HGI Tester - HA0711 Instruction Manual

Changsha Kaiyuan Instruments Co., Ltd.
5E-HA0711
5E-HA0711
Hardgrove Grindability Index

Determinator
Instruction Manual
Changsha Kaiyuan Instruments Co., Ltd.

Changsha Kaiyuan Instruments Co., Ltd. 5E-HA0711
Content
Chapter Page
Instruction Manual....................................................................................................... 1
Cautions........................................................................................................................1
1 Preface.......................................................................................................................2
1.1 Introduction..................................................................................................... 2
1.2 Features.......................................................................................................... 2
1.3 Parameters..................................................................................................... 2
1.4 Working Environment....................................................................................2
2 Structure & Working Principle................................................................................ 3
2.1 Structure..........................................................................................................3
2.1.1 Function................................................................................................ 5
2.2 Working Principle........................................................................................... 5
2.2.1 Theory................................................................................................... 5
2.2.2 Working Procedure (Grinding Procedure)....................................... 6
3 Installation and Commissioning............................................................................. 7
3.1 Cautions.......................................................................................................... 7
3.2 Installation.......................................................................................................7
3.3 Suggestions for Debugging..........................................................................8
4 Software.....................................................................................................................9
4.1 Instruction........................................................................................................9
4.2 Function...........................................................................................................9
4.2.1 Query.....................................................................................................9
4.2.2 Query record...................................................................................... 11
4.2.3 Bulk Delete......................................................................................... 12
4.2.4 Correction........................................................................................... 14
4.2.5 System Settings.................................................................................14
5 Operation.................................................................................................................17
5.1 Preparation................................................................................................... 17
5.2 Routine Operation....................................................................................... 17
6 Report Processing................................................................................................. 19
7 Maintenance........................................................................................................... 20
8 Trouble-shooting.................................................................................................... 21
9 Accessories.............................................................................................................22
10 Appendix A Block Diagram.............................................................................. 23
11 Appendix B Wiring Diagram............................................................................ 24
Cautions
This determinator is used to determine the grindability of coal in compliance with GB2565,
the whole working procedure is performed under automatic control.
It is forbidden to open the top cover and back cover, or touch the moving parts while the
determinator is working. After powering-on or during the running, it is forbidden to put
hands into the frame which is used to fix the grinding bowl.
The following symbols and words in the manual is used for emphasizing the safety,
consequently, operators and maintainers must comply with these instructions to ensure
the safety of themselves and the equipment.
NOTICE
Please especially pay attention to this symbol, refer to the manual for
detailed introductions.
Danger of electric shock, refer to the manual for instruction.
1
1 Preface
1.1 Introduction
Thank you for choosing 5E-HA0711 Hardgrove Grindability Index Determinator manufactured by
Changsha Kaiyuan Instruments Co., Ltd (hereinafter referred to as CKIC).
For good operation and maintenance of this determinator, please be sure to read all references enclosed
with the determinator in your first installation or before you use it.
CKIC will assume no responsibility for any incurred loss in case that user did not follow this manual
(Misoperation resulted from misunderstanding of this manual is included), except the installation or
operation by our professional engineers.
Please consider the accessory and software with goods as the final version.
CKIC reserves the right to improve or modify the products, software and this manual at any time without
advance notice.
1.2 Features
5E-HA0711 Hardgrove Grindability Index Determinator is the specific instrument used to determine the
grindability of bituminous coal and anthracite, the result is represented by Hardgrove grindability index,
the high index indicates better grindability. The result reflects the grindability of coal that provides basis
for design and working of coal grinding machine.
This Instrument has compact structure and convenient operation, which is widely used in analysis of
grindability index test in the industry of coal, power, metallurgy and chemical industry.
1.3 Parameters
Model 5E-HA0711
Spindle Speed (r/min) 20 ± 1
Revolution (r) 60 ± 1/4
Vertical Pressure of Grinding (N) 284 ± 2
Supply Voltage (V) 220
Weight (kg) 85
Dimension (mm) 385 × 695 × 435
1.4 Working Environment

1. Ambient temperature: 5℃ ~ 40℃, relative humidity ≤ 80%, atmospheric pressure: 86 kPa -106 kPa
2. Violent vibration, dust, strong electromagnetism and corrosive gas are not allowed around the
equipment.
2
3. Power supply: AC 220 V ± 22 V, 50 Hz ± 1 Hz, it is preferably equipped with stabilized voltage

supply (Power > 500W)
4. The laboratory should be equipped with proper work surface with size of 700 mm (Width) × 1600
mm (Length) to position the instrument.
2 Structure & Working Principle

2.1 Structure
Figure 2-1
Structure of Determinator
1. Spindle 2. Clump Weight 3. Gear Assembly
4. Rotating Motor 5. Grinding Assembly 6. Lift Motor
7. Top Limit Slot 8. Bottom Limit Slot 9. Count Slot
10. Keyboard and display 11. Micro printer 12. Power Switch
13. Determinator 14. Power Socket (220 V / 1.5 A) 15. Fuse (3 A)
16. RS232 Interface 17.Printer interface
3
Figure 2-2 Control Panel
1. Bottom Limit Indicator 2. Top Limit Indicator 3. Count Indicator
4. Shift Column Key 5. Delete Key 6. Back Key
7. Numeric Keys 8. Enter Key 9. Stop Key
10. Up and Down Keys 11. Start Key 12.Left and Right
Keys
4
2.1.1 Function
1. Spindle Drive the grinding ring to rotate.
2. Clump Weight Press on grinding ring and steel ball.
Connected with rotating motor, it transfers the rotating

3. Gear Assembly
force to spindle.
4. Rotating Motor Supply with power of rotating
5. Grinding Assembly Grind the coal
Supply with power of lifting up and down, supporting

6. Lift Motor
grinding assembly
7. Top Limit Slot Position the top limit of grinding assembly
8. Bottom Limit Slot Position the bottom limit of grinding assembly
9. Count Slot Count the revolution of grinding assembly
Human–Computer interface, input data and send control

10. Keyboard and Display
orders.
11. Micro printer Output the result of query
12. Power Switch Control the main power supply of determinator
Start the grinding program (Meanwhile, user can query

13. [Start]
the index)
Press this button to stop the grinding if abnormality

14. [Stop] appears, then press [Start] to continue the grinding after
trouble is solved.
2.2 Working Principle
2.2.1 Theory
According to Grinding Law, (The consumed energy of coal grinding is proportional to the formed
superficial area of coal.) Grind the coal within a certain range of granularity in the Hardgrove grindability
index determinator, then sieve, weigh and obtain the grindability index based on the weight of sieved
sample.
5
2.2.2 Working Procedure (Grinding Procedure)
Install the grinding ring and grinding bowl

Press [Start]
Lift motor is automatically turned ON

Bottom limit indicator is OFF
Gear rack drives grinding bowl upward
Gear rack reaches the top limit

Lift motor is automatically turned OFF
Top limit indicator is ON, buzzer sounds
Rotating motor is automatically turned ON

Sensing element collects data of revolution
Count indicator blinks
Display appears realtime revolution
Revolution reaches 60:

Rotating motor is automatically turned OFF
Lift motor is automatically turned ON
Top limit indicator is OFF
Lift the grinding bowl downward till it reaches

the bottom limit
Bottom limit indicator is ON, buzzer sounds
Grinding ring drops down to the grinding bowl automatically

Take grinding bowl out manually
The whole grinding procedure is completed
6
3 Installation and Commissioning
3.1 Cautions
WARNING
To avoid electric shock, please ensure that the determinator is fully powered off before installation or
maintenance.
To protect instrument from impact,vibration,dust and corrosive gas,the package strictly complies
with related discipline.Please unpack it according to the requirements below:
1. Please disassemble the packing container carefully and check whether all parts are complete or not.
(Refer to the packing list) Please contact us if anything is incomplete.
2. Do not place equipment in the open air with direct sunshine and rain.
3. Do keep a distance between equipment and heat source.
4. Do keep the distance between equipment back and wall is more than 25 cm.
5. Do keep no sundries on the equipment.
6. Do keep the installing level horizontal.
7. Do not keep equipment near to window, door and air-conditioner.
8. Power supply should be prepared at installing site.
9. Ensure the power supply is grounded well.
3.2 Installation
Some parts are disassembled and packed separately for anti-shock in transportation. Users need to
install these parts again when they receive the equipment.
7
Figure 3-1
Installation
1.M4 Screw 2.Top Cover 3.M6 Screw
4.Angle Support for 5.Clump Weight 6.Angle Support for package

transportation
As shown in Figure 3-1, open the package,remove angle support for package and place the equipment
on the operating bench, loosen the four M4 screws and remove the top cover. Loosen the two M6
screws and remove the angle support for transportation. Add the four clump weight on the spindle.
Tighten the top cover by M4 screws.
NOTICE
Please do not power on equipment before removing the angle support for
transportation.
3.3 Suggestions for Debugging

Check the equipment according to steps in 2.2.2 after installation.
The equipment must be powered off before being connected to computer, then it can be connected with
serial port cable.
Be cautious of the connectors on circuit board whether they are loose or falls off before the first
power-on.
NOTICE
Please focus on the three indicators when you power on the equipment. Do
power off the equipment immediately if the indicators are on, then check the
fault of circuit board.
8
4 Software
NOTICE
The modification of unimportant program may not be mentioned in this
manual, please refer to update instruction attached with software.
4.1 Instruction
The determinator is controlled by singlechip, and the program is stored in the EEPROM. The program
will automatically run after determinator is powered on. If the lift slot plate is not in the position of bottom
limit slot, it will return to the position automatically. If the count slot plate is not in the position of count slot,
it will return to the position automatically.
Function interface displays as Figure 4-1.
 1.Query
2.Query Record
3.Bulk Delete
4.Correction
5.System Settings
Figure 4-1
Connect the RS232 serial port to computer in function interface, then user can transmit the
analysis result to the upper computer for printing, query, backup and network management.
Move cursor to any item through pressing numeric keys to enter the controlling of this function, the
detailed instructions of each function will be shown as the following.
4.2 Function
4.2.1 Query
Press Key 1 in function interface to enter into the query of index. (Figure 4-2)
9
Input Index [123]2017-06-14 18:06:23
for query:
No.:___170614213
Coal (Sieved (Sieved) (Sieved)

Weight residue) Coal Coal
(m) Coal (m1)
(md) (m2)
Group 1
Group 2
Figure 4-2
User can customize the first six digits of code number by using [Shift] to input numbers or English.The
last nine digits are year,month,date and serial number generating by system,which are not allowed to
change.
Input weight of the two coal groups: Coal weight m, coal weight (Sieve residue) m1, coal weight (Sieved)
md, then press "Enter" to query the grindability index ( Press ↑ or ↓ to shift line, press to shift
column ).
As shown in figure 4-3: The coal weight m, coal weight (Sieve residue) m1 and coal weight (Sieved) md
are the actual weight, coal weight (Sieved) m2 is calculated by formula automatically : m2=m-m1
Input Index [123]2017-06-1418:19:03
for query:
No.:CSKYYQ170614213

(m) Coal (m1)
(md) (m2)
Group 1 50.001 43.799 6.1717 6.202
Group 2 50.005 43.809 6.196 6.196
HGI=45
Enter Print
10
Figure 4-3
Print: Press "Enter" to print.
Continue query: Press "Back" to return to previous interface. (Figure 4-2)
The indication (Figure 4-4) will prompt if the inputted data is not correct, press "Enter" to input the data
again.
Input Index [123]2017-06-1418:19:03
for query:
No.:CSKYYQ170614213

(m) Coal (m1)
(md) (m2)
Group 1 50.001 43.759 6.188
Group 2 50.005 43.825 5_124
Difference between weight of coal group 2 m1+md and weight of coal

before grind is more than 0.5, please input again!
Enter Input again!
Figure 4-4
4.2.2 Query record
This determinator could store 800 sets of data, users can query the data by this function when they need
former data.
Press Key 2 in function interface to enter into record query. (Figure 4-5)
Please input coal number:
______170621___
Figure 4-5
User can query record by month,date or custom number,as shown in figure above.
11
Input coal number and press "Enter" to query the relevant record. (Figure 4-6)
Query record:
No.:110108002
Group 1 Group 2
m: 50.000 m: 50.000
m1: 37.800 m1: 38.000
md: 12.200 md: 11.800
m2: 12.200 m2: 12.000
HGI: 99
Delete Enter Print
Figure 4-6
Press [Del]: Delete the record
Press[↑][↓]:Turn page
Press [Enter]: Print the record
Press [Back]: Query record of next group
4.2.3 Bulk Delete
NOTICE
Please ensure that the data is backed up in computer before bulk delete.
System will prompt you to delete the data when internal memory is full, user can perform bulk delete.
Press Key 3 in function interface to perform bulk delete. (Figure 4-7)
12
Please input the date:
101228 110108
Figure 4-7
Input the date range (YMD) and then press “Enter”, it will display as below. (Figure 4-8)Or input000000
and then press “Enter” to delete all data.
Confirm deletions!
Figure 4-8
Press “Enter” to delete record in this period.
13
4.2.4 Correction
According to GB standard, the determinator should be corrected before using and corrected once every
year by user.
Press Key 4 in function interface , then input password to enter [Correction]. (Figure 4-9)
Correction: 11.01.08 15:43:16
Standard Value Average weight

of Sieved coal of
of HGI
4 determinations
(0.071 mm)
_1.000 3.860
59.000 6.244
78.000 8.432
119.000 14.365
Coefficient α=7.426 β=13.173
Correction Coefficient R=0.9990
Figure 4-9
Input the data of correction and press "Enter", hence the correction is finished, and then press “Enter”
again to print date or press "Back" to return function interface.
4.2.5 System Settings
[System Settings] is used to set parameter of determinations.
Press Key 5 in function interface to enter [System Settings]. (Figure 4-10)
[System Settings] is mainly for setting the correction password, system time and date.
14
System Settings: 11.01.08 15:43:53
 1.Change Password
2. System Time
3. System Language
Figure 4-10
Press Key1 in function interface to enter password settings. The initial password: 000000, user can set 6
numbers as password. (Figure 4-11)
Please input a new
password: *****
Please input the new
password again:
Figure 4-11
Press "Enter" after the changing, system will automatically save the changed password and return to
function interface.
Please press "Back" if you do not want to save the changed password, system will not save the changed
password and return to function interface.
NOTICE
Please do remember the changed password.
15
Press Key 2 to enter time setting. (Figure 4-12)
Time Settings:
Y M D: 170615
H M S:
Figure 4-12
YMD: Please input the correct date if it is not the current date.
HMS: Please input the correct time if it is not the current time.
Press "Enter" after the changing, system will automatically save the changed settings and return to
function interface.
Please press "Back" if you do not want to save the changed settings, system will not save the changed
settings and return to function interface.
Press Key 3 to enter language setting. (Figure 4-13)
System Language:
0 Chinese
1 English
Press corresponding numeric key as needed,then press “Enter” to save the changed settings.
16
5 Operation
5.1 Preparation
5.1.1 Thoroughly clean the grinding bowl, grinding ring and steel ball, put steel ball in the grinding bowl
and then place the holder on steel ball to fix the ball.
5.1.2 Weigh coal sample 50 ± 0.01 g with granularity 0.63 mm - 1.25 mm, place sample in the grinding
bowl evenly and make it flat, then take the holder out and sweep the coal from convex part and ball to be
around the steel ball.
5.2 Routine Operation

Please follow the steps to ensure successful operation.
5.2.1 Turn on power.
5.2.2 Insert the grinding ring into the pin of spindle, then rotate the ring 30 degree clockwise and fix it.
(Figure 5-1)
Figure 5-1
5.2.3 Put the grinding bowl with coal and steel ball into the cabinet, then position the bowl by positioning
support plate and press “Start”. (Figure 5-2, Figure 5-3)
17
Figure 5-2
Figure 5-3
18
5.2.4 Follow the procedure of 2.2.2 to operate the determinator, and then take the grinding bowl out after
the whole procedure.
5.2.5 Assemble the protective sieve, sieve (0.071 m) and bottom plate, then brush coal from grinding
ring onto the protective sieve, pour the grinded coal and steel ball into protective sieve. Brush the coal
from grinding bowl and steel ball onto the protective sieve. Then brush coal from protective sieve into the
sieve (0.071 m). Remove the protective sieve and place the steel ball into grinding bowl.
5.2.6
Put the sieve cover on the sieve (0.071 m), put them together with bottom plate on the sieve shaker
Shake them for 10 minutes
Remove the sieve, brush the coal under the sieve (0.071 m) mesh into the bottom plate
Place them on the sieve shaker again to shake for 5 minutes
Brush the sieve (0.071 m) mesh again and shake them for 5 minutes
Brush the sieve mesh.
5.2.7 Put two measuring cups under the funnel separately, then pour the coal residue (on sieve 0.071 m)
and sieved coal into the funnel separately, and brush the coal on sieve and funnel into the measuring
cups.
5.2.8 Weigh the coal of sieve residue (0.071 m sieve), (weight at 0.01 g), represented by m1 (g).
5.2.9 Weigh the sieved coal (0.071 m sieve), (weight at 0.01 g), represented by md (g).
5.2.10 Follow the above steps to determine each coal sample twice, then input m, m1 and md of two
groups into the determinator to query the grindability index. (Refer to 4.2.2)
6 Report Processing
Collect data: Install the HGI program in computer and connect to serial port wire (You must power
determinator off before connection), then power on the determinator, open the HGI program when
determinator enters the function interface, input the date range and click [Collect data], thus the result
will be transmitted to computer. (Figure 6-1)
19
Figure 6-1
[Query]: Input the date range and click [Query] to query the data within this range.
[Delete]: According to collected record, user can delete discarded samples due to misoperation, or
meaningless samples after selection.
[Export data]: Export data as format of TXT or excel.
7 Maintenance
1. Wipe the grinding ring, grinding bowl and steel ball clean to prevent rust after using each time.
2. After operation, the determinator must be powered off, cleaned and covered with cloth.
3. Calibrate the determinator by coal standard sample with grindability at least once a year.
4. Calibrate the determinator with coal standard sample when the determinator or equipment (sieve is
included) is replaced or repaired, or user is not sure of performance of determinator.
20
8 Trouble-shooting
Troubles Reasons Solutions
1. Check the power supply

1. Power is not connected,
No display after powering (Knife switch, plug, fuse, wiring
or voltage is low.
determinator on of motor, etc.)
2. Power switch burns out.
2. Replace power switch
1. The slot of top limit is 1. Adjust the position of slot, or

invalid. replace the slot.
Top limit indicator is OFF, grinding
bowl lifts up and down 2. Grinding ring is not 2. First install the grinding ring
continuously installed on the spindle but on the spindle, then install the
be placed in the grinding grinding bowl.
bowl.
The bottom limit slot is Adjust the position of slot, or

Bottom limit indicator is OFF
The bottom limit slot is Adjust the position of slot, or

Press "Start" but no action
The rotating motor rotates 1/4

Count slot is invalid or in Replace the count slot or adjust
cycle and then stops after the
wrong position its position.
grinding bowl lifts up to the top.
21
9 Accessories
NOTICE
For technical upgrading, the following list is subject to change without advance
notice. Please consider the standard packing list enclosed with goods as the final
version.
Description SPEC QTY

Determinator HA60×50-00 1
Holder of Steel Ball HA60×50-06 1
Funnel Assembly HA60×50-07 1
Protective Sieve 15mm 1
Sieve 0.071 mm
Sieve 0.63 mm
Sieve 1.25 mm 1
Standard Sieve Bottom Φ 200 × 50 1
Standard Sieve Cover Φ 200 1
Brush 25 mm 1
Brush 50 mm 1
Steel Ball Φ 25.4 8
Screwdriver (+) Φ 6 × 40 1
Hexagon Ring Spanner CR-V5 1
10A Power Wire 1
Serial Port Wire 1
Fuse (3 A) Φ 5 × 20 2
Printing Paper 1
Instruction Manual 1
CD 1
22
10 Appendix A Block Diagram
23
11 Appendix B Wiring Diagram
24

HGI Tester - HA0711 Instruction Manual

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

HGI Tester - HA0711 Instruction Manual

Hochgeladen von

Copyright:

Verfügbare Formate

Changsha Kaiyuan Instruments Co., Ltd.

Hardgrove Grindability Index

Changsha Kaiyuan Instruments Co., Ltd.

Danger of electric shock, refer to the manual for instruction.

Spindle Speed (r/min) 20 ± 1

Revolution (r) 60 ± 1/4

Vertical Pressure of Grinding (N) 284 ± 2

Supply Voltage (V) 220

Dimension (mm) 385 × 695 × 435

1.4 Working Environment

3. Power supply: AC 220 V ± 22 V, 50 Hz ± 1 Hz, it is preferably equipped with stabilized voltage

2 Structure & Working Principle

1. Spindle 2. Clump Weight 3. Gear Assembly

4. Rotating Motor 5. Grinding Assembly 6. Lift Motor

7. Top Limit Slot 8. Bottom Limit Slot 9. Count Slot

13. Determinator 14. Power Socket (220 V / 1.5 A) 15. Fuse (3 A)

16. RS232 Interface 17.Printer interface

Figure 2-2 Control Panel

1. Bottom Limit Indicator 2. Top Limit Indicator 3. Count Indicator

4. Shift Column Key 5. Delete Key 6. Back Key

7. Numeric Keys 8. Enter Key 9. Stop Key

1. Spindle Drive the grinding ring to rotate.

2. Clump Weight Press on grinding ring and steel ball.

Connected with rotating motor, it transfers the rotating

4. Rotating Motor Supply with power of rotating

5. Grinding Assembly Grind the coal

Supply with power of lifting up and down, supporting

7. Top Limit Slot Position the top limit of grinding assembly

8. Bottom Limit Slot Position the bottom limit of grinding assembly

9. Count Slot Count the revolution of grinding assembly

Human–Computer interface, input data and send control

11. Micro printer Output the result of query

12. Power Switch Control the main power supply of determinator

Start the grinding program (Meanwhile, user can query

Press this button to stop the grinding if abnormality

2.2 Working Principle

2.2.2 Working Procedure (Grinding Procedure)

Install the grinding ring and grinding bowl

Lift motor is automatically turned ON

Gear rack reaches the top limit

Rotating motor is automatically turned ON

Revolution reaches 60:

Lift the grinding bowl downward till it reaches

Grinding ring drops down to the grinding bowl automatically

3 Installation and Commissioning

1.M4 Screw 2.Top Cover 3.M6 Screw

4.Angle Support for 5.Clump Weight 6.Angle Support for package

3.3 Suggestions for Debugging

Function interface displays as Figure 4-1.

Input Index [123]2017-06-14 18:06:23

Coal (Sieved (Sieved) (Sieved)

Input Index [123]2017-06-1418:19:03

Coal (Sieved (Sieved) (Sieved)

Group 1 50.001 43.799 6.1717 6.202

Group 2 50.005 43.809 6.196 6.196

Continue query: Press "Back" to return to previous interface. (Figure 4-2)

Input Index [123]2017-06-1418:19:03

Coal (Sieved (Sieved) (Sieved)

Group 1 50.001 43.759 6.188

Group 2 50.005 43.825 5_124

Difference between weight of coal group 2 m1+md and weight of coal

4.2.2 Query record

Please input coal number: