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Materˉal Handlˉng Expert

iskar
MÜHENDİSLİK LTD.

2019
Your Partner from Turkey

ISKAR Mühendislik Makine Taahhüt Sanayi ve Ticaret Limited Sirketi

Ilke Sokak 7/6 Bostancı Mah.


Kad koy 34744, Istanbul
Turkey
www. skarltd.com
iskar
Phone : +90 216 373 32 24
Fax : +90 216 372 49 59
E-mail : iskarltd@iskarltd.com
ISKAR
ISKAR, with the head offices located in
Istanbul / Turkey, uses in-house know-how and
innovation on all of his products.
Mˉssˉon
To design and supply most favourable and
beneficial machinery for our customers.

To focus on sustained and profitable growth.

To be a trustful equipment supplier


to the world from Turkey.

As being an expert on basic and detailed


engineering, manufacturing, assembly, start-up
and after-sales services for more than 30 years
on the application of various material handling
projects in and out of Turkey, ISKAR provides
also dedicated solutions for customer specific
requirements. As a manufacturer of material
handling systems, ISKAR has following main
production lines.
Vˉsˉon
Crane Division, focusing on rail mounted slew-
ing or portal cranes for harbours, quays, ship- Our vision improves the efficiency of
yards, floating-docks, Loading Unloading Sys- material handling operations
tems Division, focusing on rail mounted or mo- with respect to customers’ needs.
bile loaders, unloaders for silos, steel mills, coal
terminals, fertilizer production factories. Our closeness to customers, local networking
capabilities and market position enable us
to supply innovatively our engineering
and material handling equipments.

Our Values
Our values guide us throughout our business life
and outlines our behaviours. We care and work
for our customer’s success. We encourage our
colleagues for applying their knowledge on new
ideas and projects. We believe in wining togeth-
er and we are open for cooperation where mu-
tual benefit is available.

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Expertˉse
We are specialized in designing,
manufacturing and putting into
operation of many robust, relia-
ble and state of the art, material
handling equipment including
special industrial cranes, slewing
jib cranes, level luffing cranes,
floating dock cranes, port ma-
chinery, derricks and tailor made
material handling solutions.

ISKAR has its own installation and commission-


ing team, with great technical and practical
experience. Clients, working with us, are
completely guaranteed for correct reception of
ordered materials, safe installation works
according to OHSAS 18001 regulations.

The perfect coordinated team of ISKAR Ltd. is


capable of developing very competitive techno-
logical turnkey projects in the world.

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Manufacturˉng

ISKAR Mühend sl k Ltd. has


qu te number of references on
mater al handl ng systems for
ports, jett es, sh pyards and
var ous ndustr es, load ng and
unload ng areas, s los, slew ng
cranes, level luff ng cranes,
conta ner cranes, sh p loa-
ders, sh p unloaders, pond
dock cranes, electr cally ope-
rated quay cranes and der-
r cks.

-3-
Delˉvery Programme

Floating
ng Ship
p
Dockk Loaderss
Craness

Gangways
s
Slewing
ng Floating
ng
Craness Bargee
Craness

Mobile
e
Loaderss

Deck
k Porta
Portal
all
a Mobile
Cranes
s Cranes
s Hopperss

-4-
Ma n suppl er of Turk sh Navy for slew ng j b cranes

Sˉngle Jˉb Level Luffˉng Slewˉng Crane


Level luffing path of the hook
by “rope storage” type reev-
ing and special tower geom-
etry.

Lattice type or closed box


type boom design.

Less maintenance costs and


workmanship due to reduced
number of moving parts.

-5-
Double Jˉb LLF Slewˉng Crane
Best Level Luffing Path due to four link bar feature

Capacities up to: 10..70t x 6..40m


Robust design and performance

Wਟth slewਟng bearਟng or column type desਟgn


n

All of our design apply to latest FEM rules and regulations.


ISKAR guarantees 100% customer satisfaction by delivering F.E.M. Class
cranes manufactured under supervision of 3rd party control organizations.

For shipyards and


Large floating docks.

ISKAR has improved


the design and quality of the
supplied equipment's and it is
this concern which has led to
becoming one of the reputed
“material handling equipment”
manufacturers of Turkey.

Rapid loading & unloading

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Maਟn supplਟer of Turkਟsh Navy on floatਟng dock cranes

Floatˉng Dock Cranes

Special design for very narrow rail


spans and dedicated stability to operate on
floating docks during challenging weather
conditions and heel & trim angles.

-7-
Portal Cranes & Golˉaths

Medium and heavy duty gantry cranes from 100 t to 500 t, Goliath cranes up to 1200 t.

> Failsafe automation,


> Anti-sway motion,
> Anti-crab & anti-skew sys.
> Electronic shaft for hoisting,
> Collision prevention,
> Lightning protection,
> And more...

700 t Goliath Crane


Designed (2011) for one of the largest shipyards in Turkey.

> Double girder Goliath with 2 x 350 t trolleys.


> 58m hoisting height.
> 90m rail span.

-8-
We provˉde “bulk materˉal handlˉng” equˉpment. Dustless
loadˉng from shore to shˉp, wˉth unˉque solutˉons !

Complete design, manufacturing,


erection and commissioning of
turnkey shiploder systems.

Contˉnuous Shˉp Loaders

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”Industry specˉfˉc bulk loadˉng machˉnery”
Mobile Shiploader with independent multi-entry
Truck Unloading Apron Feeders Units can reach rates up to 1,000 t.p.h.

Full Function Mobile Shiploaders offer a cost effec-


tive and fast track solution with complete flexibility.

By combining the Truck Unloading Apron Feeder


Unit and comprehensive range of options for travel
system, drive options and trimming equipment the
ISKAR Mobile Ship Loaders offer reliable and robust
machinery as a cost effective solution.
Mobile Shiploader can be operated on any suitable
existing quay area.

Mobˉle Shˉp Loaders


Mobile Shiploader with independent multi-entry
Truck Unloading Apron Feeders Units can load
cereals to Handy size ships at rates up to
1,000 t.p.h.

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Mobˉle Hoppers

Reliable and efficient hoppers mounted on rubber wheels. The load equalizing framework ensures structu-
ral safety, longevity and safe con nuity of the unloading opera on.

i Flap Type dust locking pads under hopper tray


i Extended steel shroud over hopper head
i Jet Puls Bag Filters for Dust Extrac on
i Diesel Generator set with electro-panels complete
i Compressed air tank and compressor
i Tubeless res
i Steering arrangement
i Parking and locking arrangement

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Marˉne Access Gangways

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Cranes for Floating Barges

The dimensions and specifications of a


floating barge crane is highly related to its
duty and customers’ requirements.

ISKAR offers FBC Models cranes as main


specs are given on the table right.

Capacities and dimensions different than the


FBC models can be manufactured on
request.

Floatˉng Barge Cranes

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REFERENCES

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Port Crane / Taskizak Shipyard

Type of Crane Main Data

LLF Port Crane Capacity 35 t x 32 m


Height of lift 20.0 m above rail
16.0 m below rail
Rail span 7.50 m
Number of wheels per corner 4

Operating Speeds

Hoisting and lowering full load 10 m/min


Gantry travelling 25 m/min
Luffing 5 m/min
Slewing 1.5 rpm

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Floating Dock Cranes / Gölcük Shipyard (Dock No:2)

Type of Crane Main Data

Floating Dock Cranes Capacity at the ropes 5/15 t x 23 m


Height of lift 21.5 m above rail
17.5 m below rail
Rail span 3.5 m
Number of wheels per corner 2

Operating Speeds

Hoisting and lowering full load 30 m/min


Gantry travelling 25 m/min
Luffing 5 m/min
Slewing 1.5 rpm

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Slewing Jib Crane / Khulna Shipyard, Bangladesh

Type of Crane Main Data

Slewing Jib Crane Capacity at the ropes 40/5 t x 5/25 m


Height of lift 21.5 m above rail
10.0 m below rail
Rail span 6.0 m
Number of wheels per corner 2

Operating Speeds

Hoisting and lowering 0-20 m/min


Gantry travelling 25 m/min
Luffing 15 m/min
Slewing 1.0 rpm

-17-
Mongla Port Cranes / Mongla Port Shipyard, Bangladesh

Type of Crane Main Data

Slewing Jib Crane Capacity at the ropes 6t x 25 m


Height of lift 21.5 m above rail
12.0 m below rail
Rail span 6.0 m
Number of wheels per corner 4

Operating Speeds

Hoisting and lowering 0-90 m/min


Gantry travelling 20 m/min
Luffing 15 m/min
Slewing 1.5 rpm

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Port cranes / Samsun Port

Type of Crane Main Data

SWL 35 t x 24 m (hook duty) Capacity 5, 10, 35 t x 25 m


Height of lift +20 / –15 m
SWL 10 t x 25 m (grab duty) Rail span 5.5 - 7.5 m
SWL 5 t x 20 m (hook duty) Number of wheels per corner 5

Operating Speeds

Hoisting and lowering full load 45 m / min


Gantry travelling 20 m/min
Luffing 50 m/min
Slewing 1.5 rpm

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Port Cranes / ICDAS
(Erection Works)

Type of Crane Main Data


Outreach 25 m
LLF Port Crane Capacity at the ropes 55 t
Height of lift 21.0 m above rail
Hook, Grab or Magnet use 12.0 m below rail
Rail span 10.0 m
Number of wheels per corner 5

Operating Speeds

Hoisting and lowering full load 25 m/min


Gantry travelling 30 m/min
Luffing 50 m/min
Slewing 1.5 rpm

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Port Cranes / ISDEMIR (Erection works)

Type of Crane Main Data


Outreach 25 m
LLF Port Crane Capacity at the ropes 55 t
Height of lift 21.0 m above rail
Hook, Grab or Magnet use 12.0 m below rail
Rail span 10.0 m
Number of wheels per corner 5

Operating Speeds

Hoisting and lowering full load 25 m/min


Gantry travelling 30 m/min
Luffing 50 m/min
Slewing 1.5 rpm

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Toros Terminal Port Cranes / Ceyhan, Adana

Type of Crane Main Data

Double Level Luffing Jib Crane Capacity at the ropes 16/20t x 32/23...7 m
Height of lift 22.0 m above rail
12.0 m below rail
Rail span 6.0 m
Number of wheels per corner 7

Operating Speeds

Hoisting and lowering 0-60 m/min


Gantry travelling 20 m/min
Luffing 75 m/min
Slewing 1.5 rpm

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FIXED TYPE, ELECTROHYDRAULIC FLOATING DOCK CRANES

Type of Crane Main Data

GPDC.420.0532 Maximum outreach 32 m


Capacity 5t
Slewing Sector 360 unlimited

Operating Speeds

Hoisting and lowering full load 40 m/min


Luffing 90 sec
Slewing 0.5 rpm

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Ship Loader / Iskenderun Port

Type of Crane Main Data

Ship Loader Capacity 300 t/h


Rail span 5.5 m
Number of wheels per corner

Operating Speeds

Gantry travelling 10 m/min

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Ship Loader /
Derince Port, TMO Berth

Type of Cranes Main Data

Ship Loader Capacity 1200 t/h

Boom Length 27 m
Revision of PLC system,
Manufacturing of new boom,
Implementation of dustless loading
spout.

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Electrotechnical renovation of 2 Nos. Shipunloaders / TCDD Derince Port

Type of Crane Main Data

2 x Shipınloaders Capacity 600 tph

Complete renovation of automation hardware and software


from S4 Siemens to Siemens S7 PLC System.

Complete renovation of sensors & limit switches and programming.

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Type of Crane Main Data

Ship Loader SLS.1500 Material Mineral fertilizers


* under construction Volumetric Capacity 1500 tph
Vessel size 40000 DWT
Rail span 10,5 m
Batumi Carbamide Terminal Number of wheels per corner Ø630 x (8/4)

Operating Speeds
Gantry travelling 25 m/min
Conveyor speed 2,2 m/s
Slewing 0,5 rpm
Installed Power 190 kW

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Qualˉty Management

ISKAR Mühendislik Ltd. makes permanent efforts in order to achieve


excellence in the quality level of its products.

We at ISKAR Ltd. Engineers are committed to design, manufacture, put into operation and service ensuring
safety and reliability of cranes to meet applicable National & International standards, statutory requirements
and other customer specifications and continually improve the effectiveness of Quality Management System
so as to consistently achieve customer satisfaction.

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Our Vendors
www.iskarltd.com

Your Partner From Turkey

iskar
ISKAR Mühendislik Makine Taahhüt Sanayi ve Ticaret Limited Sirketi

Ilke Sokak 7/6 Bostancı Mah.


Kad koy 34744, Istanbul
Turkey
www. skarltd.com

Phone : +90 216 373 32 24


Fax : +90 216 372 49 59
E-mail : iskarltd@iskarltd.com

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