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Test Procedure to Evaluate Fluids in


Open Loop Axial Piston Pumps
Technical Data V-PUPI-TS022-E Pump Model
PVH57C-RF-2S-11-C25V-31

This test procedure is to evaluate fluids for use in Table of Contents


open loop axial piston pumps. It consists of 250 hours Fluid Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
of actual test time (not including break-in or per- Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
formance running). The operation temperature is
Pump Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
dependent upon the capability of the test fluid as
specified by the fluid manufacturer or the rated Pump Performance Check Procedure . . . . . . . . . . . . . . . . . . . . . . . 3
temperature specified for the pump, whichever is Disassembly and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
lower. Inlet fluid temperature must be maintained per Test Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
fluid/pump rating throughout the complete test. Fifty-Hour Pressure Cutoff Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

The pump to be used is a PVH57 with a pressure Two Hundred-Hour Cyclic Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
compensator and load sensing control, model code Final Fluid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PVH57C-RF-2S-11-C25V-31. Fluid Pass/Fail Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Appendix A - Efficiency Formulas. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Appendix B - Control Pressure Hysteresis Test . . . . . . . . . . . . . . . . 10
Pump Performance Check Record . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fluid Properties Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Piston/Bore Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fluid Ratings For standard anti-wear Table 1 – Performance Testing Ratings
petroleum base fluids, the RATED SPEED RATED PRESSURE RATED TEMP
PVH57 pump has the following FLUID MAX RPM MAX BAR (PSIG) MAX °C (°F)
ratings: Water Glycol 1800 170 (2465) 50 (122)
• Rated Speed: 2400 rpm Invert Emulsion 1500 155 (2247) 50 (122)
• Rated Pressure: 250 bar (3625 90-10 HWBF 1500 155 (2247) 50 (122)
psig) Polyolester 1800 230 (3335) 65 (149)
• Rated Temperature: 95°C
(203°F) Phosphate Ester 1800 230 (3335) 65 (149)
• Inlet Pressure: Atmospheric Environmentally
Friendly
Pressure 1 bar absolute (0 Vegetable Base 1800 250 (3625) 65 (149)
psig)
Environmentally
For performance testing, the Friendly
PVH57 is to be tested at the Synthetic Base 2400 250 (3625) 95 (203)
ratings listed in Table 1.

Installation Install pump into test circuit per


Figure 1. Fill the pump case with
pre-filtered anti-wear petroleum-
based hydraulic fluid.

Figure 1

Component #
1 Vented reservoir (approx 102 gallons)
2 Heater
3 Strainer (optional)
4 Thermometer
5 2" gate valve
6 Thermometer
7 Inlet pressure transducer 100 psia
8 PVH57C-RF-2S-1*-C25V-31 Pump
9 Variable speed drive
10 Cooler
11 Flow meter
12 Return filter - 3 micron absolute full flow.
Typical model: filter #OFR60SM11, element
#V4051B3C05 (use 10µm absolute for invert
emulsion)
13 Outlet pressure transducer 5000 psig
14 Pilot operated relief valve
15 Typical model: DG4V-3S-22A-M-FW-B5-60 (02-
109636)
16 Typical model: DG4V-3S-2B-M-FW-B5-60 (02-
109572)
17 Remote relief valve
18 Case pressure transducer 500 psig
19 Flow meter
20 Torque transducer
21 Load sensing line transducer 5000 psig
22 Variable orifice throttle valve (in parallel with
relief valve 14)
Note: Case line should be a separate line with the Orifice (preferably in DG Valve 15 Body) to
shortest route to the return side of the reservoir limit L.S. decay rate of 6.9 to 10.3 kbar/sec
and return below the oil level. (100,000 to 150,000 psi/sec)

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 2
Pump Break-In Pump Break-In Table 2 – Pump Break-In Procedure
Break in the pump using anti- OUTLET PRESS
DURATION SPEED BAR (PSIG) INLET OIL TEMP
wear petroleum base hydraulic STEP MIN RPM ±20 ±5 (72.5) °C ±5 (°F ±9)
fluid that complies with Vickers 1 5 600 50 (725) Ambient increase
Oil Recommendation Data Sheet
2 5 1200 50 (725) to
M-2950-S. Run the break-in
procedure step-by-step as listed 3 10 1200 100 (1450)
in Table 2. Inlet is to be at 4 10 1200 150 (2175)
atmospheric. No external leak- 5 10 1800 150 (2175)
age is allowed during the entire 6 10 1800 200 (2900)
test. 7 10 2400 220 (3190) 95 (203)

Overall Efficiency Percentage Record the output flow, input TESTING AND NOTIFY YOUR
Continue running the pump at torque, and case flow. Compute EATON REPRESENTATIVE.
full stroke displacement using the overall efficiency using the
the parameters in Table 2, Step formulas in Appendix A. Performance Baseline Test
7 to determine its overall If the overall efficiency is less Continue using petroleum-based
efficiency. than 85%, continue running the fluid, but at the conditions listed
The outlet flow must be pump (20 hours maximum) in Table 1 for the test fluid. Set
between 121 lpm (32 gpm) and using the parameters in Table 2, the compensator at rated
140 lpm (37 gpm). Step 7 and re-check overall pressure; adjust speed and
efficiency using the formulas in temperature per the ratings for
If not, STOP THE TEST AND Appendix A. the test fluid.
CONTACT YOUR EATON
REPRESENTATIVE. If the overall efficiency is not Perform the pump performance
85% or greater, DISCONTINUE check procedure.

Pump Performance Sequence of Operations Performance Check Procedure • Case flow


Check 1 Energize 15 while 16 is de- The pump performance check • Case temperature
energized. The pump is now must be at 14 bar (203 psi) • Case pressure
at full flow with pump outlet below the rated pressure • Inlet temperature
pressure controlled by relief specified in Table 1. • Inlet pressure
valve 14. Use the results to compute the
2 Vary pump outlet pressure by Record the following parameters overall efficiency per the formu-
adjusting relief valve 14. on the blank Pump Performance las in Appendix A.
Check Record (page 11).
• Input torque Figure 2 shows an example of
• Output pressure test data obtained from the
• Output flow pump performance check.

Figure 2
Petro Oil Company 19 January 1999
Company: ___________________________________ Date: ________________________________________

Joe Technical 690825


Technician: ___________________________________ Pump Assembly: _____________________________

Performance PVH57C-RF-2S-10-C25V-31
Test: ________________________________________ Pump Model: ________________________________

SC00002 120° F
Pump Serial No. ______________________________ Pump Inlet Fluid Temperature: _________________

Baseline Performance Check with Petroleum-Based Fluid


Western AW Hydraulic Fluid
Fluid: ________________________________________________________________________________________
1750
Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY

1365 lb.in || 2294 psig || 25 gpm |


| .5 gpm
|
| 149 F
|
| 7 psig
|
| 120 F
|
| 88%
| | | | | | |

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 3
Disassembly and Disassemble the pump per the cylinder barrel per Figure 4
Inspection Vickers Overhaul Manual for re-assembly into the same
M-2210-S, Figure 3. Identify the location.
pistons and respective bores in

Figure 3

Figure 4

NOTE: In millimeters, measure cylinder barrel


bores and piston OD to three decimal places
(four decimal places if measuring in inches), and
dimensions ‘A’ and ‘B’ to two decimal places
(three decimal places if measuring in inches).
Record information on a blank Piston/Bore
Record (pages 14 and 15).

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 4
Disassembly and Inspect its components as 5 Cradle (saddle) bearings – allowable end play 0.13mm
Inspection (continued) follows: inspect visually. (Figure 5) [0.005”]), piston diameter at
1 Valve plate running-face – 6 Bias and control piston/rod – top, middle, and bottom of
inspect surface finish visually inspect visually. (Figure 6) piston and cylinder barrel
and take a photograph. 7 Hold-down arms and shoe bores at top, middle, and
(Figure 5) face – inspect visually. bottom. Record results on
2 Cylinder barrel running face – 8 Shaft and shaft bearings – the blank Piston/Bore Record
inspect surface finish visually. inspect visually. (Figure 6) (page 14).
(Figure 5) 9 Measure metering lands’ 11 Shoe cage – inspect visually.
3 Swashplate (yoke) running diameters and widths on 12 Shaft seal and mating shaft
face – inspect surface finish both control spools (compen- surface – inspect visually.
visually. (Figure 5) sator). (Figure 6) 13 Photograph visually worn
4 Swashplate (yoke) bearing 10 Measure shoe thickness (B), parts.
journals – inspect visually. pocket depth (A), piston/
(Figure 5) shoe endplay (maximum

Figure 5 Figure 6

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 5
Test Fluid Re-Assembly Test Fluid Filling olester fire resistant hydraulic
Re-assemble the pump per Measure the following on the fluids.)
Vickers Overhaul Manual M- test fluid as received from the After transferring the test fluid
2210-S while lubricating all parts drum. Record the results on the from the drum to the reservoir
with the fluid to be tested. Test Fluid Record (page 13). using a filter cart to assure fluid
• Viscosity cSt @ 40°C cleanliness, report the following:
Test Pump Re-Installation • Water content wt % (0.03% • Water content wt %
max. – only for non-water • Cleanliness level ISO Code
Install the test pump back into (maintain 18/16/14 or cleaner.)
the test circuit per Figure 1 and containing hydraulic fluids)
fill the pump case with pre- • Cleanliness level ISO Code
• Spectrographic analysis for at Baseline Performance Check
filtered test fluid.
least the following elements The type of fluid being tested
Follow NFPA T2.13.1 R3 - 1998 (ppm): P, Zn, Ca, K, Ba, B, Si, will determine pressure, speed,
procedure when changing from Fe, Cu, Pb, Sn and temperature. See Table 1.
one hydraulic fluid to another in • Total Acid Number (TAN) Repeat the pump performance
the test stand, or consult the mg/KOH (Report only for check and record the results on
fluid supplier for any other vegetable and synthetic the Pump Performance Check
specific recommendations. environmentally acceptable Record (page 11).
hydraulic fluids, and poly-

Fifty-Hour Pressure The type of fluid being tested the Pump Performance Check damage. Slight cavitation/
Cutoff Test will determine pressure, speed, Record (page 11). erosion may be observed at the
and temperature. See Table 1. After completion of the 50-hour output metering groove area of
Run for 50 to 55 hours at rated cut-off test, inspect valve plate the valve plate (Figure 5).
pressure (pressure compensator and photograph the running Re-assemble the pump and
cut-off), rated speed, and rated surface. repeat the pump performance
temperature. check. Record the results on the
Fail criteria is material transfer,
Repeat the pump performance or cavitation and/or erosion Pump Performance Check
check and record the results on Record (page 11).

Two Hundred-Hour Sequence of Operations Total cycle time of 1.75 seconds Pump Inspection
Cyclic Test 1 Energize 16 and 15 – puts (2057 cycles/hr). After completion of the 200-hour
pump at full displacement and Figure 7 represents a typical cyclic test, disassemble test
some pressure set by 17. cycle plot. pump and inspect as follows:
Time: 0.75 sec. • Valve plate running face –
2 De-energize 16 – puts pump Control Pressure inspect surface finish visually
into P.C. cut-off. Relief valve Hysteresis Check and photograph. (Figure 5)
14 is used to limit peak pres- • Cylinder barrel running face –
sure. Time: 0.5 sec. Perform a control pressure
hysteresis check (Appendix B) inspect surface finish visually.
3 De-energize 15 – puts pump (Figure 5)
at L.S. standby. Time: 0.5 before running the two hundred-
hour cyclic test, at 100 hours • Swashplate running face –
sec. inspect surface finish visually.
4 Repeat above sequence. and after completion of the 200
hours. (Figure 5)
• Swashplate (yoke) bearing
Cyclic Test Procedure Pay special attention to the inlet journals – inspect visually.
Continue running the cyclic test condition. Inlet pressure must • Cradle (saddle) bearings –
for at least 200 hours. The pump be maintained at 1 bar absolute inspect visually. (Figure 5)
must run for a minimum of 200 (0 psig) at full flow. • Bias and control piston/rod –
hours (411,400 cycles) to a Record actual hydraulic testing inspect visually. (Figure 6)
maximum of 210 hours (431,970 cycle plot. • Hold-down arms and shoe
cycles). face – inspect visually.
If a 5% or greater flow loss is • Shaft seal and mating shaft
Perform the pump performance found at rated conditions during
check once per day throughout surface – inspect visually.
the test, stop the test and disas- • Measure land diameters and
the test. Record results on the semble the pump for inspection.
Pump Performance Check width on both control spools
Record (pages 11 and 12). Inspect valve plate and photo- of the compensator. (Figure 6)
graph the running surface. Fail • Measure piston/shoe endplay
Cycle/Pressure Parameters: criteria is material transfer, or and piston diameter and cylin-
• 0.75 sec full flow at 90% cavitation and/or erosion dam- der barrel bores at top, middle
rated pressure. age. Slight cavitation/erosion and bottom of piston. Record
• 0.5 sec @ cut-off (rated may be observed at the output results on the blank Piston/
pressure). metering groove area (Figure 5). Bore Record (page 15).
• 0.5 sec @ load sense stand- • Shoe cage – inspect visually.
Re-assemble the pump if parts
by. • Shaft and shaft bearings –
appear acceptable.
• Load sense pressure decay inspect visually.
rate of 6.9 to 10.3 kbar/sec • Photograph any worn parts.
(100,000 to 150,000 psi/sec)

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 6
Figue 7

Final Fluid Testing Measure the following on the (ppm): P, Zn, Ca, K, Ba, B, Si,
test fluid after completion of Fe, Cu, Pb, Sn
testing. Record the results on • Total Acid Number (TAN)
the Test Fluid Record (page 13). mg/KOH (Report only for
• Viscosity cSt @ 40°C vegetable and synthetic
• Water content wt % (0.03% environmentally acceptable
max. non-water based fluid) hydraulic fluids, and poly-
• Cleanliness level ISO Code olester fire resistant hydraulic
18/16/14 or better fluids.)
• Spectrographic analysis for at
least the following elements

Fluid Pass/Fail Criteria The following are the criteria by more than 5% at the end of
which the fluid is judged to have the 200-hour cyclic test.
passed or failed the test: • The control pressure hystere-
• The overall efficiency of the sis is less than or equal to 45
pump is equal to or greater bar (652.5 psi) at the end of
than 85%. the 200-hour cyclic test.
• The volumetric efficiency of
the pump is not degraded by

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 7
Glossary

Pressure Compensator Valve Plate: Cradle (saddle) Bearings:


Cut-off: The plate between the cylinder The surface on which the
The pump is at maximum barrel and end cover on which swashplate rotates to determine
pressure without any outlet the cylinder barrel surface runs. the displacement.
flow. The control has de-stroked
the pump giving it the minimum Cylinder Barrel (block):
displacement to maintain the
outlet pressure. The body in which the pistons
reciprocate producing flow.
Load Sense Stand-by:
Swashplate (yoke):
The pump is at minimum
pressure without any outlet The surface on which the shoes
flow. The control has de-stroked of the piston/shoe assemblies
the pump giving it the minimum run. The swashplate also deter-
displacement to maintain the mines the displacement of the
de-stroked position. The load pump. The control piston and
sense signal line is at zero bias piston provide the forces to
pressure. position the swashplate.

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 8
Appendix A
Efficiency
Formulas

Inch Output Flow (gpm) X Output Pressure (psig)


Output Power = ——————————————————————- HP
1714

Input Torque (in-lb) X Speed (rpm)


Input Power = —————————————————————— HP
63025

Output HP
Overall Efficiency (%) = ———————————— X 100
Input HP

Metric Output Flow (lpm) X Output Pressure (bar)


Output Power = ——————————————————————— kW
600

Input Torque (Nm) X Speed (rpm)


Input Power = ———————————————————————- kW
9550

Output Power kW
Overall Efficiency (%) = ———————————— X 100
Input Power kW

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 9
Appendix B
Control Pressure
Hysteresis Test

Sequence of Operations pressure while varying outlet • Draw horizontal lines on the
1 Energize 15 while 16 is de- pressure from 500 psi (at full plot at 75%, 50% and 25% of
energized. Pump is now at flow) to the compensator setting full flow.
cut-off (pressure compensa- (high-pressure, no-flow • Determine the pressure
tion mode, high pressure, no condition) and back to 500 psi values at which these lines
flow). (at full flow). intersect the vertical sections
2 Open variable orifice valve 22 An adapter block needs to be of the plot. (Note: There will
to vary the pump outlet pres- assembled between the control be two intersection points for
sure to run a control pressure and the end cover (valve block) each horizontal line.)
hysteresis check per Appendix to pick up control piston • Calculate the difference
between each pair of pressure
values (one ∆p for 75% flow,
B. pressure. Use a variable orifice
one ∆p for 50% flow, and one
3 Once the control pressure valve to vary the pump’s outlet
∆p for 25% flow).
hysteresis check has been pressure (refer to page 3 for
completed, close the variable preparatory steps). It may take
• Take the average of these
three ∆p values.
orifice valve 22 and resume 1.5 to 2.0 minutes to run a
test. sweep from full flow to pressure
compensation and back again. This is considered the average
Control Pressure Hysteresis The majority of the sweep time control pressure hysteresis. This
Check Procedure should be while the pump is value should not exceed 45 bar
Control pressure hysteresis is going into and out of the (652.5 psi).
calculated using a plot of outlet compensator mode. A sample curve is shown in
flow versus control pressure. After generating a plot of outlet Figure 8.
To check control pressure flow vs. control piston pressure:
hysteresis, plot outlet flow (on
• Determine the full flow value.
the y-axis) versus control piston

Figure 8

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 10
Pump Performance
Check Record

Company: ___________________________________ Date: ________________________________________

Technician: ___________________________________ Pump Assembly: _____________________________

Test: ________________________________________ Pump Model: ________________________________

Pump Serial No. ______________________________ Pump Inlet Fluid Temperature: __________________

Baseline Performance Check with Petroleum-Based Fluid

Fluid: ________________________________________________________________________________________

Pressure: ___________________________________ Speed (rpm): __________________________________


INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Baseline Performance Check with Test Fluid


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check After 50-Hour Test


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check After Re-Assembly


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check During 200 Hour Test (24 hours)


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check During 200 Hour Test (48 hours)


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 11
Performance Check During 200 Hour Test (72 hours)
Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check During 200 Hour Test (96 hours)


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check During 200 Hour Test (120 hours)


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check During 200 Hour Test (144 hours)


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check During 200 Hour Test (168 hours)


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

Performance Check During 200 Hour Test (200 hours)


Pressure: ___________________________________ Speed (rpm): __________________________________
INPUT OUTPUT OUTPUT CASE CASE CASE INLET
TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY
| | | | | | |
| | | | | | |
| | | | | | |

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 12
Test Fluid Record

At Test Fluid Filling Viscosity cSt @ 40°C ________ Spectrographic analysis Total Acid Number
(ppm): (TAN) mg/KOH
Water content wt % P _______________________ (Only for vegetable and syn-
(0.03% max. non-water thetic environmentally accept-
based fluid) Zn ______________________ able hydraulic fluids, and poly-
Ca ______________________ olester fire resistant hydraulic
Cleanliness level fluids)
K _______________________
ISO Code 18/16/14 or better
Ba ______________________
B _______________________
Si ______________________
Fe ______________________
Cu ______________________
Pb ______________________
Sn ______________________

At Completion of Viscosity cSt @ 40°C ________ Spectrographic analysis Total Acid Number
200-Hour Cyclic Test (ppm): (TAN) mg/KOH
Water content wt % P _______________________ (Only for vegetable and syn-
(0.03% max. non-water thetic environmentally accept-
based fluid) Zn ______________________ able hydraulic fluids, and poly-
Ca ______________________ olester fire resistant hydraulic
Cleanliness level fluids)
K _______________________
ISO Code 18/16/14 or better
Ba ______________________
B _______________________
Si ______________________
Fe ______________________
Cu ______________________
Pb ______________________
Sn ______________________

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 13
Piston/Bore
Record

At Test Fluid Filling Cylinder Block Bores Piston OD Dimensions


NO. TOP MIDDLE BOTTOM NO. TOP MIDDLE BOTTOM
| | | | | |
1 | | | 1 | | |
| | | | | |
| | | | | |
2 | | | 2 | | |
| | | | | |
| | | | | |
3 | | | 3 | | |
| | | | | |
| | | | | |
4 | | | 4 | | |
| | | | | |
| | | | | |
5 | | | 5 | | |
| | | | | |
| | | | | |
6 | | | 6 | | |
| | | | | |
| | | | | |
7 | | | 7 | | |
| | | | | |
| | | | | |
8 | | | 8 | | |
| | | | | |
| | | | | |
9 | | | 9 | | |
| | | | | |

MAX & MIN. PISTON PISTON TO SHOE


NO. TO BORE CLEARANCE END PLAY DIMENSION “A” DIMENSION “B”
| | | |
1 | | | |
| | | |
| | | |
2 | | | |
| | | |
| | | |
3 | | | |
| | | |
| | | |
4 | | | |
| | | |
| | | |
5 | | | |
| | | |
| | | |
6 | | | |
| | | |
| | | |
7 | | | |
| | | |
| | | |
8 | | | |
| | | |
| | | |
9 | | | |
| | | |

EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 14
Piston/Bore
Record

At Completion of 200- Cylinder Block Bores Piston OD Dimensions


Hour Cyclic Test NO. TOP MIDDLE BOTTOM NO. TOP MIDDLE BOTTOM
| | | | | |
1 | | | 1 | | |
| | | | | |
| | | | | |
2 | | | 2 | | |
| | | | | |
| | | | | |
3 | | | 3 | | |
| | | | | |
| | | | | |
4 | | | 4 | | |
| | | | | |
| | | | | |
5 | | | 5 | | |
| | | | | |
| | | | | |
6 | | | 6 | | |
| | | | | |
| | | | | |
7 | | | 7 | | |
| | | | | |
| | | | | |
8 | | | 8 | | |
| | | | | |
| | | | | |
9 | | | 9 | | |
| | | | | |

MAX & MIN. PISTON PISTON TO SHOE


NO. TO BORE CLEARANCE END PLAY DIMENSION “A” DIMENSION “B”
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1 | | | |
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2 | | | |
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3 | | | |
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4 | | | |
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5 | | | |
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6 | | | |
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7 | | | |
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8 | | | |
| | | |
| | | |
9 | | | |
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EATON CORPORATION Fluid Power Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009 15
Eaton Eaton Eaton
Fluid Power Group Fluid Power Group Fluid Power Group
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© 2008 Eaton Corporation


All Rights Reserved
Printed in USA
Document No. V-PUPI-TS022-E
Supersedes 03-06-0002-EN-0601
March 2009

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