CAST RESIN

TRANSFORMER

◎ PRODUCTS

·ADVANTAGES ·STRUCTURE
· Scale production
· Short lead time
· Big capacity
· Customized design
· Strong delivery

·STANDARDS
· IEC 60076-1 “General”
· IEC 60076-2 “Temperature rise”
· IEC 60076-3 “Insulation levels, dielectric tests and
external clearances in air”.
· IEC 60076-5 “Ability to withstand short circuit”
· IEC 60076-11 “Dry-type transformers”

SUNTEN can manufacture various

types of cast resin transformers, with
capacity up to 31,500kVA and voltage
level 35kV and below.
SUNTEN has designed, produced and
supplied more than 2,000 varieties
and specifications of cast resin
transformers.
·FEATURES
· Safe, no pollution, fire retardant.
· Maintenance free, easy installation, low operation cost
· Highly moisture-proof
· Small partial discharge, low losses, low noise level
· High reliability

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◎ MANUFACTURING
·CORE
All core of SUNTEN transformer is made of high quality
cold rolled grain-oriented silicon steel sheet. The core
is arranged as mitered joints of lamination, completely
coated and sealed with special resin so as to against
corrosion and moisture. The core legs are bound
with insulation tapes. Frame and other parts are hot
galvanized to avoid rusts.
Furthermore, step-up core process is used to reduce
no-load loss, no-load current and noise of core. The
core is automatically stacked and formed by the upper
yoke.
1 1. Cut-To-Length Line Imported From Georg, Gemany
2 2. Automatically Stacked Yoke
3 3. Step-Lap Mitered Joint
4 4. General Assembly
02
CAST RESIN
TRANSFORMER
·COIL
HV WIRE WINDING
HV winding is made of conductive materials and insulated
by class F/H glass-strengthened epoxy resin. The expansion
factor is most close to that of conductive materials. Therefore,
such winding can have outstanding features such as
impact-proof, resistance against cracking and temperature
fluctuation. The epoxy resin and insulating materials used for
HV winding are fire-retardant and will not burn continuously
due to any electrical arc or external fire source, nor will they
give out toxic gas or smoke when burning. Epoxy resin has
excellent insulation performance and thus is especially
applicable for manufacturing HV winding.
The winding is wound with precise winding machine.
Glass fiber layers are wound on the inner and outer sides
of the coils. Air channels are designed in windings of
bigger capacity to increase surface area of heat dissipation.
Finished HV winding will be cast under vacuum. The whole
casting and curing process is completed according to the
process curve transmitted via computer network by the
technical department. All processes are monitored through
the computer and the computer can automatically make
adjustment according to actual operation. In this way, the
winding gains no cavity of bubbles.
1. Vacuum Cast Equipments Imported From Micafil
1
(Switzerland) and Hedrich(Germany)
2
2. Power Transformer Coils
3
3.Cast Coils
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 CAST RESIN
TRANSFORMER

·COIL ·SECONDARY
LV FOIL WINDING
OUTLET
According to end-users’ requirement,
Because LV winding is with big current, it may have
SUNTEN provides various modes for LV
bigger stresses when short-circuited. Since LV winding
connection, such as standard outlet,
has less inter-turns, the bigger the current is, the
standard enclosed busbar outlet or
worse the ampere-turns balance is for wire winding.
standard horizontal/vertical side-terminal.
In addition, heat dissipation has to be considered. To
Special outlet can also be designed as per
solve the above problems, foil winding can be a good
request.
solution at the LV side.

Advantages of foil winding:

1.It does not have axial turns and winding spiral angle,
the HV and LV winding enjoy ampere-turns balance,
and the axial stresses are relatively small.
2.It has thin insulation and can easily set air channel to
dissipate the heat.
3.Welding is done by the argon-welding system of the
foil-winding machine, which can realize high
accuracy, small welding impedance and free from
outside manual welding.
4.DMD is used for insulation between layers. When
the winding is finished, the coil ends are sealed with
resin.
5.The insulation level of the windings can be either
class F or class H.

1. Foil Winding Machine Imported From STOLLBERG,

1 1. Standard LV Outlet
1 France
2 2. Standard LV Enclosed Busbar
2 2. Foil Winding Machine Imported From STOLLBERG,
France 3 3. LV Horizontal Side-Terminal
3
3. LV Foil Winding 4 4. LV Vertical Side-Terminal

03 12
 CAST RESIN
TRANSFORMER

◎ POWER
TRANSFORMER
( ≤ 31.5MVA，≤ 35kV)

Power transformers are used to transform

power within power networks. They are
normally of higher voltage.

◎ DISTRIBUTION
TRANSFORMER

Range : HV: 10kV, 11kV, 22kV, 24kV, 35kV

LV: 0.4kV, 0.5kV, 0.433kV, 0.23kV, 0.11kV
Capacity: up to 3150 kVA
Phases: three
Material: Copper or Aluminum
Application: dual ratio optional, widely be used in
1. The largest capacity cast resin power
buildings.
transformer in the world: 28 MVA
(33/11kV) power transformer was put
into service in 2013 at Kuala Lumpur
Airport, Malaysia.
2. The First And Largest Cast Resin
Transformer In Asia At That Time; SC8-
16MVA/35/10.5kV Power Transformer
1. SUNTEN dry type transformers are Was Put Into Service In 1996 In Tianjin
1 used in Goldsands Hotel, Singapore 1 Power Supply Bureau.
2 2. Skilled worker 2 3. SC9-12500kVA/35/6.3kV Power
3 3. Workshop 3 Transformer Is Supplied To CNOOC.

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 CAST RESIN
TRANSFORMER

◎ SPECIAL TRANSFORMER
Special transformers are designed and manufactured for special applications according to end-
user’s special technical requirement. Including rectifier transformers, high current transformers,
single-phase transformers, dual ratio transformers, etc.

DRY TYPE EXCITATION

CLASS 1E QUALIFIED
TRANSFORMER
TRANSFORMER FOR NUCLEAR
(single phase ≤ 5500kVA，≤ 20kV )
GENERATION
( ≤ 3150kVA，≤ 10kV )
Single phase structure, separated HV
incoming enclosed busbar, shield equipped
Certified and approved by Class1E dry
between HV winding and LV winding.
type transformer test lab and can be
The transformer is applicable to static
applied in Class 1E nuclear island and the
excitation system of hydropower plant and
electrical system of nuclear power plant.
thermal power plant.

DRY TYPE TRACTION DUAL RATIO

TRANSFORMER TRANSFORMER
( ≤ 4400kVA，≤ 35kV ） ( ≤ 3150kVA，≤ 20kV )

24-pulse rectification output, smooth Dual ratio transformer is applicable

waveform, little harmonic pollution.
The transformer is applicable to power
supplying system of metro subway and rail
transportation.
to the power supplying systems with
different voltage class.
We have supplied 8,000 nos of this
kind of DTT to DEWA

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 CAST RESIN
TRANSFORMER

DRY TYPE TRANSFORMER FOR AMORPHOUS TRANSFORMER

SHORT-CIRCUIT USAGE ( ≤ 3150kVA，≤ 35kV ）
( ≤ 20MVA，≤ 10kV ) · Low loss, energy saving
The largest capacity dry type transformer SCB10- · Strong anti-corrosive ability
20000/10/0.4 for short circuit usage first in china, meet · Strong short circuit withstanding ability
the large impact current and short circuit frequency · Strong impulse withstanding ability
requirements in the runtime. · Long service life

RECTIFIER TRANSFORMER FOR OFFSHORE

DRY TYPE TRANSFORMER FOR MARINE AND
PLATFORM DC TRANSMISSION
OFFSHORE PLATFORM ( ≤ 8MVA，≤ 35kV )
( ≤ 12.5MVA，≤ 35kV )
Achieving multi-pulse rectifier, the DC part connect
Certified by China Classification Society (CCS), the Norway
in series to achive HVDC transmission. Suitable for DC
Veritas certification (DNV), Bureau Veritas certification
transmission system for offshore platform, it can improve
(BV), USA Veritas certification (ABS certification) and other
the power supply radius, reduce the number of submarine
countries. Suitable for marine and offshore platform power
cables, and greatly reduce the construction cost of offshore
system.
platform system.
DRY TYPE TRANSFORMER FOR PHOTOVOLTAIC
SUBSTATION WIND-FARM TRANSFORMER
( ≤ 1250kVA，≤ 35kV） ( ≤ 2500kVA，≤ 35kV )
Usually double split structure, with strong anti short circuit Can meet the requirements of high over-voltage of
ability. Combine two transformers into one to reduce distributed power system and installation environment in
one-time investment and save installation space. Used in wind farm with strong corrosion resistance, strong shock
photovoltaic power station, scenery complementary power resistance, high insulation, strong anti short-circuit ability.
station, large parking lot charging station etc. It can satisfy the installation size and weight restrictions.

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◎ ENCLOSURE
The enclosure protection level includes IP20, IP21,
IP23, IP31 and can reach IP43 upon request. Enclosure
with different material (steel, composite plate) and
color can be supplied upon request.
IP00 means no enclosure is needed.
IP20 provides protection against the entrance of alien
objects with a diameter bigger than 12mm and is for
indoor use.
IP23 includes the function of IP20 and it provides
protection against the drop-down of raindrops at a
vertical angle less than 60° and is for outdoor use.
1 1. IP20 Enclosure
2 2. IP21 Enclosure
3 3. IP23 Enclosure
07
CAST RESIN
TRANSFORMER
◎ ACCESSORIES
TEMPERATURE INDICATION AND
CONTROL SYSTEM
Both PTC non-linear thermistors and PT100 linear resisters are
used as sensors while LED temperature indicator are used for
the temperature presetting, highest temperature recording,
giving our warning and tripping signals, starting and stopping
the fan automatically or manually. The system has the
advantages of high accuracy, stable and dependable function.
AIR FORCED COOLING SYSTEM
Cross-flow fans used for the system has advantages of low
noise, easy installation, energy saving and even cooling.The
cooling system is strongly recommended for transformer with
large rating.
CURRENT TRANSFORMERS
High voltage CT or low voltage CT can be equipped according
to customer requirement.
METERS
AS per customer requirement, such meters as kWh meter,
voltmeter, ammeter, and wattmeter can be mounted on HV
or LV sides.
1 1. Cooling Fans
2 2. Temp. Indication And Control System
3 3. High Voltage CT & Low Voltage CT
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 CAST RESIN
TRANSFORMER

20kV Dry Type Transformer (For reference only)

◎ TECHNICAL DATA
Rated HV：20(13.8,15.75,18,20,22,24)kV Vector Group：Dyn11 or Yyn0
Rated LV：0.4kV,0.433Kv,etc Insulation Level： LI125AC50/LI0AC3
10kV 160~2500kVA Distribution Transformer (For reference only)
SC(L) (B) 9 -XXXX/ */* Type P0 Pk Pk Uk I0 Lp Lw Gt Dimension(mm) LV Terminal
IP00
Rated Voltage(kV) (w) (75℃ ) (120℃ ) % % dB(A) dB(A)
kg a b c d D1 D3
Rated power(kVA)
SC10-160/20 750 2270 2600 1.8 50 65 920 1320 740 1540 550 690 550 (b)
Series number
SC10-200/20 820 2710 3100 1.8 50 66 1100 1350 740 1575 550 690 550 (b)
LV foil winding
SCB10-250/20 940 3140 3600 1.6 52 66 1540 1410 740 1635 550 690 550 (c)
Aluminum winding
SCB10-315/20 1080 3760 4300 1.6 52 68 1710 1450 850 1690 660 800 660 (c)
Three phases,cast resin
SCB10-400/20 1280 4450 5100 1.4 52 68 1915 1620 850 1840 660 800 660 (c)
SCB10-500/20 1500 5330 6100 1.4 52 68 2300 1680 850 1840 660 800 660 (d)
Rated HV：10(11,10.5,10,6.6,6.3,6)kV Vector Group：Dyn11 or Yyn0
SCB10-630/20 1700 6290 7200 6 1.2 53 70 2630 1720 850 1900 660 800 660 *(e)
Rated LV：0.4kV,0.433Kv,etc Insulation Level： LI75AC35/LI0AC3
SCB10-800/20 1950 7600 8700 1.2 53 70 2990 1720 1070 2110 820 1020 820 *(e)
SCB10-1000/20 2300 8990 10300 1 53 70 3545 1930 1070 2130 820 1020 820 *(f)
Type P0 Pk Pk Uk I0 Lp Lw Gt Dimension(mm) Dimension(mm) Gt LV Terminal
SCB10-1250/20 2650 10610 12150 1 54 73 3910 1960 1070 2170 820 1020 820 *(g)
IP00 IP20 SCB10-1600/20 3100 12750 14600 1 55 73 4800 2110 1070 2240 820 1020 820 *(h)
(w) (75℃ ) (120℃ ) % dB(A) dB(A) SCB10-2000/20 3600 15060 17250 0.8 55 73 5940 2200 1070 2280 820 1020 820 *(i)
kg a b c d D1 D3 a b c C2 d D1 D2 D kg
SCB10-2500/20 4300 17810 20400 0.8 55 75 6610 2310 1070 2275 820 1020 820 *(j）
SC10-160/10 610 1970 2250 1.6 50 63 840 1150 740 1115 550 690 550 1500 1200 1600 1694 550 1130 860 18 1015 (b)

SC10-200/10 700 2340 2680 1.4 50 63 930 1150 740 1135 550 690 550 1500 1200 1600 1694 550 1130 860 18 1105 (b)

SCB10-250/10 810 2550 2920 4% 4.4 52 65 1110 1200 740 1220 550 690 550 1500 1200 1600 1694 550 1130 860 18 1285 (c) 35kV Dry Type Transformer (For reference only)
SCB10-315/10 990 3210 3670 1.2 52 65 1295 1240 850 1290 660 800 660 1600 1250 1600 1694 660 1180 910 18 1515 (c)

SCB10-400/10 1100 3690 4220 1.2 52 65 1545 1270 850 1340 660 800 660 1600 1250 1600 1694 660 1180 910 18 1765 (c) Rated HV：35(38.5)kV Vector Group：Dyn11 or Yyn0
Rated LV：0.4kV,0.433Kv,etc Insulation Level： LI170AC70/LI0AC3
SCB10-500/10 1310 4520 5170 1.2 52 66 1900 1420 850 1400 660 800 660 1700 1250 1600 1694 660 1180 910 18 2150 (d)

SCB10-630/10 1510 5430 6220 1.0 52 66 2235 1510 850 1460 660 800 660 1800 1350 1800 1894 660 1280 1010 18 2495 *(e) Type P0 Pk Pk Uk I0 Lp Lw Gt Dimension(mm) LV Terminal
IP00
SCB10-630/10 1460 5510 6310 1.0 52 66 2100 1450 850 1530 660 800 660 1800 1350 1800 1894 660 1280 1010 18 2360 *(e) (w) (75℃ ) (120℃ ) % % dB(A) dB(A)
kg a b c d D1 D3
SCB10-800/10 1710 6430 7360 1.0 53 67 2550 1600 1070 1500 820 1020 820 1900 1350 1800 1894 820 1280 950 24 2820 *(e) SC10-160/35 880 2590 2960 1.8 53 66 1100 1650 740 1650 550 690 550 (b)
SC10-200/35 980 3060 3500 1.8 54 68 1645 1680 740 1770 550 690 550 (b)
SCB10-1000/10 1990 7520 8610 1.0 53 67 2900 1600 1070 1630 820 1020 820 1900 1350 2000 2094 820 1280 950 24 3130 *(f)
SCB10-250/35 1100 3490 4000 1.6 54 68 1940 1740 740 1875 550 690 550 (c)
SCB10-1250/10 2350 8960 10260 6 1.0 53 67 3590 1690 1070 1780 820 1020 820 2000 1350 2000 2094 820 1280 970 24 3845 *(g) SCB10-315/35 1310 4150 4750 1.6 55 70 1860 1710 850 1815 660 800 660 (c)
SCB10-1600/10 2760 10830 12400 1.0 53 69 4320 1890 1070 1703 820 1020 820 2200 1450 2200 2294 820 1380 1070 24 4660 *(h) SCB10-400/35 1530 4980 5700 1.4 55 70 1850 1710 850 1890 660 800 660 (c)
SCB10-500/35 1800 6110 7000 1.4 55 70 2580 1860 850 1960 660 800 660 (d)
SCB10-2000/10 3400 13360 15300 0.8 54 69 5250 2070 1070 1740 820 1020 820 2400 1500 2200 2294 820 1430 1120 24 5610 *(i) SCB10-630/35 2070 7070 8100 6 1.2 57 72 3070 1950 850 1960 660 800 660 *(e)
SCB10-2500/10 4000 15880 18180 0.8 54 69 5995 2070 1070 1910 820 1020 820 2400 1500 2200 2294 820 1430 1120 24 6355 *(j） SCB10-800/35 2400 8380 9600 1.2 57 72 3430 2010 1070 2080 820 1020 820 *(e)
SCB10-1000/35 2700 9610 11000 1 57 72 4320 2110 1070 2110 820 1020 820 *(f)
Note 1: For transformers with mark * at LV terminal,the connection with two same conducting bars overlapping at two side SCB10-1250/35 3150 11700 13400 1 59 74 4835 2200 1070 2070 820 1020 820 *(g)
of the terminal are recommended for LV side installation. SCB10-1600/35 3600 14230 16300 1 59 74 5580 2370 1070 2170 820 1020 820 *(h)
HV(LV) cable supports shown in Incoming Terminal Connection Schematic Drawing are provided only for HV(LV)
SCB10-2000/35 4250 16760 19200 0.8 60 77 6500 2430 1070 2170 820 1020 820 *(i)
incoming(outgoing)connection from bottom of enclosure.
SCB10-2500/35 4950 20080 23000 0.8 60 77 8690 2680 1370 2275 1070 1300 - *(j）

Note: for other ratings not listed here, please send inquiry.

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 CAST RESIN
TRANSFORMER

Overall Dimension Drawing of 10kV 160~2500kVA

Distribution Transformer(IP00)

NOTE:
1. For HV terminal Md,when capacity Sn<2000kVA, Md=M10; Sn ≥ 2000kVA, Md=M16.
2. 160kVA<Sn<630kVA,c1=100.Sn ≥ 800kVA,c1=125;160kVA<Sn<1000kVA,c3=25.Sn ≥ 1000kVA,c3=35.
3. The rollers will be removed after the transformer is positioned.The dimensions shall be adjusted accordingly.

NOTE: Incoming Terminal Connection Schematic Drawing

1. For HV terminal Md,when capacity Sn<2000kVA,Md=M10; Sn ≥ 2000kVA, Md=M16.
2. When Sn ≤ 630kVA, c1=120,c2=80,d2=220;when Sn>630kVA,c1=160,c2=80,d2=220.
3. Dimension of air-forced cooling system(cooling fans)will not exceed the dimension of transformer unit(a×b).

LV Connecting Terminal Drawing

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