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HYFLUX:
CLEAR WATER, CLEAR DESIGN
This case study was commissioned by the DesignSingapore Council as part of a larger campaign under
the DesignSingapore Initiative to raise business competitiveness through design. The DesignSingapore
case studies aim to demonstrate the importance of design as an integral part of a business’s strategy
and competitiveness, in particular, how these businesses manage their design resources; how design
relates to other functions like engineering, marketing, manufacturing, and corporate communications;
and how design decisions affect many facets of these organisations.
Formed by the Ministry of Information, Communications and the Arts in August 2003, the
DesignSingapore Council is the leading, one-stop public organisation for design promotion and design
development in Singapore, as well as representative body for Singapore design at international
platforms.
Associate Professor Lau Geok Theng, Denise Liu Lijuan and Jonathan Gerard Ho prepared this case. It
is based on both public and internal company documents and interviews with key personnel from
Hydrochem (S) Pte Ltd. As the case is not intended to illustrate either effective or ineffective practices or
policies, the information presented reflects the authors’ interpretation of events and serves merely to
provide opportunities for classroom discussions.
COPYRIGHT © 2004 National University of Singapore and DesignSingapore Council. All rights reserved.
Not to be reproduced, stored, transmitted or altered in any way without the written consent of the
copyright owner.
For copies, please write to the DesignSingapore Council, Ministry of Information, Communications and
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the Arts, 140 Hill Street, 5 Storey, MITA Building, Singapore 179369. Email: info@designsingapore.org.
Hyflux: Clear Water, Clear Design
“In a tough economic climate, Hyflux has surmounted many challenges and its
growth strategy has set it on course to make the quantum leap into the big
league by taking on larger value projects, in both the industrial and municipal
markets - Olivia Lum, Group CEO and President
Introduction
Hyflux was accorded the Enterprise Award for 2003 at The Singapore
Business Awards. In 2002, it was named one of the Best 200 small
companies by Forbes magazine and was presented the “Most Admired
Sesdaq Company" by Smart Investor Magazine. Founded in 1989, Hyflux has
grown from a systems integrator into a leading regional player in water and
fluid treatment solutions. In January 2001, Hyflux was the first water treatment
company to be listed on the Singapore Stock Exchange. As of May 2004,
Hyflux has a market capitalisation of well over S$480 million. The company
has offices in Singapore, China and Malaysia with over 500 employees
servicing multinational clients and municipalities in the Asia-Pacific region.
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Design Capabilities: Hyflux in Cutting-Edge Membrane Technology
Hyflux offers quality and convenience to its customers, priding itself on the
ability to provide one-stop solutions for raw water treatment, wastewater
treatment and water recycling and process stream purification. These water
treatment solutions are supported by its cutting-edge membrane-based
separation technology.
Hyflux provides solutions for the entire value chain from process design and
optimisation to turnkey engineering, procurement and construction (EPC),
pilot testing, commissioning, maintenance, and servicing. Their business
processes are designed in such a way that each project becomes a
partnership with their customers. Jointly innovative solutions are uncovered
and purpose-built plants and systems are designed to meet the client’s
objectives, reduce their costs and provide superior returns.
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resulting in improved performance, higher permeation rates and an extended
membrane lifespan.
The stainless steel membrane systems are acclaimed as the world’s toughest
filter and provide superior separation performance under challenging process
conditions. The tubular cross-flow technology and 316L stainless steel
construction make these systems virtually “bullet proof” and allow processing
of a wide variety of difficult, dirty or hostile streams over a broad range of
chemical conditions, pressures and temperatures. The systems combine a
rugged tube made of sintered stainless steel with a patented coating
technology in which a sintered titanium dioxide layer is permanently bonded to
the porous stainless steel tube. Hyflux provides the know-how to tap the full
potential of these stainless steel membranes.
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Design Capabilities: Hyflux in Creative Filtration and Treatment
Applications
Hyflux is able to treat raw water from a variety of sources, including surface
water, sub-surface water, seawater, well water, and polluted water, to produce
De-ionised Water and Ultra-Pure Water for use in various industries such as
wafer-fabrication, micro-electronics, pharmaceuticals, petrochemicals,
biotechnology and the life sciences. The company is the licensed technology
providers for the premier GE range of Electro-Deionisation Systems.
At the start of a project, the project team will evaluate all aspects of the
process together with its clients including industrial application, technology
options, choice of membrane etc to accurately define their expectations and
technical requirements.
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Following pilot plant trials, Hyflux’s technical personnel will embark on the
actual manufacturing process to custom design and build the membrane
filtration systems to the latest technology and performance, working very
closely with the client through from the design, procurement, fabrication to
delivery, installation and commissioning of the systems together with training
in its operation and maintenance.
The completion and commissioning of the turnkey system does not mark the
end of the project for Hyflux, but rather as the start of a new phase in the
cooperation. They have a team of dedicated sales staff and well-trained
technical personnel to assure our clients product and process performance by
providing a strong level of support throughout the life of the system
Applications in Biotechnology
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Using Hyflux’s advanced membrane technology for the recovery of lactic acid
from fermentation broth, Sinolac can enjoy improved yield, reduce operating
costs, higher quality products and a more eco-friendly operation
Applications in Desalination
The need for high quality water has increased significantly during the second
half of this century and water can no longer be considered as a natural self-
renewable low cost resource. In Singapore, water consumption will rise by
about 400,000 cubic metres to reach 1.6 million cubic metres per day by the
year 2015. Desalination may play an increasing role in providing an
economically viable solution to the water needs.
The plant will use the reverse osmosis process. The membrane process uses
much less chemicals and consequently generates less chemical waste,
reduces environmental loadings and has fewer problems with corrosion. The
process feedwater generally does not require heating and has lower energy
requirements. The process has higher recovery rates of about 45% of the
seawater. The process takes up less surface area for the same amount of
water production.
It will have an open seawater intake structure with two separate inlet channels
with mechanical rake coarse screens. To reduce marine growth, necessary
inhibitors will be added and polymers will be dosed to aid in coagulation. At
the upstream and downstream of the cartridge filters leading to the reverse
osmosis plant, chemicals for dechlorination will be introduced while pH
adjustment will be carried out at the downstream of the cartridge filters.
To remove other contaminants such as oil and grease and suspended solids,
dissolved air flotation units serve as separate units of the first stage upstream
gravity sand filters. Pressure sand filters will be provided as the second stage
of the pre-treatment process.
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The reverse osmosis process consists of two passes. The first pass will
remove the dissolved solids and will incorporate a pelton wheel type energy
recovery system and pressure exchange type energy recovery system. The
second pass will seek to reduce the boron level in the treated water.
The treated water will be sent to the treated water tanks before being pumped
into the main transmission line. Waste water from the process will be
chemically neutralised before being discharged into the sea by a submerged
outfall.
In December 2001, Hyflux was awarded the first NEWater project at Bedok
involving reclamation of secondary sewage into high grade industrial water.
This contract was awarded through an open tender, a testament of Hyflux’s
know-how, expertise, dedication and competitiveness. Following Hyflux’s
successful first venture, another NEWater project at Seletar was secured from
the Public Utilities Board in December 2002. This time, Hyflux’s own
proprietary Kristal300TM ultrafiltration membrane technology has been
selected for use in the plant.
• On-Time Delivery: Despite the tight time line, Hyflux was able to
competently and efficiently deliver the project ahead of schedule.
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instrumentation and controls provides control for the system. In addition, a
fully automatic warning system is designed by Hyflux to alert the operator
of abnormal conditions in advance, allowing for hassle-free
troubleshooting and maintenance.
• Engineering Backups: Hyflux provides standby units for all critical systems
to ensure uninterrupted operations in case of unforeseen circumstances.
Most importantly, Hyflux designs an automatic shutdown for the plant in
the event of adverse environmental or unforeseen conditions.
Named Aquovate: “The process of extracting the freshest water possible from
the atmosphere by continual recirculation through Hyflux Ultra-Filtration
membrane technology and UV exposure”.
Using this patented technology, Hyflux has designed and incorporated its
advanced membrane and disinfection technologies into the manufacture of a
stand-along drinking water generator and dispenser that can be easily install
ed in homes and offices. The crucial component of the generator hinges on
Hyflux’s ultrafiltration membrane technology.
Convenient and portable, aquovated water can be enjoyed with just the push
of a button. The machine simply tales its source form the atmosphere,
generating clean natural water everyday. and portable,. Designed for
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economy and ease of maintenance, the innovative spirit of Hyflux is apparent
in its concept and product design. It will continue to develop new membrane-
based home products to fuel its foray into the consumer and lifestyle markets.
• Pilot Plants: The pilot plants are designed to be highly portable for instant
on-site tests. These plants are constructed within Hyflux facilities to
undertake small-scale moot runs of filtration systems for industrial plants
before actual installation. These dry runs are integral in R&D testing for
membrane applications.
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• Computer Assisted Design: Hyflux uses dedicated engineering software
and a CAD automation for the design of plants and systems to ensure a
high level of precision detailing in its design plans and piping circuits,
To help cater to the rapid developments in China, Hyflux has invested in new
production facilities in Pudong, Shanghai which enables Hyflux to triple its
production capacity. These new facilities also serve as sales and servicing
centres and administrative hubs. Hyflux also has presence in Guangzhou and
Hebei, Shandong, Anhui, Suzhou and Hangzhou.
As a fast growing major player in the water treatment industry in Asia Pacific,
Hyflux employs creative individuals by tapping on international talents and
leveraging on their unique cultural differences in order to deliver the best
value to its customers.
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related technology. By sending staff for courses conducted by institutes such
as the Engineering Research Centre (EERC) and the Environmental
Technology Institute (ETI), Hyflux ensures that its staff are well-equipped to
handle any tasks their clients require. Hyflux’s employees are also certified to
exacting international standards set by those of AGRU and Singapore’s
Building and Construction Authority (BCA).
Hyflux’s management has also made a conscious effort to nurture the spirit of
entrepreneurship, a value embodied in their CEO, Olivia Lum. According to
Ms. Lum, success in her entrepreneurial ventures means thinking outside the
box and building a business without boundaries or constraints of standardised
business strategies. Dynamism is a key word in Ms. Lum’s dictionary and this
has a clear positive effect on motivation of the staff.
“They (our clients) have been a constant pillar of strength and support for
Hyflux’s positioning and growth in the industry, both in Singapore and
abroad.”
- Olivia Lum, Group CEO and President
Hyflux’s strong value proposition is the reason behind their fast growth locally
and rapid expansion into China. With the aim of being a world-leader in water
treatment, Hyflux has established a foothold in the market through growing its
market share and expanding its markets into different regions. Hyflux is
distinguished from other corporations in the water treatment industry in Asia
by one crucial feature - focus on the development and commercialisation of
membrane technology.
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technology provides a strong foundation for technological breakthroughs and
for supporting customers’ needs.
Conclusion
Hyflux has clearly shown it’s standing in the region as a leading player in
water treatment and membrane technology.
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