GAS COMPRESSOR UNIT ( 7 COMPRESSOR)

ON-Z-1301 A/B/C/D/E/F/G

PROJECT-0846
VA&S1 ONSHORE DEVLOPMENT TERMINAL
ONGC- ODALAREVU
 INTRODUCTION
(3)16.25 & (2) 10.5 & 10.0 X 6HOS6-3 @1000
COMPRESSOR TYPE :-

SERVICE NATURAL GAS

STAGE 3
CYLINDER DIA. (IN.) (3)16.25 & (2) 10.5 & 10.0
STROKE (IN.) 6

PERFORMANCE - DESIGN CASE

First- I First- II First- III
CYL 1&3&5 CYL2&4 CYL6
CYLINDER OPERATION Type DA DA DA
INLET PRESSURE BARG 6.78 22.96 46.2
INLET TEMPERATURE °C 35 57.2 57.2
DISCHARGE PRESSURE BARG 23.71 47.66 69.56
DISCH. TEMPERATURE °C 130 119 95
PISTON DISPLACEMENT M3/HR 7254.1 1985.46 897.76
CAPACITY AT INLET M3/HR 4741 1625 802.1
RATED CAPACITY (WET) M3/HR 34423.75 34423.33 34357.92
TOTAL COMPRESSOR BKW KW 3173
SPEED RPM 1000
BAROMETRIC PRESSURE BARA 1.0131

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 SCOPE OF WORK

STAGES OF INSTALLATIONS:-

➢ Foundation inspection.
➢ Materials Verification& Inspection.
➢ Compressor skid Installation.
➢ Engine erection.
➢ Cylinders Installations & Levelling.
➢ Pistons Installations & clearances inspection.
➢ Lube oil Flushing.
➢ Engine Jacket water filling and Oil filling and Alignments.
➢ Air cooler Heat Exchanger (ACHE) Erection
➢ Tube Bundles & Platform Erection.
➢ Torqueing of Stud bolts.
➢ Alignment, coupling installation.
➢ Reports.
➢ Preservations of units.

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 Foundation Inspection

• Size of Skid 12mtrs X 2.5 mtrs

• Pockets Cleaning inspection with TPI.
• Elevation and Foundation micro chipping for Grouting.
• Marking of centre lines for pockets and foundation.

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 Materials Verification& Inspection

Materials inspection with Vendor

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 Lifting Tools

Compressor lifting Beam Engine Lifting Beam

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 Erection scheme &Safety Talk

Explaining erection activities.

Job Safety Task Instruction discussion before start the work.

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Compressor Erection

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Engine Erection

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ACHE Assembly

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ACHE Tube Bundles Erection

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Piping Installations

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Cylinder Levelling

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 Crank case frame Levelling

Crank Case levelling by master level

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Skid Epoxy grouting & Skid cavity filling

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 AOP alignment

Axillary pumps alignments

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 Pistion istallations

Piston inspection & clearances check

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Pistion istallations

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 Pistion Clearences ispection

Piston & Cylinders clearances check

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 Pistion Clearences ispection

Torqueing of stud bolts

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Coupling fixing

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Laser Alignment

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Reports

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 Lube oil flushing

Lube oil Flushing works started.

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Final completion of compressor

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Coupling & Belts Fixing

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Gas Compressor Final View

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Prepared by_ PADALA KIRAN KUMAR