, 98

disconnect switch  Transmission Forward
disconnect on travel valve
loader lever
96 Loader lever F/R 520 +12 V

enable  Loader lever F/R
87 Loader lever F/R 512 GND (–) enabled
 REVERSE
selected on
loader lever

86 Loader lever F/R 510 GND (-) enabled
 NEUTRAL
selected on
loader lever

(h) l (h)
 REVERSE 515 +12 V
selected
96 Loader lever F/R 520 +12 V OPEN, 100

enable  Loader lever F/R Reverse
87 Loader lever F/R 512 GND (-) enabled travel valve 100
 REVERSE Activate
selected on the Reverse
loader lever alarm

(h) l (h)
82 Forward/Reverse lever 505 0V
 REVERSE not
selected

 FORWARD
selected
81 Transmission 503 0V
disconnect switch  Transmission
disconnect
87 Transmission 518 GND (–) 515 0V CLOSE, 100

disconnect switch  Transmission Forward
disconnect on travel valve
loader lever
97 Loader lever F/R 520 +12 V Shut off 100

enable  Loader lever F/R reverse alarm
 FORWARD
selected on
loader lever

 NEUTRAL
selected on
loader lever
Service Information

Hydraulic pump flow 300 Service Information 2014/3/18
regulation
Profile:
BHL, BL71 PLUS [GB]
Hydraulic pump flow regulation

This function decreases the hydraulic pump power effect when roading and/or if the hydraulic oil is overheated.

Input Wire Signal Description Wire Signal Function
Forward/Reverse lever 514, 515 +12 V 526 +12 V CLOSE
 Forward or reverse Hydraulic pump
travel selected valve
Loader mode, 30
Hydraulic oil temperature 417 GND (–) kW
 Hydraulic oil temp
higher then 90 °C >7
minutes

Forward/Reverse lever 514, 515 0V 526 0V OPEN
 Forward or reverse Hydraulic pump
travel not selected valve
Excavator mode,
Hydraulic oil temperature 417 >0 V 46 kW
 Hydraulic oil temp
below 90 °C >7
minutes
Service Information

Four–wheel drive 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Four–wheel drive
This function controls the four–wheel drive solenoid valve and the indicator for 4WD on the instrument panel.
NOTE!
4WD is disabled when the valve is opened.

4WD switch 506, 560 +12 V 509 0V 4WD engaged
 4WD selector
3d/4th gear sensor 529 GND (-) 508 +12 V 4WD indicator
Brake pedal sensors 724 +12 V  3d/4th gear selected
 Either brake pedal
pressed
Service Information

Differential lock 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Differential lock
This function controls the differential lock on the rear axle and the indicator for the differential lock.

501 +12 V Engage
Differential lock switch 513 GND (–) differential lock
 Differential lock switch 517 +12 V Differential lock
in ON position indicator
Service Information

Direction indicators 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Direction indicators
This function controls the direction indicators.

710 +12 V Direction
Direction indicator switch 730 +12 V indicators
(combi switch)  Direction indicator 740 +12 V Direction
switch RIGHT ON indicators
LED

711 +12 V Direction
Direction indicator switch 731 +12 V indicators
(combi switch)  Direction indicator 741 +12 V Direction
switch LEFT ON indicators
LED
Service Information

Hazard lights 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Hazard lights
This function controls the hazard lights.
On machines with code lock (option), the hazard lights will flash if the start key is turned without first entering the correct
code.

710, 711 +12 V Direction
Hazard light switch 707, 708 +12 V indicators
 Hazard light switch ON 740, 741 +12 V Direction
indicators
LED
710, 711 +12 V Direction
Code lock (option) indicators
   Code lock NOT OK 740, 741 +12 V Direction
when start key turned indicators
LED
Service Information

Working lights 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Working lights
This function controls the front and rear working lights.

719, 720 +12 V Working lights
Working lights front switch 713, 725 +12 V front
 Working lights front
switch ON

721, 722 +12 V Working lights
Working lights rear switch 714, 726 +12 V rear
 Working lights rear
switch ON
Service Information

Hour meter 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Hour meter
This is an internal counter that is incremented when the engine is running. The store value is used to trigger the service light
and for diagnostic functions (not yet implemented).

Row Input Wire Signa Description Wire Sign Function Row
l al
4 – – (internal) 19
Alternator D+ 325 12 V IM 3
 Alternator D+
= 0 V (engine
not running),
D+ up to 14
V (engine
running)
Service Information

Tachometer 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Tachometer
The tachometer shows the revolution per minute ( rpm) of the engine.

Row Input Wire Signa Description Wire Sign Function Row
l al
3/4 Alternator W 609 12 V Alternator W = 0 V -/- -/- (internal) 19
(engine not running), IM 3
W = AC signal to
tachometer (engine
running)
Service Information

Service light 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Service light
This function controls the service warning light on the instrument panel, which alerts the operator after every 500 work
hours.

715 +12 V Service light
Hour counter (internal) – –
 Every 500 work hours
Service Information

Loader lever lock 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Loader lever lock

This function controls the loader lever.

430 +12 V OPEN loader
Loader lever lock switch 420 +12 V lever lock
 Loader lever lock
switch ON
Service Information

Boom suspension system 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Boom suspension system

This function controls the boom suspension system. Boom suspension can only be activated in 1st and 2nd gear.

Boom suspension switch in 422 +12 V
pos. 1  Boom
3d/4th gear sensor 529 0V suspension
switch ON
 3d/4th gear
selected
 Craning switch
OFF
Craning switch 410 0V 411 +12 V OPEN Boom

suspension valves
Boom suspension switch in 419 +12 V
pos. 2  Boom
Craning switch 410 0V suspension
switch ON
 Craning switch
OFF
Service Information

Code lock (option) 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Code lock (option)

The code lock is an optional function that disables the start relay function (output 314) unless a correct code is entered.

CL 1 Tx/ – – Code lock OK
Code lock keyboard Rx RS232 (internal)
 Correct code entered
Service Information

Air conditioning 300 Service Information 2014/3/18
compressor (option)
Profile:
BHL, BL71 PLUS [GB]
Air conditioning compressor (option)

This function controls the A/C compressor.
Evaporator temperature is adjusted by a thermostat which senses evaporator temperature via the capillary tube and
prevents ice from forming on the evaporator. When there is a risk of freezing or ice formation, the thermostat disengages
the compressor until the temperature has increased.
The pressure monitor shuts off the compressor when pressure is too high and too low.

A/C pressure switch 908 +12 V 910 +12 V A/C compressor
ON
 A/C pressure between
0.25–1.5 MPa
A/C temperature switch 908 0V Evaporator temperature < +1.0 910 0V A/C compressor
°C OFF
A/C temperature switch 908 +12 V Evaporator temperature > +6.0 910 +12 V A/C compressor
°C ON
Service Information

Hydraulic attachment 300 Service Information 2014/3/18
bracket, backhoe (option)
Profile:
BHL, BL71 PLUS [GB]
Hydraulic attachment bracket, backhoe (option)

This function controls the backhoe hydraulic attachment bracket release and the indicator on the instrument panel.

407 +12 V OPEN
Attachment bracket release 406 +12 V Attachment
switch, backhoe  Attachment bracket bracket,
release switch ON backhoe
418 +12 V Attachment
bracket warning
light
Service Information

Hydraulic attachment 300 Service Information 2014/3/18
bracket, loader (option)
Profile:
BHL, BL71 PLUS [GB]
Hydraulic attachment bracket, loader (option)

This function controls the loader hydraulic attachment bracket release and the indicator on the instrument panel.

409 +12 V OPEN
Attachment bracket release 408 +12 V Attachment
switch, loader  Attachment bracket bracket, loader
release switch ON 418 +12 V Attachment
bracket warning
light
Service Information

Troubleshooting, general 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Troubleshooting, general
WARNING
During troubleshooting and all work with the electrical system, carefully follow all instructions in Electrical system,
work instructions.
When trouble–shooting in the electrical system, have the following available:
 Service Manual
 Operators Manual
 Component manuals
 Parts Catalogue
For each component or system described in this manuals there is a list of related components that also should be checked if
a malfunction occurs.
Example
Related components:
Fuses FC4, FC11
Relays RE2
Switches SW14, SW1 (Start key)
Other SE6, D2, BA1 (Battery)
Service Information

Collection of basic data 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Collection of basic data

General
Collection of basic data is the first step in all troubleshooting. This is done to get a quick and improved overall picture of
how the malfunction shows up.
In addition to information about machine and customer, it is important to get as much information as possible about events
in connection with the occurrence of the malfunction.
The operator can often have valuable information on the circumstances when the malfunction occurred. The operator is
almost always the person who notices the problem first.
Since it's seldom possible to recreate the experienced problems, without having exactly the same conditions, information
from the operator is of vital importance for correct assessments in continued troubleshooting.
Interview the operator using the following questions.
The answers should be noted and saved together with the work order.
The operator should be able to answer the following questions:
General information
 Customer information
 Dealer information
 Operator
 Machine specifications:
 Machine
 Serial number
 Machine hours
 Engine type
 Engine number
 Model year
 Delivery date
 Transmission type
 Transmission serial number
 Have you detected any error messages?

 Has any new electrical equipment been installed on the machine?
Description of malfunction or symptom
 Describe the problem.

 When did the problem occur?
 How was the problem discovered and what happened just before?
 Does the problem reappear?
 How often does the problem occur?
 For how long does the problem last when it occurs?
 Does the problem always occur during the same conditions, if so, what are the conditions?
 Does the operator have any idea of what the probable cause of the problem may be?
 Does the problem still exist?
Engine data
 Under what operating conditions does the problem occur?

 External circumstances that affect the problem?
 Is the engine difficult to start?
 Is there abnormal smoke?
 Is there any abnormal engine noise?
 Have you detected/confirmed any changes in fuel consumption, oil consumption or engine power?
 What type of fuel is used?
 Any additives used in the fuel? If yes, which ones?
 What repairs or other work has been performed on the engine?
 Other information?
Power transmission, data
 Under what operating conditions does the problem occur?

 External circumstances that affect the problem?
 What type of oil is used?
 Any additives used in the oil? If yes, which ones?
 When was the last oil change performed?
 Is difference in rolling circumference between tyres more than 1.5%?
 Other information?
Service Information

Lead and connector checks 300 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Lead and connector checks

General
An important part of electrical system trouble-shooting is lead and connector checks, which can indicate the cause of
malfunctions in the form of loose connections or damaged electrical leads.
NOTE!
Before troubleshooting leads and connectors is conducted, the appropriate fuses should be checked.
These checks are conducted with help of a multimeter. For suitable test points, refer to the wiring diagram.
NOTICE
The following should be observed when working on electrical systems.
 Testing should not be conducted by sticking objects through electrical lead insulation.
 Exercise caution while testing with a test cable in connectors to avoid damage to or widening of connector pins and
sleeves.
Connector and cable terminal checks

For all tests and checks during which connectors are dismantled, connectors and cable terminals should be visually checked
as follows:
1. Look for cable terminal oxidation. Oxidation can impair the contact.
2. Check for cable terminal damage, correct placement in the insulator and that the leads are correctly connected to
the terminals.
3. Check for good mechanical contact in the cable terminals. Use a separate cable terminal for checking.
Figure 1
Connector, mechanical contact check
Open circuit, check

Open circuits in electrical cables and cable harnesses can be caused by chafing due to friction, pressure due to squeezing
and tension load. Checks for open circuits are conducted as follows:
1. Switch off the battery connection switch.

2. Dismantle the appropriate connector in both ends of the cable harness.
3. Conduct a resistance test between the lead ends. The resistance should be ∞ Ω for a faultily open circuit.
Figure 2
Check for open circuit with resistance testing
4. Shake the cable harness and pull lightly on the connectors simultaneously during testing to find possible open
circuits.
Figure 3
Troubleshooting open circuit
Short circuit to ground, check

A short circuit between the power supply lead and ground often leads to fuse failure. A check for short circuit to ground is
conducted as follows:
1. Switch on the battery connection switch.

2. Start key in position 1.
3. Close all switches, activate circuit functions and check if any fuses are tripped.
4. Put start key in position 0.
6. Dismantle the appropriate connector to the circuit components so they do not to affect the test.
7. Resistance test between lead and ground. The resistance should be ≈ 0 Ω for a defective lead with short circuit to
ground.
Figure 4
Check for short circuit to ground (frame ground connection) with resistance testing
Short circuit to voltage, check

A short circuit between a lead and voltage often leads to fuse failure.
1. Switch on the battery connection switch.

2. Start key in position 1.
3. Test the voltage with a multimeter on suitable circuit points while the switch is connected and the sensor is
activated.
The voltage value is dependent on several parameters. See wiring diagram, signal description and component
information.
4. Put the start key in position 0.
6. Dismantle the appropriate connector in both ends of the cable harness.
Resistance test between the leads that can be short-circuited with each other. The resistance should be ≈ 0 Ω for
defective leads which are short-circuited.
Figure 5
Check for short circuit to voltage with resistance testing
Contact resistance and oxidation, check

Loose contacts or temporary recurring malfunctions can be difficult to diagnose and are often caused by corrosion,
vibrations of poorly connected leads.
Dampness in the connectors can also cause contact problems as well as damaged pins or sleeves.
Resistance in the connectors and leads should normally be ≈ 0 Ω. Some resistance, however, can occur due to corrosion in
the cable terminals.
If the contact resistance is too large, function disruption can occur. The amount of resistance that may occur without
disruption varies according to the circuit load.
To check contact resistance and oxidation, see Connector and cable terminal checks.
NOTICE
Shake the cable harness and pull lightly on the connectors while measuring to find eventual loose connections.
Figure 6
Pins and sleeves, cleaning
1. Switch off the battery disconnect switch.

2. Clean the connectors using compressed air.
3. Spray the connectors with contact spray.
Figure 7
Connectors, spraying with contact spray
4. Use compressed air once again on the connectors.
Service Information

Loader lever, electrical 302 Service Information 2014/3/18
measuring
Profile:
BHL, BL71 PLUS [GB]
Go back to Index Page
Loader lever, electrical measuring

Op nbr 302-130
9998699 Adapter
88890019 Template
88890016 Break out harness
Multimeter
Preparation
1. Park the machine in a safe way and apply the parking brake.
2. Turn off the main electric power with the battery disconnect switch.
3. Loosen and remove the retaining screws of the loader lever cover.
4. Remove the cover.
5. Disconnect the connectors X14 and X443.
6.
Figure 1
Connect the suitable breakout box cables with the connectors X14 and X443.
Special tools:
9998699 Adapter
88890019 Template
Multimeter
7. Turn on the main electric power with the battery disconnect switch.
8. Turn the key switch in position 1.

Checking connector X443 (4 in 1 function)
9.
Figure 2
1. roller for 4 in 1 bucket
Open/close the 4 in 1 bucket with the roller. Check the voltage on pin 2 while opening/closing the bucket and
when the roller is in neutral position. See table below for correct values.
Connector X443
Pin Function
1 Supply voltage SW 43 from EMS (5V)
2 Output signal SW 43 to EMS
neutral position ca 2.5 V
forwards position ca. 4.3 V
backwards position ca.0.7 V
3 Ground
4 Not used
Checking connector X14
10.
Figure 3
1. transmission kick-down
2. transmission disconnect
3. forward
4. reverse
5. neutral
Press the buttons for forward, reverse, neutral, transmission disconnect and transmission kick-down one after
another and measure if there is a current flow on the regarding pin for each function (see table below).
Connector X14
Pin Function
1 Ground
2 Neutral SW32
3 Not used
4 Transmission disconnect SW33
5 Kick-down SW42
6 Not used
7 Not used
8 Not used
9 Reverse SW31
10 Not used
11 Forward SW30
12 Not used
Reassembly
13. Disconnect the breakout box cables from the connectors.
14. Reassemble the connectors X14 and X443.
15. Assemble the lever cover.
16. Assemble and fasten the retaining screws of the loader lever cover.
Service Information

Loader lever, electrical 302 Service Information 2014/3/18
measuring
Profile:
BHL, BL71 PLUS [GB]
Loader lever, electrical measuring

Op nbr 302-130
9998699 Adapter
88890019 Template
Multimeter
Preparation
1. Park the machine in a safe way and apply the parking brake.
3. Loosen and remove the retaining screws of the loader lever cover.
5. Disconnect the connectors X14 and X443.
6.
Figure 1
Connect the suitable breakout box cables with the connectors X14 and X443.
Special tools:
9998699 Adapter
88890019 Template
Multimeter
7. Turn on the main electric power with the battery disconnect switch.

Checking connector X443 (4 in 1 function)
9.
Figure 2
1. roller for 4 in 1 bucket
Open/close the 4 in 1 bucket with the roller. Check the voltage on pin 2 while opening/closing the bucket and
when the roller is in neutral position. See table below for correct values.
Connector X443
Pin Function
1 Supply voltage SW 66 from HECU (5V)
2 Output signal SW 66 to HECU
neutral position ca 2.5 V
forwards position ca. 4.3 V
backwards position ca.0.7 V
3 Ground
4 Not used
Checking connector X14
10.
Figure 3
1. transmission kick-down
2. transmission disconnect
3. forward
4. reverse
5. neutral
Press the buttons for forward, reverse, neutral, transmission disconnect and transmission kick-down one after
another and measure if there is a current flow on the regarding pin for each function (see table below).
Connector X14
Pin Function
1 Ground
2 Neutral SW32
3 Not used
4 Transmission disconnect SW33
5 Kick-down SW42
6 Not used
7 Not used
8 Not used
9 Reverse SW31
10 Not used
11 Forward SW30
12 Not used
Reassembly
13. Disconnect the breakout box cables from the connectors.
14. Reassemble the connectors X14 and X443.
15. Assemble the lever cover.
16. Assemble and fasten the retaining screws of the loader lever cover.
Service Information

Special tools 302 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Special tools
Description for Breakout cable (9993897Break out harness) for testing of connector X 8
Pin nr. Cable nr. Row in diagram Route End Connector

between
1 426 118 Parking brake
switch, SW 37 to
VECU
2 415 102 Hammer switch, MA 15
SW 34 to hammer
valve
3 423 28/29 VECU float MA 21/22/23, X X 8–3; X 40–6
function, cut off 112–2/ X 78–2/ X
and craining valves 79–2
4 306 82/101/102 Fuse FC 8 to SW 36
transmission
disconnect switch
5 411 112 VECU Ride control MA 12/ MA 13, X 8–5
valve (suspension), X78–2/ X 79–2
option
6 804 69 Rear wiper switch MO 6
SW 17 to rear
washer pump
7 free
8 507 101/102 Speed sensor SE 5 SE 5 to IM 4
to Speedometer
9 417 23 Hydraulic flow SE 12; X 59 —B X 8–9; X 40–2
sensor to VECU
10 free
11 803 67 RH combi switch MO 4
SW 3 to front
washer pump
12 430 112 VECU Hydraulic MA 9, X 81–2 X 8–12
lever lock
13 609 3 and 20 Alternator to IM 3 / AL 1; X 9–2/ X 8–13; X 13–7
hourmeter and X 262
VECU
14 608 15 to 17 Water temp. LED 17
sensor SE 2 to LED
15 607 19 Air filter sensorSE LED 19
7 to LED
16 606 18 Engine oil temp. LED 18
sensor SE 6 to LED
17 605 15 Water temp. IM 2
sensor SE 2 to
water temp.
indicator
18 604 15 Fuel sensor SE 3 to IM 1
fuel indicator
19 free
20 500 31 Transmission oil LED 20
temp. sensor SE 1
to LED
21 421 22 Oil low temp. LED 25
sensor SE 10 to
LED
22 416 106/107 Boom lock switch MA 8
SW 5 to SW 11 and
boom lock valve
23 413 115 VECU park brake MA 18; X 75–2 X 8–23; X 11–6
US
24 405 25 to 27 Overload switch SE 4
SW 10 to overload
sensor
25 404 104/105 Side shift switch MA 14
SW 16 to SW 16
and valve MA 14
26 401 22 Hydraulic oil LED 24
temp.sensor Se 9
to LED
27 400 21 Hydraulic oil filter LED 23
sensor Se 8 to LED
28 325 2 to 5 Alternator A1 to AL 1; X 173 X 8–28; X 11–6
VECU
29 323 13–30–78–80–88– Fuse FC 9, look MA 19
122 down
30 free
31 526 93 VECU Hydraulic MA 2; X 97–2 X 8–31; X 12–12
pump
32 906 78 Air condition SW 39, X 210
switch SW 38 to
pressure switch
33 free
34 611 9 to 11 Fuse FC 13 to RE 2
engine preheater
relay
35 409 119 VECU Quick MA 11; X 77–2 X 8–35
attach/ release
loader (option)
36 407 121 VECU Quick MA 10; X 76–2 X 8–36
attach/ release
backhoe(option)
37 529 92 3rd / 4th gear SW 26; X 95–2 X 8–37; X 12–2
engage switch to
VECU (only power
shuttle)
38 509 92 VECU 4WD valve MA 3; X 93–3 X 8–39; X 12–3
39 515 99 VECU reverse MA 6; X 55–2 X 8–39; X 12–4
speed (only power
shuttle)
40 514 98 VECU forward MA 5; X 55–1 X 8–40; X 12–9
speed (only power
shuttle)
41 501 95 VECU differential MA 4; X 94–2 X 8–41; X 12–10
lock
42 910 71 VECU Air condition MO 2; X100 X 8–42; X 13–2
compressor
43 908 77 Air condition SW 39; X 210 X 8–43; X 13–2
pressure switch to
VECU
44 729 127/128 Horn relay RE 6 to SA 1/ Sa 2
Horn front and
horn rear
45 503 82 transmission SW 36 / SW 4; X Power shuttle: SW
disconnect switch 92–2 / X 47–2 36– X 8–45; X 12–
to VECU and to LH 5, SW 4 — X 34–
mode switch 10
Power shift: SW
36–X 8–45; X 12–5
to 306 connected
SW 4 — X 330–22
46 314 8 VECU engine MA 1/ Re1 ; X214– MA 1–X 8–46; X
governor and 2 / X 60C 13–9 / RE 1– X 7–
starter relay 46 ; X 40–2
47 603 14 VECu Fuel stop MA 7; X 212–1 X 8–47; X 13–5
valve
Solenoid valves
Cable/Pin nr. Test item, row Description, end

611/34 RE 2, 9 to 11 Fuse FC 13 to engine preheater relay RE
2
314/46 MA 1, 8 switch is VECU, engine governor
526/31 MA 2, 93 switch is VECU, hydraulic pump
509/38 MA 3, 92 switch is VECU, 4WD
501/41 MA 4, 95 switch is VECU, differential lock
514/40 MA 5, 98 switch is VECU, forward speed (only
power shuttle)
515/39 MA 6, 99 switch is VECU, reverse speed (only
power shuttle)
603/47 MA 7, 14 switch is VECU, fuel stop
416/22 MA 8, 106/107 switch 5, boom lock
430/12 MA 9, 112 switch is VECU, hydraulik lever lock
407/36 MA 10, 121 switch is VECU, quick attach/release
backhoe
409/35 MA 11, 119 switch is VECU, quick attach/release
loader
411/5 MA 12, 112 to MA 13, switch is VECU, loader arm
suspension
411/5 MA 13, 112 to MA 12, switch is VECU, loader arm
suspension
404/25 MA 14, 404 switch 16, side shift release
415/2 MA 15, 102 switch 37, hammer valve
413/23 MA 18, 413 switch is VECU, parking brake US
version
323/29 MA 19, 89 Float magnet
402/Chassis MA 20, 90 SE 11, to return to dig magnet
423/3 MA 21, 28/29 to MA 22/23, switch is VECU, backhoe
safety valve
423/3 MA 22, 28/29 to MA 21/23, switch is VECU, craining
valve
423/3 MA 23, 28/29 to MA 21/22, switch is VECU, craining
valve
Sensors
Temperature
Cable/Pin nr. Test item Row Route

500/20 SE 1 31 Transmission oil temp. sensor
SE 1 to LED
608/14 SE 2 15 to 17 Water temp. sensor SE 2 to
water temp. LED and VECU
605/17 SE 2 15 Water temp. sensor SE 2 to
water temp. indicator
401/26 SE 9 22 Hydraulic oil temp. sensor SE
9 to LED
421/21 SE 10 22 Oil low temp. sensor SE 10 to
LED
417/9 SE 12 23 Hydraulic flow sensor to
VECU
Pressure

405/24 SE 4 25 to 27 Overload sensor to overload
switch SW 10
606/16 SE 6 18 Engine oil pressure sensor SE
6 to LED
607/15 SE 7 19 Air filter sensor SE 7 to LED
400/27 SE 8 21 Hydraulic oil filter sensor SE 8
to LED
Level

604/18 SE 3 15 Fuel sensor Se 3 to fuel
indicator
Speed

507/8 SE 5 101/102 Speed sensor SE 5 to
speedometer
Mechanical

402/Chassis SE 11 90 SE 11 to return to dig
magnet
Alternator

352/28 LA 1 2 to 5 Alternator A1 to VECU
609/13 LA 1 3 and 20 Alternator to hourmeter and
to VECU
Air condition

908/43 SW 39 77 Air conditioning pressure
switch to VECU
906/32 SW 39 78 Air conditioning switch SW
38 to pressure switch
910/42 MO 2 71 VECU Air conditioning
compressor
Transmission

306/4 SW 36 77 Fuse FC 8 to transmission
disconnecting switch
629/37 SW 26 92 3rd / 4th gear engage switch
to VECU (only power shuttle)
503/45 SW 36/4 82 Transmission disconnect
switch to VECU and to Limp
home mode combi switch
804/8 SW 17 69 Rear wiper switch SW 17 to
rear washer pump
803/11 SW 3 67 RH combi switch SW 3 to
front washer pump
Horn

729/44 RE 6 127/128 Horn relay RE 6 to Horn front
and horn rear
Service Information

Electrical troubleshooting, 302 Service Information 2014/3/18
Powershift transmission
Profile:
BHL, BL71 PLUS [GB]
Electrical troubleshooting, Powershift transmission

When having problems with the Power Shift transmission, and the problems are judged to be electrical, perform the
following tests.
420 Solenoids, testing
420 Wires, testing
420 Gear selector switch, testing
Service Information

Solenoids, testing 302 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Solenoids, testing
Op nbr
2. Fold away the floor mat and remove the front floor plate.
3. Remove the electrical connection from the solenoid.
4. Measure the electrical resistance between the two poles of the solenoid. The resistance should be approximately 7
to 8 Ω.
5. Refit the electrical connection.
6. Repeat step 3–5 on all solenoids.
7. Refit the floor plate and floor mat.

Service Information

Wires, testing 302 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Wires, testing
Op nbr
2. Fold away the floor mat and remove the front floor plate.
3. Remove the side panel, see 851 Side panel, removal.
4. Measure the resistance between both ends of each wire from solenoid to Transmission Control Unit. Each wire
should have an electrical resistance of approximately 0 Ω.
5. Measure resistance between wires. There should be no electrical connection between wires.
6. Refit the side panel, see 851 Side panel, installation.
7. Refit the floor plate and floor mat.

Service Information

Gear selector switch, 302 Service Information 2014/3/18
testing
Profile:
BHL, BL71 PLUS [GB]
Gear selector switch, testing

Op nbr
2. Remove the front panel, see 851 Front panel, removal.
3. Disconnect the connector, (X47), from the Gear selector switch, SW4.
4. Check the electrical resistance in the connector according to illustration. X indicates approximately 0 Ω between
pins. Change the position of the switch as necessary.
Figure 1
5. Install the front panel, see 851 Front panel, installing.

Service Information

Battery, description 310 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Battery, description
See 370 Wiring diagram 1
The standard battery (BA1) is located in the battery compartment on the left side of the machine.
An optional second battery (BA2) can be installed in parallel with the standard battery to increase battery capacity in colder
climates.
Figure 1
1. Battery disconnect switch

2. Standard battery
Service Information

Battery, charging 310 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Battery, charging
WARNING
Hydrogen gas is formed during battery charging. Hydrogen gas is flammable and may be explosive. A short circuit,
open flame or spark near the battery can cause a powerful explosion. Therefore, ventilate well. Never smoke near
batteries.
 Batteries must only be charged using a battery charger.

 Check the battery terminal connections and make sure that they are adequately tightened and free from corrosion
and dirt.
 Check the battery voltage when the batteries are at rest (before starting). Each battery must be at least half-
charged.
NOTICE
Always turn off the current to the battery charger before disconnecting the charging clamps.
WARNING
Corrosive sulphuric acid
The battery electrolyte includes corrosive sulphuric acid. Electrolyte spilled on bare skin must be removed
immediately. Wash with soap and plenty of water. If electrolyte gets into your eyes or any other sensitive body part,
rinse immediately with plenty of water and seek immediate medical attention.
Service Information

Battery, storage 310 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Battery, storage
A battery gradually loses its charge through self–discharge, which depends on the storage temperature and the level of
charge. A fully charged battery stored in an cool location loses insignificant capacity during a three month period. A partly
charged battery and/or a battery stored in room temperature loses capacity faster.
Therefore, always store batteries fully charged and as cool as possible, however, not at freezing temperatures.
During extended storage, the battery should be checked periodically and trickle–charged when needed.
Service Information

Cables, changing battery 310 Service Information 2014/3/18
ground lead
Profile:
BHL, BL71 PLUS [GB]
Cables, changing battery ground lead

Op nbr 371-042
WARNING
Explosion hazard.
A fire or explosion can result if the positive terminal of battery is short–circuited to the negative terminal or the
frame. Therefore, always protect the battery terminals.
Always disconnect the ground cable from the battery first to reduce the risk of sparks that can cause fire.
2. Disconnect the ground cable from the battery.
3. Disconnect the ground cable from the gearbox connection.
4. Remove the battery, see 310 Battery, changing
5. Remove the ground cable.

NOTE!
The battery must be removed before the ground cable.
6. Install a new ground cable and secure it with a clamp.
7. Install the battery.
8. Connect the ground cable to the gearbox ground connection.
9. Switch on the battery disconnect switch.

Service Information

Battery, checking 310 Service Information 2014/3/18
electrolyte
Profile:
BHL, BL71 PLUS [GB]
Battery, checking electrolyte

Op nbr 31101-2
WARNING
Explosion hazard.
A fire or explosion can result if the positive terminal of the battery is short–circuited to the negative terminal or the
2. Disconnect the negative (–) cable from the terminal.

Disconnect the positive (+) cable from the terminal.
Figure 1
1. disconnect switch
3. Remove the plastic plugs.
4. Check the electrolyte in each cell with a densitometer, and replace the battery if necessary.
5. Fit the plastic plugs.
6. Connect the positive cable to the battery.

Connect the ground cable to the battery.

Electrolyte specific gravity
Level of charge Voltage –20 °C (–4 °F) 0 °C (32 °F) +20 °C (68 °F) +40 °C (104 °
F)
Fully charged battery 12.7 V 1.30 g/cm3 1.29 g/cm3 1.28 g/cm3 1.27 g/cm3
Semi–charged battery 12.4 V 1.23 g/cm3 1.22 g/cm3 1.21 g/cm3 1.20 g/cm3
Discharged battery 11.6 V and lower 1.14 g/cm3 1.13 g/cm3 1.12 g/cm3 1.11 g/cm3
NOTE!
The difference in density between cells must not exceed 0.04 g/cm3.
NOTE!
Recharge battery if the density is 1.25 g/cm3 or lower at temperature +20 °C (68 °F).
Service Information

Batteries, replacing 310 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Batteries, replacing
Op nbr 311-002
WARNING
Explosion hazard.
A fire or explosion can result if the positive terminal of the battery is short–circuited to the negative terminal or the
1.
Figure 1
1. disconnect switch
2. battery
Switch off the battery disconnect switch.
3. Disconnect the negative (–) cable from the terminal.

Disconnect the positive (+) cable from the terminal.
4. Remove the nuts and the flat bar and lift out the battery.
5. Lift the new battery into position and fit the flat bar and the nuts.
6. Connect the positive cable to the battery.

Connect the ground cable to the battery.
Service Information

Alternator, description 320 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Alternator, description
See 370 Wiring diagram 1.
The alternator (AL 1) is a 95 A alternating current alternator with integrated charge regulator.
Figure 1
Charging warning indicator
When the engine is not running, the batteries normally supply a voltage of approximately 12 V, depending of charge level.
When the engine is running, the batteries are charged by the alternator, since the charge voltage (∼14 V) normally is higher
than the battery voltage.
If the charging voltage is too low or too high, the charging warning indicator on the instrument panel is lit.
Figure 2
Alternator and fittings
1 Fan belt 4 Alternator

2 Pulley 5 Regulator
3 Plate 6 Bracket
Related components
Fuses –
Relays –
Switches –
Other –
Service Information

Starter motor, description 330 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Starter motor, description

See 370 Wiring diagram 1.
The starter motor (MO 1) has a built–in solenoid which is energized via the start relay (RE 1) in the battery box. The V–ECU
prevents the starter motor from being engaged if the engine is running or if the gearbox is not in neutral.
Figure 1
Starter motor and fittings
1. Solenoid
2. Starter motor
Related components
Fuses FC17
Relays RE1
Switches SW1 (start key)
Other Battery, V–ECU
Service Information

Preheating, description 333 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Preheating, description
See 370 Wiring diagram 1 and 370 Wiring diagram 2.
The electrical preheating is built into the engine and is activated manually by turning the start key to position 2 (see also the
Operator's Manual).
Figure 1
Preheating indicator
This causes the preheating indicator (LED16) on the dashboard to light up and energizes the preheating relay (RE2), which
closes the circuit between battery plus and the glow plugs (HE1).
NOTE!
Activating the electrical preheating for more than 30 seconds is not advisable since this might drain the battery, especially
when outside temperature is below –10 °C (14 °F).
Related components
Fuses FC13, FC18
Relays RE2
Switches SW1 (Start key)
Other –
Service Information

Lighting, description 350 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Lighting, description
See 370 Wiring diagram 4, 370 Wiring diagram 5, 370 Wiring diagram 6, 370 Wiring diagram 7, 370 Wiring diagram 8 and
370 Wiring diagram 9.
The machine is standard equipped with four working lights on the cab. The electrical system is pre–wired for additional
working lights on the cab superstructure and backhoe boom.
The machine's lights are operated with switch SW9, located on the side console.
Ignition key in position 0
 Switch in upper position: Parking lights off.

 Switch in middle position: Parking lights on.
 Switch in lower position: Parking lights on.
Ignition key in position 1
 Switch in upper position: Parking lights off.

 Switch in middle position: Parking lights on and the work light switches SW18 and SW19 are enabled.
 Switch in lower position: High/low beam is on and the work light switches SW18 and SW19 are enabled.
Dipped/lower and main/upper beam are controlled with switch SW3, the right lever on the steering column.
 Lever in neutral position: dipped/lower beam on and control light LED11 on the front instrument panel is lit.
 Lever downwards: main/upper beam on and control light LED12 on the front instrument panel lights up.
The front working lights are controlled with switch SW18, located on the side console, if the light switch SW9 is in it's middle
or lower position.
 Switch in upper position: lights off.

 Switch in middle position: two lights on.
 Switch in lower position: four lights on (optional equipment).
The rear working lights are controlled with switch SW19, located on the side console, if the light switch SW9 is in it's middle
or lower position.
 Switch in upper position: lights off.

 Switch in middle position: two lights on.
 Switch in lower position: four lights on (optional equipment).
Figure 1
Service Information

Component list, Antennas 370 Service Information 2014/3/18
(Care Track)
Profile:
BHL, BL71 PLUS [GB]
Component list, Antennas (Care Track)

Designation Wiring diagram Row Function
ANT SET 1 27 281 Sattelite Antenna Set
283
ANT SET 2 27 281 GSM/GPS Antenna Set
285
Service Information

Component list, Antennas 370 Service Information 2014/3/18
(Care Track)
Profile:
BHL, BL71 PLUS [GB]
Component list, Antennas (Care Track)

Designatio Wiring diagram Row Function
n
ANT SET 1 370 Wiring diagram 28 281 Sattelite Antenna Set
283
ANT SET 2 370 Wiring diagram 28 281 GSM/GPS Antenna Set
285
Service Information

Cables, description 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Cables, description
Wire harnesses are modular, one for each principal function area (engine, gearbox, instrument panels, etc.).
Colour coding is based on the ISO 9247 standard: red is for wires continuously carrying voltage, black always for ground.
Other colours indicate the function of the circuit, see table below.
All wire numbers have three digits, plus one letter if necessary. The first digit indicates function, the two following (and
letter) indicate the number of wire in the circuit.
Figure 1
Wire marking, example
Function Colour Abbreviation First digit

Ground Black SB 0
Accessory radio Brown BN 1
Direct voltage Red R 2
Plus after key Orange OR 3
Hydraulic Yellow Y 4
Driveline Green GN 5
Engine Blue BL 6
Lighting, horn Violet VO 7
Wiper washer Grey GR 8
Cab heater, Air conditioning White W 9
Service Information

Component list, 370 Service Information 2014/3/18
Distribution boxes and
control units
Profile:
BHL, BL71 PLUS [GB]
Component list, Distribution boxes and control units

Designatio Function Wiring diagram Row
n
V–ECU Vehicle Electronic Control Unit ALL ALL
T–ECU Transmission Electronic Control Unit 370 Wiring diagram 17 165
H-ECU Hydraulic Electronic extendible dipper 370 Wiring diagram 23 224
H-ECU Hydraulic Electronic Control Unit stabiliser 370 Wiring diagram 27 214
H-ECU Hydraulic Electronic Control Unit for Auxiliary 370 Wiring diagram 22 254
GSM/GPS GSM/GPS Electonic Control Unit 370 Wiring diagram 28 284
ECU 286
SAT ECU Satellite Electonic Control Unit 370 Wiring diagram 28 283
284
Service Information

control units
Profile:
BHL, BL71 PLUS [GB]

n
H-ECU Hydraulic Electronic Control Unit 4in1 or 370 Wiring diagram 26 264
extendible dipper
H-ECU Hydraulic Electronic Control Unit 4in1 and 370 Wiring diagram 27 274
extendible dipper
ECU 286
284
Service Information

control units
Profile:
BHL, BL71 PLUS [GB]

n
H-ECU Hydraulic Electronic Control Unit 4in1 or 370 Wiring diagram 29 294
extendible dipper
H-ECU Hydraulic Electronic Control Unit 4in1 and 370 Wiring diagram 30 304
extendible dipper
ECU 286
284
Service Information

Electrical symbols and 370 Service Information 2014/3/18
designation
Profile:
BHL, BL71 PLUS [GB]
Electrical symbols and designation

Designation Symbol Explanation
BA Batteries
CL Code lock
D Diode
FC Fuse
HE Heating coil
IM Instrument
LA Lights
LED LED Indicator
MA Solenoid valve
MO Motor
R Resistor
RA Radio
RE Relay
SA Sounder
Temperature sensor
Pressure sensor
Level sensor
SE
Speed sensor
Mechanical monitor
SW Switches
Service Information

Cable harnesses, 370 Service Information 2014/3/18
description
Profile:
BHL, BL71 PLUS [GB]
Cable harnesses, description

This table is a main overview about installed cables and wirings of the harness. You can use this table in combination with
the several diagrams for troubleshooting on the electrical system.
Cables Row Route

0 1 to 180, 1 to 240 Ground, GND
(options)
1 1 Switch 2 to batterie 1 and 2
Accessories
100 5 Switch 1 pin 58 to fuse FC1
101 4 and 130 Fuse FC 1 to radio
Permanent + VE
200 1 to 12 Permanent + VE
201 9 Starter relay RE 1 to starter motor MO 1
203 34, 51, 129 Fuse FC 3 to hazard light SW 7–6, cab light LA21 and the radio
204 55 Fuse FC 4 to rotating beacon switch SW 15
205 65 to 70 Fuse FC 15 to RH combi switch SW 3
and 123 to 127 to Horns switch SW 40
206 60 Marker lamp switch SW 9 to fuse FC2
207 9 Fuse FC 17 to starter relay
208 124 Fuse FC 6 to cigarette lighter HE 2
210 6 to 125 Fuse FC 20 to SW 1 pin 30 and fuses FC 3, FC 4, FC 5, FC 6; FC 15, FC 21, FC
22
211 3 Fuse FC 19, to VECU MPC 95–1
212 12 Fuse FC 18 to engine preheater relay
Switched +VE
300 6 to 125 SW 1 pin 15/54 to fuses FC 19, FC 7, FC 8, FC 10, FC 14
301 7 to 8 SW 1 pin 50a to VECU MPC 95–2
303 14 to 136, 152 Fuse FC 5 to dash illumination
(auxiliary tool)
305 16 Resistance RE 1 to LED 22
306 82 and 101 to 102, Fuse FC 8 to transmission disconnect switch SW 36, Fuse FC 8 to auxiliary
161 to 170 (PS- tool switch SW 49
transmission), 151
(auxiliary tool)
308 125 Fuse FC 14 to seat compressor MO 10
314 8 VECU X2–3 to engine governor MA 1 and starter relay RE 1
317 62 to 80 Fuse FC 11, to RH combi switch SW 3 and rear wiper motor MO 5, switch
SW 17
Air conditioning relay RE 3, heater relay RE 5 and VECU X4–21
323 13 to 30 and Fuse FC 9 to code lock CL 1 and switch SW 10, 4WD, SW 20, SE 11 and
valve MA 19
78 to 80 and 88 to and switch SW 6, SW 16, SW 5, SW 14, SW 8, SW 11, SW 13, SW 12
122 and
191 and Fuse FC 9 to hand tool switch SW 43
201 Fuse FC 9 to hammer + auxiliary tool switch SW 48 pin 3
325 2 to 5 VECU X2–4 to alternator AL 1
and 16 to 17 Resistor R 2 to battery load LED 22
331 59 Fuse FC 10 to marker lamp switch SW 9
350 6 to 10 SW 1 pin 50a to fuse FC 12
351 10 Fuse FC 12 to VECU X3–3
352 102 to 104, 151 SW 41–1 to SW 41–B and to SW 34, Auxiliary tool switch SW 49–1 to
(auxiliary tool) auxiliary tool switch SW49–B and to hammer foot switch SW 34
Hydraulic
400 21 Hydraulic oil filter LED 23 to sensor SE 8
401 22 Hydraulic oil high temperature LED 24 to sensor SE 9
402 90 Arm sensor SE 11 to return to dig MA 20
403 25 Overload indicator LED 26 to overrride switch SW 10–5 and diode D7
404 104 and 105 Side shift switch SW 16–b to SW 16–1 and side shift valve MA 14
405 25 to 27 Override switch SW 10–1 to overload sensor SE 4
406 122 and 123 Quick attach/release backhoe switch SW 12–B to SW 12–1 and to VECU
X3–4
407 121 VECU X2–27 to quick attach/release backhoe valve MA 10
408 120 Quick attach/release loader switch SW 13–B to SW 13–1 and to VECU X3–5
409 119 VECU X2–28 to quick attach/release loader valve MA 11
410 26 Override switch SW 10–2 to VECU X4–6
411 112 VECU X2–29 to Boom suspension valve MA 12 and MA 13
412 116 and 117 Park brake US SW 11–b to SW 11–1 and to VECU X4–5
413 115 VECU X2–5 to park brake US valve MA 18
415 102, 154 Hammer switch SW 34 to hammer valve MA 15, Hammer switch SW 34 to
auxiliary valve MA 38
416 106 and 117 Boom lock switch SW 5–B to SW 5–1 and boom lock valve MA 8
417 23 VECU X2–33 to hydraulic flow sensor SE 12
418 118 VECU X4–7 to quick attach/release LED 13
419 109 Boom suspension switch SW 14–8 to VECU X3–6
420 113 Hydraulic lever lock switch SWSW 8–7 to VECU X3–8
421 22 Low temperature LED 25 to low temperature sensor SE 10
422 108 Boom suspension switch SW 14–3 to VECU X2–39
423 28 and 29 VECU X2–34 to float function cut off valve MA 21 and craining valves MA
22, 23
424 24 Hydraulic flow LED 35 to VECU X4–24
425 114 Hydraulic lever lock switch SW 8–B to SW 8–1
426 118 From switch SW 37 and LED 10 to VECU X2–32
427 109 From switch SW 14–B to SW 14–6
428 118 From VECU X2–32 to LED 10
430 112 VECU X2–36 to hydraulic lever lock valve MA 9
447 191 Hand tool switch SW 47 oin 1 to hand tool valve MA 35
448 201 Hammer + auxiliary tool switch SW 48 pin 8 to hammer valve MA 15
449 201 Hammer + auxiliary tool switch SW 48 pin 2 to auxiliary valve MA 36 and
selector valve MA 37
450 203 Auxiliary valve MA 36 to diode D 8
451 201 Hammer valve MA 15 and diode D 8 to hammer switch SW 34
452 202 Hammer + auxiliary tool switch SW 48 pin 7 to hammer + auxiliary tool
switch SW 48 pin B
switch SW 48 pin 10
456 221 HECU X379–3 to valve MA 39
457 222 HECU X379–4 to valve MA 40
459 223 HECU X379–2 to switch SW 52
460 224 HECU X371–11 to switch SW 52
Transmission
500 31 Transmission oil temperature LED 20 to Sensor SE 1
501 95 VECU X2–18 to differential lock valve MA 4
503 82 Transmission disconnect switch SW 36 to VECU X2–9 and LH combi switch
SW 4–3
504 82 LH combi switch SW 4–4 to VECU X4–8
505 82 LH combi switch SW 4–2 to VECU X4–9
507 101 and 102, 161 (PS - Speedometer IM 4 to speed sensor SE 5 (option PS-TECU X21–1 to
transmission) speedometer))
508 91 VECU X4–10 to 4WD LED 5
509 92 VECU X2–21 to 4WD valve MA 3
510 86 VECU X4–17 to neutral switch SW 32
511 85 VECU X4–18 to forward speed switch SW 30
512 87 VECU X4–23 to transmission disconnect switch SW 33
513 94 Differential lock switch SW 29 to VECU X4–20
514 98, 164 (PS- Forward speed valve MA 5 to VECU X2–19, (PS-transmission TECU X21–3
transmission) to VECU X2–19)
515 99, 166 (PS- Reverse speed valve MA 6 and reverse alarm sounder SE 4 to VECU X2–20,
transmission) PS-transmission TECU X21–9 to VECU X2–20 and to SA 4
517 95 Differential lock LED 8 to VECU X4–12
518 87, 165 (PS- Transmission disconnect switch SW 33 to VECU X4–23, (PS-transmission)
transmission) TECU X22–7 to VECU X4–23
520 96 Forward/reverse autorisation switch SW 6 to VECU X4–4
521 82 LH combi switch SW 4
524 97 Forward LED 7 to VECU X4–2
525 99 Reverse LED 6 to VECU X4–3
526 93 Hydraulic pump MA 2 to VECU X2–40
529 92, 167 (PS- Switch SW 26 to VECU X2–22, (PS-transmission) TECU X21–11 to VECU X2–
transmission) 22
530 164 (PS-transmission) (PS-transmission) TECU X21–2 to 1° gear valve MA 24 and LED 36
534 165 (PS-transmission) (PS-transmission) TECU X22–3 to forward speed valve MA 28
535 164 (PS-transmission) (PS-transmission) TECU X22–2 to reverse speed valve MA 29
537 165 (PS-transmission) (PS-transmission) TECU X21–6 to left combi switch output 1
540 162 (PS-transmission) (PS-transmission) TECU X21–4 to kick down switch SW 42
541 166 (PS-transmission) (PS-transmission) TECU X22–8 to forward speed valve MA 28
542 165 (PS-transmission) (PS-transmission) TECU X22–6 to reverse speed valve MA 29
560 79 and 80 4WD switch SW 20–1 to VECU X2–37
Engine
600 12 engine preheater relay to engine preheater
601 6 to 8 Start key to Fuse FC 13
603 14 VECU X2–2 to fuel stop valve MA 7
604 15 Fuel indicator IM 1 to fuel sensor SE 3
605 15 Water temperature indicator IM 2 to water temperature sensor SE 2
606 18 Engine oil LED 18 to sensor SE 6
607 19 Air filter LED 19 to sensor SE 7
608 15 to 17 Water temperature LED 17 to sensor SE 2
609 3 and 20 Engine usage hourmeter IM 3 to alternator and to VECU X2–8 and to
hourmeter IM 3 X9–2
611 9 to 11 Fuse FC 13 to engine preheater relay RE 2
Lighting and indicators
702 59 to 64 Marker light switch SW 9–3 to right hand combi switch SW 3
703 64 RH combi switch SW 3 to light LA 2
705 53 to 55 Rotating beacon switch SW 15–B to SW 15–1 and to MO 11, LA 22 and
MO 12, LA 23
706 41 to 57 Front work light switch SW 18–1 and SW 18–2 to rear work lights switch
SW 19–1,2 and rear light LA 5
707 35 Hazzard light switch SW 7–7 to VECU X3–9
708 34 Hazzard light switch SW 7–2 to VECU X3–10
709 18 to 32 Diodes, D1, D2, D3 to central front LED 9 and warning buzzer SA 3 to
VECU X3–11 and D4
710 36 VECU X1–3 to left direction indicator lights LA 9 and LA 10
711 37 and 38 VECU X1–7 to right direction indicator lights LA 11 and LA 12
712 67 to 70 and 126 to RH combi switch SW 3 to horn relay RE 6 and switch SW 40
128
713 41 SW 18–3 to VECU X3–11
714 46 Work light rear switch SW 19–3 to VECU X3–12
715 129 VECU X2–38 ro service lamp LED 21
717 52 Cab light switch SW 35 to right cab light door switch SW 27 and SW 28
719 43 and 44 VECU X1–4 to right front work light LA 13 and LA 15
720 45 VECU X1–5 to front work lights LA 14 and LA 15
721 78 and 49 VECU X1–6 to right rear work lights LA 17 and LA 19
722 49 and 50 VECU X1–8 to right rear lights option LA 18 and LA 20
723 58 to 60 Fuse FC 2 to marker light LA 25, LA 26 and number plate light LA 24
724 32 and 33 Stop switch SW 24 and SW 25 to right stop lights LA 7, LA 8 and to VECU
X4–22
725 42 Work lights front switch SW 18–8 to VECU X2–10
726 46 Work lights rear switch SW 19–8 to VECU X2–11
727 46 and 47 Work lights rear switch SW 19 to VECU X2–11
728 42 and 43 Work lights front switch SW 18–B to SW 18–8
729 127 and 128 Horn relay RE 6 to horn front SA 1 and horn rear SA 2
730 64 RH combi switch SW 3 to VECU X4–13
731 65 RH combi switch SW 3 to VECU X4–14
732 60 Marker lamp switch SW 9–B to SW 9–6
740 39 VECU X4–15 to right direction indicator light LED 2
741 40 VECU X4–16 to left direction indicator light LED 1
Windshield wiper
801 66 RH combi switch SW 3 to front wiper motor MO 3
804 67 RH combi switch SW 3 to front washer pump MO 4
805 69 Rear wiper switch SW 17–4 to rear washer motor MO 6
806 68 to 70 Rear washer switch SW 17–B to rear wiper motor MO 5
68 to 69 Rear wiper switch SW 17–7 to rear wiper motor MO 5
Air conditioning (option)
906 78 Air conditioning switch SW 38 to pressure switch SW 39
908 77 Air conditioning pressure switch SW 39 to VECU X2–6
910 71 VECU X2–7 to air conditioning compressor MO 2
911 73 to 75 Air conditioning fan 1 MO 7 to fan 2 MO 2
912 76 Heater fan MO 9
913 74 Air conditioning relay RE 4 to fan 2 MO 8
914 76 Fuse FC 22 to heater fan relay RE 5
915 72 Fuse FC 21 to air conditioning relay RE 3
916 76 Heater fan switch SW 22–L to diode D 6
917 76 Heater fan switch SW 22–M to MO 9
918 76 Heater fan switch SW 22–H to MO 9
919 73 Air conditioning switch SW 21 to air conditioning fan 1 MO 7
920 75 Rectifer bridge diode D 5 to airconditioning fan 1 MO 8
9021 72 Air conditioning fan switch SW 21–M to fan 2 MO 7
922 78 Air conditioning temperature A/C switch SW 23 to SW 28
923 72 to 78 Air conditioning fan switch SW 21–I to MO 7
924 72 Air conditioning fan switch SW 21–I to MO 7
925 76 Rectifer bridge diode D 6 to MO 9
934 76 Heater fan relay RE 5 to switch SW 22
935 72 to 74 Air conditioning relay RE 3 to switch SW 21 and relay RE 4
Other options
FL- 130 Radio to speaker SA 6
FL+ 130 Radio to speaker SA 6
FR- 130 Radio to speaker SA 5
FR+ 130 Radio to speaker SA 5
Tx 13 Code lock to VECU X3–1
Rx 13 Code lock to VECU X3–2
Service Information

Cable harnesses, 370 Service Information 2014/3/18
description
Profile:
BHL, BL71 PLUS [GB]
Cable harnesses, description

This table is a main overview about installed cables and wirings of the harness. You can use this table in combination with
the several diagrams for troubleshooting on the electrical system.
Cables Row Route

0 1 to 350 Ground, GND
1 1 Switch 2 to batterie 1 and 2
Accessories
100 5 Switch 1 pin 58 to fuse FC1
101 4 and 130 Fuse FC 1 to radio
Permanent + VE
200 1 to 331 Permanent + VE
201 3 Fuse FC19 to V—ECU MPC95-1
203 34, 51, 129 Fuse FC 3 to hazard light SW 7–6, cab light LA21 and the radio
204 55 Fuse FC 4 to rotating beacon switch SW 15
205 65 to 70 Fuse FC 15 to RH combi switch SW 3
123 to 127 Horns switch SW 40 and RE 6
206 60 and 58 Marker lamp switch SW 9 to fuse FC2 and FC16
207 9 Fuse FC 17 to starter relay
210 6 to 125 Fuse FC 20 to SW 1 pin 30 and fuses FC 3, FC 4, FC 5, FC 6; FC 15, FC 21, FC
22, FC40
211 9 Starter relay RE 1 to starter motor MO 1
212 12 Fuse FC 18 to engine preheater relay
213 211 to 304 Fuse FC 23 to Hydraulics options
240 60 Fuse FC 40 to SW 9
2130 331 Fuse FC 24 to SW 7, Diesel filling pump
Switched +VE
300 6 to 125 SW 1 pin 15/54 to fuses FC 19, FC 7, FC 8, FC 10, FC 11, FC 14
301 7 to 8 SW 1 pin 15/54 to V-ECU MPC 95–2
303 14 to 161 Fuse FC 7 to dash illumination
305 16 Resistance RE 1 to LED 22
306 82, 102, 161, 170 and Fuse FC 8 to transmission disconnect switch SW 36, SW 41, T-ECU
346
308 125 Fuse FC 14 to seat compressor MO 10
314 8 V-ECU X2–3 to engine governor MA 1 and starter relay RE 1
317 62 to 80 Fuse FC 11, to RH combi switch SW 3 and rear wiper motor MO 5, switch
SW 17
Air conditioning relay RE 3, heater relay RE 5 and V-ECU X4–21
323 13 to 30 and Fuse FC 9 to code lock CL 1 and switch SW 10, 4WD, SW 20, SE 11 and
valve MA 19
78 to 80 and 88 to and switches SW 6, SW 16, SW 5, SW 14, SW 8, SW 11, SW 13, SW 12
122 and
171 and H-ECU, SW 47, SW 48, SW 43, EMS module, SW 49
304 4in1 or ext. dipper, 4in1 and ext. dipper, SAT ECU, GSM/GPS ECU
325 2 to 5 V-ECU X2–4 to alternator AL 1
and 16 to 17 Resistor R 2 to battery load LED 22
287 ECU GSM/GPS
331 59 Fuse FC 10 to marker lamp switch SW 9
350 6 to 10 SW 1 pin 50a to fuse FC 12
351 10 Fuse FC 12 to V-ECU X3–3
352 102 to 104 Hammer switch SW 41-1 to SW 41-B and to SW 34
or or
152 to 154 Auxiliary tool switch SW 49-1 to SW 49-B and to SW 34
Hydraulic
400 21 Hydraulic oil filter LED 23 to sensor SE 8
401 22 Hydraulic oil high temperature LED 24 to sensor SE 9
402 90 Arm sensor SE 11 to return to dig MA 20
403 25 Overload indicator LED 26 to override switch SW 10–5 and diode D 7
404 104 and 105 Side shift switch SW 16–b to SW 16–1 and side shift valve MA 14
405 25 to 27 Override switch SW 10–1 to overload sensor SE 4
406 122 and 123 Quick attach/release backhoe switch SW 12–B to SW 12–1 and to V-ECU
X3–4
407 121 V-ECU X2–27 to quick attach/release backhoe valve MA 10
408 120 Quick attach/release loader switch SW 13–B to SW 13–1 and to V-ECU X3–
5
409 119 V-ECU X2–28 to quick attach/release loader valve MA 11
410 26 Override switch SW 10–2 to V-ECU X4–6
411 112 V-ECU X2–29 to Boom suspension valve MA 12 and MA 13
412 116 and 117 parking brake US SW 11–b to SW 11–1 and to V-ECU X4–5
413 115 V-ECU X2–5 to parking brake US valve MA 18
415 104, 154 Hammer switch SW 34 to hammer valve MA 15 or auxiliary tool valve MA
38
416 106 and 107 Boom lock switch SW 5–B to SW 5–1 and boom lock valve MA 8
417 23 V-ECU X2–33 to hydraulic flow sensor SE 12
418 118 V-ECU X4–7 to quick attach/release LED 13
419 109 Ride control switch SW 14–8 to V-ECU X3–6
420 113 Hydraulic lever lock switch SWSW 8–7 to V-ECU X3–8
421 22 Low temperature LED 25 to low temperature sensor SE 10
422 109 Ride control switch SW 14–3 to V-ECU X2–39
423 28 and 29 V-ECU X2–34 to float function cut off valve MA 21 and craining valves MA
22, 23
424 24 Hydraulic flow LED 35 to V-ECU X4–24
425 114 Hydraulic lever lock switch SW 8–B to SW 8–1
426 118 From switch SW 37 to V-ECU X4-21
427 109 From switch SW 14–B to SW 14–6
428 118 LED 10 parking brake to V-ECU X2-32
430 111and 299 to 330 V-ECU X2-36 to seat switch SW 54
431 172 H-ECU X131-4 to proportional switch SW 43 X132-1 ( 5V supply )
432 172 HECU X131-3 to Proportional switch SW43 X132-2
433 216 H-ECU X371-3 to Valve MA 30
437 215 H-ECU X371-2 to Switch SW 50
441 218 HECU X371-10 to Switch SW51
447 191 Hand tool switch SW 47 pin 1 to hand tool valve MA 35
448 201 Hammer + auxiliary tool switch SW 48 pin 8 to hammer valve MA 15
449 201 Hammer + auxiliary tool switch SW 48 pin 2 to auxiliary valve MA 36 and
selector valve MA 37
450 203 Auxiliary valve MA 36 to diode D 8
451 201 Hammer valve MA 15 and diode D 8 to hammer switch SW 34
switch SW 48 pin B
switch SW 48 pin 10
456 221 H-ECU X379–7 to valve MA 39
457 222 H-ECU X379–8 to valve MA 40
459 223 H-ECU X379–2 to switch SW 52
460 214 H-ECU X371-11 to Switch SW 50/SW 51
461 111 and 220 Seat switch SW 54 to hydraulic lever lock valve MA 9,MA 8
462 234 H-ECU X387-11 to switch SW 53
466 211 and 231 H-ECU X371-7 to LED 40
491 253 HECU X418-7 to LED 40
493 254 H-ECU X418-11 to Switch SW 58/SW 59
494 253 H-ECU X418-9 to Switch SW–49
496 264 H-ECU X432-11 Switch SW 65
497 262 H-ECU X432-2 Switch SW 65
4000 263 H-ECU X432-7 to LED 46
4001 272 to 310 H-ECU X440-2 to Proportional Switch SW 66
4002 272 to 310 H-ECU X440-3 to Proportional Valve MA 58/MA 80
4003 272 to 310 H-ECU X440-4 to Selector Valve MA 59
4004 272 to 310 H-ECU X440-5 to Selector Valve MA 60
4005 273 to 310 H-ECU X440-7 to LED 47
4006 274 to 310 H-ECU X440-10 to Proportional Switch SW 67
4007 274 to 310 H-ECU X440-11 to Proportional Switch SW 66, SW 67
4008 314 SW 68 to SW 69
4009 314 SW 69 to RE 10 and V-ECU X3-7
4010 313 RE 10 to LED 48
4100 328 SW 70 to RE 21
4101 329 RE 21 to MA 8
Transmission
500 31 Transmission oil temperature LED 20 to Sensor SE 1
501 95 V-ECU X2–18 to differential lock valve MA 4
503 82 Transmission disconnect switch SW 36 to V-ECU X2–9 and LH combi
switch SW 4–3
504 82 LH combi switch SW 4–4 to V-ECU X4–8
505 82 LH combi switch SW 4–2 to V-ECU X4–9
507 101 and 102 Speedometer IM 4 to speed sensor SE 5
161 (Powershift T-ECU X21-1 to speedometer SE5 and Speedsensor IM4
transmission)
508 91 V-ECU X4–10 to 4WD LED 5
509 92 V-ECU X2–21 to 4WD valve MA 3
510 86 V-ECU X4–17 to neutral switch SW 32
511 85 V-ECU X4–18 to forward speed switch SW 30
512 87 V-ECU X4–23 to transmission disconnect switch SW 33
513 94 Differential lock switch SW 29 to V-ECU X4–20
514 98 Forward speed valve MA 5 to V-ECU X2-19
164 (Powershift T-ECU X21-3 to V-ECU X2-19
transmission)
515 99 Reverse speed valve MA 6 and speed sounder SA 4 to V-ECU X2-20
166 (Powershift T-ECU X21-9 to V-ECU X2-20 and Reverse warning SA 4
transmission)
517 95 Differential lock LED 8 to V-ECU X4–12
518 87 Transmission disconnect switch SW 33 to V-ECU X4-23
165 (Powershift T-ECU X22-7 to —V-ECU X4-23
transmission)
520 96 Forward/reverse autorisation switch SW 6 to V-ECU X4–4
524 97 Forward LED 7 to V-ECU X4–2
525 99 Reverse LED 6 to V-ECU X4–3
526 93 Hydraulic pump MA 2 to V-ECU X2–40
529 346 RE 13 to V—ECU X2-22
167 (Powershift T-ECU X21-11 to V-ECU X2-22
transmission)
530 164 (Powershift (Powershift transmission) T-ECU X21–2 to 1st gear valve MA 24 and LED
transmission) 36
531 166 (Powershift (Powershift transmission) T-ECU X22–9 to 2nd gear valve MA 25 and LED
transmission) 37
532 166 (Powershift (Powershift transmission) T-ECU X22–10 to 3th gear valve MA 26 and LED
transmission) 38
533 164 (Powershift (Powershift transmission) T-ECU X22–1 to 4th gear valve MA 27 and LED
transmission) 39
534 165 (Powershift (Powershift transmission) T-ECU X22–3 to forward speed valve MA 28
transmission)
535 164 (Powershift (Powershift transmission) T-ECU X22–2 to reverse speed valve MA 29
transmission)
537 165 and 82 (Powershift transmission) T-ECU X21–6 to left combi switch output 1
(Powershift
transmission)
(Powershift
transmission)
(Powershift
transmission)
540 162 (Powershift (Powershift transmission) T-ECU X21–4 to kick down switch SW 42
transmission)
541 166 (Powershift (Powershift transmission) T-ECU X22–8 to forward speed valve MA 28
transmission)
542 165 (Powershift (Powershift transmission) T-ECU X22–6 to reverse speed valve MA 29
transmission)
560 79 and 80 4WD switch SW 20–1 to V-ECU X2–37
Engine
600 12 engine preheater relay to engine preheater
601 6 to 8 Start key to Fuse FC 13
603 14 V-ECU X2–2 to fuel stop valve MA 7
604 15 Fuel indicator IM 1 to fuel sensor SE 3
605 15 Water temperature indicator IM 2 to water temperature sensor SE 2
606 18 Engine oil LED 18 to sensor SE 6
607 19 Air filter LED 19 to sensor SE 7
608 15 to 17 Water temperature LED 17 to sensor SE 2
609 3 and 20 Engine usage hourmeter IM 3 to alternator and to V-ECU X2–8 and to
hourmeter IM 3
611 9 to 11 Fuse FC 13 to engine preheater relay RE 2
Lighting and indicators
702 59 to 64 Marker light switch SW 9–3 to right hand combi switch SW 3
705 53 to 55 Rotating beacon switch SW 15–B to SW 15–1 and to MO 11, LA 22 and
MO 12, LA 23
706 41 to 57 Front work light switch SW 18–1 and SW 18–2 to rear work lights switch
SW 19–1,2 and rear light LA 5
707 35 Hazzard light switch SW 7–7 to V-ECU X3–9
708 34 Hazzard light switch SW 7–2 to V-ECU X3–10
709 18 to 32 Diodes D1, D2, D3 to central front LED 9 and warning buzzer SA 3 to V-
ECU X3–11 and D4
710 36 V-ECU X1–3 to left direction indicator lights LA 9 and LA 10
711 37 and 38 V-ECU X1–7 to right direction indicator lights LA 11 and LA 12
712 67 to 70 and 126 to RH combi switch SW 3 to horn relay RE 6 and switch SW 40
128
713 41 SW 18–3 to V-ECU X3–11
714 46 Work light rear switch SW 19–3 to V-ECU X3–12
715 129 V-ECU X2–38 ro service lamp LED 21
717 52 Cab light switch SW 35 to right cab light door switch SW 27 and SW 28
719 43 and 44 V-ECU X1–4 to right front work light LA 13 and LA 15
720 45 V-ECU X1–5 to front work lights LA 14 and LA 15
721 78 and 49 V-ECU X1–6 to right rear work lights LA 17 and LA 19
722 49 and 50 V-ECU X1–8 to right rear lights option LA 18 and LA 20
723 58 to 60 Fuse FC 2 to marker light LA 25, LA 26 and number plate light LA 24
724 32 and 33 Stop switch SW 24 and SW 25 to right stop lights LA 7, LA 8 and to V-ECU
X4–22
Brake light relay RE 7 to right stop lights LA 7, LA 8 and to V-ECU X4-22
725 42 Work lights front switch SW 18–8 to V-ECU X2–10
726 46 Work lights rear switch SW 19–8 to V-ECU X2–11
727 46 and 47 Work lights rear switch SW 19 to V-ECU X2–11
728 42 and 43 Work lights front switch SW 18–B to SW 18–8
729 127 and 128 Horn relay RE 6 to horn front SA 1 and horn rear SA 2
730 64 RH combi switch SW 3 to V-ECU X4–13
731 65 RH combi switch SW 3 to V-ECU X4–14
732 60 Marker lamp switch SW 9–B to SW 9–6
740 39 V-ECU X4–15 to right direction indicator light LED 2
741 40 V-ECU X4–16 to left direction indicator light LED 1
742 33 Brake switch SW 56, SW 57 to Brake light relay RE 7
Windshield wiper
803 67 RH combi switch SW 3 to front washer pump MO 4
804 69 Rear wiper switch SW 17-4 to rear washer pump MO 6
805 68 to 70 Rear washer switch SW 17-B to rear wiper motor MO 5
806 68 to 69 Rear wiper switch SW 17-7 to rear wiper motor MO 5
Air conditioning (option)
906 78 Air conditioning switch SW 38 to pressure switch SW 39
908 77 Air conditioning pressure switch SW 39 to V-ECU X2–6
910 71 V-ECU X2–7 to air conditioning compressor MO 2
911 73 to 75 Air conditioning fan 1 MO 7 to fan 2 MO 2
912 76 Heater fan MO 9
913 74 Air conditioning relay RE 4 to fan 2 MO 8
914 76 Fuse FC 22 to heater fan relay RE 5
915 72 Fuse FC 21 to air conditioning relay RE 3
916 76 Heater fan switch SW 22–L to diode D 6
917 76 Heater fan switch SW 22–M to MO 9
918 76 Heater fan switch SW 22–H to MO 9
919 73 Air conditioning switch SW 21 to air conditioning fan 1 MO 7
920 75 Rectifer bridge diode D 5 to airconditioning fan 2 MO 8
921 72 Air conditioning fan switch SW 21–M to fan 2 MO 7
922 78 Air conditioning temperature A/C switch SW 23 to SW 28
923 72 to 78 Air conditioning fan switch SW 21 to relay RE 4 and A/C switch SW 23
924 72 Air conditioning fan switch SW 21–I to MO 7
925 76 Rectifer bridge diode D 6 to MO 9
934 76 Heater fan relay RE 5 to switch SW 22
935 72 to 74 Air conditioning relay RE 3 to switch SW 21 and relay RE 4
936 288 ECU GSM/GPS-11 to VCADS PRO X413-2
937 288 ECU GSM/GPS-17 to VCADS PRO X413-3
Other options
FL- 130 Radio to speaker SA 6
FL+ 130 Radio to speaker SA 6
FR- 130 Radio to speaker SA 5
FR+ 130 Radio to speaker SA 5
Tx 13 Code lock to V-ECU X3–1
Rx 13 Code lock to V-ECU X3–2
Service Information

Wiring diagram, general 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Wiring diagram, general

Wiring diagram Components
370 Wiring diagram 1 Starting system, alternator
370 Wiring diagram 2 Preheating, Sensors, LEDs
370 Wiring diagram 3 hydraulic temperature sensors, LEDs dashboard, craning
valves
370 Wiring diagram 4 Indicators, brake lights, brakes
370 Wiring diagram 5 Working lights
370 Wiring diagram 6 Lamps, rotating beacons
370 Wiring diagram 7 Right combi switch (wiper/washer front, horns), wiper/
washer switch (rear)
370 Wiring diagram 8 Air conditioning, 4WD switch
370 Wiring diagram 9 Left combi switch, Powershuttle
Left combi switch, Powershift (option)
370 Wiring diagram 10 Differential lock
370 Wiring diagram 11 Hammer, sideshift, BSS
370 Wiring diagram 12 Parking brake, Hydraulic lever lock-out, Quick coupler
(loader)
370 Wiring diagram 13 Horns, radio, quick coupler (backhoe)
370 Wiring diagram 14 Lighting, front and right instrument panel
370 Wiring diagram 15 V-ECU, ground connections
Wiring diagram 16 N/A
370 Wiring diagram 17 T-ECU, Powershift (option)
370 Wiring diagram 20 Hand tool (option)
370 Wiring diagram 22 Fuse 23, connected to all H-ECUs (options)
370 Wiring diagram 25 additional H-ECU, auxiliary tool (option)
370 Wiring diagram 28 Care Track (option)
370 Wiring diagram 29 H-ECU, 4 in 1 or extendible dipper (option)
370 Wiring diagram 30 H-ECU, 4 in 1 and extendible dipper (option)
370 Wiring diagram 31 EU Stabiliser warning
370 Wiring diagram 32 Pilot excavator locking system
370 Wiring diagram 33 Diesel filling pump W/H (option)
370 Wiring diagram 34 All wheel braking, speed >20 Km/h (12,4 mph)
Service Information

Component list: Alternator, 370 Service Information 2014/3/18
batteries, code lock, radio,
V–ECU
Profile:
BHL, BL71 PLUS [GB]
Component list: Alternator, batteries, code lock, radio, V–ECU

Components Designation Wiring Row Function
diagram
Alternators AL1 1 4 Alternator
Batteries BA1 1 1 Battery
BA2 Battery (option)
Code lock CL1 2 13 Code lock
Radio RA1 13 129 Radio / cassette player
Electronic unit V–ECU ALL ALL Vehicle control unit
Figure 1
Service Information

Component list, Alternator, 370 Service Information 2014/3/18
batteries, code lock, radio
Profile:
BHL, BL71 PLUS [GB]
Component list, Alternator, batteries, code lock, radio

n
AL 1 Alternator 370 Wiring diagram 1 5
BA 1 Battery 370 Wiring diagram 1 1
BA 2 Battery (option)
CL 1 Code lock 370 Wiring diagram 2 13
RA 1 Radio / cassette player 370 Wiring diagram 13 130
V–ECU Vehicle control unit ALL ALL
Figure 1
Service Information

Component list, Diodes 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Diodes

D1 2 18 Engine coolant temperature
D2 2 18 Engine oil pressure
D3 3 22 Hydraulic oil temperature
D4 4 31 Gearbox oil pressure
D5 8 75 Rectifier bridge
D6 8 76 Rectifier bridge
D7 3 25 Overload sensor (craning)
D8 21 202 Auxiliary valve
Service Information

Component list, Diodes 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Diodes

n
D1 Engine coolant temperature 370 Wiring diagram 2 18
D2 Engine oil pressure 370 Wiring diagram 2 18
D3 Hydraulic oil temperature 370 Wiring diagram 3 22
D4 Transmission oil pressure 370 Wiring diagram 4 31
D5 Rectifier bridge 370 Wiring diagram 8 75
D6 Rectifier bridge 370 Wiring diagram 8 76
D7 Overload sensor (craning) 370 Wiring diagram 3 25
Service Information

Component list, Fuses 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Fuses

Designation Rating Wiring Row Function
diagram
FC1 10 A 1 5 Radio
FC2 10 A 6 60 Left rear, left front lamps, number plate
FC3 10 A 4 34 Hazard light, radio, cab light
FC4 10 A 6 55 Rotating beacon
FC5 10 A 2 124 Cigarette lighter
FC6 10 A 13 124 Cigarette lighter
FC7 10 A 13 14 Instrument panel
FC8 10 A 9 82 Left combi switch, hammer
FC9 10 A 2 13 Hydraulic functions, code lock
FC10 20 A 6 59 Head lights, parking lights
FC11 10 A 7 61 Right combi switch (head lights, wiper/washer), air
conditioning
FC12 10 A 1 10 Start impulse to V–ECU
FC13 10 A 1 8 Preheating relay
FC14 10 A 13 125 Seat compressor
FC15 10 A 7 66 Horn
FC16 10 A 6 58 Right rear, right front lamps
FC17 20 A 1 9 Starter motor relay
FC18 175 A 2 12 Preheating coil
FC19 60 A 1 3 V–ECU
FC20 40 A 1 4 Start key
FC21 20 A 8 72 Air conditioning relay
FC22 20 A 8 76 Air conditioning relay
FC23 10 A 22 211 V-ECU´s
FC24 25 A 33 331 Diesel filling pump W/H
Figure 1
Fuses in the fuse box
Figure 2
Fuses in battery compartment
Service Information

Component list, Fuses 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Fuses

Fuses in fuse box
Designatio Rating Function Wiring diagram Row
n
FC 1 10 A Radio 370 Wiring diagram 1 5
FC 2 7,5 A Left rear and left front marker lamps, 370 Wiring diagram 6 60
number plate illumination
FC 3 10 A Hazard light, radio, cab light 370 Wiring diagram 4 34
FC 4 10 A Rotating beacon 370 Wiring diagram 6 55
FC 5 10 A Cigarette lighter 370 Wiring diagram 13 124
FC 6 10 A Cigarette lighter 370 Wiring diagram 13 124
FC 7 10 A Instrument panel 370 Wiring diagram 2 14
FC 8 10 A Left combi switch, hammer 370 Wiring diagram 9 82
FC 9 10 A Hydraulic functions, code lock 370 Wiring diagram 2 13
FC 10 20 A Head lights 370 Wiring diagram 6 59
FC 11 10 A Right combi switch (head lights, wiper/ 370 Wiring diagram 7 61
washer), air conditioning
FC 12 10 A Start impulse to V–ECU 370 Wiring diagram 1 10
FC 13 10 A Preheating relay 370 Wiring diagram 1 8
FC 14 15 A Seat compressor 370 Wiring diagram 13 125
FC 15 10 A Horn 370 Wiring diagram 7 66
FC 16 7,5 A Right rear, right front lamps 370 Wiring diagram 6 58
Figure 1

n
FC 17 20 A Starter motor relay 370 Wiring diagram 1 9
FC 18 175 A Preheating coil 370 Wiring diagram 2 12
FC 19 60 A V–ECU 370 Wiring diagram 1 3
FC 20 40 A Start key 370 Wiring diagram 1 4
FC 21 20 A Air conditioning relay 370 Wiring diagram 8 72
FC 22 20 A Air conditioning relay 370 Wiring diagram 8 76
FC 23 10 A V-ECU´s 370 Wiring diagram 22 211
FC 24 25 A Diesel filling pump W/H 370 Wiring diagram 33 331
Figure 2
Service Information

Component list, Heating 370 Service Information 2014/3/18
coils
Profile:
BHL, BL71 PLUS [GB]
Component list, Heating coils

Designation Rating Wiring Row Function
diagram
HE1 2 kW 2 12 Preheating coil
HE2 120 W 13 124 Cigarette lighter / socket
HE3 120 W 13 124 Cigarette lighter / socket
Figure 1
Service Information

Component list, Heating 370 Service Information 2014/3/18
coils
Profile:
BHL, BL71 PLUS [GB]
Component list, Heating coils

n
HE 1 2 kW Preheating coil 370 Wiring diagram 2 12
HE 2 120 W Cigarette lighter / socket 370 Wiring diagram 13 124
HE 3 120 W Cigarette lighter / socket 370 Wiring diagram 13 125
Figure 1
Service Information

Instruments
Profile:
BHL, BL71 PLUS [GB]
Component list, Instruments

Designation Wiring Row Function
diagram
IM1 2 14/15 Fuel indicator
IM2 2 15 Coolant temperature indicator
IM3 2 19/20 Hour meter
IM4 11 101 Speedometer
Figure 1
Service Information

Instruments
Profile:
BHL, BL71 PLUS [GB]
Component list, Instruments

n
IM 1 370 Wiring diagram 2 15 Fuel indicator
IM 2 370 Wiring diagram 2 15 Coolant temperature indicator
IM 3 370 Wiring diagram 2 20 Hour meter
IM 4 370 Wiring diagram 11 101 Speedometer
370 Wiring diagram 17 161
Figure 1
Service Information

Component list, Lights 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Lights

Designation Type Rating Wiring Row Function
diagram
LA1 H7 55 W 7 63 Low beam, right
LA2 H7 55 W 7 64 Low beam, left
LA3 H3 55 W 7 62 High beam, right
LA4 H3 55 W 7 63 High beam, left
LA5 BA15S 10 W 6 57 Tail light, right
LA6 BA15S 10 W 6 58 Tail light, left
LA7 BA15S 21 W 4 32 Brake light, right
LA8 BA15S 21 W 4 33 Brake light, left
LA9 BA15S 21 W 4 36 Direction indicator, front right
LA10 BA15S 21 W 4 37 Direction indicator, rear right
LA11 BA15S 21 W 4 37 Direction indicator, front left
LA12 BA15S 21 W 4 38 Direction indicator, rear left
LA13 H3 55 W 5 43 Working light, front right
LA14 H3 55 W 5 44 Working light, front right (option)
LA15 H3 55 W 5 44 Working light, front left
LA16 H3 55 W 5 45 Working light, front left (option)
LA17 H3 55 W 5 47 Working light, rear right
LA18 H3 55 W 5 49 Working light, rear right (option)
LA19 H3 55 W 5 48 Working light, rear left
LA20 H3 55 W 5 50 Working light, rear left (option)
LA21 BA15S 21 W 6 52 Cab light
LA22 H3 55 W 6 54 Rotating beacon, front
LA23 H3 55 W 6 55 Rotating beacon, rear
LA24 BA15S 5W 6 58 Number plate
LA25 BA15S 5W 6 59 Parking light
LA26 BA15S 5W 6 60 Parking light
Figure 1
Service Information

Component list, Lights 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Lights

Designatio Type Rating Wiring diagram Row Function
n
LA 1 H7 55 W 370 Wiring diagram 7 62 Low beam, right
LA 2 H7 55 W 370 Wiring diagram 7 64 Low beam, left
LA 3 H3 55 W 370 Wiring diagram 7 62 High beam, right
LA 4 H3 55 W 370 Wiring diagram 7 63 High beam, left
LA 5 BA15S 5W 370 Wiring diagram 6 57 Tail light, right
LA 6 BA15S 5W 370 Wiring diagram 6 57 Tail light, left
LA 7 BA15S 21 W 370 Wiring diagram 4 33 Brake light, right
LA 8 BA15S 21 W 370 Wiring diagram 4 34 Brake light, left
LA 9 BA15S 21 W 370 Wiring diagram 4 36 Direction indicator, front right
LA 10 BA15S 21 W 370 Wiring diagram 4 37 Direction indicator, rear right
LA 11 BA15S 21 W 370 Wiring diagram 4 37 Direction indicator, front left
LA 12 BA15S 21 W 370 Wiring diagram 4 38 Direction indicator, rear left
LA 13 H3 55 W 370 Wiring diagram 5 43 Working light, front right
LA 14 H3 55 W 370 Wiring diagram 5 44 Working light, front right (option)
LA 15 H3 55 W 370 Wiring diagram 5 44 Working light, front left
LA 16 H3 55 W 370 Wiring diagram 5 45 Working light, front left (option)
LA 17 H3 55 W 370 Wiring diagram 5 47 Working light, rear right
LA 18 H3 55 W 370 Wiring diagram 5 49 Working light, rear right (option)
LA 19 H3 55 W 370 Wiring diagram 5 48 Working light, rear left
LA 20 H3 55 W 370 Wiring diagram 5 50 Working light, rear left (option)
LA 21 BA15S 21 W 370 Wiring diagram 6 52 Cab light
LA 22 H3 55 W 370 Wiring diagram 6 54 Rotating beacon, front
LA 23 H3 55 W 370 Wiring diagram 6 55 Rotating beacon, rear
LA 24 BA15S 5W 370 Wiring diagram 6 58 Number plate
LA 25 BA15S 5W 370 Wiring diagram 6 59 Marker lamp, right (parking light)
LA 26 BA15S 5W 370 Wiring diagram 6 60 Marker lamp, left (parking light)
Figure 1
Lights
Service Information

Component list, LED 370 Service Information 2014/3/18
Indicators
Profile:
BHL, BL71 PLUS [GB]
Component list, LED Indicators

diagram
LED 1 4 46 Direction indicator, left
LED 2 4 39 Direction indicator, right
LED 5 10 91 4–wheel drive
LED 6 10 99 Reverse
LED 7 10 97 Forward
LED 8 10 94 Differential lock
LED 9 3 30 Warning, safety alert
LED 10 12 118 Parking brake
LED 11 7 64 Low beam
LED 12 7 61 High beam
LED 13 12 118 Attachment bracket
LED 16 2 11 Preheater
LED 17 2 17 Engine coolant temperature
LED 18 2 18 Engine oil pressure
LED 19 2 19 Air filter
LED 20 4 31 Gearbox oil temperature
LED 21 13 129 Service lamp
LED 22 2 16 Battery load
LED 23 3 21 Hydraulic oil filter
LED 24 3 22 Hydraulic oil temperature, high
LED 25 3 22 Hydraulic oil temperature, low
LED 26 3 25 Overload (craning)
LED 27 14 131 Lighting, right instrument panel
LED 32 14 134 Lighting, front instrument panel
LED 35 3 24 Hydraulic flow regulation
LED 40 23 231 Warning hydraulic option
Figure 1
Service Information

Indicators
Profile:
BHL, BL71 PLUS [GB]

diagram
LED 1 4 46 Direction indicator, left
LED 2 4 39 Direction indicator, right
LED 5 10 91 4–wheel drive
LED 6 10 99 Reverse
LED 7 10 97 Forward
LED 8 10 94 Differential lock
LED 9 3 30 Warning, safety alert
LED 10 12 118 Parking brake
LED 11 7 64 Low beam
LED 12 7 61 High beam
LED 13 12 118 Attachment bracket
LED 16 2 11 Preheater
LED 17 2 17 Engine coolant temperature
LED 18 2 18 Engine oil pressure
LED 19 2 19 Air filter
LED 20 4 31 Gearbox oil temperature
LED 21 13 129 Service lamp
LED 22 2 16 Battery load
LED 23 3 21 Hydraulic oil filter
LED 24 3 22 Hydraulic oil temperature, high
LED 25 3 22 Hydraulic oil temperature, low
LED 26 3 25 Overload (craning)
LED 35 3 24 Hydraulic flow regulation
Figure 1
Service Information

Indicators
Profile:
BHL, BL71 PLUS [GB]

n
LED 1 370 Wiring diagram 4 40 Direction indicator, left
LED 2 370 Wiring diagram 4 39 Direction indicator, right
LED 5 370 Wiring diagram 10 91 4–wheel drive
LED 6 370 Wiring diagram 10 99 Reverse
LED 7 370 Wiring diagram 10 97 Forward
LED 8 370 Wiring diagram 10 94 Differential lock
LED 9 370 Wiring diagram 3 30 Warning, safety alert
LED 10 370 Wiring diagram 12 118 Parking brake
LED 11 370 Wiring diagram 7 64 Low beam
LED 12 370 Wiring diagram 7 61 High beam
LED 13 370 Wiring diagram 12 118 Attachment bracket
LED 16 370 Wiring diagram 2 11 Preheater
LED 17 370 Wiring diagram 2 17 Engine coolant temperature
LED 18 370 Wiring diagram 2 18 Engine oil pressure
LED 19 370 Wiring diagram 2 19 Air filter
LED 20 370 Wiring diagram 4 31 Gearbox oil temperature
LED 21 370 Wiring diagram 13 129 Service lamp
LED 22 370 Wiring diagram 2 16 Battery load
LED 23 370 Wiring diagram 3 21 Hydraulic oil filter
LED 24 370 Wiring diagram 3 22 Hydraulic oil temperature, high
LED 25 370 Wiring diagram 3 22 Hydraulic oil temperature, low
LED 26 370 Wiring diagram 3 25 Overload (craning)
LED 27 370 Wiring diagram 14 131 Lighting, right instrument panel
LED 31 370 Wiring diagram 14 134 Lighting, front instrument panel
LED 35 370 Wiring diagram 3 24 Hydraulic flow regulation
LED 36 370 Wiring diagram 17 170 1st gear
LED 37 370 Wiring diagram 17 167 2nd gear
LED 38 370 Wiring diagram 17 168 3rd gear
LED 39 370 Wiring diagram 17 163 4th gear
LED 40 370 Wiring diagram 25 251 Warning, hydraulic malfunction (option)
301
LED 48 370 Wiring diagram 31 313 Stabiliser warning lamp (EN474)
Figure 1
Service Information

Component list, Motors 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Motors

diagram
MO1 1 9 Starter motor
MO2 8 71 Air conditioning compressor
MO3 7 66 Wiper, front
MO4 7 67 Washer pump, front
MO5 7 68 Wiper, rear
MO6 7 69 Washer pump, rear
MO7 8 72 Air conditioning fan 1
MO8 8 74 Air conditioning fan 2
MO9 8 76 Heater fan
MO10 13 125 Seat compressor
MO11 6 53 Rotating beacon, front
MO12 6 55 Rotating beacon, rear
Figure 1
Service Information

Component list, Motors 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Motors

n
MO 1 370 Wiring diagram 1 9 Starter motor
MO 2 370 Wiring diagram 8 71 Air conditioning compressor
MO 3 370 Wiring diagram 7 66 Wiper, front
MO 4 370 Wiring diagram 7 67 Washer pump, front
MO 5 370 Wiring diagram 7 68 Wiper, rear
MO 6 370 Wiring diagram 7 69 Washer pump, rear
MO 7 370 Wiring diagram 8 72 Air conditioning fan 1
MO 8 370 Wiring diagram 8 74 Air conditioning fan 2
MO 9 370 Wiring diagram 8 76 Heater fan
MO 10 370 Wiring diagram 13 125 Seat compressor
MO 11 370 Wiring diagram 6 53 Rotating beacon, front
MO 12 370 Wiring diagram 6 55 Rotating beacon, rear
MO 13 370 Wiring diagram 33 332 Diesel filling pump (option)
Figure 1
Service Information

Component list, Resistors 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Resistors

diagram
R1 2 16 Battery load
R2 2 17 Battery load
Service Information

Component list, Resistors 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Resistors

n
R1 370 Wiring diagram 2 16 Battery load
R2 370 Wiring diagram 2 17 Battery load
Service Information

Component list, Relays 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Relays

diagram
RE1 1 8 Starter relay
RE2 2 11 Preheating
RE3 8 72 Air conditioning fan 1
RE4 8 74 Air conditioning fan 2 (relay in A/C unit)
RE5 8 75 Heater fan
RE6 13 126 Horn, front and rear
RE7 Air suspended seat
Figure 1
Relays
1. Relays in battery box

2. Relay in A/C unit, located in cab roof
3. Relays behind fuse box
4. Relay in air suspended seat
Service Information

Component list, Relays 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Relays

Relays in battery compartment
n
RE 1 370 Wiring diagram 1 8 Starter relay
RE 2 370 Wiring diagram 2 12 Preheating
Relays in cab
n
RE 3 370 Wiring diagram 8 72 Air conditioning fan 1
RE 4 370 Wiring diagram 8 74 Air conditioning fan 2 (relay in A/C unit)
RE 5 370 Wiring diagram 8 75 Heater fan
RE 6 370 Wiring diagram 13 126 Horn, front and rear
RE 7 370 Wiring diagram 4 32 Brake light
RE 8 Air suspended seat
RE 10 370 Wiring diagram 31 313 Stabiliser
RE 13 370 Wiring diagram 34 347 Frequency relay 1250Hz
RE 20 370 Wiring diagram 30 310 Excavator control authorisation
RE 21 370 Wiring diagram 32 328 Hydraulic lock
Figure 1
Relays
1. Relays in battery box

2. Relay in A/C unit, located in cab roof
3. Relays behind fuse box
4. Relay in air suspended seat
5. Relay behind front dashboard
6. Relay in left joystick tower
Service Information

Component list, Sounders 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Sounders

SA1 13 127 Horn, front
SA2 13 128 Horn, rear
SA3 4 32 Warning buzzer, intermittent
SA4 10 100 Reversing alarm
SA5 13 130 Loudspeaker, right
SA6 13 130 Loudspeaker, left
Figure 1
Service Information

Component list, Sounders 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Sounders

n
SA 1 Horn, front 370 Wiring diagram 13 127
SA 2 Horn, rear 370 Wiring diagram 13 128
SA 3 Warning buzzer, intermittent 370 Wiring diagram 4 32
SA 4 Reversing alarm 370 Wiring diagram 10 100
SA 5 Loudspeaker, right 370 Wiring diagram 13 130
SA 6 Loudspeaker, left 370 Wiring diagram 13 130
Figure 1
Service Information

Component list, Sensors 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Sensors

Designation Sensor type Wiring Row Function
diagram
SE 1 Temperature 4 31 Gearbox oil temperature
SE 2 Temperature 2 15 Coolant temperature
SE 3 Level 2 14 Fuel level
SE 4 Pressure 3 25 Overload pressure (craning)
SE 5 Speed 11 101 Speed sensor
SE 6 Pressure 2 18 Engine oil pressure
SE 7 Pressure 2 19 Air filter clogging sensor
SE 8 Pressure 3 21 Hydraulic oil filter clogging sensor
SE 9 Temperature 3 21 Hydraulic oil temperature, high 97 °C (206.6
°F)
SE 10 Temperature 3 22 Hydraulic oil temperature, low 10 °C (50 °F)
SE 11 Mechanical 9 89 Return to dig
SE 12 Temperature 3 23 Hydraulic oil temperature, flow regulation
90 °C (194 °F), checked every 7:th minute
Figure 1
Service Information

Component list, Sensors 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Sensors

Designatio Sensor Wiring diagram Row Function
n type
SE 1 Temperatu 370 Wiring diagram 4 31 Gearbox oil temperature
re
SE 2 Temperatu 370 Wiring diagram 2 15 Coolant temperature
re
SE 3 Level 370 Wiring diagram 2 15 Fuel level
SE 4 Pressure 370 Wiring diagram 3 25 Overload pressure (craning)
SE 5 Speed 370 Wiring diagram 11 101 Speed sensor
SE 6 Pressure 370 Wiring diagram 2 18 Engine oil pressure
SE 7 Pressure 370 Wiring diagram 2 19 Air filter clogging sensor
SE 8 Pressure 370 Wiring diagram 3 21 Hydraulic oil filter clogging sensor
SE 9 Temperatu 370 Wiring diagram 3 21 Hydraulic oil temperature, high 97 °C
re (206.6 °F)
SE 10 Temperatu 370 Wiring diagram 3 22 Hydraulic oil temperature, low 10 °C (50
re °F)
SE 11 Mechanical 370 Wiring diagram 9 89 Return to dig
Figure 1
Service Information

Component list, Switches 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Component list, Switches

diagram
SW 1 1 5 Start key
SW 2 5 1 Battery disconnect switch
SW 3 7 62 Combi switch, right
SW 4 9 81 Combi switch, left (FWD/REV lever)
SW 5 11 107 Boom lock
SW 6 10 96 Loader lever FWD/REV enable
SW 7 4 34 Hazard light
SW 8 12 113 Hydraulic lever lock–out
SW 9 6 59 Parking light
SW 10 3 25 Craning
SW 11 12 116 Parking brake (US)
SW 12 13 121 Attachment bracket release, backhoe (quick coupler)
SW 13 12 119 Attachment bracket release, loader (quick coupler)
SW 14 11 109 Boom suspension system (option)
SW 15 6 55 Rotating beacon
SW 16 11 105 Side shift release
SW 17 7 68 Wiper / washer, rear
SW 18 5 41 Working lights, front
SW 19 5 46 Working lights, rear
SW 20 8 79 4–wheel drive
SW 21 8 72 Air conditioning fan
SW 22 8 76 Heater fan
SW 23 8 77 Air conditioning
SW 24 4 32 Brake pedal, right
SW 25 4 33 Brake pedal, left
SW 26 10 92 3rd/4th gear engage (Power shuttle)
SW 29 10 94 Differential lock
SW 30 9 85 Loader lever, FWD
SW 31 9 86 Loader lever, REV
SW 32 9 86 Loader lever, N
SW 33 9 87 Loader lever, gearbox disconnect
SW 34 11,21 104, 201 Hammer foot switch (option)
SW 35 6 51 Cab light
SW 36 9 81 Gearbox, disconnect
SW 37 12 117 Parking brake sensor (EU)
SW 38 8 77 Air conditioning temperature switch
SW 39 8 77 Air conditioning pressure switch
SW 40 13 126 Horn
SW 41 11 102 Hammer (option)
SW 42 17 162 Kick down switch
SW 43 18 172 Proportional roller switch, 4 in 1 function (BL 71 loader lever)
SW 47 20 191 Hand tool switch
SW 48 21 201 Auxiliary and hammer select switch (side panel)
SW 49 16 151 Auxiliary tool switch
25 253
SW 50 22 215 Proportional switch electrical stabilizer left
SW 51 22 218 Proportional switch electrical stabilizer right
SW 52 23 223 Proportional switch extendible dipper function
SW 54 22 220 Seat switch
Figure 1
Switches
Positions with backhoe levers, pilot control
Figure 2
Positions with loader lever, 4 in 1 function
Figure 3
Service Information

Profile:
BHL, BL71 PLUS [GB]

Designati Wiring diagram Row Function
on
SW 1 370 Wiring diagram 1 5 Start key
SW 2 370 Wiring diagram 1 1 Battery disconnect switch
SW 3 370 Wiring diagram 7 62 Combi switch, right
SW 4 370 Wiring diagram 9 81 Combi switch, left (FWD/REV lever)
SW 5 370 Wiring diagram 11 107 Boom lock
SW 6 370 Wiring diagram 10 96 Loader lever FWD/REV enable
SW 7 370 Wiring diagram 4 34 Hazard light
SW 8 370 Wiring diagram 12 113 Hydraulic lever lock–out
SW 9 370 Wiring diagram 6 59 Parking light
SW 10 370 Wiring diagram 3 25 Craning
SW 12 370 Wiring diagram 13 121 Attachment bracket release, backhoe (quick
coupler)
SW 13 370 Wiring diagram 12 120 Attachment bracket release, loader (quick
coupler)
SW 14 370 Wiring diagram 11 109 Boom suspension system (option)
SW 15 370 Wiring diagram 6 56 Rotating beacon
SW 16 370 Wiring diagram 11 105 Side shift release
SW 17 370 Wiring diagram 7 69 Wiper / washer, rear
SW 18 370 Wiring diagram 5 41 Working lights, front
SW 19 370 Wiring diagram 5 46 Working lights, rear
SW 20 370 Wiring diagram 8 79 4–wheel drive
SW 21 370 Wiring diagram 8 72 Air conditioning fan
SW 22 370 Wiring diagram 8 76 Heater fan
SW 23 370 Wiring diagram 8 78 Air conditioning
SW 26 370 Wiring diagram 10 92 3rd/4th gear engage (Powershuttle)
SW 29 370 Wiring diagram 10 94 Differential lock
SW 30 370 Wiring diagram 9 85 Loader lever, FWD
SW 31 370 Wiring diagram 9 87 Loader lever, REV
SW 32 370 Wiring diagram 9 86 Loader lever, N
SW 33 370 Wiring diagram 9 87 Loader lever, transmission disconnect
SW 34 370 Wiring diagram 11 104 Hammer foot switch (option)
SW 35 370 Wiring diagram 6 51 Cab light, roof
SW 36 370 Wiring diagram 9 81 transmission, disconnect
SW 37 370 Wiring diagram 12 117 Parking brake (EU)
SW 38 370 Wiring diagram 8 77 Air conditioning temperature switch
SW 39 370 Wiring diagram 8 77 Air conditioning pressure switch
SW 40 370 Wiring diagram 13 126 Horns
SW 41 370 Wiring diagram 11 102 Hammer Authorisation (option)
SW 42 370 Wiring diagram 17 162 Kick down switch
SW 47 370 Wiring diagram 20 191 Hand tool switch
SW 49 370 Wiring diagram 25 253 Auxiliary tool switch
SW 54 370 Wiring diagram 32 324 Seat switch
326
SW 56 370 Wiring diagram 4 32 Brake switch left
SW 57 370 Wiring diagram 4 33 Brake switch right
SW 58 370 Wiring diagram 25 255 Auxiliary Roller
SW 59 370 Wiring diagram 25 258 Auxiliary Potentiometer
SW 65 370 Wiring diagram 26 Proportional control switch 4in1 or extendible
dipper
SW 66 370 Wiring diagram 27 275 Proportional control switch 4in1
SW 67 370 Wiring diagram 27 278 Proportional control switch extendible dipper
SW 71 370 Wiring diagram 33 332 Diesel filling pump switch
Figure 1
Figure 2
Service Information

Profile:
BHL, BL71 PLUS [GB]

n
SW 1 370 Wiring diagram 1 5 Start key
SW 2 370 Wiring diagram 1 1 Battery disconnect switch
SW 3 370 Wiring diagram 7 62 Combi switch, right (wiper/washer front, horns)
SW 4 370 Wiring diagram 9 81 Combi switch, left (FWD/REV lever)
SW 5 370 Wiring diagram 11 107 Boom lock
SW 6 370 Wiring diagram 10 96 Loader lever FWD/REV enable
SW 7 370 Wiring diagram 4 34 Hazard light
SW 8 370 Wiring diagram 12 113 Hydraulic lever lock–out
SW 9 370 Wiring diagram 6 59 Parking light
SW 10 370 Wiring diagram 3 25 Craning
SW 12 370 Wiring diagram 13 121 Attachment bracket release, backhoe (quick
coupler)
SW 13 370 Wiring diagram 12 120 Attachment bracket release, loader (quick
coupler)
SW 14 370 Wiring diagram 11 109 Boom suspension system (option)
SW 15 370 Wiring diagram 6 56 Rotating beacon
SW 16 370 Wiring diagram 11 105 Side shift release
SW 17 370 Wiring diagram 7 69 Wiper / washer, rear
SW 18 370 Wiring diagram 5 41 Working lights, front
SW 19 370 Wiring diagram 5 46 Working lights, rear
SW 20 370 Wiring diagram 8 79 4–wheel drive
SW 21 370 Wiring diagram 8 72 Air conditioning fan
SW 22 370 Wiring diagram 8 76 Heater fan
SW 23 370 Wiring diagram 8 78 Air conditioning
SW 29 370 Wiring diagram 10 94 Differential lock
SW 30 370 Wiring diagram 9 85 Loader lever, FWD
SW 31 370 Wiring diagram 9 87 Loader lever, REV
SW 32 370 Wiring diagram 9 86 Loader lever, N
SW 33 370 Wiring diagram 9 87 Loader lever, transmission disconnect
SW 34 370 Wiring diagram 11 104 Hammer foot switch (option)
SW 35 370 Wiring diagram 6 51 Cab light, roof
SW 36 370 Wiring diagram 9 81 transmission, disconnect
SW 37 370 Wiring diagram 12 117 Parking brake (EU)
SW 38 370 Wiring diagram 8 77 Air conditioning temperature switch
SW 39 370 Wiring diagram 8 77 Air conditioning pressure switch
SW 40 370 Wiring diagram 13 126 Horns
SW 41 370 Wiring diagram 11 102 Hammer Authorisation (option)
SW 42 370 Wiring diagram 17 162 Kick down switch
SW 47 370 Wiring diagram 20 191 Hand tool switch
SW 49 370 Wiring diagram 25 253 Auxiliary tool switch
SW 54 370 Wiring diagram 32 324 Seat switch
326
SW 56 370 Wiring diagram 4 32 Brake switch left
SW 57 370 Wiring diagram 4 33 Brake switch right
SW 58 370 Wiring diagram 25 255 Auxiliary Roller
SW 59 370 Wiring diagram 25 258 Auxiliary Potentiometer
SW 66 370 Wiring diagram 29 295 Proportional control switch 4in1
SW 67 370 Wiring diagram 29 295 Proportional control switch extendible dipper
SW 68 370 Wiring diagram 31 315 Right stabilizer leg switch
SW 69 370 Wiring diagram 31 315 Left stabilizer leg switch
SW 70 370 Wiring diagram 32 328 Proximity switch
SW 71 370 Wiring diagram 33 332 Diesel filling pump switch
SW 72 370 Wiring diagram 13 125 Seat compressor switch
Figure 1
V1088434
Figure 2
V1088461
Service Information

Component list, Solenoid 370 Service Information 2014/3/18
valves
Profile:
BHL, BL71 PLUS [GB]
Component list, Solenoid valves

MA 1 1 8 Engine governor (cold start solenoid)
MA 2 10 93 Hydraulic pump, flow regulation (30kW–46kW)
MA 3 10 92 4–wheel drive
MA 4 10 95 Differential lock
MA 5 10 98 Forward (Power shuttle)
MA 6 10 100 Reverse (Power shuttle)
MA 7 2 14 Fuel shut–off
MA 8 11 106 Boom lock
MA 9 12 112 Hydraulic lever lock–out
MA 10 13 121 Attachment bracket release, backhoe (quick coupler)
MA 11 12 119 Attachment bracket release, loader (quick coupler)
MA 12 12 111 Boom suspension system (option), BSS
MA 13 12 112 Boom suspension system (option), BSS
MA 14 11 104/105 Side shift release
MA 15 11 104/105 Hammer (option)
MA 18 12 115 Parking brake (US)
MA 19 9 89 Float position
MA 20 9 89 Bucket positioner
MA 21 3 28 Craning valve
MA 24 17 170 1st gear (Powershift)
MA 25 17 167 2nd gear (Powershift)
MA 26 17 168 3rd gear (Powershift)
MA 27 17 163 4th gear (Powershift)
MA 28 17 165 Forward (Powershift)
MA 29 17 166 Reverse (Powershift)
MA 30 22 216 Proportional valve 1, left stabilizer
MA 31 22 217 Proportional valve 2, left stabilizer
MA 32 22 219 Proportional valve 1, right stabilizer
MA 33 22 220 Proportional valve 2, right stabilizer
MA 35 20 191 Hand tool valve
MA 36 21 203 Auxiliary tool valve
MA 37 21 205 Selector valve
MA 38 16 154 Auxiliary valve
MA 39 23 221 Proportional valve 1, extendible dipper function
MA 40 23 222 Proportional valve 2, extendible dipper function
EMS module 18 171 Proportional valve 1 and 2, 4 in 1 function
Figure 1
Service Information

valves
Profile:
BHL, BL71 PLUS [GB]

n
MA 2 370 Wiring diagram 10 93 Hydraulic pump, flow regulation
MA 3 370 Wiring diagram 10 92 4–wheel drive (Powershuttle)
MA 4 370 Wiring diagram 10 95 Differential lock (Powershuttle)
MA 5 370 Wiring diagram 10 98 Forward (Power shuttle)
MA 6 370 Wiring diagram 10 100 Reverse (Power shuttle)
MA 7 370 Wiring diagram 2 14 Fuel shut–off
MA 8 370 Wiring diagram 11 107 Boom lock
MA 9 370 Wiring diagram 12 111 Hydraulic lever lock–out
MA 10 370 Wiring diagram 13 121 Attachment bracket release, backhoe (quick
coupler)
MA 11 370 Wiring diagram 12 119 Attachment bracket release, loader (quick
coupler)
MA 12 370 Wiring diagram 12 111 Boom suspension system (option), BSS
MA 14 370 Wiring diagram 11 105 Side shift release
MA 15 370 Wiring diagram 11 104 Hammer (option)
MA 19 370 Wiring diagram 9 89 Float position
MA 20 370 Wiring diagram 9 89 Return to dig
MA 22 370 Wiring diagram 3 28 Craning valve
MA 24 370 Wiring diagram 17 170 1st gear (Powershift)
MA 25 370 Wiring diagram 17 167 2nd gear (Powershift)
MA 26 370 Wiring diagram 17 168 3rd gear (Powershift)
MA 27 370 Wiring diagram 17 163 4th gear (Powershift)
MA 28 370 Wiring diagram 17 164 Forward (Powershift)
MA 29 370 Wiring diagram 17 165 Reverse (Powershift)
MA 35 370 Wiring diagram 20 191 Hand tool valve
MA 48 370 Wiring diagram 25 256 Proportional valve, auxiliary (roller switch)
MA 49 370 Wiring diagram 25 257 Proportional valve, auxiliary (potentiometer)
MA 50 370 Wiring diagram 25 259 Low pressure valve
MA 56 370 Wiring diagram 26 266 Proportional valve 1, 4 in 1 or extendible dipper
MA 57 370 Wiring diagram 26 267 Proportional valve 2, 4 in 1 or extendible dipper
MA 58 370 Wiring diagram 27 276 Proportional valve 1, 4in1 and extendible
dipper
MA 59 370 Wiring diagram 27 277 Proportional valve 2, 4in1 and extendible
dipper
MA 60 370 Wiring diagram 27 279 4in1/extendible dipper selector valve
Figure 1
Figure 2
Figure 3
Service Information

valves
Profile:
BHL, BL71 PLUS [GB]

n
MA 2 370 Wiring diagram 10 93 Hydraulic pump, flow regulation
MA 3 370 Wiring diagram 10 92 4–wheel drive (Powershuttle)
MA 4 370 Wiring diagram 10 95 Differential lock (Powershuttle)
MA 5 370 Wiring diagram 10 98 Forward (Power shuttle)
MA 6 370 Wiring diagram 10 100 Reverse (Power shuttle)
MA 7 370 Wiring diagram 2 14 Fuel shut–off
MA 8 370 Wiring diagram 11 107 Boom lock
MA 9 370 Wiring diagram 12 111 Hydraulic lever lock–out
MA 10 370 Wiring diagram 13 121 Attachment bracket release, backhoe (quick
coupler)
MA 11 370 Wiring diagram 12 119 Attachment bracket release, loader (quick
coupler)
MA 14 370 Wiring diagram 11 105 Side shift release
MA 15 370 Wiring diagram 11 104 Hammer (option)
MA 19 370 Wiring diagram 9 89 Float position
MA 20 370 Wiring diagram 9 89 Return to dig
MA 24 370 Wiring diagram 17 170 1st gear (Powershift)
MA 25 370 Wiring diagram 17 167 2nd gear (Powershift)
MA 26 370 Wiring diagram 17 168 3rd gear (Powershift)
MA 27 370 Wiring diagram 17 163 4th gear (Powershift)
MA 28 370 Wiring diagram 17 164 Forward (Powershift)
MA 29 370 Wiring diagram 17 165 Reverse (Powershift)
MA 35 370 Wiring diagram 20 191 Hand tool valve
MA 48 370 Wiring diagram 25 256 Proportional valve, auxiliary (roller switch)
MA 49 370 Wiring diagram 25 257 Proportional valve, auxiliary (potentiometer)
MA 50 370 Wiring diagram 25 259 Low pressure valve
MA 60 370 Wiring diagram 30 309 4in1/extendible dipper selector valve
MA 80 370 Wiring diagram 29 296 Proportional valve 1, 4in1 (extendible dipper)
MA 81 370 Wiring diagram 29 297 Proportional valve 2, 4in1 (extendible dipper)
Figure 1
Figure 2
Figure 3
Service Information

Wiring diagram 1 370 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 1
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 1
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 1
Starting system, alternator
Designation Function Row
AL1 Alternator 5
BA1 Battery 1
BA2 Battery (option) 1
FC1 Radio 5
FC12 Start impulse to V–ECU 10
FC13 Preheating relay 8
FC17 Starter motor relay 9
FC19 V–ECU 3
FC20 Start key 4
MO1 Starter motor 9
RE1 Starter motor relay 8
SW1 Main battery switch 6
SW2 Start key 1
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 2
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 2
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 2
Preheating, Sensors, LEDs
D1 Engine coolant temperature 18
D2 Engine oil pressure 18
FC7 Instrument panel 14
FC9 Hydraulic functions, code lock 13
FC18 Preheating coil 12
H1 Preheating coil 12
IM1 Fuel indicator 15
IM2 Coolant temperature indicator 15
IM3 Hour meter 20
LED16 Preheater 11
LED17 Engine coolant temperature 17
LED18 Engine oil pressure 18
LED19 Air filter 19
LED22 Battery load 16
MA7 Fuel shut–off 2
RE2 Preheating 12
R1 Battery load 16
R2 Battery load 17
SE2 Coolant temperature 15
SE3 Fuel level 15
SE6 Engine oil pressure 18
SE7 Air filter clogging sensor 19
CL1 Code lock 13
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 3
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 3
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 3
hydraulic temperature sensors, LEDs dashboard, craning valves
D7 Overload sensor (craning) 25
LED9 Warning, safety alert 30
LED23 Hydraulic oil filter 23
LED24 Hydraulic oil temperature, high 22
LED25 Hydraulic oil temperature, low 22
LED26 Overload (craning) 25
LED35 Hydraulic flow regulation 24
MA21 Backhoe safety valve (BL60, BL61, BL61 Plus) 28
MA22 Craning valve (BL70, BL71, BL71 Plus) 28
MA23 Craning valve (BL70, BL71, BL71 Plus) 29
SE4 Overload pressure (craning) 25
SE8 Hydraulic oil filter clogging sensor 21
SE9 Hydraulic oil temperature, high 97 °C (206.6 °F) 21
SE10 Hydraulic oil temperature, low 10 °C (50 °F) 22
SW10 Craning 25
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 4
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 4
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 4
Indicators, brake lights, brakes
D4 Transmission oil pressure 31
FC3 Hazard light, radio, cab light 34
LA7 Brake light, right 33
LA8 Brake light, left 34
LA9 Direction indicator, front right 36
LA10 Direction indicator, rear right 37
LA11 Direction indicator, front left 37
LA12 Direction indicator, rear left 38
LED1 Direction indicator, left 40
LED2 Direction indicator, right 39
LED20 Gearbox oil temperature 31
RE7 Brake light 32
SA3 Warning buzzer, intermittent 32
SE1 Gearbox oil temperature 31
SW7 Hazard light 34
SW56 Brake switch left 32
SW57 Brake switch right 22
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 5
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 5
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 5
Working lights
SW18 Working lights, front 41
SW19 Working lights, rear 46
LA13 Working light, front right 43
LA14 Working light, front right (option) 44
LA15 Working light, front left 44
LA16 Working light, front left (option) 45
LA17 Working light, rear right 47
LA18 Working light, rear right (option) 49
LA19 Working light, rear left 48
LA20 Working light, rear left 50
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 6
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 6
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 6
Lamps, rotating beacons
FC2 Left rear and left front marker lamps, number plate illumination 60
FC4 Rotating beacon 55
FC10 Head lights 59
FC16 Right rear, right front lamps 58
LA5 Tail light, right 57
LA6 Tail light, left 57
LA21 Cab light 51
LA22 Rotating beacon, front 54
LA23 Rotating beacon, rear 55
LA24 Number plate 58
LA25 Marker lamp, right (parking light) 59
LA26 Marker lamp, left (parking light) 60
MO11 Rotating beacon, front 53
MO12 Rotating beacon, rear 55
SW9 Parking light 59
SW15 Rotating beacon 56
SW35 Cab light, roof 51
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 7
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 7
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 7
Right combi switch (wiper/washer front, horns), wiper/washer switch (rear)
FC11 Right combi switch (head lights, wiper/washer), air conditioning 61
FC15 Horn 66
LA1 Low beam, right 62
LA2 Low beam, left 64
LA3 High beam, right 62
LA4 High beam, left 63
LED11 Low beam 64
LED12 High beam 61
MO3 Wiper, front 66
MO4 Washer pump, front 67
MO5 Wiper, rrear 68
MO6 Washer pump, rear 69
SW3 Combi switch, right (wiper/washer front, horns) 62
SW17 Wiper / washer, rear 69
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 8
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 8
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 8
Air conditioning, 4WD switch
D5 Rectifier bridge 75
D6 Rectifier bridge 76
FC21 Air conditioning relay 72
FC22 Air conditioning relay 76
MO2 Air conditioning compressor 71
MO7 Air conditioning fan 1 72
RE3 Air conditioning fan 1 72
RE4 Air conditioning fan 2 (relay in A/C unit) 74
RE5 Heater fan 75
SW20 4–wheel drive 79
SW21 Air conditioning fan 72
SW22 Heater fan 76
SW23 Air conditioning 78
SW38 Air conditioning temperature switch 77
SW49 Air conditioning pressure switch 77
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 9
Powershuttle
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 9
Powershift
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 9
Left combi switch, Powershuttle
FC8 Left combi switch, hammer 82
MA19 Float position 89
MA20 Return to dig 89
SW30 Loader lever, FWD 85
SW31 Loader lever, REV 87
SW32 Loader lever, N 86
SW33 Loader lever, transmission disconnect 33
SW36 transmission, disconnect 81
SW4 Combi switch, left (FWD/REV lever) 81
SE11 Return to dig 89
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 9
Left combi switch, Powershift (option)
FC8 Left combi switch, hammer 82
MA19 Float position 89
MA20 Return to dig 89
SW30 Loader lever, FWD 85
SW31 Loader lever, REV 87
SW32 Loader lever, N 86
SW33 Loader lever, transmission disconnect 33
SW36 transmission, disconnect 81
SW4 Combi switch, left (FWD/REV lever) 81
SE11 Return to dig 89
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 10
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 10
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 10
Differential lock
LED5 4–wheel drive 91
LED6 Reverse 99
LED7 Forward 97
LED8 Differential lock 94
MA2 Hydraulic pump, flow regulation 93
MA3 4–wheel drive (Powershuttle) 92
MA4 Differential lock (Powershuttle) 95
MA5 Forward (Power shuttle) 98
MA6 Reverse (Power shuttle) 100
SA4 Reversing alarm 100
SW6 Loader lever FWD/REV enable 96
SW29 Differential lock 94
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 11
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 11
Hammer, sideshift, BSS
IM4 Speedometer 101
MA8 Boom lock 107
MA14 Side shift release 105
MA15 Hammer (option) 104
SE5 Speed sensor 101
SW5 Boom lock 107
SW14 Boom suspension system (option) 109
SW16 Side shift release 105
SW34 Hammer foot switch (option) 104
SW41 Hammer Authorisation (option) 102
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 12
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 12
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 12
Parking brake, Hydraulic lever lock-out, Quick coupler (loader)
LED10 Parking brake 118
LED13 Attachment bracket 118
MA9 Hydraulic lever lock–out 111
MA11 Attachment bracket release, loader (quick coupler) 119
MA12 Boom suspension system (option), BSS 111
MA13 Boom suspension system (option), BSS 112
SW8 Hydraulic lever lock–out 113
SW13 Attachment bracket release, loader (quick coupler) 120
SW37 Parking brake (EU) 117
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 13
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 13
Horns, radio, quick coupler (backhoe)
FC5 Cigarette lighter 124
FC6 Cigarette lighter 124
FC14 Seat compressor 125
HE2 Cigarette lighter 124
HE3 Cigarette lighter 124
LED21 Service lamp 129
MA10 Attachment bracket release, backhoe (quick coupler) 121
MO10 Seat compressor 125
RA1 Radio 125
RE6 Horn, front and rear 126
SA1 Horn, front 127
SA2 Horn, rear 128
SA5 Loudspeaker, right 130
SA6 Loudspeaker, right 130
SW12 Attachment bracket release, backhoe (quick coupler) 121
SW72 Seat compressor switch 125
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 14
Lighting, front and right instrument panel
LED27 — LED30 Lighting, right instrument panel 131 — 133
LED31 — LED34 Lighting, front instrument panel 134 — 136
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 15
V-ECU, ground connections
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 17
Transmission ECU, only Power shift
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 17
T-ECU, Powershift (option)
Lighting, front and right instrument panel

IM4 Speedometer 161
LED36 1st gear 170
LED37 2nd gear 167
LED38 3rd gear 168
LED39 4th gear 163
MA24 1st gear 170
MA25 2nd gear 167
MA26 3rd gear 168
MA27 4th gear 163
MA28 Forward 164
MA29 Reverse 165
SE5 Speed sensor 161
SW42 Kick down switch 162
Figure 1
1. kickdown switch
2. 4th gear valve
3. forward speed
4. reverse speed
5. 2nd gear valve
6. 3rd gear valve
7. 1st gear valve
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BHL, BL71 PLUS [GB]
Wiring diagram 20
Hand tool (option)
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 20
Hand tool (option)
MA35 Hand tool valve 191
SW37 Hand tool switch 191
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 21
Hammer and auxiliary tool (option)
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 22
H-ECU, stabiliser function (option)
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 22
Fuse 23, connected to all H-ECUs (options)
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 23
H-ECU, extendible dipper function
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 25
Additional H-ECU, auxiliary tool (option)
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 25
Additional H-ECU, auxiliary tool (option)
LED40 Warning, hydraulic malfunction (option) 251
SW49 Auxiliary tool switch 253
SW58 Auxiliary Roller 255
SW59 Auxiliary Potentiometer 258
MA48 Proportional valve, auxiliary (roller switch) 256
MA49 Proportional valve, auxiliary (potentiometer) 257
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 26
H-ECU, 4 in 1 or extendible dipper function (option)
Figure 1
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BHL, BL71 PLUS [GB]
Wiring diagram 27
H-ECU, 4 in 1 and extendible dipper function (option)
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 28
Figure 1
OPTION : CARE TRACK
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 28
Care Track (option)
GSM/GPS ECU GSM/GPS Electonic Control Unit 284/286
SAT ECU Satellite Electonic Control Unit 283/284
ANT SET 1 Sattelite Antenna Set 281/283
ANT SET 2 GSM/GPS Antenna Set 281/285
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 29
H-ECU, 4 in 1 or extendible dipper (option)
SW66 Proportional control switch 4in1 295
SW67 Proportional control switch extendible dipper 297
MA80 Proportional valve 1, 4in1 (extendible dipper) 296
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 30
H-ECU, 4 in 1 and extendible dipper (option)
SW66 Proportional control switch 4in1 305
SW67 Proportional control switch extendible dipper 308
MA60 4in1/extendible dipper selector valve 309
RE20 Excavator control authorisation 310
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 31
EU Stabiliser warning
LED48 Stabiliser warning lamp (EN474) 313
RE10 Stabiliser 313
SW68 Right stabilizer leg switch 315
SW69 Left stabilizer leg switch 315
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 32
Pilot excavator locking system
MA8 Boom lock
MA9 Hydraulic lever lock–out
RE21 Hydraulic lock 328
SW5 Boom lock
SW54 Seat switch 323/326
SW70 Proximity switch 328
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 33
Diesel filling pump W/H (option)
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 33
Diesel filling pump W/H (option)
FC24 Diesel filling pump W/H 331
MO13 Diesel filling pump 332
SW71 Diesel filling pump switch 332
Figure 1
Service Information

Profile:
BHL, BL71 PLUS [GB]
Wiring diagram 34
All wheel braking, speed >20 Km/h (12,4 mph)
RE13 Frequency relay 1250Hz 347
Figure 1
Thank you for your purchase.
Have a nice day.
file:///C|/Users/app/Documents/yeqiwen-END.txt[2014/3/18 16:45:51]

Volvo BL 71 3 Elec. System, Warning System, Information System, Instruments

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Volvo BL 71 3 Elec. System, Warning System, Information System, Instruments

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Service Information

Document Title: Function Group: Information Type: Date:

Electrical system, work instructions

Document Title: Function Group: Information Type: Date:

Electrical system, description

1 Alternator 7 Battery disconnect switch

Document Title: Function Group: Information Type: Date:

Electronic control system, description

See also, 300 Vehicle Control Unit V-ECU, description.

Document Title: Function Group: Information Type: Date:

Vehicle Control Unit V-ECU, description

 Starter motor engagement

See also 300 V-ECU, software functions.

Document Title: Function Group: Information Type: Date:

Limp-Home mode, by-passed V-ECU

By–passing the V–ECU

1. Disconnect the battery disconnect switch.

4. Switch places between the connector X19 and the plug.

Document Title: Function Group: Information Type: Date:

1. Remove the screws for the heating control panel.

1. Heating control panel

4. Lift the rubber mat and remove the rivets.

5. Open the side window and remove the rivets.

12. Install the side console.

13. Connect the cigarette lighter sockets.

14. Install the instrument panel.

15. Install the hand throttle handle.

17. Install the sidepost panel, replace the plastic plugs.

18. Fit the heater control panel.

Document Title: Function Group: Information Type: Date:

1. Battery main switch must be turned ON

Procedure to turn off service light

2. Turn key switch in position 1.

3. Turn OFF hazard light switch.

4. Turn ON hazard light switch.

5. Turn OFF key switch to position 0.

6. Turn key switch to position 1.

7. Turn OFF hazard light switch.

8. Turn ON hazard light switch.

9. Turn OFF key switch to position 0.

11. Start the machine (engine must run).

Document Title: Function Group: Information Type: Date:

V–ECU, inputs and outputs

Signal types Power supply types

X1 Cab wire harness

X2 Frame wire harness

X4 Front instrument panel wire harness

X5 Service tool connector

Document Title: Function Group: Information Type: Date:

V-ECU, software functions

See also 300 V–ECU, inputs and outputs.

Document Title: Function Group: Information Type: Date:

Transmission control unit T-ECU, description

1. Side dash panel

T–ECU, pin assignment

Pin no. Input/output Designation

Pin no. Input/output Designation

Document Title: Function Group: Information Type: Date:

T-ECU, Inputs and outputs

Pin nr. Cable nr. Signal, from/to

Pin nr. Cable nr. Signal, from/to

Connector X 25, TECU limp home mode

Pin nr. Cable nr. Signal, from/to