SPEC SHEET OF SINGLE-BREASTED WITH NOTCHED LAPEL

BLAZER
FIRST COST SHEET
BLAZER POM PLACEMENT SKETCH - BACK
ESTIMATED CONSTRUCTION CALLOUTS
SINGLE-BREASTED NOTCHED COLLAR PATCHED POCKET
2 BUTTONED BLAZER
Operation Breakdown of Single Breasted, Notched collar Blazer

SAM
 SAM

• The total SAM is 21.85,

• The total manpower requirement is 79

• The number of machines required to manufacture one blazer is 55.

MAN POWER SUMMARY OF BLAZER MANUFACTURING

Man Power Quantity
Sewing Helper 24
Sewing Machine 55
Sewing Q/I 0
Finishing I/M 0.00
Finishing QI 0
Poly Hlper 0
Packing 0
Hand Tag 0
Total Man Power 79
 • We consider, 25 working days in a month.
• 6 Days working a week.
• 8 Hours Working per day; which implies 480 working hours per week.
• Efficiency = 65%
• Production Target = 1lakh pieces/month
• Hence there will be 4000 pieces/day blazer production
We found out that total SAM for one blazer if 21.85mins.
Hence, we need 480/21.85 = 22 blazers (approx.) will be made in one day.
Therefore, we will need 4000/22 = 189 machines/helpers (approx.) in the factory
initially,
We consider to add 10% increase in production in the coming years, so we will need 19
machines more for the upcoming years in the sewing floor
Hence, the total number of machines = 202 machines/helpers
The following table shows the individual SAM for the individual machines and helpers:

MACHINES/HELPERS SAM SUMMARY OF BLAZER MANIFACTURING

Machines/Helpers Total no. of M/c/Helpers Total SAM
Sewing Helpers 24 6.08
3T OL Auto 4 1.08
1NDL FL 5 1.23
SNLS Auto 27 5
4T OL Auto 13 3.33
Fusing Machine 1 0.28
5T OL 2 0.45
BH Auto 2 2.3
BA Auto 1 2.1
Total 79 21.85

Sewing Helpers:
No. of blazers made by 1 sewing helper = 480/6.08 = 79 blazers
So, number of sewing helpers required = 4000/79 = 51sewing helpers
Hence, out of 202 machines/helpers, 51 will be sewing helpers.

3T OL Auto M/c:
No. of blazers made by 1 3T OL Auto = 480/1.08 = 445 blazers
Number of 3T OL Auto required = 4000/445 = 9 machines
Hence, out of 202 machine/helpers, 9 will be 3T OL Auto Machine.
1NDL FL M/c:
No. of blazers made by 1 1NDL FL = 480/1.23 = 391 blazers
Number of 1NDL FL required = 4000/391 = 10 machines
Hence, out of 202 machine/helpers, 10 will be 1NDL FL Machine.

SNLS Auto M/c:

No. of blazers made by 1 SNLS Auto = 480/5 = 96 blazers
Number of SNLS Auto required = 4000/96 = 42 machines
Hence, out of 202 machine/helpers, 42 will be SNLS Auto Machine.

4T OL Auto M/c:
No. of blazers made by 1 4T OL Auto = 480/3.33 = 144 blazers
Number of 4T OL Auto required = 4000/144 = 28 machines
Hence, out of 202 machine/helpers, 28 will be 4T OL Auto Machine.

Fusing Machine
No. of blazers made by 1 Fusing m/c = 480/0.28 = 1714 blazers
Number of Fusing M/c required = 4000/1714 = 2 machines
Hence, out of 202 machine/helpers, 2 will be Fusing Machine.

5T OL M/c:
No. of blazers made by 1 5T OL = 480/0.45 = 1067 blazers
Number of 5T OL required = 4000/1067 = 4 machines
Hence, out of 202 machine/helpers, 4 will be 5T OL.

BH Auto M/c:
No. of blazers made by 1 BH Auto = 480/2.3 = 209 blazers
Number of BH Auto required = 4000/209 = 19 machines
Hence, out of 202 machine/helpers, 19 will be Fusing Machine.
BA Auto M/c:
No. of blazers made by 1 BA Auto = 480/2.1 = 229 blazers
Number of Fusing M/c required = 4000/229 = 17 machines
Hence, out of 202 machine/helpers, 17 will be Fusing Machine.