FILTRUM AUTOCOMP PVT LTD.

WAI
Daily POKA-YOKE Verification Check sheet
Month-
Sr No Poka-Yoke Name Verification Method Machine Name Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Remark

1 Fixed limit switch for die cushion valve. Physically 50 T Hydraulic Press Die cushion valve

2 Fixed new roller for sheet adjustment. Physically 30 T Hydraulic Press No -2 Feeder

3 Fixed safety light curtain for back side of Physically 200 T power press Back side of press
press for operator safety.

4 Fixed safety light curtain for back side of Physically 110 T power press Back side of press
press for operator safety.

Fixed stopper for opposite face nut plate

5 Physically Tapping Machine Feeding conveyor
to stop.

6 Interlock between both conveyors for Visually Tapping Machine Feeding conveyor
excess feed.

7 Wrong diameter detection. Physically Tapping Machine Feeding conveyor

8 Automatic rejection separation. Visually Tapping Machine Tapping motor

9 safety door lock. Physically Tapping Machine All door.

Verified By- Shift supervisor

Sign
Legends- √ OK × NOT WORKING

FILTRUM AUTOCOMP PVT LTD. WAI

Daily POKA-YOKE Verification Check sheet
Month-
Sr No Poka-Yoke Name Verification Method Machine Name Location
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Remark

1 Fixed limit switch for die cushion valve. Physically 50 T Hydraulic Press Die cushion valve

2 Fixed new roller for sheet adjustment. Physically 30 T Hydraulic Press No -2 Feeder

3 Fixed safety light curtain for back side of Physically 200 T power press Back side of press
press for operator safety.

4 Fixed safety light curtain for back side of Physically 110 T power press Back side of press
press for operator safety.

Fixed stopper for opposite face nut plate

5 Physically Tapping Machine Feeding conveyor
to stop.

6 Interlock between both conveyors for Visually Tapping Machine Feeding conveyor
excess feed.

7 Wrong diameter detection. Physically Tapping Machine Feeding conveyor

8 Automatic rejection separation. Visually Tapping Machine Tapping motor

9 safety door lock. Physically Tapping Machine All door.

Verified By- Shift supervisor

Sign
Legends- √ OK × NOT WORKING
Sr No Poka-Yoke Name Description of Poka-Yoke Purpose Verification Machine Name Location
Method

Fixed limit switch for die cushion

1 valve. Physically 50 T Hydraulic Press Die cushion valve

Fixed new roller for sheet

2 Physically 30 T Hydraulic Press No -2 Feeder
adjustment.

Fixed safety light curtain for back

3 side of press for operator safety. Physically 200 T power press Back side of press

Fixed safety light curtain for back

4 Physically 110 T power press Back side of press
side of press for operator safety.

Fixed stopper for opposite face nut

5 Physically Tapping Machine Feeding conveyor
plate to stop.

Interlock between both conveyors

6 Visually Tapping Machine Feeding conveyor
for excess feed.

7 Wrong diameter detection. Physically Tapping Machine Feeding conveyor

8 Automatic rejection separation. Visually Tapping Machine Tapping motor

9 safety door lock. Physically Tapping Machine All door.

 Sr No Poka-Yoke Name Description of Poka-Yoke Purpose

1 Fixed limit switch for die cushion valve.

2 Fixed new roller for sheet adjustment.
Fixed safety light curtain for back side of press for
3 operator safety.
Fixed safety light curtain for back side of press for
4
operator safety.

5 Fixed stopper for opposite face nut plate to stop.

Interlock between both conveyors for excess

6 feed.
7 Wrong diameter detection.
8 Automatic rejection separation.
9 safety door lock.
Verified By- Shift supervisor
Legends- √ OK × NOT WORKING
 FILTRUM AUTOCOMP PVT LTD. WAI
Daily POKA-YOKE Verification Check sheet
Month-
Verification Method Machine Name Location
1 2 3

Physically 50 T Hydraulic Press Die cushion valve

Physically 30 T Hydraulic Press No -2 Feeder

Physically 200 T power press Back side of press

Physically 110 T power press Back side of press

Physically Tapping Machine Feeding conveyor

Visually Tapping Machine Feeding conveyor

Physically Tapping Machine Feeding conveyor

Visually Tapping Machine Tapping motor
Physically Tapping Machine All door.

Sign
4 5 6 7 8 9 10 11 12 13
14 15 16 Remark