Water heater BT IB 160

with stainless steel tank

Electric water heater

Technical Instruction Manual
Dry heater
200
280

TeêÔöräd Termorad Group

 Introduction
Dear Sir / Madam, thank you for choosing Termorad product.
2 PLEASE READ CAREFULLY THE TECHNICAL INSTRUCTION MANUAL IN ORDER
TO GET THE INFORMATION ON THE INSTALLATION, OPERATION, USE AND
MAINTENANCE OF THE ELECTRIC WATER HEATER.

THE DEVICE CANNOT BE OPERATED BY CHILDREN, PEOPLE WITH REDUCED

PHYSICAL, MOTOR OR MENTAL ABILITIES, OR LIMITED KNOWLEDGE AND
EXPERIENCE, WITHOUT THE PRESENCE OF A PERSON IN CHARGE OF THEIR
SAFETY AND CARE.

The electric water heater is a device designed for heating sanitary water that can be used for cooking, bathing, laundry... The
water heater is of the closed type, which means that it is intended for use under pressure from the water supply network.
Water heaters BT-160 IB-80, BT (200, 280) IB-80+50 meet the safety standards for household appliances. They have the
certificate of electromagnetic compatibility. Termorad Group guarantees the safety and quality of the product if all conditions for
installation and maintenance are met according to these instructions.
The electric water heater with heat exchanger is designed for connection to the solar and boiler heating system. It is possible
to use only one system.

A
Technical characteristics
ModeI BT-160 BT-200 BT-280
Volume [I] 160 200 280
Pressure [MPa] 0,6
Heater power [W] 3000 6000
Heat-up time to 75°C [min] 250 170 230
Operating voltage [V] 400
..
Water connectors 3/4
Recirculation connector 3/4”
..
Exchanger connector 3/4
Insulation thickness [mm] 75 75 75
A [mm] 570 660 660
B [mm] 1480 1380 1750
C [mm] 130 130 130
E

D [mm] 465 300 520

E [mm] 445 390 540
F [mm] 390 390
G [mm] 610 610 610
H [mm] 255 325 325
I [mm] 325 340 340
J[mm] 110 110
D

Package contents:
1. Safety valve
2. Additional safety valve
3. Water heater
4. Technical instructions
5. Transport pallet
H

Water heater BT-200/280 S IB-80+50

I005 11 I005 12
BT-200/280 S BT-160 S
 Installation
3 These types of water heaters are installed only in vertical position. They are placed on solid substrates, such as concrete
or thicker metal (asphalt is not recommended) to prevent thinning over time, which would strain the connecting pipes. It is
necessary to provide minimum space around the water heater (shown in Figure 1), which is necessary for the installation
of the water heater and subsequent maintenance. In addition to the electric water heater, the manufacturer supplies a
safety valve and an additional safety valve.

The place of installation of the water heater must be protected from damage that can be caused by leakage of water from the
water heater.

Water heater

Free space
Fig.1 Minimum free space for the
installation and maintenance of the
water heater

Connection to the water supply network

Cold water is supplied by connecting the supply pipe to the connector 4 (Figure 3). The pressure in the cold water supply network must
be in the range of 0.1 to 0.6 MPa. The safety valve provides protection against excessive pressure in the tank. Please note that
during installation, the place of additional safety valve and the place of safety valve must not be changed - the additional safety valve
has only one 3/4” inlet, while the safety valve has 3/4” inlet and outlet. An expansion diaphragm tank for sanitary water must be
installed on the cold water supply. The expansion tank is installed / mounted according to Figure 2.
The expansion tank pre-pressure has to be lower than the pressure in the installation for at least 0.2 MPa, while the final
operating pressure in the expansion tank should be 80÷90% of the safety valve installation pressure. The final operating pressure in
the expansion tank should be set to 60°C after the water in the water tank has been heated.
The pre-pressure and final operating pressure in the expansion tank can be adjusted by adding or releasing air from the
tank on the air valve. In order for the expansion tank to function properly, it is often necessary to control the pressure during
installation or on the water network by installing a pressure reducing valve.
The authorized installer should inspect the expansion tank once a year and carry out any necessary repairs and, if
necessary, replace the tank. The hot water outlet to consumers (Figure 3) is connected to the connector 1 (hot water outlet) marked
with a red rosette. The connector 2 (recirculation) is connected to the water recirculation pipe in the facility that allows hot water to
flow immediately after activating the battery, regardless of how far the battery is from the water heater, provided that the battery is
positioned vertically above the water heater. If there is no recirculation pipe in the facility where the water heater is installed, then it is
necessary to "secure" or plug this connector 2 (Figure 3). Use appropriate materials for sealing when connecting pipes to fittings.

1. Air valve
2. Pressure reducing valve
3. Test extension (T-fork)
4. Safety valve
5. Expansion tank
6. Additional safety valve

Water heater BT-200/280 S IB-80+50

Fig.2 Assembly drawing
 Safety valve
The safety valve (Figure 2.1) is a device that is mounted on the cold water supply to the water heater and its role is to
protect the device from excessive pressure. The valve is installed so that water flows in the direction indicated by the
arrow on the valve. The side opening must be directed downward. The function of the safety valve is not to allow the
pressure in the water heater tank to exceed the rated pressure by more than 0.1Mpa. These water heater models also use
an additional safety valve (Figure 2.2), see assembly drawing (page 3, Figure 2).

It is forbidden to use the water heater without first installing a safety valve.

It is normal for the valve to release a certain amount of heated water during the day, which is why we recommend installing a
hose at the outlet of the valve, which is directed into the drain. Valve control is done by opening the valve outlet. Check once a
month.
Please read the instructions for installation and maintenance provided by the valve manufacturer, which is included in the package
with a safety valve.

Note: The valve manufacturer guarantees the operation and proper functioning of the valve.
Fig. 2.2 Additional
safety valve
Fig. 2.1 Safety valve

1 – Water outlet to the heater

2 – Water drain screw for checking 1 - Water drain screw for checking
the safety valve operation the safety valve operation
3 - Water outlet 2 - Water outlet
4 – Water inlet from the water 3 - Water inlet from the water heater
supply network
Fig.3.1 Additional
Arrangement of connectors connectors (side)

12

Oe
5

•O
e
OO

heat
heat
exchanger 1*
exchanger
1. Hot water / 3/4”outlet
2. Recirculation / 3/4" inlet
3. Connector for additional safety valve 3/4”
4. Hot water / 3/4”inlet
5. Water heater drain
6. Heating indicator
7. Temperature control
8. Electrical installation mask
9. Cable gland
10. Exchanger inlet (above)/outlet 1 (3/4”)
Water heater BT-200/280 S IB-80+50 11. Exchanger inlet (above)/outlet 2 (3/4”)
12. Protective anode
13. Differential thermostat probe inlet
Fig.3 Arrangement of connectors
 Connection to solar and central heating system
Mode 1 – connection to two systems. The solar collector is connected to the exchanger no. 1, and the central heating system
5 to the exchanger no. 2.
Before connecting, check whether the air is removed from the exchanger.

cold water
ti hot water

Mode 2 - connection to one system. The solar collector or the tank is connected to the exchanger no. 1 and the exchanger no.
2 so that hot water from the external system enters the exchangers at the same time.
Before connecting, check whether the air is removed from the exchangers.

or

This figure is just a provisional scheme and a non-binding recommendation regarding possible connection to the system. The
control devices (differential thermostat with temperature sensors T1, T2, T3, T4) must be designed in accordance with
applicable standards and SRPS regulations.
 Connection to the electrical network
6 Electric water heaters are permanently connected to the electrical
network according to the applicable SRPS regulations.
Electric scheme

Before the connection, the water heater must be filled with

water.
A 5 x 2.5 mm2 cable must be provided
The cable must not be live during the process of connection.
1. Remove the temperature control knob
2. Remove the heat exchanger plastic cover
3. The cable (5 x 2.5 mm2 provided by the
customer) goes through the bushing on the cover before
connecting to the terminals
4. Connect the conductors to the appropriate
terminals according to Figure 4.
Keep the conductors as far away from the metal components
of the water heater as possible. Improper connection can
damage or cause the water heater to malfunction!!
5. Put back and and secure the cover of the electric heater
6. Tighten the cable gland to secure the cable
Installation must be carried out so that the water heater
can be disconnected from the mains by means of a
separate switch and the switch that separates all poles as
shown in the electrical system (Figure 5). The minimum
switch current is 16A per phase.

The water heater consists of six electric heaters that work

separately, which means that the malfunction of one does not
affect the operation of another. In these cases, the water heater
will heat the water slowly.

Fig. 4 Terminal for connection to the Fig. 5 Connection to three-phase current

network
S - switch
K - terminal
0 Tr i To - control thermostat
and thermal fuse
Flange SS - signal lamp
BT-200IB G – dry heater
BT-280IB
without therm.
pipe opening

12345
L1 L2 L3 N

1 – ph. L1
2 – ph. L2
3 – ph. L3
4 - zero N
5 - grounding
 Check and replacement of electric heaters
7 1. disconnect the water heater from the mains
2. remove the electric heater cover
3. check whether the heaters have defects or malfunction with an ohmmeter
4. disconnect the electrical installation from the defective electric heater and remove the heater
5. install a new electric heater
6. connect the electrical installation to the new electric heater according to the electrical wiring diagram in the
instructions
7. put back the electric heater cover
8. connect the water heater to the mains

INSTRUCTIONS IN ACCORDANCE WITH THE SRPS IEC 60335-1 (SRPS EN 60335-2-21) STANDARD:

- water can drip from the discharge pipe of the safety device and this pipe must be open to the atmosphere
- the pressure relief device also performs the function of removing lime sediment from the tank during regular operation;
periodic checking of the device is recommended to avoid congestion and blockage
- the pressure relief device is installed on the cold water pipe (Fig. 6, connector no. 4)
- the discharge pipe connected to the safety device should be installed to be directed downwards, where no freezing occurs
- the safety device complies with the standard for the rated pressure of 0.6MPa, of the male-female type

Instructions for draining water

Drainage procedure:

- disconnect the water heater from the mains

- close the drain valves at the connectors 2, 3 and 4 (page 4, figure 3)
- unscrew the hot water outlet to the maximum at the outlet to allow air to enter the water heater
- open the drain valve at the drain port (figure 6, marked port) and wait until the water heater is empty

Fig. 6 Drain port

 Warning
8 The regulations of some countries may include restrictions on the installation of the water heater in the bathroom.
The buyer bears the cost of installing the water heater. The manufacturer is not responsible for any damage caused by
incorrect or improper installation devices or due to installation in a manner contrary to the enclosed instructions.
In particular, ensure the following:
- Connection to the mains must be in accordance with the instructions
- Installation must be done by an expert or an authorized service center.
This device is not recommended for use by people (including children) with reduced physical, motor or mental abilities,
or limited knowledge and experience, without the presence of a person in charge of their safety and care.

To avoid the risk caused by negligence, when returning the fuse, this device must not be powered by external switches
such as a timer switch, or be connected to a circuit that is regularly switched on or off.
In case of damage to the cable, the replacement is done only by an expert or service center suggested by the
manufacturer.

Installation of the water heater is done only by an expert or service center suggested by the manufacturer.

We recommend disconnecting the water heater from the mains during bathing.

Contact us
For any problem or suggestion, the technical service of Termorad is at your disposal. Your experience is valuable to us.
Contact us:
+381313819150
+38162 255021
proizvodnja@termorad.rs
 Possible problems during the heater operation
9 Problem
No hot water and the control
light is off
No hot water, and the control
light is on
Very small amount of hot water
Control light is off and there is
hot water
Safety valve leaks more than
allowed
Incorrect temperature indicator
Low hot water pressure and
good cold water pressure
Unstable temperature of mixed
water on tap
Heating water for too long
(longer than predicted)
Unpleasant smell of water
Water condensation on the
heater
Boiling water vapor on the tap
Cause
No power in the network
Solution
Unplugged device
Temperature control set to
minimum
Defective operating thermostat
Defective protective thermostat
Defective electric heater (I, II or
III)
Excessive consumption of hot
water
Defective safety valve
The temperature control knob
set to minimum heating
Other consumers connected to
the same water heater
Defective operating thermostat
Incorrectly connected pipes for
hot and cold water
Defective control light
Defective safety valve
Pressure in the water supply
network greater than 0.6 Mpa
Overheating of the water in the
heater
Defective temperature display
Partly congested inlet or outlet
of water into the water heater
Unstable pressure in the water
supply network
Other consumers connected to
the same water heater
Other water heaters connected
One or more heaters defective
Protective anode
Low temperature in the room
No ventilation
Overheated water
 Resolve the problem on the
electricity network
 Turn on the device on the
wall switch
 Turn the switch to the water
heating position
 Replace operating thermostat
 Restore the fuse in the
operating position
 Replace the thermostat
 Replace defective electric
heaters
 Set the temperature control
to the higher heating position
 Replace the safety valve
 Turn the temperature control
knob to the higher heating
temperature position
 Temporarily turn off other
consumers
 Replace the operating
thermostat
 Check the probe position
 Connect the hot and cold
water pipes properly
 Replace the control light
 Replace the safety valve
 Install a pressure reducing
valve
 Install an expansion vessel
 Check all electrical parts and
replace defective ones
 Replace temperature display
 Clean the scale and other
impurities in the heater pipes
 Install devices that provide
constant water pressure
 Temporarily turn off other
consumers
 Switch off other water
heaters
 Replace defective heaters
 Remove protective anode
 Maintain ambient
temperature
 Provide ventilation
 Defective thermostats,
contact the service center
Notes
Notes
Termorad Group doo

TeêÕöräd Termorad Group

HEATERS 5 - 500 liters

stainless steel and enamel
solar and electric
vertical and horizontal

CHIMNEYS
stainless steel pipes
production and installation
rehabilitation of existing chimneys

VESSELS
expansion
hydrophore
stainless steel containers for wine and brandy

TERMORAD GROUP doo, Cestobrodica bb, 31210 Požega, Serbia

+381 31 3819 150, 3819 210, office@termorad.rs, www.termorad.com