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Product name ROLLER GUIDE POST SETS FOR DIE SETS ROLLER CAGES MOVABLE STOPPERS FIXED STOPPERS SPRINGS RINGS FOR PREVENTING CAGE LIFTING RINGS FOR PREVENTING CAGE LIFTING PLAIN GUIDE BUSHINGS FOR DIE SETS SHANKS FOR DIE SETS DIE ADHESIVES
Catalog No. RGBL RGSL RGKL RBJ RSTM RSTK RSWP RWR RWB MDB LDB LFB LDBZ LFBZ MSK MSKS MSKTP LOC638
Page 783 785 785 785 786 786 804 805 807 807
BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS -DETACHABLE POST TYPE- BALL GUIDE POST SETS FOR DIE SETS -DETACHABLE POST TYPE-
RBSH QBSH RMSH QMSH RKSH QKSH RB QB RM QM RK QK
787 787
BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS -PRESS-FIT POST TYPE- BALL GUIDE POST SETS FOR DIE SETS -PRESS-FIT POST TYPE-
PBSH GBSH PMSH GMSH PKSH GKSH PB GB PM GM PK GK
789 789
PLAIN GUIDE POST SETS FOR DIE SETS GUIDE POSTS FOR DIE SETS
RD RF RZ RFZ PD PF PZ PFZ MRP BRPM BRPK MSP BSPM BSPK
GUIDE POSTS FOR DIE SETS -LONG TYPE, CONFIGURABLE FULL LENGTH- BALL GUIDE BUSHINGS FOR DIE SETS -LONG TYPE, CONFIGURABLE FULL LENGTH- BALL GUIDE BUSHINGS FOR DIE SETS -DETACHABLE TYPE- BALL GUIDE BUSHINGS FOR LOWER DIE SETS
MRP BRPM BRPK MSP BSPM BSPK MBB LBB LBB RBB LBBS
SPRINGS BALL CAGES FOR DIE SETS MOVABLE STOPPERS FIXED STOPPERS SPRINGS
SWPB MBSH MBJH MBS MBJ STM STK SWP SWPL
777 778
GUIDE POSTS & BUSHINGS FOR DIE SETS
Product name ROLLER GUIDE POST SETS FOR DIE SETS ROLLER CAGES MOVABLE STOPPERS FIXED STOPPERS SPRINGS RINGS FOR PREVENTING CAGE LIFTING RINGS FOR PREVENTING CAGE LIFTING PLAIN GUIDE BUSHINGS FOR DIE SETS SHANKS FOR DIE SETS DIE ADHESIVES
Catalog No. RGBL RGSL RGKL RBJ RSTM RSTK RSWP RWR RWB MDB LDB LFB LDBZ LFBZ MSK MSKS MSKTP LOC638
Page 783 785 785 785 786 786 804 805 807 807
BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS -DETACHABLE POST TYPE- BALL GUIDE POST SETS FOR DIE SETS -DETACHABLE POST TYPE-
RBSH QBSH RMSH QMSH RKSH QKSH RB QB RM QM RK QK
787 787
BALL GUIDE POST SETS FOR HIGH-RIGIDITY DIE SETS -PRESS-FIT POST TYPE- BALL GUIDE POST SETS FOR DIE SETS -PRESS-FIT POST TYPE-
PBSH GBSH PMSH GMSH PKSH GKSH PB GB PM GM PK GK
789 789
PLAIN GUIDE POST SETS FOR DIE SETS GUIDE POSTS FOR DIE SETS
RD RF RZ RFZ PD PF PZ PFZ MRP BRPM BRPK MSP BSPM BSPK
GUIDE POSTS FOR DIE SETS -LONG TYPE, CONFIGURABLE FULL LENGTH- BALL GUIDE BUSHINGS FOR DIE SETS -LONG TYPE, CONFIGURABLE FULL LENGTH- BALL GUIDE BUSHINGS FOR DIE SETS -DETACHABLE TYPE- BALL GUIDE BUSHINGS FOR LOWER DIE SETS
MRP BRPM BRPK MSP BSPM BSPK MBB LBB LBB RBB LBBS
SPRINGS BALL CAGES FOR DIE SETS MOVABLE STOPPERS FIXED STOPPERS SPRINGS
SWPB MBSH MBJH MBS MBJ STM STK SWP SWPL
777 778
GUIDE POST SETS FOR DIE SETS
-GUIDE-
■Comparison of roller guides, high-rigidity ball guides, ball guides, and plain guides (Excellent A←→D Poor) ■Installing a guide post set
Seizure Cost Max. allowable speed Recommended lubricant
Type Item Rigidity +0.08
resistance ratio※ Oil type Oil-free type Oil Grease ■Machining the mounting holes for guide post and bushing φBD +0.03 d
Roller guide A B 8.1 A - - ・ Guide post and bushing mounting holes should be machined by boring or jig
High-rigidity ball guide A C 1.9 A - - grinding after the machining of all other holes is completed and after any machining
deformation removed(for example by regrinding the top and bottom surfaces).
Ball guide A D 1.8 A - Bearing oil - ・ One method of creating a position reference for upper and lower dies is
Copper alloy+MoS2 B A 1.7 B C ISO to create a dummy hole and insert a pin.
Plain guide Copper alloy B A 1.5 C - VG68 Lithium type
Guide SUJ2+MoS2 B A 1.4 C C No.2 ■Installing guide posts
Plain guide D A 1.0 D - C0.5
・ After cleaning the mounting hole, fix the guide post in place using a bolt. C0.5
※Cost ratio with 1 as the price of a detachable plain guide RD32-160. ・ In the case of a roller guide post set, offsetting the reference plane of one
guide post by 90°from the other posts helps prevent errors when the die
■Effect of the guide type on die set rigidity set is assembled. −0.005
Figure 2 shows the rigidity provided by different guide types, examined using a back post type die set
(Figure 1). φD −0.010
・ Check the post perpendicularity.(0.01mm/100mm or less)
Deflectionδof the die set increases in the following order: Plain<Roller<High-rigidity ball<Ball.
・ When press-fitting the post, use a hydraulic press or similar means and
(Figure 1)Die set rigidity test (Figure 2)Effect of guide type on die set rigidity insert the post slowly. Tapping the post with a hammer may cause post Machining of mounting hole Installing guide post
40 200 120 bending or deformation.
550
130 P 60
Pressure rod
500 Parallel block
Dial gauge measurement point
φ12−R20 [µm] 450
■Installing guide bushings
400
・ Place the bushing onto the guide post. Punch
35
Deflectionδ
350
holder
(For a roller guide, align the matchmark and symbol.)
Deflectionδ
300
250 ・ Place a parallel block on the die holder and place the punch holder on it.
・ Slide the guide bushing to check for any interference.
185
Plain guide
50 into the guide bushing’ s adhesive groove, and insert the bushing into the ABC
250 200 0 mounting hole. Set the guide bushing so that it will not come out from the
Support rod φ30−L100−R30
0 500 1000 1500 2000 2500 punch holder and allow the adhesive to harden under those conditions.(3 Die holder
(Located between posts) Load
[N] to 6 hours at normal temperatures)
■Comparison of ball cages Aligning the post and bushing Installing guide bushing
Item Aluminum cage [MBS・MBSH] Resin cage [MBJ・MBJH]
■Installing stoppers
Sturdy aluminum ball cages are often
used for die applications in which the Resin cages are often used for ・Movable stopper…After the adhesive agent has completely hardened, insert
Main uses guide posts and bushings are removed precision dies and dies used at high the spring and cage, and tighten the hexagon shaft of
and inserted during pressing, or in speed. movable stopper RSTM・STM using a spanner.
which the workpiece is bent. ・Fixed stopper…After the adhesive agent has completely hardened, insert
the spring and cage, and attach the fixed stopper RSTK・
Ball holding force Large because aluminum is used. Weaker than aluminum. STK.
Strength of ball cage Unbreakable but deforms when dropped. May break when dropped. Retaining washer
Weight Heavier than resin. Can be used for high SPM due to its light weight.
■Removing and installing guide posts
Wear particles Aluminum wear particles are produced. Wear particles are unlikely.
Removing Die holder
■Guideline for selecting spring length(FL) ・ Remove the movable stopper, ball cage and spring from the guide post.
■Features of various stopper systems ・ Loosen the bolt and remove the retaining washer. Block
・ Not suitable for dies which require that posts Detachable type Press-fit type ・ In order to avoid damaging the internal surfaces of the mounting hole or
and bushings be removed and inserted. FL=L-(T+(RorU)+RL/2) FL=L-(T1+(RorU)+RL/2) tap holes, position a cushion block
(such as a copper alloy block)and tap
・ Difficult to adjust the ball cage height when the block with a hammer to remove the guide post.
No stopper L: Post length T: Flange thickness T1: Die holder thickness
assembling. Installing
・ Because no stopper is present, can be used U: U of post R: R of post RL: Cage length
even for low shut-height dies. When a movable stopper or fixed stopper is used, FL should be 1.1 to 1.2 times the above calculation result. ・ Attach the spring, cage and movable stopper to the guide post, then insert Punch holder
the guide post into the guide bushing.
・ Place a parallel block onto the punch holder and position the die holder
RorU
RorU
FL
■Comparison of roller guides, high-rigidity ball guides, ball guides, and plain guides (Excellent A←→D Poor) ■Installing a guide post set
Seizure Cost Max. allowable speed Recommended lubricant
Type Item Rigidity +0.08
resistance ratio※ Oil type Oil-free type Oil Grease ■Machining the mounting holes for guide post and bushing φBD +0.03 d
Roller guide A B 8.1 A - - ・ Guide post and bushing mounting holes should be machined by boring or jig
High-rigidity ball guide A C 1.9 A - - grinding after the machining of all other holes is completed and after any machining
deformation removed(for example by regrinding the top and bottom surfaces).
Ball guide A D 1.8 A - Bearing oil - ・ One method of creating a position reference for upper and lower dies is
Copper alloy+MoS2 B A 1.7 B C ISO to create a dummy hole and insert a pin.
Plain guide Copper alloy B A 1.5 C - VG68 Lithium type
Guide SUJ2+MoS2 B A 1.4 C C No.2 ■Installing guide posts
Plain guide D A 1.0 D - C0.5
・ After cleaning the mounting hole, fix the guide post in place using a bolt. C0.5
※Cost ratio with 1 as the price of a detachable plain guide RD32-160. ・ In the case of a roller guide post set, offsetting the reference plane of one
guide post by 90°from the other posts helps prevent errors when the die
■Effect of the guide type on die set rigidity set is assembled. −0.005
Figure 2 shows the rigidity provided by different guide types, examined using a back post type die set
(Figure 1). φD −0.010
・ Check the post perpendicularity.(0.01mm/100mm or less)
Deflectionδof the die set increases in the following order: Plain<Roller<High-rigidity ball<Ball.
・ When press-fitting the post, use a hydraulic press or similar means and
(Figure 1)Die set rigidity test (Figure 2)Effect of guide type on die set rigidity insert the post slowly. Tapping the post with a hammer may cause post Machining of mounting hole Installing guide post
40 200 120 bending or deformation.
550
130 P 60
Pressure rod
500 Parallel block
Dial gauge measurement point
φ12−R20 [µm] 450
■Installing guide bushings
400
・ Place the bushing onto the guide post. Punch
35
Deflectionδ
350
holder
(For a roller guide, align the matchmark and symbol.)
Deflectionδ
300
250 ・ Place a parallel block on the die holder and place the punch holder on it.
・ Slide the guide bushing to check for any interference.
185
Plain guide
50 into the guide bushing’ s adhesive groove, and insert the bushing into the ABC
250 200 0 mounting hole. Set the guide bushing so that it will not come out from the
Support rod φ30−L100−R30
0 500 1000 1500 2000 2500 punch holder and allow the adhesive to harden under those conditions.(3 Die holder
(Located between posts) Load
[N] to 6 hours at normal temperatures)
■Comparison of ball cages Aligning the post and bushing Installing guide bushing
Item Aluminum cage [MBS・MBSH] Resin cage [MBJ・MBJH]
■Installing stoppers
Sturdy aluminum ball cages are often
used for die applications in which the Resin cages are often used for ・Movable stopper…After the adhesive agent has completely hardened, insert
Main uses guide posts and bushings are removed precision dies and dies used at high the spring and cage, and tighten the hexagon shaft of
and inserted during pressing, or in speed. movable stopper RSTM・STM using a spanner.
which the workpiece is bent. ・Fixed stopper…After the adhesive agent has completely hardened, insert
the spring and cage, and attach the fixed stopper RSTK・
Ball holding force Large because aluminum is used. Weaker than aluminum. STK.
Strength of ball cage Unbreakable but deforms when dropped. May break when dropped. Retaining washer
Weight Heavier than resin. Can be used for high SPM due to its light weight.
■Removing and installing guide posts
Wear particles Aluminum wear particles are produced. Wear particles are unlikely.
Removing Die holder
■Guideline for selecting spring length(FL) ・ Remove the movable stopper, ball cage and spring from the guide post.
■Features of various stopper systems ・ Loosen the bolt and remove the retaining washer. Block
・ Not suitable for dies which require that posts Detachable type Press-fit type ・ In order to avoid damaging the internal surfaces of the mounting hole or
and bushings be removed and inserted. FL=L-(T+(RorU)+RL/2) FL=L-(T1+(RorU)+RL/2) tap holes, position a cushion block
(such as a copper alloy block)and tap
・ Difficult to adjust the ball cage height when the block with a hammer to remove the guide post.
No stopper L: Post length T: Flange thickness T1: Die holder thickness
assembling. Installing
・ Because no stopper is present, can be used U: U of post R: R of post RL: Cage length
even for low shut-height dies. When a movable stopper or fixed stopper is used, FL should be 1.1 to 1.2 times the above calculation result. ・ Attach the spring, cage and movable stopper to the guide post, then insert Punch holder
the guide post into the guide bushing.
・ Place a parallel block onto the punch holder and position the die holder
RorU
RorU
FL
■Features of roller guide ■Accuracy standards for roller guides and die sets
Inspection item Measurement method Tolerance
A roller guide has rollers positioned on 6 faces, producing a contact area that is several times larger than that of
a ball guide, also provides rigidity that is nearly equivalent to a plain guide. This results in rigidity and accuracy Reference surface Upper/lower surfaces Other surfaces
Surface roughness of holder
that are not possible with ball guides. Roller guides not only improve the overall rigidity and straightness of the 3.2 0.8 6.3
die set, they can also maintain smooth vertical strokes and stable accuracy over long periods of time. They also
feature improved durability in response to high-speed intermittent operation and vibration.
Parallelism of upper/lower Nominal size 100 200 300 600
surfaces for punch holders (length of longer side) or less or less or less or less
and die holders Accuracy 0.004 0.008 0.01 0.015
Changing from point contact to linear contact【Achievement of high rigidity】
A roller's contact surface area is approximately 10 times larger than that of a ball, and this results in a higher level of rigidity
between the guide post and guide bushing when a roller guide is used. Perpendicularity of die
holder bottom surface and 0.01/100 or less
guide post
The ball guide improves the Because the contact is linear, the
rigidity by increasing the preload preload of the rollers is much
to 10 to 25µm. However, the smaller, at 4 to 12µm. This
large preload causes a large contributes to smooth movement Nominal size 100 200 300 600
thrust shock to the ball, resulting and reduced thrust shock. Parallelism after assembly (length of longer side) or less or less or less or less
in vibration.
Accuracy 0.008 0.012 0.02 0.025
【Notes】 Select an appropriate guide post length so that the guide bushing will not separate from the guide post at top dead
■Component names
●
■Applications
●Precision punch dies for ultra thin metal and resin materials
Switches, relay components, lead frames, printed circuits, films, etc.
●Punch dies for relatively thick materials
Motor components, connectors, fine blanking, etc.
●Guides for specialized machines and precision machines
For press units, positioning control, jigs, etc.
781 782
ROLLER GUIDE POST SETS FOR DIE SETS
-GUIDE-
■Features of roller guide ■Accuracy standards for roller guides and die sets
Inspection item Measurement method Tolerance
A roller guide has rollers positioned on 6 faces, producing a contact area that is several times larger than that of
a ball guide, also provides rigidity that is nearly equivalent to a plain guide. This results in rigidity and accuracy Reference surface Upper/lower surfaces Other surfaces
Surface roughness of holder
that are not possible with ball guides. Roller guides not only improve the overall rigidity and straightness of the 3.2 0.8 6.3
die set, they can also maintain smooth vertical strokes and stable accuracy over long periods of time. They also
feature improved durability in response to high-speed intermittent operation and vibration.
Parallelism of upper/lower Nominal size 100 200 300 600
surfaces for punch holders (length of longer side) or less or less or less or less
and die holders Accuracy 0.004 0.008 0.01 0.015
Changing from point contact to linear contact【Achievement of high rigidity】
A roller's contact surface area is approximately 10 times larger than that of a ball, and this results in a higher level of rigidity
between the guide post and guide bushing when a roller guide is used. Perpendicularity of die
holder bottom surface and 0.01/100 or less
guide post
The ball guide improves the Because the contact is linear, the
rigidity by increasing the preload preload of the rollers is much
to 10 to 25µm. However, the smaller, at 4 to 12µm. This
large preload causes a large contributes to smooth movement Nominal size 100 200 300 600
thrust shock to the ball, resulting and reduced thrust shock. Parallelism after assembly (length of longer side) or less or less or less or less
in vibration.
Accuracy 0.008 0.012 0.02 0.025
【Notes】 Select an appropriate guide post length so that the guide bushing will not separate from the guide post at top dead
■Component names
●
■Applications
●Precision punch dies for ultra thin metal and resin materials
Switches, relay components, lead frames, printed circuits, films, etc.
●Punch dies for relatively thick materials
Motor components, connectors, fine blanking, etc.
●Guides for specialized machines and precision machines
For press units, positioning control, jigs, etc.
781 782
ROLLER GUIDE POST SETS FOR DIE SETS
Post Bushing
RGBL RGSL RGKL D
D1 D2 LA H H1 H2 (HP) T M Provided bolt U t S S1 BD BL (HS)Number of
grooves
(No stopper) (For movable stopper) (For fixed stopper) 13 19 17 12 7 3 5.5 11.2 5 5× 8 CB 5×10 2.5 23 15.2
- - - 0
40
16 24 22 16 10 4 6.5 14.6 6 6×10 CB 6×10 4.3 1.2 11 14 30 -0.006 18.6
20 29 28 16 18.8 3.0 20 23 37 60 22.8 3
14 7 8.5 8×20 CB 8×15 0
25 35 35 18 23.8 8 25 28 45 70 27.8
1.6 -0.007
28 37 36 20 26.6 10×20 3.5 27 30 47 75 31.6
16 8 10.5 CB10×20
32 42 40 23 31.2 10×25 28 31 55 78 36.2 4
10
40 54 50 35 37.1 4.0 33 36 68 0 92 45.1
18 9 12.5 12×30 CB12×25 5
50 64 60 35 48.9 12 2.0 35 38 80 -0.008 96 54.9
5.0
60 74 72 42 20 12 14.5 59.1 15 14×30 CB14×30 51 54 95 120 67.1 6
Catalog No. 5mm increments Base unit price 1 ~ 9 sets Catalog No. 10mm increments Base unit price 1 ~ 9 sets
Type D L FL RGBL RGSL・RGKL Type D L FL RGBL RGSL・RGKL
70 ~ 100 120 ~ 140
13 30 ~ 100
105 ~ 120 150 ~ 170
(HP) Components 40 70 ~ 200
Catalog No. 75 ~ 100 180 ~ 200
① ② ③ ④ ⑤ ⑥ ⑦ RGBL
RGBL ○ ○ ○ ○ ○ - - 16 105 ~ 120 30 ~ 110 210 ~ 220
(No stopper)
RGSL ○ ○ ○ ○ ○ ○ - 125 ~ 135 150 ~ 170
RGKL ○ ○ ○ ○ ○ - ○ RGBL 75 ~ 100 RGSL 50
180 ~ 200
90 ~ 230
(No stopper) 20 105 ~ 120 40 ~ 120 (For movable stopper) 210 ~ 230
A square guide is 125 ~ 140 240 ~ 250
used for D16 only. RGSL 95 ~ 120 RGKL 150 ~ 170
(For movable stopper) (For fixed stopper)
D1 25 125 ~ 140 60 ~ 140 180 ~ 200
60 70 ~ 210
(P.785)
⑥RSTM ⑦RSTK
(P.785) RGKL 145 ~ 160 210 ~ 230
(For fixed stopper) 95 ~ 120 240 ~ 250
−0.2
0
(D1−0.5)
(HS)
(HP)
145 ~ 160
115 ~ 140
S1
S
A square guide is
t
U
U
Catalog No. - L - FL
Order Days to Ship
(HS)
Price
L −0.3
L −0.3
L −0.3
0
0
③ BD
Catalog No. - L
(LC)- FL -(LAC)
Alterations RGBL 20 - LC78 - FL40
① ① ①
LA/2 T 10
LA/2 T 10
0
0
D −0.005
0
D −0.005 Post length L change
BL −0.1
−0.1
−0.3
D −0.005
0
D 1mm increments
LA
LA
LA/2
LA
BD
−0.03 −0.03
13 70<LC<120 C
−0.03
D−0.05 D−0.05 D−0.05 16 75<LC<135
M M LA dimension change
M 20 75<LC<140
25 95<LC<160 LA/2+1≦LAC<LA
*20
LC LC LAC
28 95<LC<160 1mm increments
H
H
H2
H2
L
H
H1
H1
32 115<LC<180
H1
④RBJ(P.785) ⑤RSWP(P.786)
Name ~ φd−ℓ ■Configurable guide post length type(long)
① Guide post SKS3 60 ~ 62HRC
② Retaining washer S45C -
Catalog No. 5mm increments 10mm increments Base unit price Catalog No. - LC - FL
③ Guide bushing SKS3 60 ~ 62HRC Type D LC FL 1 ~ 9 pieces Order
RGBL 25 - LC200 - FL160
FL(Free length)
Assemble the set in accordance with “Accuracy standards for roller guides and die sets” on page 782.
783 784
ROLLER GUIDE POST SETS FOR DIE SETS
Post Bushing
RGBL RGSL RGKL D
D1 D2 LA H H1 H2 (HP) T M Provided bolt U t S S1 BD BL (HS)Number of
grooves
(No stopper) (For movable stopper) (For fixed stopper) 13 19 17 12 7 3 5.5 11.2 5 5× 8 CB 5×10 2.5 23 15.2
- - - 0
40
16 24 22 16 10 4 6.5 14.6 6 6×10 CB 6×10 4.3 1.2 11 14 30 -0.006 18.6
20 29 28 16 18.8 3.0 20 23 37 60 22.8 3
14 7 8.5 8×20 CB 8×15 0
25 35 35 18 23.8 8 25 28 45 70 27.8
1.6 -0.007
28 37 36 20 26.6 10×20 3.5 27 30 47 75 31.6
16 8 10.5 CB10×20
32 42 40 23 31.2 10×25 28 31 55 78 36.2 4
10
40 54 50 35 37.1 4.0 33 36 68 0 92 45.1
18 9 12.5 12×30 CB12×25 5
50 64 60 35 48.9 12 2.0 35 38 80 -0.008 96 54.9
5.0
60 74 72 42 20 12 14.5 59.1 15 14×30 CB14×30 51 54 95 120 67.1 6
Catalog No. 5mm increments Base unit price 1 ~ 9 sets Catalog No. 10mm increments Base unit price 1 ~ 9 sets
Type D L FL RGBL RGSL・RGKL Type D L FL RGBL RGSL・RGKL
70 ~ 100 120 ~ 140
13 30 ~ 100
105 ~ 120 150 ~ 170
(HP) Components 40 70 ~ 200
Catalog No. 75 ~ 100 180 ~ 200
① ② ③ ④ ⑤ ⑥ ⑦ RGBL
RGBL ○ ○ ○ ○ ○ - - 16 105 ~ 120 30 ~ 110 210 ~ 220
(No stopper)
RGSL ○ ○ ○ ○ ○ ○ - 125 ~ 135 150 ~ 170
RGKL ○ ○ ○ ○ ○ - ○ RGBL 75 ~ 100 RGSL 50
180 ~ 200
90 ~ 230
(No stopper) 20 105 ~ 120 40 ~ 120 (For movable stopper) 210 ~ 230
A square guide is 125 ~ 140 240 ~ 250
used for D16 only. RGSL 95 ~ 120 RGKL 150 ~ 170
(For movable stopper) (For fixed stopper)
D1 25 125 ~ 140 60 ~ 140 180 ~ 200
60 70 ~ 210
(P.785)
⑥RSTM ⑦RSTK
(P.785) RGKL 145 ~ 160 210 ~ 230
(For fixed stopper) 95 ~ 120 240 ~ 250
−0.2
0
(D1−0.5)
(HS)
(HP)
145 ~ 160
115 ~ 140
S1
S
A square guide is
t
U
U
Catalog No. - L - FL
Order Days to Ship
(HS)
Price
L −0.3
L −0.3
L −0.3
0
0
③ BD
Catalog No. - L
(LC)- FL -(LAC)
Alterations RGBL 20 - LC78 - FL40
① ① ①
LA/2 T 10
LA/2 T 10
0
0
D −0.005
0
D −0.005 Post length L change
BL −0.1
−0.1
−0.3
D −0.005
0
D 1mm increments
LA
LA
LA/2
LA
BD
−0.03 −0.03
13 70<LC<120 C
−0.03
D−0.05 D−0.05 D−0.05 16 75<LC<135
M M LA dimension change
M 20 75<LC<140
25 95<LC<160 LA/2+1≦LAC<LA
*20
LC LC LAC
28 95<LC<160 1mm increments
H
H
H2
H2
L
H
H1
H1
32 115<LC<180
H1
④RBJ(P.785) ⑤RSWP(P.786)
Name ~ φd−ℓ ■Configurable guide post length type(long)
① Guide post SKS3 60 ~ 62HRC
② Retaining washer S45C -
Catalog No. 5mm increments 10mm increments Base unit price Catalog No. - LC - FL
③ Guide bushing SKS3 60 ~ 62HRC Type D LC FL 1 ~ 9 pieces Order
RGBL 25 - LC200 - FL160
FL(Free length)
Assemble the set in accordance with “Accuracy standards for roller guides and die sets” on page 782.
783 784
ROLLER CAGES AND STOPPERS FOR ROLLER GUIDE POSTS SPRINGS FOR ROLLER GUIDE POSTS / RINGS FOR PREVENTING CAGE LIFTING
PD
D1
PD
D
φd−ℓ
~ S
UJ2
Polyacetal ~ SWP-B
Catalog No. Base unit price Catalog No. FL Base unit price
d ℓ Number of rollers RL D D1 d P
Type PD 1 ~ 9 pieces Type PD 5mm increments 10mm increments 1 ~ 9 pieces
4.8 45 13 30 30 ~ 80
14.1 12.5 8 13 -
24 16 30 85 ~ 100
2.0 6.8 0.8
30 ~ 80
48 20 52 17.9 16.3 12 16 -
85 ~ 110
57 25 62 35 ~ 80
7.8 57 RBJ 28 66 -
2.5 22.1 20.3 14 20 85 ~ 120
69 32 68 - 130 ~ 200
0.9
9.8 75 40 78 40 ~ 80
3.0 -
11.8 78 50 82 27.2 25.4 15 25 85 ~ 140
- 150 ~ 190
4.0 13.8 84 60 116
50 ~ 80
30.0 28.0 1.0 17
RSWP 28 85 ~ 140
-
Catalog No. - RL
Order Price - 150 ~ 210
RBJ 20 - 52 70 ~ 120
-
34.9 32.5 1.2 20 32 125 ~ 155
- 160 ~ 210
Days to Ship 70 ~ 140
43.9 40.7 1.6 25 40 -
150 ~ 210
90 ~ 140
53.8 50.6 1.6 25 50 -
150 ~ 230
RSTM(Movable stopper) RSTK(Fixed stopper) 70 ~ 140
65.7 60.5 2.6 30 60 -
150 ~ 210
M 12 S t M ②
Catalog No. - FL
Order Price
RSWP 20 - 90
PD
①
S1 3 D1
5 B Days to Ship
ℓ D
~ S45C
~ S45C, SPC-1 (Stopper cap) Electroless nickel plating RWR(For roller guides)
Electroless nickel plating ①CB ②Spring washer
PD
D1
PD
D
φd−ℓ
~ S
UJ2
Polyacetal ~ SWP-B
Catalog No. Base unit price Catalog No. FL Base unit price
d ℓ Number of rollers RL D D1 d P
Type PD 1 ~ 9 pieces Type PD 5mm increments 10mm increments 1 ~ 9 pieces
4.8 45 13 30 30 ~ 80
14.1 12.5 8 13 -
24 16 30 85 ~ 100
2.0 6.8 0.8
30 ~ 80
48 20 52 17.9 16.3 12 16 -
85 ~ 110
57 25 62 35 ~ 80
7.8 57 RBJ 28 66 -
2.5 22.1 20.3 14 20 85 ~ 120
69 32 68 - 130 ~ 200
0.9
9.8 75 40 78 40 ~ 80
3.0 -
11.8 78 50 82 27.2 25.4 15 25 85 ~ 140
- 150 ~ 190
4.0 13.8 84 60 116
50 ~ 80
30.0 28.0 1.0 17
RSWP 28 85 ~ 140
-
Catalog No. - RL
Order Price - 150 ~ 210
RBJ 20 - 52 70 ~ 120
-
34.9 32.5 1.2 20 32 125 ~ 155
- 160 ~ 210
Days to Ship 70 ~ 140
43.9 40.7 1.6 25 40 -
150 ~ 210
90 ~ 140
53.8 50.6 1.6 25 50 -
150 ~ 230
RSTM(Movable stopper) RSTK(Fixed stopper) 70 ~ 140
65.7 60.5 2.6 30 60 -
150 ~ 210
M 12 S t M ②
Catalog No. - FL
Order Price
RSWP 20 - 90
PD
①
S1 3 D1
5 B Days to Ship
ℓ D
~ S45C
~ S45C, SPC-1 (Stopper cap) Electroless nickel plating RWR(For roller guides)
Electroless nickel plating ①CB ②Spring washer
High-rigidity ball guide post sets Ball guide post sets Catalog No. ②MBB・LBB FL
L RL
No stopper Movable stopper Fixed stopper No stopper Movable stopper Fixed stopper Type D Type BL 10mm increments
RBSH RMSH RKSH Aluminum cage RB RM RK RBSH 20 80 90 100 110 120 50 50 40 ~ 140
(QBSH) (QMSH) (QKSH) (Resin cage) (QB) (QM) (QK) RMSH 50 50
22 80 90 100 110 120 40 ~ 140
D D 60 60
RKSH 60 60
25 80 90 100 110 120 130 40 ~ 150
QBSH 80 75
QMSH 60 60
28 100 110 120 130 140 150 160 M 50 ~ 150
80 75
BL
BL
QKSH (MBB)
80 75
32 120 130 140 150 160 70 ~ 190
RB 100 90
L
L
L
80 75
RM 38 140 150 160 170 180 (LBB) 80 ~ 190
100 90
RK 45 140 150 160 170 180
100 90
80 ~ 190
120 110
QB 100 90
50 160 170 180 200 80 ~ 190
QM 120 110
100 90
QK 60 160 170 180 200 80 ~ 190
120 110
Catalog Components
① MRP (P.845) ① BRPM (P.845) ① BRPK (P.845)
No. ① ② ③ ④ ⑤ ⑥
⑤ STM (P.853) ⑥ STK (P.853) Catalog No. - L - ② - ④FL
RBSH MRP - - R Order Days to Ship
RM 25 120 L80 80
3
RMSH BRPM MBSH STM - t - - -
ℓ1
SWP
S
QBSH MRP LBB - - Ordering code RM25 12 L8 - 8
L −0.3
-
L −0.3
D D
0
0
RB MRP
D−0.005
- -
−0.03
D−0.05
L2
0
-
2
Black oxide
(Fe3O4) MBS
H2
H1
QK BRPK - STK
D1 (Fe3O4)
~ S45C Black oxide
STK Accessories CB
② MBB (P.849) ② LBB (P.849)
D1 D2
+0.005 +0.005
③ MBSH (P.852) ③ MBJH (P.852) ④ SWP (P.853)
d 0 d 0 MBS (P.852) MBJ (P.852)
BL −0.3
BL −0.3
0
0
RL
RL
FL
MRP・BRPM・BRPK MBB・LBB RL S ℓ1
D D1 L1 L2 H H1 H2 T t M R Provided bolt d D1・D2 D1 D2 50 0 ~ 19 15
20 28 15 5 8 2.0 26 37 60 0 ~ 23 20
+0.020
22 30 16 14 7 8.5 × CB8-25 28 40 0 75 0 ~ 30 25
+0.015 10 8 18 3.0
25 35 18 1.6 31 45 -0.007 90 0 ~ 37 30
28 +0.025 36 20 10 36 50 110 0 ~ 47 35
16 8 10.5 10 × 3.5 CB10-30 +0.5
32 +0.020 40 23 22 40 55
12 +0.3 0
38 +0.030 49 27 12 48 64
18 10 12.5 12 × 4.0 CB12-35 -0.008
45 +0.025 55 32 27 55 74
2.0
50 +0.035 62 35 15 14 60 83 0
20 12 14.5 15 × 4.5 CB14-40
60 +0.030 72 42 31 70 95 -0.010
■Installing the bushing(Adhesives P.808) ■About high-rigidity ball guide post sets
MBB Devcon adhesive - These products utilize a high-rigidity ball cage( MBSH, MBJH)containing
approximately 1.6 times more balls, achieving rigidity that is nearly equivalent to
LBB Loctite adhesive (LOC638)
Loctite No.638
that of a plain guide at low cost.
787 788
RELATED PRODUCTS
BALL GUIDE POST SETS FOR DIE SETS P.797~799
※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
-DETACHABLE POST TYPE- (P.795 ~ 806)to individual parts.
High-rigidity ball guide post sets Ball guide post sets Catalog No. ②MBB・LBB FL
L RL
No stopper Movable stopper Fixed stopper No stopper Movable stopper Fixed stopper Type D Type BL 10mm increments
RBSH RMSH RKSH Aluminum cage RB RM RK RBSH 20 80 90 100 110 120 50 50 40 ~ 140
(QBSH) (QMSH) (QKSH) (Resin cage) (QB) (QM) (QK) RMSH 50 50
22 80 90 100 110 120 40 ~ 140
D D 60 60
RKSH 60 60
25 80 90 100 110 120 130 40 ~ 150
QBSH 80 75
QMSH 60 60
28 100 110 120 130 140 150 160 M 50 ~ 150
80 75
BL
BL
QKSH (MBB)
80 75
32 120 130 140 150 160 70 ~ 190
RB 100 90
L
L
L
80 75
RM 38 140 150 160 170 180 (LBB) 80 ~ 190
100 90
RK 45 140 150 160 170 180
100 90
80 ~ 190
120 110
QB 100 90
50 160 170 180 200 80 ~ 190
QM 120 110
100 90
QK 60 160 170 180 200 80 ~ 190
120 110
Catalog Components
① MRP (P.845) ① BRPM (P.845) ① BRPK (P.845)
No. ① ② ③ ④ ⑤ ⑥
⑤ STM (P.853) ⑥ STK (P.853) Catalog No. - L - ② - ④FL
RBSH MRP - - R Order Days to Ship
RM 25 120 L80 80
3
RMSH BRPM MBSH STM - t - - -
ℓ1
SWP
S
QBSH MRP LBB - - Ordering code RM25 12 L8 - 8
L −0.3
-
L −0.3
D D
0
0
RB MRP
D−0.005
- -
−0.03
D−0.05
L2
0
-
2
Black oxide
(Fe3O4) MBS
H2
H1
QK BRPK - STK
D1 (Fe3O4)
~ S45C Black oxide
STK Accessories CB
② MBB (P.849) ② LBB (P.849)
D1 D2
+0.005 +0.005
③ MBSH (P.852) ③ MBJH (P.852) ④ SWP (P.853)
d 0 d 0 MBS (P.852) MBJ (P.852)
BL −0.3
BL −0.3
0
0
RL
RL
FL
MRP・BRPM・BRPK MBB・LBB RL S ℓ1
D D1 L1 L2 H H1 H2 T t M R Provided bolt d D1・D2 D1 D2 50 0 ~ 19 15
20 28 15 5 8 2.0 26 37 60 0 ~ 23 20
+0.020
22 30 16 14 7 8.5 × CB8-25 28 40 0 75 0 ~ 30 25
+0.015 10 8 18 3.0
25 35 18 1.6 31 45 -0.007 90 0 ~ 37 30
28 +0.025 36 20 10 36 50 110 0 ~ 47 35
16 8 10.5 10 × 3.5 CB10-30 +0.5
32 +0.020 40 23 22 40 55
12 +0.3 0
38 +0.030 49 27 12 48 64
18 10 12.5 12 × 4.0 CB12-35 -0.008
45 +0.025 55 32 27 55 74
2.0
50 +0.035 62 35 15 14 60 83 0
20 12 14.5 15 × 4.5 CB14-40
60 +0.030 72 42 31 70 95 -0.010
■Installing the bushing(Adhesives P.808) ■About high-rigidity ball guide post sets
MBB Devcon adhesive - These products utilize a high-rigidity ball cage( MBSH, MBJH)containing
approximately 1.6 times more balls, achieving rigidity that is nearly equivalent to
LBB Loctite adhesive (LOC638)
Loctite No.638
that of a plain guide at low cost.
787 788
RELATED PRODUCTS
BALL GUIDE POST SETS FOR DIE SETS P.797~799
※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
-PRESS-FIT POST TYPE- (P.795 ~ 806)to individual parts.
High-rigidity ball guide post sets Ball guide post sets Catalog No. ② MBB・LBB FL
L RL
No stopper Movable stopper Fixed stopper No stopper Movable stopper Fixed stopper Type D Type BL 10mm increments
PBSH PMSH PKSH Aluminum cage PB PM PK 20 100 110 120 130 140 150 160 170 180 50 50 40 ~ 140
PBSH
(GBSH) (GMSH) (GKSH) (Resin cage) (GB) (GM) (GK) 50 50
PMSH 22 120 130 140 150 160 170 180 40 ~ 140
D D 60 60
PKSH 60 60
25 120 130 140 150 160 170 180 40 ~ 150
GBSH 80 75
60 60
GMSH 28 140 150 160 170 180 190 200 M 50 ~ 150
80 75
GKSH (MBB)
BL
BL
80 75
32 160 170 180 190 200 220 240 70 ~ 190
PB 100 90
L
80 75
PM 38 180 190 200 220 240 260 (LBB)
100 90
80 ~ 190
L
L
PK 100 90
45 180 190 200 220 240 260 80 ~ 190
GB 120 110
100 90
GM 50 200 220 240 260 80 ~ 190
120 110
GK 60 200 220 240 260
100 90
80 ~ 190
120 110
Catalog Components ① MSP (P.795) ① BSPM (P.795) ① BSPK (P.795)
No. ① ② ③ ④ ⑤ ⑥ ⑤ STM (P.803) ⑥ STK (P.803) Catalog No. - L - ② - ④FL
PBSH MSP - - R Order Days to Ship
GBSH 25 - 150 - L60 - 120
3
5
PMSH
t
BSPM MBSH STM -
PKSH BSPK MBB - STK R R
ℓ1
SWP
S
Ordering code GBSH 25 15 L6 - 12
GBSH MSP LBB - -
GMSH BSPM MBJH STM -
GKSH BSPK - STK Price
L −0.3
L −0.3
0
L −0.3
PB MSP
0
- -
0
D D D
PM BSPM MBS STM -
Type Type Type
D −0.03
−0.05
D −0.03
−0.05
~ ~ ~
PK BSPK MBB - STK
−0.03
D −0.05
A
BSPK - STK
(Fe3O4)
~ S45C Black oxide
STK
② MBB (P.799) ② LBB (P.799) Accessories CB
D1 D2 ③ MBSH (P.802) ③ MBJH (P.802) ④ SWP (P.803)
d
+0.005
0 d
+0.005
0
MBS (P.802) MBJ (P.802)
BL −0.3
BL −0.3
0
RL
RL
FL
789 790
RELATED PRODUCTS
BALL GUIDE POST SETS FOR DIE SETS P.797~799
※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
-PRESS-FIT POST TYPE- (P.795 ~ 806)to individual parts.
High-rigidity ball guide post sets Ball guide post sets Catalog No. ② MBB・LBB FL
L RL
No stopper Movable stopper Fixed stopper No stopper Movable stopper Fixed stopper Type D Type BL 10mm increments
PBSH PMSH PKSH Aluminum cage PB PM PK 20 100 110 120 130 140 150 160 170 180 50 50 40 ~ 140
PBSH
(GBSH) (GMSH) (GKSH) (Resin cage) (GB) (GM) (GK) 50 50
PMSH 22 120 130 140 150 160 170 180 40 ~ 140
D D 60 60
PKSH 60 60
25 120 130 140 150 160 170 180 40 ~ 150
GBSH 80 75
60 60
GMSH 28 140 150 160 170 180 190 200 M 50 ~ 150
80 75
GKSH (MBB)
BL
BL
80 75
32 160 170 180 190 200 220 240 70 ~ 190
PB 100 90
L
80 75
PM 38 180 190 200 220 240 260 (LBB)
100 90
80 ~ 190
L
L
PK 100 90
45 180 190 200 220 240 260 80 ~ 190
GB 120 110
100 90
GM 50 200 220 240 260 80 ~ 190
120 110
GK 60 200 220 240 260
100 90
80 ~ 190
120 110
Catalog Components ① MSP (P.795) ① BSPM (P.795) ① BSPK (P.795)
No. ① ② ③ ④ ⑤ ⑥ ⑤ STM (P.803) ⑥ STK (P.803) Catalog No. - L - ② - ④FL
PBSH MSP - - R Order Days to Ship
GBSH 25 - 150 - L60 - 120
3
5
PMSH
t
BSPM MBSH STM -
PKSH BSPK MBB - STK R R
ℓ1
SWP
S
Ordering code GBSH 25 15 L6 - 12
GBSH MSP LBB - -
GMSH BSPM MBJH STM -
GKSH BSPK - STK Price
L −0.3
L −0.3
0
L −0.3
PB MSP
0
- -
0
D D D
PM BSPM MBS STM -
Type Type Type
D −0.03
−0.05
D −0.03
−0.05
~ ~ ~
PK BSPK MBB - STK
−0.03
D −0.05
A
BSPK - STK
(Fe3O4)
~ S45C Black oxide
STK
② MBB (P.799) ② LBB (P.799) Accessories CB
D1 D2 ③ MBSH (P.802) ③ MBJH (P.802) ④ SWP (P.803)
d
+0.005
0 d
+0.005
0
MBS (P.802) MBJ (P.802)
BL −0.3
BL −0.3
0
RL
RL
FL
789 790
RELATED PRODUCTS
PLAIN GUIDE POST SETS FOR DIE SETS P.797~799
※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
-DETACHABLE POST TYPE- (P.795 ~ 806)to individual parts.
Specify for RD
50 160 170 180 200 type only
100 120
RD 60 160 170 180 200 100 120
Price
■Installing the bushing (Adhesives P.808)
D −0.005
−0.03
D −0.05
L2
0
LDBZ
L1
LFB
M
LFBZ
H
H1
H2
D1
② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3
BL −0.3
BL −0.3
BL −0.3
BL −0.3
0
0
0
791 792
RELATED PRODUCTS
PLAIN GUIDE POST SETS FOR DIE SETS P.797~799
※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
-DETACHABLE POST TYPE- (P.795 ~ 806)to individual parts.
Specify for RD
50 160 170 180 200 type only
100 120
RD 60 160 170 180 200 100 120
Price
■Installing the bushing (Adhesives P.808)
D −0.005
−0.03
D −0.05
L2
0
LDBZ
L1
LFB
M
LFBZ
H
H1
H2
D1
② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3
BL −0.3
BL −0.3
BL −0.3
BL −0.3
0
0
0
791 792
RELATED PRODUCTS
PLAIN GUIDE POST SETS FOR DIE SETS P.797~799
※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
-PRESS-FIT POST TYPE- (P.795 ~ 806)to individual parts.
type only
PD 60 200 220 240 260 100 120
Ordering code PD 28 16 M8
Components
Catalog No. ① MSP (P.795) PZ 28 16 8
① ②
R
MDB
PD
LDB
Days to Ship
PZ MSP LDBZ
PF LFB
PFZ LFBZ
Price
■Installing the bushing(Adhesives P.808)
L −0.3
0
LDBZ
Loctite adhesive Loctite No.638(LOC638)
LFB
LFBZ
A
② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3
BL −0.3
BL −0.3
BL −0.3
BL −0.3
0
793 794
RELATED PRODUCTS
PLAIN GUIDE POST SETS FOR DIE SETS P.797~799
※When ordering by set, only the standard dimensions are available.
If dimensions other than standards are required, order alterations
-PRESS-FIT POST TYPE- (P.795 ~ 806)to individual parts.
type only
PD 60 200 220 240 260 100 120
Ordering code PD 28 16 M8
Components
Catalog No. ① MSP (P.795) PZ 28 16 8
① ②
R
MDB
PD
LDB
Days to Ship
PZ MSP LDBZ
PF LFB
PFZ LFBZ
Price
■Installing the bushing(Adhesives P.808)
L −0.3
0
LDBZ
Loctite adhesive Loctite No.638(LOC638)
LFB
LFBZ
A
② MDB (P.805) ② LDB (P.805) ② LDBZ (P.805) ② LFB (P.805) ② LFBZ (P.805)
D1 D2 D2 D2 D2
d d d d d
BL −0.3
BL −0.3
BL −0.3
BL −0.3
BL −0.3
0
793 794
GUIDE POSTS FOR DIE SETS
D2
D3
110 120
-Detachable post type- 80 90 100
25
D1 110 120 130
H1 T L2 MRP 100 110 120 130
H L1
0
L −0.3 28
140 150 160
120 130 140
BRPM 32
150 160
L1
BRPM −0.03
D −0.05 2
0
D −0.005 140 150 160
M1 R
D 38
(For movable stopper STM)
H2
BRPK 170 180
M 0.2
140 150 160
45
170 180
60°
160 170
D2
D3
50
180 200
ℓ 160 170
D1 60
H1 T L2 180 200
0
H L1 L −0.3
Catalog No. Base unit price 1~9 pieces
L
L1 Type D MSP BSPM・BSPK
BRPK −0.03
D −0.05 2
0
D −0.005 M8 R
D 100 110 120 130 140
(For fixed stopper STK)H2 M
20
0.2 150 160 170 180
120 130 140 150
22
160 170 180
D2
D3
d
120 130 140 150
25
160 170 180
5
D1 MSP 140 150 160 170
H1 T L2 25 28
0 180 190 200
H L1 L −0.3 160 170 180 190
-Press-fit post type- R D BSPM 32
200 220 240
MSP 0.2
38
180 190 200
BSPK 220 240 260
180 190 200
45
220 240 260
A
−0.03
D −0.05 200 220
50
0
L −0.3
240 260
200 220
BSPM M1 R D
60
240 260
(For movable stopper STM) 0.2
BSPK M8 R D
0.2
(For fixed stopper STK) Price
d
Catalog No. - L
(LC)
−0.03 Alterations MRP 20 - LC77
A D −0.05 5
25
0
L −0.3 ~ SUJ2 58HRC~Induction hardening 1Code
(Depth 1.5~2.0mm) Alteration Code Spec. MRP・MSP BRPM
D BSPM・BSPK BRPK
D D1 T L1 L2 ℓ M1×P d A M R D2 D3 H H1 H2 Provided bolt L dimension change 1mm increments
MRP・BRPM・BRPK
20 29 5 15 38 2.0 28 19.5 LC
+0.020 M10×1.5 D
22 31 16 42 4 M8×18 30 21.5 14 7 8.5 CB 8-25 MRP BRPM・BRPK MSP BSPM・BSPK
+0.015 8 10 3.0 20 60 ~ 119 70 ~ 119 70 ~ 179 80 ~ 179
25 36 18 50 14 35 24.5
22 60 ~ 119 70 ~ 119 70 ~ 179 80 ~ 179
LC
28 +0.025 39 20 50 M12×1.5 36 27.5 25 60 ~ 129 80 ~ 129 70 ~ 179 80 ~ 179
10 5 M10×22 3.5 16 8 10.5 CB10-30 LC 28 60 ~ 159 80 ~ 159 70 ~ 199 80 ~ 199
32 +0.020 44 23 60 40 31.5
12 MSP・BSPM・BSPK 32 60 ~ 159 100 ~ 159 70 ~ 239 80 ~ 239
38 +0.030 53 27 60 49 37.5 38 60 ~ 179 100 ~ 179 70 ~ 259 80 ~ 259
12 6 M12×27 4.0 18 10 12.5 CB12-35
45 +0.025 59 32 70 55 44.5 45 60 ~ 179 120 ~ 179 70 ~ 259 90 ~ 259
M16×1.5 20 50 60 ~ 199 120 ~ 199 70 ~ 259 90 ~ 259
50 +0.035 69 35 15 70 62 49.5
15 7 M14×31 5.0 20 12 14.5 CB14-40 LC 60 60 ~ 199 120 ~ 199 70 ~ 259 90 ~ 259
60 +0.030 79 42 70 72 59.5
795 796
GUIDE POSTS FOR DIE SETS
D2
D3
110 120
-Detachable post type- 80 90 100
25
D1 110 120 130
H1 T L2 MRP 100 110 120 130
H L1
0
L −0.3 28
140 150 160
120 130 140
BRPM 32
150 160
L1
BRPM −0.03
D −0.05 2
0
D −0.005 140 150 160
M1 R
D 38
(For movable stopper STM)
H2
BRPK 170 180
M 0.2
140 150 160
45
170 180
60°
160 170
D2
D3
50
180 200
ℓ 160 170
D1 60
H1 T L2 180 200
0
H L1 L −0.3
Catalog No. Base unit price 1~9 pieces
L
L1 Type D MSP BSPM・BSPK
BRPK −0.03
D −0.05 2
0
D −0.005 M8 R
D 100 110 120 130 140
(For fixed stopper STK)H2 M
20
0.2 150 160 170 180
120 130 140 150
22
160 170 180
D2
D3
d
120 130 140 150
25
160 170 180
5
D1 MSP 140 150 160 170
H1 T L2 25 28
0 180 190 200
H L1 L −0.3 160 170 180 190
-Press-fit post type- R D BSPM 32
200 220 240
MSP 0.2
38
180 190 200
BSPK 220 240 260
180 190 200
45
220 240 260
A
−0.03
D −0.05 200 220
50
0
L −0.3
240 260
200 220
BSPM M1 R D
60
240 260
(For movable stopper STM) 0.2
BSPK M8 R D
0.2
(For fixed stopper STK) Price
d
Catalog No. - L
(LC)
−0.03 Alterations MRP 20 - LC77
A D −0.05 5
25
0
L −0.3 ~ SUJ2 58HRC~Induction hardening 1Code
(Depth 1.5~2.0mm) Alteration Code Spec. MRP・MSP BRPM
D BSPM・BSPK BRPK
D D1 T L1 L2 ℓ M1×P d A M R D2 D3 H H1 H2 Provided bolt L dimension change 1mm increments
MRP・BRPM・BRPK
20 29 5 15 38 2.0 28 19.5 LC
+0.020 M10×1.5 D
22 31 16 42 4 M8×18 30 21.5 14 7 8.5 CB 8-25 MRP BRPM・BRPK MSP BSPM・BSPK
+0.015 8 10 3.0 20 60 ~ 119 70 ~ 119 70 ~ 179 80 ~ 179
25 36 18 50 14 35 24.5
22 60 ~ 119 70 ~ 119 70 ~ 179 80 ~ 179
LC
28 +0.025 39 20 50 M12×1.5 36 27.5 25 60 ~ 129 80 ~ 129 70 ~ 179 80 ~ 179
10 5 M10×22 3.5 16 8 10.5 CB10-30 LC 28 60 ~ 159 80 ~ 159 70 ~ 199 80 ~ 199
32 +0.020 44 23 60 40 31.5
12 MSP・BSPM・BSPK 32 60 ~ 159 100 ~ 159 70 ~ 239 80 ~ 239
38 +0.030 53 27 60 49 37.5 38 60 ~ 179 100 ~ 179 70 ~ 259 80 ~ 259
12 6 M12×27 4.0 18 10 12.5 CB12-35
45 +0.025 59 32 70 55 44.5 45 60 ~ 179 120 ~ 179 70 ~ 259 90 ~ 259
M16×1.5 20 50 60 ~ 199 120 ~ 199 70 ~ 259 90 ~ 259
50 +0.035 69 35 15 70 62 49.5
15 7 M14×31 5.0 20 12 14.5 CB14-40 LC 60 60 ~ 199 120 ~ 199 70 ~ 259 90 ~ 259
60 +0.030 79 42 70 72 59.5
795 796
GUIDE POSTS FOR DIE SETS
-LONG TYPE, CONFIGURABLE FULL LENGTH-
−0.03
D −0.05
L1
2
0
D −0.005
■Detachable post type ■Press-fit post type
R D
H2 Catalog No. Base unit price 1 ~ 9 pieces Catalog No. Base unit price 1 ~ 9 pieces
MRP M 0.2 1mm increments 1mm increments
LC BRPM LC BSPM
-Detachable post type- Type D MRP Type D MSP
BRPK BSPK
D2
D3
121 ~ 160 181 ~ 200
20 161 ~ 200 20 201 ~ 240
D1
H1 T L2 *201 ~ 250 241 ~ 300
0
H L1 LC −0.3
121 ~ 160 181 ~ 200
22 161 ~ 200 22 201 ~ 240
L1 0 *201 ~ 250 241 ~ 300
BRPM −0.03
D −0.05 2 D −0.005 M1 R
H2 D 131 ~ 160 181 ~ 200
(For movable stopper STM) M 0.2
161 ~ 200 201 ~ 240
25 25
60°
201 ~ 240 241 ~ 300
MRP
D2
D3
d
201 ~ 240 261 ~ 300
38
5 241 ~ 260 301 ~ 350
D1 38
H1 T L2 25 *261 ~ 400 351 ~ 400
0
H L1 LC −0.3
181 ~ 260 *401 ~ 450
-Press-fit post type- R D 45
*261 ~ 400 261 ~ 300
MSP 0.2
201 ~ 260 45 301 ~ 400
50
*261 ~ 400 *401 ~ 450
201 ~ 260 261 ~ 400
−0.03
D −0.05
60 50
A *261 ~ 400 *401 ~ 500
0
LC −0.3 261 ~ 400
60
BSPM M1 R D *401 ~ 500
(For movable stopper STM) 0.2
Catalog No. - LC
60°
Order
BSPM 22 - LC205
−0.03
A D −0.05 ℓ
0
LC −0.3 Days to Ship
BSPK M8 R D
0.2
(For fixed stopper STK)
Price
d
−0.03
A D −0.05 5
25 ~ SUJ2
0
LC −0.3 58HRC ~ Induction hardening
(Depth 1.5 ~ 2.0mm)
797 798
GUIDE POSTS FOR DIE SETS
-LONG TYPE, CONFIGURABLE FULL LENGTH-
−0.03
D −0.05
L1
2
0
D −0.005
■Detachable post type ■Press-fit post type
R D
H2 Catalog No. Base unit price 1 ~ 9 pieces Catalog No. Base unit price 1 ~ 9 pieces
MRP M 0.2 1mm increments 1mm increments
LC BRPM LC BSPM
-Detachable post type- Type D MRP Type D MSP
BRPK BSPK
D2
D3
121 ~ 160 181 ~ 200
20 161 ~ 200 20 201 ~ 240
D1
H1 T L2 *201 ~ 250 241 ~ 300
0
H L1 LC −0.3
121 ~ 160 181 ~ 200
22 161 ~ 200 22 201 ~ 240
L1 0 *201 ~ 250 241 ~ 300
BRPM −0.03
D −0.05 2 D −0.005 M1 R
H2 D 131 ~ 160 181 ~ 200
(For movable stopper STM) M 0.2
161 ~ 200 201 ~ 240
25 25
60°
201 ~ 240 241 ~ 300
MRP
D2
D3
d
201 ~ 240 261 ~ 300
38
5 241 ~ 260 301 ~ 350
D1 38
H1 T L2 25 *261 ~ 400 351 ~ 400
0
H L1 LC −0.3
181 ~ 260 *401 ~ 450
-Press-fit post type- R D 45
*261 ~ 400 261 ~ 300
MSP 0.2
201 ~ 260 45 301 ~ 400
50
*261 ~ 400 *401 ~ 450
201 ~ 260 261 ~ 400
−0.03
D −0.05
60 50
A *261 ~ 400 *401 ~ 500
0
LC −0.3 261 ~ 400
60
BSPM M1 R D *401 ~ 500
(For movable stopper STM) 0.2
Catalog No. - LC
60°
Order
BSPM 22 - LC205
−0.03
A D −0.05 ℓ
0
LC −0.3 Days to Ship
BSPK M8 R D
0.2
(For fixed stopper STK)
Price
d
−0.03
A D −0.05 5
25 ~ SUJ2
0
LC −0.3 58HRC ~ Induction hardening
(Depth 1.5 ~ 2.0mm)
797 798
BALL GUIDE BUSHINGS FOR DIE SETS BALL GUIDE BUSHINGS FOR DIE SETS
-DETACHABLE TYPE-
+0.005
+0.5
D +0.3
25 60 80
MBB
0
(Devcon adhesive type) 28 60 80
d
32 80 100 0.2
φK
+0.005
6.3 B B A LBB 38 80 100
P.C.D.
−0.03
φD−0.05
0
φDh4
L −0.3
0
(Loctite adhesive type)
φD1
45 100 120
φd
50 100 120
~ SUJ2
58HRC~
60 100 120
12
−0.03
Post diameter d Dh4 ℓ A B 6 6 ℓ
45°
φ0.01 A ℓ D −0.05
LB LA
(Press-in lead) 20 26 37
+0.020
22 28 40 0 4 10 6
+0.015 ~ SUJ2
0.2 25 31 45 -0.007
+0.005
28 +0.025 36 50
0
5 12 7
32 +0.020 40 55 Catalog No. Base unit price
d
0 PD
d Dh4 D1 ℓ P.C.D. K M LA LB
38 +0.030 48 64 Post diameter Type PD 1~9 pieces
1.6 B B A A -0.008
G
0
L −0.3 45 +0.025 55 74 30 20
6 15 10
~ SUJ2 50 +0.035 60 83 0 20 26 37 43 55 71 20
35 25
58HRC~ 60 +0.030 70 95 -0.010
+0.020 30 20
Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite 22 28 40 46 15 58 74 22
+0.015 35 25
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable. 0
-0.007 35 25
Catalog No. - L Catalog No. L LC)
- ( 25 31 45 51 63 79 25
Order Alterations LBB 22 - LC45 40 40
MBB 50 - 120 6 RBB
35 25
28 36 50 56 68 84 28
Spec. +0.025 40 40
Alteration Code 1Code 18
Days to Ship +0.020 40 40
32 40 55 61 73 89 32
Full length change 0 50 50
LC L/2≦LC<L -0.008 40 40
38 +0.030 48 64 70 20 82 98 38
LC 1mm increments +0.025 50 50
Price
L
Catalog No. - LA - LB
■Long type ball guide bushings for die sets Order Days to Ship
RBB 25 - 40 - 40
LBB(Loctite adhesive type)
φ0.01 A −0.03 Price
ℓ D −0.05
ℓ1 (Press-in lead)
0.2
Alterations RBB 20 - LAC32 - 25
d+1
0
Dh4
φd +0.005
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable. 32 4.5 33.2
d1
1.9
LB dimension change 38 40
Catalog No.
Effective LC Base unit price Catalog No. - LC LBC
LBC 6≦LBC<LB For applications, see P.849.
d Dh4 ℓ A B sliding length
Order 1mm increments
ℓ1 Type PD 1mm increments 1~9 pieces
LBB 22 - LC100 LB
26 37 20 51 ~120
7×7 60
28 40 0 4 12 22 61 ~120
pieces
31 45 -0.007 25 81 ~120
80 Days to Ship
36 50 10×5 28 81 ~ 150
5
40 55 pieces LBB 32 101 ~ 150
0 100
48 64 -0.008 10×6 38 101 ~ 180
15
55 74 pieces 45 121 ~ 180
6
60 83 0 10×8 120 50 121 ~ 200 Price
70 95 -0.010 pieces 60 121 ~ 200
If there is only one groove remaining as the result of cutting, a second groove is added. 800
799
BALL GUIDE BUSHINGS FOR DIE SETS BALL GUIDE BUSHINGS FOR DIE SETS
-DETACHABLE TYPE-
+0.005
+0.5
D +0.3
25 60 80
MBB
0
(Devcon adhesive type) 28 60 80
d
32 80 100 0.2
φK
+0.005
6.3 B B A LBB 38 80 100
P.C.D.
−0.03
φD−0.05
0
φDh4
L −0.3
0
(Loctite adhesive type)
φD1
45 100 120
φd
50 100 120
~ SUJ2
58HRC~
60 100 120
12
−0.03
Post diameter d Dh4 ℓ A B 6 6 ℓ
45°
φ0.01 A ℓ D −0.05
LB LA
(Press-in lead) 20 26 37
+0.020
22 28 40 0 4 10 6
+0.015 ~ SUJ2
0.2 25 31 45 -0.007
+0.005
28 +0.025 36 50
0
5 12 7
32 +0.020 40 55 Catalog No. Base unit price
d
0 PD
d Dh4 D1 ℓ P.C.D. K M LA LB
38 +0.030 48 64 Post diameter Type PD 1~9 pieces
1.6 B B A A -0.008
G
0
L −0.3 45 +0.025 55 74 30 20
6 15 10
~ SUJ2 50 +0.035 60 83 0 20 26 37 43 55 71 20
35 25
58HRC~ 60 +0.030 70 95 -0.010
+0.020 30 20
Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite 22 28 40 46 15 58 74 22
+0.015 35 25
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable. 0
-0.007 35 25
Catalog No. - L Catalog No. L LC)
- ( 25 31 45 51 63 79 25
Order Alterations LBB 22 - LC45 40 40
MBB 50 - 120 6 RBB
35 25
28 36 50 56 68 84 28
Spec. +0.025 40 40
Alteration Code 1Code 18
Days to Ship +0.020 40 40
32 40 55 61 73 89 32
Full length change 0 50 50
LC L/2≦LC<L -0.008 40 40
38 +0.030 48 64 70 20 82 98 38
LC 1mm increments +0.025 50 50
Price
L
Catalog No. - LA - LB
■Long type ball guide bushings for die sets Order Days to Ship
RBB 25 - 40 - 40
LBB(Loctite adhesive type)
φ0.01 A −0.03 Price
ℓ D −0.05
ℓ1 (Press-in lead)
0.2
Alterations RBB 20 - LAC32 - 25
d+1
0
Dh4
φd +0.005
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable. 32 4.5 33.2
d1
1.9
LB dimension change 38 40
Catalog No.
Effective LC Base unit price Catalog No. - LC LBC
LBC 6≦LBC<LB For applications, see P.849.
d Dh4 ℓ A B sliding length
Order 1mm increments
ℓ1 Type PD 1mm increments 1~9 pieces
LBB 22 - LC100 LB
26 37 20 51 ~120
7×7 60
28 40 0 4 12 22 61 ~120
pieces
31 45 -0.007 25 81 ~120
80 Days to Ship
36 50 10×5 28 81 ~ 150
5
40 55 pieces LBB 32 101 ~ 150
0 100
48 64 -0.008 10×6 38 101 ~ 180
15
55 74 pieces 45 121 ~ 180
6
60 83 0 10×8 120 50 121 ~ 200 Price
70 95 -0.010 pieces 60 121 ~ 200
If there is only one groove remaining as the result of cutting, a second groove is added. 800
799
BALL GUIDE BUSHINGS FOR LOWER DIE SETS BALL CAGES FOR DIE SETS
Catalog No. - L
LBBS(With snap ring, -Loctite adhesive type-) Order MBSH(①High-rigidity aluminum ball cage)
L1 LBBS 50 - 120 ① ② MBJH(②High-rigidity resin ball cage)
R 1.6 N
③d
Days to Ship
+0.005
Dh4
d1
0
0.2
PD
D1
D
MBJ), these products contain 1.6 times more balls.
Price
(Aluminum)
~ ①A5056
ℓ
−0.03 L ②POM(Polyacetal resin)
B B A D−0.05 ③SUJ2 Sphericity 0.25µm
0 Press-in lead ③62~67HRC
L −0.3 ~ SUJ2 58HRC~
Snap ring
(Spring steel 44~52HRC) MBS(①Aluminum ball cage)
Catalog No. Base unit price ① ② MBJ(②Resin ball cage)
PD
d Dh4 ℓ A B L1 N R d1 L
Post diameter Type PD 1~9 pieces
③d
20 26 37 21.4 20 50
22 +0.020 28 40 4 10 6 4 1.35 2.5 23 22 50 60
+0.015 0
25 31 45 -0.007 26 25 60 80
28 36 50 1.65 30 28 60 80 For holder guide posts P.827
PD
D1
+0.025
D
5 12 7 3
32 +0.020 40 55 4.5 33.2 LBBS 32 80 100
0 1.9 (Aluminum)
~ ①A5056
38 +0.030 48 64 40 38 80 100 L ②POM(Polyacetal resin)
-0.008
45 +0.025 55 74 46.8 45 100 120 ③SUJ2 Sphericity 0.25µm
6 15 10 5 2.2 3.5 ③62~67HRC
50 +0.035 60 83 0 51.3 50 100 120
60 +0.030 70 95 -0.010 6 2.7 61 60 100 120 Number of balls Catalog No. Base unit price 1~9 pieces
PD Outer diameter Inner diameter Ball diameter
MBSH MBS L
■Features of ball guide bushings for lower die sets Catalog No. - L(LC) Post diameter φD φD1 φd MBJH MBJ Ratio Type PD MBSH MBJH MBS MBJ
・Stable guide … The distance between punch and die blades and the guide (post and bushing) Alterations LBBS 22 - LC45
can be shortened.(A<B) 20 25.5 20.5 165 96 1.72 20 50
・Easy regrinding of punch & die … Due to the short distance between the punch/die blade and 180 112 1.61 50
guide post end, it is possible to perform regrinding without detaching the guide post. Spec. 22 +0.020 27.5 22.5 22
Alteration Code 1Code 3 228 140 1.63 60
+0.015
Ease of regrinding 266 160 1.66 60
Full length 25 30.5 25.5 MBSH 25
Bushing installation 350 208 1.68 75
(Grinder) change (Aluminum)
Lower dieUpper die LC 204 126 1.62 60
L/2≦LC<L 28 35.5 28.5 28
BR
(Resin)
A
R>BR.
expand. This expands both the bushing inner and outer diameters, rendering 38 47.5 38.5 38
the bushing unusable. +0.030 280 176 1.67 (Aluminum) 90
+0.025 320 198 1.70 90
45 54.5 45.5 MBJ 45
Figure 1: Lower die bushing and normal bushing Figure 2: Regrinding of punch 400 234 1.71 110
5 (Resin)
360 220 1.72 90
Catalog No. - FL 50 59.5 50.5 50
SWPB(Special spring for LBBS) Order +0.035 450 260 1.73 110
SWPB 25 - 50 +0.030 400 242 1.74 90
FL(Free length) 60 69.5 60.5 60
P d 500 286 1.75 110
Price
Days to Ship
~ SWP-B
Note
SWPB is a spring specially designed for LBBS
(bushing reference).
For post-reference springs
(SWP, SWPL), refer to P.853.
Catalog No. - L
(LC)
■Spring solid height Alterations MBJH 22 - LC45
Catalog No. FL Base unit price FL
(Free length)
D D1 d P Type PD
PD 5mm increments 1~9 pieces 25 30 35 40 45 50 55 60 65 70 75 80
25 23.2 0.9 20 25 ~ 40 20 3.7 4.0 4.4 4.8 - - - - - - - - Alteration Code Spec. 1Code
12
27 25.0 1.0 22 25 ~ 50 22 4.1 4.5 4.9 5.3 5.7 6.2 - - - - - -
30 27.8 1.1 13 25 25 ~ 60 25 4.3 4.7 5.2 5.6 5.9 6.4 6.8 7.3 - - - - Full length change
35 32.6 1.2 28 25 ~ 60 28 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 - - - -
15 20≦LC<L
39 36.0 1.5 SWPB 32 35 ~ 70 32 - - 6.4 7.0 7.5 8.0 8.5 9.5 9.4 10.0 - - LC
47 43.4 1.8 18 38 35 ~ 70 38 - - 7.0 7.6 8.0 8.6 9.0 9.5 10.0 10.6 - - LC
1mm increments
54 50.0 2.0 45 45 ~ 80 45 - - - - 8.6 9.0 9.6 10.0 10.6 11.0 11.6 12.0 L Ball holes may remain on the cut surface.
59 54.4 2.3 20 50 45 ~ 80 50 - - - - 9.9 10.4 11.0 11.5 12.2 12.6 13.3 13.8
69 63.8 2.6 60 45 ~ 80 60 - - - - 11.2 11.7 12.5 13.0 13.8 14.3 15.1 15.6 MBSH and MBJH are also listed in P.810.(For stripper guides: PD10~25)
801 802
BALL GUIDE BUSHINGS FOR LOWER DIE SETS BALL CAGES FOR DIE SETS
Catalog No. - L
LBBS(With snap ring, -Loctite adhesive type-) Order MBSH(①High-rigidity aluminum ball cage)
L1 LBBS 50 - 120 ① ② MBJH(②High-rigidity resin ball cage)
R 1.6 N
③d
Days to Ship
+0.005
Dh4
d1
0
0.2
PD
D1
D
MBJ), these products contain 1.6 times more balls.
Price
(Aluminum)
~ ①A5056
ℓ
−0.03 L ②POM(Polyacetal resin)
B B A D−0.05 ③SUJ2 Sphericity 0.25µm
0 Press-in lead ③62~67HRC
L −0.3 ~ SUJ2 58HRC~
Snap ring
(Spring steel 44~52HRC) MBS(①Aluminum ball cage)
Catalog No. Base unit price ① ② MBJ(②Resin ball cage)
PD
d Dh4 ℓ A B L1 N R d1 L
Post diameter Type PD 1~9 pieces
③d
20 26 37 21.4 20 50
22 +0.020 28 40 4 10 6 4 1.35 2.5 23 22 50 60
+0.015 0
25 31 45 -0.007 26 25 60 80
28 36 50 1.65 30 28 60 80 For holder guide posts P.827
PD
D1
+0.025
D
5 12 7 3
32 +0.020 40 55 4.5 33.2 LBBS 32 80 100
0 1.9 (Aluminum)
~ ①A5056
38 +0.030 48 64 40 38 80 100 L ②POM(Polyacetal resin)
-0.008
45 +0.025 55 74 46.8 45 100 120 ③SUJ2 Sphericity 0.25µm
6 15 10 5 2.2 3.5 ③62~67HRC
50 +0.035 60 83 0 51.3 50 100 120
60 +0.030 70 95 -0.010 6 2.7 61 60 100 120 Number of balls Catalog No. Base unit price 1~9 pieces
PD Outer diameter Inner diameter Ball diameter
MBSH MBS L
■Features of ball guide bushings for lower die sets Catalog No. - L(LC) Post diameter φD φD1 φd MBJH MBJ Ratio Type PD MBSH MBJH MBS MBJ
・Stable guide … The distance between punch and die blades and the guide (post and bushing) Alterations LBBS 22 - LC45
can be shortened.(A<B) 20 25.5 20.5 165 96 1.72 20 50
・Easy regrinding of punch & die … Due to the short distance between the punch/die blade and 180 112 1.61 50
guide post end, it is possible to perform regrinding without detaching the guide post. Spec. 22 +0.020 27.5 22.5 22
Alteration Code 1Code 3 228 140 1.63 60
+0.015
Ease of regrinding 266 160 1.66 60
Full length 25 30.5 25.5 MBSH 25
Bushing installation 350 208 1.68 75
(Grinder) change (Aluminum)
Lower dieUpper die LC 204 126 1.62 60
L/2≦LC<L 28 35.5 28.5 28
BR
(Resin)
A
R>BR.
expand. This expands both the bushing inner and outer diameters, rendering 38 47.5 38.5 38
the bushing unusable. +0.030 280 176 1.67 (Aluminum) 90
+0.025 320 198 1.70 90
45 54.5 45.5 MBJ 45
Figure 1: Lower die bushing and normal bushing Figure 2: Regrinding of punch 400 234 1.71 110
5 (Resin)
360 220 1.72 90
Catalog No. - FL 50 59.5 50.5 50
SWPB(Special spring for LBBS) Order +0.035 450 260 1.73 110
SWPB 25 - 50 +0.030 400 242 1.74 90
FL(Free length) 60 69.5 60.5 60
P d 500 286 1.75 110
Price
Days to Ship
~ SWP-B
Note
SWPB is a spring specially designed for LBBS
(bushing reference).
For post-reference springs
(SWP, SWPL), refer to P.853.
Catalog No. - L
(LC)
■Spring solid height Alterations MBJH 22 - LC45
Catalog No. FL Base unit price FL
(Free length)
D D1 d P Type PD
PD 5mm increments 1~9 pieces 25 30 35 40 45 50 55 60 65 70 75 80
25 23.2 0.9 20 25 ~ 40 20 3.7 4.0 4.4 4.8 - - - - - - - - Alteration Code Spec. 1Code
12
27 25.0 1.0 22 25 ~ 50 22 4.1 4.5 4.9 5.3 5.7 6.2 - - - - - -
30 27.8 1.1 13 25 25 ~ 60 25 4.3 4.7 5.2 5.6 5.9 6.4 6.8 7.3 - - - - Full length change
35 32.6 1.2 28 25 ~ 60 28 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 - - - -
15 20≦LC<L
39 36.0 1.5 SWPB 32 35 ~ 70 32 - - 6.4 7.0 7.5 8.0 8.5 9.5 9.4 10.0 - - LC
47 43.4 1.8 18 38 35 ~ 70 38 - - 7.0 7.6 8.0 8.6 9.0 9.5 10.0 10.6 - - LC
1mm increments
54 50.0 2.0 45 45 ~ 80 45 - - - - 8.6 9.0 9.6 10.0 10.6 11.0 11.6 12.0 L Ball holes may remain on the cut surface.
59 54.4 2.3 20 50 45 ~ 80 50 - - - - 9.9 10.4 11.0 11.5 12.2 12.6 13.3 13.8
69 63.8 2.6 60 45 ~ 80 60 - - - - 11.2 11.7 12.5 13.0 13.8 14.3 15.1 15.6 MBSH and MBJH are also listed in P.810.(For stripper guides: PD10~25)
801 802
STOPPERS AND SPRINGS FOR BALL GUIDES RINGS FOR PREVENTING CAGE LIFTING
D2
8.5
16
PD
PD
①
4 3 D1
ℓ* 5 B ℓ* D
100 ~ 150
70 ~ 140
SWP 32 150 ~ 190
FL 80 ~ 140
38 150 ~ 190 The spring’ s upward force Cage lifting occurs. If cage lifting progresses, a load is The ring for preventing cage
~ SWP-B 80 ~ 140 becomes larger near the applied to the movable stopper at top lifting separates the spring
45 150 ~ 190 bottom dead center, causing dead center. As a result, the movable from the cage at bottom dead
80 ~ 140 the cage to slip. stopper may undergo fatigue fracture center, preventing slippage
50
PD 150 ~ 190 or it may not be possible to remove caused by the upward force of
D D1 +10 d P 80 140
Post diameter 60 ~
the upper die during maintenance. the spring.
150 ~ 190
20 22.5 20.5 1.0 14
22 24.5 22.5 1.0 14 Catalog No. FL Base unit price
25 27.9 25.5 1.2 14 Type PD 10mm increments 1~9 pieces
28 31.3 28.5 1.4 16 150 ~ 190
32 35.7 32.5 1.6 16 20 200 ~ 240
38 42.5 38.5 2.0 18 22 150 ~ 190
45 50.1 45.5 2.3 20 200 ~ 240
160 ~ 200
50 55.7 50.5 2.6 20 25 210 ~ 260
60 66.9 60.5 3.2 20 160 ~ 200
28 210 260
● Solid height≒ FL×d
P +2d SWPL 200
~
~ 220
32 230 ~ 260
(Long type)
Catalog No. - FL 200 ~ 240
Order 38 250 ~ 300
SWP 32 - 100 200 ~ 240
45 250 ~ 300
200 ~ 240
50 250 ~ 300
200 ~ 240
Days to Ship 60 250 ~ 300
Price
803 804
STOPPERS AND SPRINGS FOR BALL GUIDES RINGS FOR PREVENTING CAGE LIFTING
D2
8.5
16
PD
PD
①
4 3 D1
ℓ* 5 B ℓ* D
100 ~ 150
70 ~ 140
SWP 32 150 ~ 190
FL 80 ~ 140
38 150 ~ 190 The spring’ s upward force Cage lifting occurs. If cage lifting progresses, a load is The ring for preventing cage
~ SWP-B 80 ~ 140 becomes larger near the applied to the movable stopper at top lifting separates the spring
45 150 ~ 190 bottom dead center, causing dead center. As a result, the movable from the cage at bottom dead
80 ~ 140 the cage to slip. stopper may undergo fatigue fracture center, preventing slippage
50
PD 150 ~ 190 or it may not be possible to remove caused by the upward force of
D D1 +10 d P 80 140
Post diameter 60 ~
the upper die during maintenance. the spring.
150 ~ 190
20 22.5 20.5 1.0 14
22 24.5 22.5 1.0 14 Catalog No. FL Base unit price
25 27.9 25.5 1.2 14 Type PD 10mm increments 1~9 pieces
28 31.3 28.5 1.4 16 150 ~ 190
32 35.7 32.5 1.6 16 20 200 ~ 240
38 42.5 38.5 2.0 18 22 150 ~ 190
45 50.1 45.5 2.3 20 200 ~ 240
160 ~ 200
50 55.7 50.5 2.6 20 25 210 ~ 260
60 66.9 60.5 3.2 20 160 ~ 200
28 210 260
● Solid height≒ FL×d
P +2d SWPL 200
~
~ 220
32 230 ~ 260
(Long type)
Catalog No. - FL 200 ~ 240
Order 38 250 ~ 300
SWP 32 - 100 200 ~ 240
45 250 ~ 300
200 ~ 240
50 250 ~ 300
200 ~ 240
Days to Ship 60 250 ~ 300
Price
803 804
PLAIN GUIDE BUSHINGS FOR DIE SETS
d
5 12 7 LFBZ
38 80 100 32 +0.027 46 +0.5 L 80→E10
+0.037
+0.3
45 100 120 38 54 L100→E15
6.3 +0.032
B B A 50 100 120 +0.040 0
0
45 +0.035
62 -0.008
L −0.3 60 100 120 6 15 10
50 70 15
~ SUJ2 Grease nipple GPA6A +0.045
+0.040 0
58HRC~ 60 80 -0.010
LDB(Loctite adhesive type)
E
−0.03
ℓ(Press-in lead)D −0.05 Catalog No. Base unit price
L
M6×P1.0 Type d 1~9 pieces Catalog No. - L
Order Days to Ship
20 50 LFBZ 28 - 80
22 50 60
25 60 80
d1
28 60 80 Price
LDB 32 80 100
1.6 38 80 100
G B B A
A 0 45 100 120 Catalog No. L LC)
- (
L −0.3
Alterations LDB 22 - LC45
50 100 120
φ0.01 A
60 100 120
LFB(Copper alloy type) −0.03
~ SUJ2 Grease nipple GPA6A Alteration Code Spec. 1Code
Copper alloy E ℓ(Press-in lead)D −0.05 58HRC~
M6×P1.0 Catalog No. Base unit price Full length change d20~32
L Can be used for MDB and LDB only.
Type d 1~9 pieces LC L/2≦LC<L
20 50 LC 1mm increments
L If cut, the oil groove may be cut. d38~
22 50 60
d1
LFB 25 60 80
28 60 80
1.6
G B B A 32 80 100
A 0 ■Long type guide bushings with configurable full length
L −0.3 ~ SUJ2+Copper alloy Grease nipple GPA6A
45HRC~(SUJ2 part)
φ0.01 A LDB(Loctite adhesive type) Effective Catalog No. Base unit price
LC
ℓ1 d d1 ℓ A B E sliding length
Catalog No. Base unit price ℓ1 Type d 1mm increments 1~9 pieces
LDBZ(Oil-free type) Type d
L
1~9 pieces ℓ
−0.03
D −0.05
MoS2 ℓ(Press-in lead)D −0.05
−0.03 E M6×P1.0 20 31 20 51~120
20 50 (Press-in lead) +0.027 7×7 60
22 34 4 12 22 61~120
22 50 60 +0.022 pieces
0
25 37 -0.007 10 25 81~120
25 60 80 0.2 80
d+1
28 42 28 81~150
d1
10×5
d
28 60 80 +0.032
5
d1
LDBZ
d
28 60 80
d
Price
32 80 100
~ SUJ2+Copper alloy
1.6
G B B A MoS(embedded)
2
A 0 45HRC~(SUJ2 part)
L −0.3
φ0.01 A
Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
805 806
PLAIN GUIDE BUSHINGS FOR DIE SETS
d
5 12 7 LFBZ
38 80 100 32 +0.027 46 +0.5 L 80→E10
+0.037
+0.3
45 100 120 38 54 L100→E15
6.3 +0.032
B B A 50 100 120 +0.040 0
0
45 +0.035
62 -0.008
L −0.3 60 100 120 6 15 10
50 70 15
~ SUJ2 Grease nipple GPA6A +0.045
+0.040 0
58HRC~ 60 80 -0.010
LDB(Loctite adhesive type)
E
−0.03
ℓ(Press-in lead)D −0.05 Catalog No. Base unit price
L
M6×P1.0 Type d 1~9 pieces Catalog No. - L
Order Days to Ship
20 50 LFBZ 28 - 80
22 50 60
25 60 80
d1
28 60 80 Price
LDB 32 80 100
1.6 38 80 100
G B B A
A 0 45 100 120 Catalog No. L LC)
- (
L −0.3
Alterations LDB 22 - LC45
50 100 120
φ0.01 A
60 100 120
LFB(Copper alloy type) −0.03
~ SUJ2 Grease nipple GPA6A Alteration Code Spec. 1Code
Copper alloy E ℓ(Press-in lead)D −0.05 58HRC~
M6×P1.0 Catalog No. Base unit price Full length change d20~32
L Can be used for MDB and LDB only.
Type d 1~9 pieces LC L/2≦LC<L
20 50 LC 1mm increments
L If cut, the oil groove may be cut. d38~
22 50 60
d1
LFB 25 60 80
28 60 80
1.6
G B B A 32 80 100
A 0 ■Long type guide bushings with configurable full length
L −0.3 ~ SUJ2+Copper alloy Grease nipple GPA6A
45HRC~(SUJ2 part)
φ0.01 A LDB(Loctite adhesive type) Effective Catalog No. Base unit price
LC
ℓ1 d d1 ℓ A B E sliding length
Catalog No. Base unit price ℓ1 Type d 1mm increments 1~9 pieces
LDBZ(Oil-free type) Type d
L
1~9 pieces ℓ
−0.03
D −0.05
MoS2 ℓ(Press-in lead)D −0.05
−0.03 E M6×P1.0 20 31 20 51~120
20 50 (Press-in lead) +0.027 7×7 60
22 34 4 12 22 61~120
22 50 60 +0.022 pieces
0
25 37 -0.007 10 25 81~120
25 60 80 0.2 80
d+1
28 42 28 81~150
d1
10×5
d
28 60 80 +0.032
5
d1
LDBZ
d
28 60 80
d
Price
32 80 100
~ SUJ2+Copper alloy
1.6
G B B A MoS(embedded)
2
A 0 45HRC~(SUJ2 part)
L −0.3
φ0.01 A
Do not use a cooling-fit for the bushings. In the same way as with sub-zero treatment, cooling causes residual austenite to transform into martensite
and expand. This expands both the bushing inner and outer diameters, rendering the bushing unusable.
805 806
SHANKS FOR DIE SETS DIE ADHESIVE
B
■Applications(LOC638)
・Can be used for bonding knock bushings(KNLB, KNLBB) , die set bushings(LBB,
0 0 0 LDB) and stripper guide bushings(SGBL, SGBZ, SGHZ, SGBF, SGFZ) .
D −0.1 C D −0.1 C D −0.1 C
A A A Recommended Hardening time Note(2)
(hours at room temp.) Hardening
Strength clearance at one side
(mm) Active surface Inert surface method
11
11
Shear strength 0.01~0.03Note(1)
1.6
2 1~3 3~6 Room temperature
25~35(N/mm )
R2
L −0.3
L −0.3
L −0.3
(1)Generally, when a die part is press-fit, it is bonded with a clearance of 0.01~0.03mm on one side.
0
0
5°
L2
1.6
1.6
(2) This is the time required until a serviceable strength(50% hardening)is reached.
Active surfaces are steel, copper alloys, aluminum alloys, and similar surfaces. Inert
L1
surfaces are stainless steel, zinc, heat-curing resins, plated surfaces, and similar surfaces.
(3)Service temperature range : -55~125℃
0.025 A
0.025 A
0.025 A
Degreasing is recommended before application of Loctite adhesives.
ML
ML
ML
M M M
Catalog No. - Amount
Order
LOC 638 - 50
~ S45C
Catalog No.
Order
MSK 50
Days to Ship
Price
ML dimension change
MLC
MLC M≦MLC<ML
ML
1mm increments
807 808
SHANKS FOR DIE SETS DIE ADHESIVE
B
■Applications(LOC638)
・Can be used for bonding knock bushings(KNLB, KNLBB) , die set bushings(LBB,
0 0 0 LDB) and stripper guide bushings(SGBL, SGBZ, SGHZ, SGBF, SGFZ) .
D −0.1 C D −0.1 C D −0.1 C
A A A Recommended Hardening time Note(2)
(hours at room temp.) Hardening
Strength clearance at one side
(mm) Active surface Inert surface method
11
11
Shear strength 0.01~0.03Note(1)
1.6
2 1~3 3~6 Room temperature
25~35(N/mm )
R2
L −0.3
L −0.3
L −0.3
(1)Generally, when a die part is press-fit, it is bonded with a clearance of 0.01~0.03mm on one side.
0
0
5°
L2
1.6
1.6
(2) This is the time required until a serviceable strength(50% hardening)is reached.
Active surfaces are steel, copper alloys, aluminum alloys, and similar surfaces. Inert
L1
surfaces are stainless steel, zinc, heat-curing resins, plated surfaces, and similar surfaces.
(3)Service temperature range : -55~125℃
0.025 A
0.025 A
0.025 A
Degreasing is recommended before application of Loctite adhesives.
ML
ML
ML
M M M
Catalog No. - Amount
Order
LOC 638 - 50
~ S45C
Catalog No.
Order
MSK 50
Days to Ship
Price
ML dimension change
MLC
MLC M≦MLC<ML
ML
1mm increments
807 808