A.S.P.

CHEM-EQUIPMENTS
ENGINEERS - FABRICATORS OF: CHEMICAL &PHARMAEQUIPMENTS,
& TURNKEY PROJECTS.

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CLIENT:
Basic Data
Material tobestored : HFO (Heavy Fuel Oil)
o
PurposeofDesign : To maintain stored HFO 's bulk temperaure at 85 C in thetank
Properties of L.S.H.S
o
a. Density @50 C : 879 kg/m3
0
b.FlashPoint : 60 C
0
c.PourPoint : 33.6 C
ModeofHeating : Internal Steam coil.
2
Source ofHeatingMedia : Dry, Saturated Steam at 8.78 kg/cm g
Location ofsteamcoil : Bottom-most portion of thetank
InsulatingMaterial : LRB with Density: 150 kg/m3, 50 mmThickness
Insulationprovidedon : Shell & RoofTop
0 0F
Temp. of theL.S.H.S(TL) : 85 C 185 For Operatingcondition
0 0F
Temp. of theL.S.H.S(TL) : 121 C 249.8 For Mechanical designcondition
0 0
AmbientTemperature(TG) : 13 C 55.4 F
0 0
SteamTemperature(Ts) : 178.3 C 352.92 F
0 0
Temp.Difference(L.M.T.D) : 93.29 C 167.92 F For Steam Heating
0 0
Temp.Difference : 72 C 129.6 F For Heat loss
2.° 2 o
Overall Co-effecient ofH.T(U): 48.8 kcal/h.m C 10 Btu/h.ft . F
I.Doftank : 18 m 59.055 ft
O.Doftank : 18.03 m 59.147 ft
Insulationthickness : 0.05 m 0.164 ft
Lengthoftank : 13.5 m 44.291 ft
2.° 2 o
Thrml cond. of ground(kG) : 1.192 kcal/h.m C 0.8 Btu/h.ft .F
SlopeofRoof : 1:12 RoofConeheight : 0.750 m
Max. LiquidLevel(HL) : 12.83 m 42.1 ft
Temp. difference correction factor for dry surface 0.2
0 0
Corrected temp. diff.forDry : 14.4 C 25.92 F
Calculations for estimating the Heat transfer area of the Steam Coil :
A. Total Heat loss From the wet surface of tank
Surface Area of Shell As:= 3.142 x D x HL
= Pie x Diameter of the shell x Length of thetank
=8277 ft2
=769 m2
From Chemical & Process Plant Design by Tyler Hicks,
o
At 185 F & 0.05 m insulation thickness 2
Unit Heat loss(q) = 27 Btu/h/ft Fig 11
T
Correctionfactor = 1.06 2 Due to windvelocity
Unit Heat loss(q) = 28.62 Btu/h/ft
T

Total Heat loss from Wet surfaceofTank : 236880.6 Btu/h

59693.92 kcal/h
0 17.02.20 Issued for Approval Nitesh Rathod
REV. DATE REVISION PREPD CHECKED APPROVED
 A.S.P. CHEM-EQUIPMENTS
ENGINEERS - FABRICATORS OF: CHEMICAL &PHARMAEQUIPMENTS,
& TURNKEY PROJECTS.

CLIENT:

B. Total Heat loss From the Dry surface of tank

Surface Area of Shell As:

= 3.142 x D x HV
= Pie x Diameter of the shell x Length of thetank
= 410 ft2
= 38 m2

Surface Area of Roof Ar:

= 3.142 x r1 x SQRT ( r1^2 +h1^2)
= Pie x Radius of Tank x SQRT ( Radius ^2 + Straightheight^2)
= 2788 ft2
= 259 m2

Total SurfaceArea(dry): 3198 ft2

297 m2

From Chemical & Process Plant Design by Tyler Hicks,

o
At 185 F & 0.05 m insulation thickness 2
Unit Heat loss(q)
T
= 18 Btu/h/ft Fig 11
Correctionfactor = 1.09 Due to windvelocity
Unit Heat loss(q) = 19.62 Btu/h/ft2
T

Total Heat loss from Dry surfaceofTank : 62736.48 Btu/h

15809.59 kcal/h

C. Total Heat loss From Bottom Surface

= 2 x D x kG x (TL-TG)
= 2 x Tank Diameter x Thermal cond. of ground x (Liq. Temp - Ground Temp.)
= 18397 Btu/h
= 4642 kcal/h
Total heat loss from the tank
=A+B+C
= 318014.1816 Btu/h
= 80139.57376 kcal/h

B. Total Length of the coil

Considering 35 % ExtraHeatloss say 109791kcal/hr

Heat transfer Area of coils = Total Heat loss / (L.M.T.D x Overall Co-efficient)

2
= 24.12 m
Coil Pipe size : 2 " pipe with Sch40
O.D ofthepipe = 2.38 inch
= 0.0605 m

Length ofthecoil = Heat transfer Area / ( Pie x Pipe O.D)

= 127 m
 A.S.P. CHEM-EQUIPMENTS
ENGINEERS - FABRICATORS OF: CHEMICAL &PHARMAEQUIPMENTS,
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CLIENT:

C. Steam Consumption

Properties of Steam at 8.78 kg/cm2g

Steam: Pressure: 8.78 kg/cm2g Temperature : 178.29 deg C

Liq. Density: 888.6 kg/m3 Dryness Fraction: One
Vap.Density: 4.86 kg/m3 Latent Heat: 483.9 kcal/kg
Cp/CvRatio: 1.396

Latent heat ofvaporization = 483.9 kcal/kg

Steamconsumed = Heat Loss / Latent heat ofvaporization

= 226.9 kg/h
Coil Details:
Total heat transfer Area ofSteamCoil = 24.12 m2
Steam Pressure intheCoil = 8.78 kg/cm2g
Steamconsumption = 226.89 kg/h

Diameter of Pipe for Steam Coil in NB 50

Length of Pipe for Steam Coil in m 126.97
Say 127 m

:
A.S.P. CHEM-EQUIPMENTS
ENGINEERS - FABRICATORS OF: CHEMICAL &PHARMAEQUIPMENTS,
& TURNKEY PROJECTS.