QA451 TRIPLE DECK DOUBLESCREEN

FEATURES & BENEFITS

Feed hopper

Tipping grid

Screenbox

Main conveyor

Engine

Tracks

Dimensions

Standard features

Options

Benefits overview

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QA451
FEED CONVEYOR
• 1200mm / 47” wide feed belt with heavy duty feeder
drive system (hydraulic driven, wheel drive gearbox)
• Variable belt speed, maximum belt speed 12% faster
than the previous QA450 model for increased
throughput (application specific)
• Internally guarded feeder conveyor
• Quick access panels for tail drum bearing access

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QA451
FEED HOPPER
• Hopper level capacity of 7.5m³ / 9.8m³ and
heaped capacity of 11.33m³ / 14.8yd³
• Strengthened hopper bin side plates
• Viewing windows on rear door for belt tracking
• Access panel in feed hopper for viewing gearbox
oil level sight glass

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QA451
TIPPING GRID

• Wear resistant grid bars

• Three identical cassettes with “free swinging” fingers
for easy maintenance & repair.
• The grid area measures:
− 4010 x 2200mm / 13’ 2” x 7‘ 2” (wings lowered)
− 4735 x 2200mm / 15’ 6” x 7‘ 2” (wings raised)
• Radio remote control tipping grid fitted as standard.
Can be used to raise, lower & cycle grid, timed cycle
is adjustable
• Tip angle 96°

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QA451
MAIN CONVEYOR
• 1000mm / 39” wide main conveyor with high rise walls
to stop spillage even when running at high capacities
• Main conveyor raise / lower facility to aid screen box
access, maintenance and mesh changes
• Flashing beacon and siren for pre-start warnings

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QA451
SCREENBOX

• 6096 x 1524mm / 20’ x 5’ (equilivent) triple deck

patented Doublescreen box
• Two independent screen boxes, each with separate
drives
• Unique steep angled primary screen and shallower
angled secondary screen allow for massive
throughput, excellent separation & accurate grading.
• Uniquely high G6.17, with a 1200rpm shaft speed and
over 7.5mm throw

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SCREENBOX DIMENSIONS

• Primary Screen
− Top Deck: 3048x1524mm / 10'x5'
− Middle Deck: 3048x1524mm / 10'x5'
− Bottom Deck: 3048x1524mm / 10'x5'

• Secondary Screen
− Top Deck: 3048x1524mm / 10'x5'
− Middle Deck 3048x1524mm / 10'x5'
− Bottom deck 2439x1524mm / 8'x5'

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 QA451
DOUBLESCREEN PRINCIPAL First screen box
is used as a
fines extractor

Clean gradings, at
very high output, are
produced as material
is exposed to a very
large screening area The majority of the
undersize is removed
Second box operates as a during initial impact
grader

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SCREENBOX
• Sealing strips prevent leakage on middle &
bottom decks
• Improved screen sealing between the
Doublescreen boxes
• All screen media remains interchangeable with
QA450 for continuity

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MESH TENSIONING SYSTEM
• All screen decks feature end tensioned mesh panels
• Each screen deck features quick tensioning ratchets
for fast screen mesh tensioning and removal
• Each screen box is mounted independently from the
chassis on a set of springs

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QA451
SCREEN MESH OPTIONS

Square mesh Elongated

S-Harp/Diamond
Piano wire / harp

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THREE SIDED WALKWAY

• Three-sided walkway with rigid access ladder:

− Improved access for screen maintenance
− Screen drives relocated for improved access
− Side sections hydraulically fold for transport
− Sprung walkway gates
− Rear sections folds up to maintain transport
length

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QA451
OVERSIZE (4TH) CONVEYOR
• New hydraulic folding oversize conveyor
• Belt width 650mm / 26”
• Hydraulic raise / lower (infinite positions, no pinning)
• Hydraulic slew functions, (64°of rotation from hopper)
• Belt speed increased +23% to aid material extraction,
hydraulic pumps changed to provide greater oil flow

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QA451
OVERSIZE (4TH) CONVEYOR
• Conveyor lengthened, better suited for closed circuit
formation

• Oversize chute work 40% larger cross section area

than previous QA450

• No need for a crane on site

• Reduced mobilisation times between sites.

• Compatible with optional vibrating grid

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QA451
MID-OVERS SIDE CONVEYOR
• 700mm / 28” wide belt

• Discharge height of 5112mm / 16’ 9”

• Removable conveyor flairs stowed in chassis under

fines conveyor

• Viewing windows on tail drum guarding for belt

alignment

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QA451
MID-FINES SIDE CONVEYOR
• 700mm / 28” wide belt

• Discharge height of 4915mm / 16’ 9”

• Folds alongside screen during transport

• Removable conveyor flairs & transport bracket

stowed in chassis

• Viewing windows on tail drum guarding for belt

alignment

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QA451
FINES CONVEYOR
• 1200mm / 47” wide belt
• Discharge height of 5030mm / 16’ 6”
• External guarding updated with profiled windows

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CONTROL SYSTEM
• User friendly electrical control system for ease of
operation:

− Colour coded numerical push button functions

− Improved graphics through visual display unit

− Select operation mode using one simple switch

− Choose set-up, operation or tracking modes

− One-touch sequential auto start / stop facility

− Fully compliant with current safety regulations

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QA451
CONTROL SYSTEM
• To ensure compliance with the latest regulations the
QA451 is equipped with prestart warnings on all plant
functions, including audible alarm and flashing
beacon.
• Hydraulic oil cooler fitted as standard. Temperature is
controlled for more efficient use of power.
• Fail safe engine coolant level sensor fitted for added
security and protection

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QA451
ENGINE
• Powered by CAT C4.4 mechanical engine
• Developing 74.5kW / 100hp at 2200rpm
• The engine complies with the Stage 3A / Tier III
emission laws
• Delivers excellent fuel economy with an average
consumption of only 10-14 L/H / 2.5-3.5 US Gal/H
• Easy access for maintenance via large canopy doors

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QA451
HYDRAULIC TANK
• 370 litre / 98 US Gal hydraulic tank
• Multi stage filtration system to ensure all debris is
removed on every cycle
• Filters located at the top of the unit for ease of
maintenance
• Level gauge with in built temperature gauge

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QA451
FUEL TANK
• 290 litre / 76.5 US Gal diesel tank.
• Optical diesel level gauge
• Heavy duty industrial size lockable filler cap

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QA451
CHASSIS
• Updated chassis with additional brackets for the 4th
conveyor
• Aluminium machined return line manifolds
• Additional pull stop cords added to chassis
• Protection plates over the hydraulic control levers

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TRACKS
• Hydraulically driven crawler track mounted for full site
mobility.
• The full power of the engine is available for driving the
tracks when needed
• Length of 3800mm / 12’ 5”
• Track shoe width 500mm / 20”

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TRACKING
• Tracking is possible by either:
− Wired umbilical
− Wireless radio controller
• Wired umbilical now features Can bus technology

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TRANSPORT DIMENSIONS

Transport length 18,370mm / 60’ 3”

Transport width 3,200mm / 10’ 6”
Transport height 3,550mm / 11’ 8”
Standard weight 34,000kg / 74,958lbs

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TRANSPORT DRAWINGS

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WORKING DIMENSIONS

Working length 18,802mm / 61’ 8”

Working width 17,852mm / 58’ 7”
Working height 6,480mm / 21.3”
Standard weight 34,000kg / 74,958lbs

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WORKING DRAWINGS

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WORKING DRAWINGS

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NOISE EMISSIONS

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STANDARD FEATURES
• Large capacity feed hopper
• Hydraulic tipping grid 128mm / 5” spacing
• 1200mm / 3' 9” wide variable speed feed conveyor
• 1000mm / 3' 3” wide main conveyor
• Hydraulic raise/lower facility on main conveyor
• 3048 x 1524mm / 20’ x 5’ triple deck Doublescreen
• Manual screen tensioning
• Four hydraulic folding discharge conveyors
• Hydraulic folding walkways
• Hydraulic drive oil cooler
• CAT C4.4 engine
• 500mm / 19½” wide tracks
• Colour-coded push button control panel with
sequential start up
• Radio controlled tracking
• Hydraulic levelling legs on hopper & rear of tracks

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AVAILABLE OPTIONS
• Wear resistant liners in hopper, side conveyor • Central autolube System
feed boots & on spreader plate
• Tail conveyor canvas covers only
• Lighting mast
• Vibrating grid wing extensions
• Remote diesel pump
• Double deck vibrating grid (127mm spacing)
• Canvas covers and brackets only
• Crusher feed box to fit with vibrating grid
(all conveyors - main, sides, fines & 4th)
• Pull stop cords on the fines, midgrade & oversize
• Dust suppression spray bars complete with hosing
conveyors
• Water pump (hydraulic) including spray bars
• 13ft tipping grid & crusher feed box
• Arctic package -20°C
• Arctic package -30°C

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QA451
OPTIONAL VIBRATING GRID

• Standard aperture 125mm / 5” spacing

• Target area with extensions fitted measures;
− 9.68m² / 2.2 x 4.4m
− 104ft² / 7’ 2” x 13’ 9”
• Radio remote control to raise / lower & cycle the
tipping grid, timed cycle is adjustable
• Vibrating grid tip angle 34°

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QA451
BENEFITS OVERVIEW
• The world’s only triple deck patented Doublescreen
(two inline three-deck 10' x 5’ screen boxes) capable
of producing large volumes of high spec. product
• First screen performs as a fines extractor, second
screen performs as a grader
• Ability to reverse the throw on each of the screen
boxes to maximise screening efficiency
• Oversize conveyor featuring hydraulic raise / lower
and hydraulic slew functions
• Four hydraulically folding stockpile conveyors for
quick set-up
• User friendly control panel with sequential start-up

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