FMT. No.

New Product Development Master Plan REV No.:

EFF. DATE :
Part number: Core team: Customer Name :
Part Name: Drawing Received Date: Sample Start Date: Customer Add.: Review Frequency: CFT Team review in 10 Days & Top Management review in 1 month
Jun'17 Jul'17 Aug'17 Sep'17 Oct'17 Nov'17 Dec'17
Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-5 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2
Reaso Actio
Phase

Responsi Target PLAN VS

# NPD Activities n for n for
bility Date ACTUAL 05.06.17 12.06.17 19.06.17 24.06.17 03.07.17 10.07.17 17.07.17 24.07.17 31.07.17 07.08.17 14.08.17 21.08.17 28.08.17 04.09.17 11.09.17 18.09.17 25.09.17 02.10.17 09.10.17 16.10.17 23.10.17 30.10.17 06.11.17 13.11.17 20.11.17 27.11.17 04.12.17
Delay Delay
to10.06. to to to to to to to to to to to to to to to to to to to to to to to to to to
17 17.06.17 24.06.17 01.07.17 08.07.17 15.07.17 22.07.17 29.07.17 05.08.17 12.08.17 19.08.17 26.08.17 02.09.17 09.09.17 16.09.17 23.09.17 30.09.17 07.10.17 14.10.17 21.10.17 28.10.17 04.11.17 11.11.17 18.11.17 25.11.17 02.12.17 09.12.17

Reciept of enquiry / 07.06.17 PLAN

1 drawing along with MD
spec drg/ref.sample ACTUAL

07.06.17 PLAN
2 Enquiry Register MD
ACTUAL

07.06.17 PLAN
3 Master Copy QMS
ACTUAL

07.06.17 PLAN
4 Control Copy QMS
ACTUAL

NPD / 07.06.17 PLAN

5 CFT Formation Producti
on Head ACTUAL

NPD / 07.06.17 PLAN

6 Drawing Review Producti
on Head ACTUAL

Clarification from PLAN

Phase - 1

NPD / No
customer for
7 Producti Require
incomplete info(if
on Head ACTUAL d
required)

07.06.17 PLAN
8 Past history Study M.R
ACTUAL

NPD / 08.06.17 PLAN

9 Pre Feasibility Producti
on Head ACTUAL

NPD / 09.06.17 PLAN

Reliability & Quality
10 Producti
Goals
on Head ACTUAL

09.06.17 PLAN
11 Bill of Material Engg.
ACTUAL

09.06.17 PLAN
12 Preliminary of PFC Engg.
ACTUAL

09.06.17 PLAN
13 Quatation MD
ACTUAL

PLAN No
Reciept of PO/LOI
14 MD Require
from customer
ACTUAL d

NPD / 09.06.17 PLAN

15 Contract Review Producti
on Head ACTUAL
Phase - II

NPD / 22.06.17 PLAN

Preparation of timing
16 Producti
chart - Micro
on Head ACTUAL

NPD / 06.06.17 PLAN

Preparation of timing
17 Producti
chart - Macro
on Head ACTUAL

10.06.17 PLAN
Listing of special
18 M.R
characteristics
ACTUAL
 Jun'17 Jul'17 Aug'17 Sep'17 Oct'17 Nov'17 Dec'17
Week- Week- Week- Week-
Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2
1 4 5 1
Reaso Actio
Phase

Responsi Target PLAN VS

# NPD Activities n for n for
bility Date ACTUAL
05.06.17 12.06.17 19.06.17 24.06.17 03.07.17 10.07.17 17.07.17 24.07.17 31.07.17 07.08.17 14.08.17 21.08.17 28.08.17 04.09.17 11.09.17 18.09.17 25.09.17 02.10.17 09.10.17 16.10.17 23.10.17 30.10.17 06.11.17 13.11.17 20.11.17 27.11.17 04.12.17 Delay Delay
to to to to to to to to to to to to to to to to to to to to to to to to to to to
10.06.17 17.06.17 24.06.17 01.07.17 08.07.17 15.07.17 22.07.17 29.07.17 05.08.17 12.08.17 19.08.17 26.08.17 02.09.17 09.09.17 16.09.17 23.09.17 30.09.17 07.10.17 14.10.17 21.10.17 28.10.17 04.11.17 11.11.17 18.11.17 25.11.17 02.12.17 09.12.17

28.06.17 PLAN
Process Instruction
19 Engg.
(Work Instruction)
ACTUAL

15.06.17 PLAN
20 Component Drawing Engg.
ACTUAL
Phase - II

07.06.17 PLAN
21 Material Specification QMS
ACTUAL

New Equipment, 10.06.17 PLAN

22 Tooling & Facilities M.R
requirements ACTUAL

NPD / 12.06.17 PLAN

Team Feasibility
23 Producti
Commitment
on Head ACTUAL

20.06.17 PLAN
Packaging
24 M.R
Specifications
ACTUAL

12.06.17 PLAN
25 Quality System Review M.R
ACTUAL

14.06.17 PLAN
26 Process Flow Diagram Prem
ACTUAL

15.06.17 PLAN
27 Process FMEA M.R
ACTUAL

17.06.17 PLAN
Pre Launch Control
28 M.R
Plan
Phase - III

ACTUAL

NPD / 19.06.17 PLAN

29 Sample Trail Run Producti
on Head ACTUAL

22.06.17 PLAN
Job Verification
30 QA
Setups
ACTUAL

05.07.17 PLAN
31 Sample Submission QA
ACTUAL

10.07.17 PLAN
32 MSA Plan QMS
ACTUAL

10.07.17 PLAN
33 SPC Plan QMS
ACTUAL

NPD / 22.08.17 PLAN

Production sample
34 Producti
preparation
on Head ACTUAL
Phase - IV

04.12.17 PLAN
Producti
35 Production Trail Run
on
ACTUAL

11.09.17 PLAN
Follow up
36 QMS
Results(PDCA)
ACTUAL
 Jun'17 Jul'17 Aug'17 Sep'17 Oct'17 Nov'17 Dec'17
Week- Week- Week- Week-
Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2
1 4 5 1
Reaso Actio
Phase

Responsi Target PLAN VS

# NPD Activities n for n for
bility Date ACTUAL
05.06.17 12.06.17 19.06.17 24.06.17 03.07.17 10.07.17 17.07.17 24.07.17 31.07.17 07.08.17 14.08.17 21.08.17 28.08.17 04.09.17 11.09.17 18.09.17 25.09.17 02.10.17 09.10.17 16.10.17 23.10.17 30.10.17 06.11.17 13.11.17 20.11.17 27.11.17 04.12.17 Delay Delay
to to to to to to to to to to to to to to to to to to to to to to to to to to to
10.06.17 17.06.17 24.06.17 01.07.17 08.07.17 15.07.17 22.07.17 29.07.17 05.08.17 12.08.17 19.08.17 26.08.17 02.09.17 09.09.17 16.09.17 23.09.17 30.09.17 07.10.17 14.10.17 21.10.17 28.10.17 04.11.17 11.11.17 18.11.17 25.11.17 02.12.17 09.12.17

05.12.17 PLAN
Job Verification
37 QMS
Setups
ACTUAL

25.08.17 PLAN
38 MSA Study QMS
ACTUAL

25.08.17 PLAN
39 SPC Study QMS
ACTUAL

01.09.17 PLAN
Process / Product
40 QMS
Audit
ACTUAL

01.09.17 PLAN
Layout Inspection
41 QMS
plan/Report
ACTUAL

Production part 20.08.17 PLAN

42 Approval M.R
Process(PPAP) ACTUAL

25.08.17 PLAN
43 Packaging Evaluation M.R
Phase - IV

ACTUAL

PLAN No
44 Logistics Require
ACTUAL d

02.09.17 PLAN
Pilot Lot Submission
45 QA
with PPAP
ACTUAL

27.11.17 PLAN
Production control
46 M.R
plan
ACTUAL

NPD / PLAN No
Production process
47 Producti Require
control standard
on Head ACTUAL d
PLAN No
Other documents (if
48 M.R Require
required)
ACTUAL d

Quality planning 25.08.17 PLAN

49 signoff & management M.R
support ACTUAL

27.11.17 PLAN
50 Reduced Variation M.R
ACTUAL

NPD / 03.12.17 PLAN

51 Customer Satisfaction Producti
on Head ACTUAL
Phase - V

NPD / 03.12.17 PLAN

52 Delivery Producti
on Head ACTUAL

NPD / 04.12.17 PLAN

53 TGR/TGW Report Producti
on Head ACTUAL

PLAN No
Feedback analysis & Marketin
54
Corrective Action g
Require
ACTUAL d
NPD / 15.06.17 PLAN
CFT Review Meeting -
55 Producti
I
on Head ACTUAL

25.06.17 PLAN
CFT Review Meeting - Vijay
56
II Kumar
ACTUAL

05.07.17 PLAN
CFT Review Meeting - Vijay
57
III Kumar
ACTUAL
 Jun'17 Jul'17 Aug'17 Sep'17 Oct'17 Nov'17 Dec'17
Week- Week- Week- Week-
Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2
1 4 5 1
Reaso Actio
Phase

Responsi Target PLAN VS

# NPD Activities n for n for
bility Date ACTUAL
05.06.17 12.06.17 19.06.17 24.06.17 03.07.17 10.07.17 17.07.17 24.07.17 31.07.17 07.08.17 14.08.17 21.08.17 28.08.17 04.09.17 11.09.17 18.09.17 25.09.17 02.10.17 09.10.17 16.10.17 23.10.17 30.10.17 06.11.17 13.11.17 20.11.17 27.11.17 04.12.17 Delay Delay
to to to to to to to to to to to to to to to to to to to to to to to to to to to
10.06.17 17.06.17 24.06.17 01.07.17 08.07.17 15.07.17 22.07.17 29.07.17 05.08.17 12.08.17 19.08.17 26.08.17 02.09.17 09.09.17 16.09.17 23.09.17 30.09.17 07.10.17 14.10.17 21.10.17 28.10.17 04.11.17 11.11.17 18.11.17 25.11.17 02.12.17 09.12.17

05.08.17 PLAN
CFT Review Meeting - Vijay
58
IV Kumar
ACTUAL

05.09.17 PLAN
CFT Review Meeting - Vijay
59
V Kumar
ACTUAL

05.10.17 PLAN
CFT Review Meeting - Vijay
60
VI Kumar
ACTUAL

05.07.17 PLAN
Management Review & Vijay
61
Support - I Kumar
ACTUAL

05.08.17 PLAN
Management Review & Vijay
62
Support - II Kumar
ACTUAL

05.09.17 PLAN
Management Review & Vijay
63
Support - III Kumar
ACTUAL

05.10.17 PLAN
Management Review & Vijay
64
Support - IV Kumar
ACTUAL

05.11.17 PLAN
CFT Review Meeting - Vijay
65
VII Kumar
ACTUAL

05.12.17 PLAN
CFT Review Meeting - Vijay
66
VIII Kumar
ACTUAL

05.11.17 PLAN
Management Review & Vijay
67
Support - V Kumar
ACTUAL

05.12.17 PLAN
Management Review & Vijay
68
Support - VI Kumar
ACTUAL

CFT Team Sig.

Planned Completed Marketing Plant head MR Quality Engg. Engg. Quality Production

Sample Preoduction Start Date : Sample Completetion Date : Initial start date : Refer to initial procedure : Pr - 18

Prepared By Approved By